YOUNG-RAINEY_STAR_CENTER_CH-2_SPECIFICATIONS_07-20-2023_SS.pdf
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- Attached to
- STAR Center Chiller 2 Replacement STEP 2
- Solicitation number
- 23-1128-ITB-C STEP 2
- Issued by
- Pinellas County, Clewiston City, Florida
About this file
This file is a comprehensive set of construction documents for the Young-Rainey STAR Center Chiller #2 Replacement project in Pinellas County, Florida, prepared by Brady & Anglin on July 14, 2023. The project involves the turn-key installation of a new 900-ton water-cooled centrifugal chiller to replace the existing failed chiller #2 in the central energy plant. The scope of work includes removing the existing primary chilled water pump, providing a new chiller and primary chilled water pump, interfacing with the existing Trane Summit building control system, insulating new and existing piping, and performing rough balancing of the chilled water system. The documents provide detailed technical specifications covering mechanical, electrical, and control system requirements, with a focus on ensuring reliable air conditioning services for the STAR Center tenants.
The project is funded through the Pinellas County government, with the project identification number PID# 004082A. The specifications outline rigorous technical requirements, including a 10-year unconditional parts, refrigerant, and labor warranty for the chiller. The manufacturer must provide extensive maintenance services, including baseline eddy current testing, oil changes, and annual inspections for a decade. The chiller must meet specific performance criteria, with potential financial penalties if the equipment does not meet the specified efficiency and performance standards. The project includes provisions for factory witness testing, remote testing via Teams, and comprehensive documentation requirements, emphasizing the technical complexity and high-performance expectations for this critical infrastructure replacement.
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YOUNG-RAINEY STAR CENTER
CHILLER #2 REPLACEMENT
Pinellas County Project PID# 004082A
Brady & Anglin Project #22017
100% CONSTRUCTION DOCUMENTS
July 14, 2023
YOUNG- RAINEY STAR CENTER CHILLER #2 REPLACEMENT 07/14/2023
TABLE OF CONTENTS
BRADY & ANGLIN
TABLE OF CONTENTS
DIVISION 1 - GENERAL REQUIREMENTS
01100 ........... SUMMARY OF WORK
01200 ........... PROJECT COORDINATION
01300 ........... SUBMITTALS
01400 ........... STARTING OF SYSTEMS
01500 ........... CLOSEOUT PROCEDURES
DIVISION 15 – MECHANICAL SYSTEMS
15010 ........... BASIC MECHANICAL REQUIREMENTS
15140 ........... SUPPORTS AND ANCHORS
15170 ........... MOTORS
15190 ........... MECHANICAL IDENTIFICATION
15242 ........... VIBRATION ISOLATION
15260 ........... PIPING INSULATION
15280 ........... EQUIPMENT INSULATION
15400 ........... TESTING OF PIPING SYSTEMS
15510 ........... HYDRONIC PIPING
15515 ........... HYDRONIC SPECIALTIES
15540 ........... HVAC PUMPS
15684 ........... CENTRIFUGAL WATER CHILLER
15975 ........... BUILDING MANAGEMENT AND AUTOMATIC TEMPERATURE CONTROL
SYSTEM
15990 ........... TESTING, ADJUSTING, AND BALANCING
YOUNG- RAINEY STAR CENTER CHILLER #2 REPLACEMENT 07/14/2023
TABLE OF CONTENTS
BRADY & ANGLIN
DIVISION 16 – ELECTRICAL SYSTEMS
16010 ........... BASIC ELECTRICAL REQUIREMENTS
16060 ........... ELECTRICAL DEMOLITION FOR REMODELING
16111 ........... CONDUIT
16120 ........... BUILDING WIRE AND CABLE
16130 ........... BOXES
16160 ........... CABINETS AND ENCLOSURES
16190 ........... SUPPORTING DEVICES
16195 ........... ELECTRICAL IDENTIFICATION
16440 ........... DISCONNECT SWITCHES
16480 ........... MOTOR CONTROL
YOUNG-RAINEY STAR CENTER CHILLER #2 REPLACEMENT 07/14/2023
CONSTRUCTION DOCUMENTS SUMMARY OF WORK 01100-1
BRADY & ANGLIN
DIVISION 1 – GENERAL REQUIREMENTS
01000 - GENERAL REQUIREMENTS
01100 SUMMARY OF WORK
01200 PROJECT COORDINATION
01300 SUBMITTALS
01400 STARTING OF SYSTEMS
01500 CLOSEOUT PROCEDURES
SECTION 01100 - SUMMARY OF WORK
PART 1 – GENERAL
1.1 SECTION INCLUDES
A. Scope of Work.
B. Contractor use of site and premises.
C. Work Sequence.
D. Owner occupancy.
1.2 WORK BY CONTRACTOR
A. The scope of work listed on drawings and in the project specifications.
1.3 CONTRACTOR USE OF SITE AND PREMISES
A. General: The Contractor shall have limited use of the premises for construction operations throughout the course of the work until Substantial Completion. The Contractor's use of the premises is limited by the Owner's right to continue operations and to perform construction operations with its own forces or to employ separate contractors on portions of the project. Confine operations to areas within construction area. Portions of the site beyond the construction area are not to be disturbed. Facilities or portions of facilities shall not be occupied during construction, unless exits, fire detection and early warning systems, fire protection and safety barriers are continuously maintained and clearly marked at all times.
B. The Contractor shall submit to and comply with all access and security requirements of the
C. The Contractor shall maintain full care and control of the portion of the site where construction operations are occurring. However, the building
CONSTRUCTION DOCUMENTS SUMMARY OF WORK 01100-2
will remain occupied and normal operations will continue therein.
D. All areas disturbed by construction operations shall be returned to their original condition prior to Substantial Completion.
E. Emergency Building Exits During Construction: Shall be accessible at all times.
F. Construction Operations: Scheduled by Contractor and approved by STAR center project manager.
G. Time Restrictions for Performing Interior and Exterior Work: Scheduled by Owner.
1.4 WORK SEQUENCE
A. The contractor shall obtain all necessary permits, authorizations, code inspections and site inspections required by local and/or regional authorities on a timely basis so as not to delay the project.
B. Construct Work in phases to accommodate Owner's occupancy during the construction period, coordinate construction schedule and operations with Owner.
1.5 OWNER OCCUPANCY
A. The Owner intends to occupy portions of the premises during construction. Schedule work with Owner.
B. Cooperate with Owner to minimize conflict, and to facilitate Owner's operations.
C. Schedule the Work to accommodate this requirement.
PART 2 - PRODUCTS
A. Not Used
PART 3 - EXECUTION
SECTION END
CONSTRUCTION DOCUMENTS PROJECT COORDINATION 01200-3
SECTION 01200 - PROJECT COORDINATION PART
PART 1 - GENERAL
A. Project coordination by the County Project Manager.
B. Construction mobilization.
C. Schedules.
D. Submittals.
E. Coordination drawings.
F. Closeout procedures.
1.2 RELATED SECTIONS
A. Section Contract Closeout: Contract Closeout Procedures.
1.3 PROJECT COORDINATOR
A. Project Coordinator: Brad Grabo, PE Facility Engineer.
1.4 CONSTRUCTION MOBILIZATION
A. Cooperate with the Project Coordinator in allocation of mobilization areas of site; for field offices and sheds, for access, traffic, and parking facilities.
B. During construction, coordinate use of site and facilities through the
Project Coordinator.
C. Comply with Project Coordinator's procedures for intra-project communications; submittals, reports and records, schedules, coordination drawings, and recommendations; and resolution of ambiguities and conflicts.
D. Comply with instructions of the Project Coordinator for use of temporary utilities and construction facilities.
1.5 SCHEDULES
A. The Contractor shall prepare and submit a Microsoft project management schedule file. Approval of the schedule by the Engineer
CONSTRUCTION DOCUMENTS PROJECT COORDINATION 01200-4
BRADY & ANGLIN
and Owner shall not relieve the Prime Contractor of responsibility for scheduling the work and maintaining progress as specified in the Contract Documents.
1. Schedule shall show critical submittal dates related to each activity or prepare separate coordinated listing of critical submittal dates. Show phases of work within each activity for major elements which involve purchase lead-time, fabrication, or other coordination issues, as well as installation. In addition to a critical path for each of the work segments, an overall critical path relating these segments to the overall project completion time shall be indicated.
1.6 PERSONNEL
A. Prior to Notice to Proceed, Contractor shall submit a list of staff assignments, including the Superintendent and Project Manager. List business contact telephone numbers. Identify the Contractor's point of contact for all communication regarding the project.
B. Comply with the Star Center requirements for security and access into the building and onto the roof prior to the start of the project.
1.7 LIST OF SUBCONTRACTORS
A. At the pre-construction meeting, the contractor shall submit to the Owner a list of all subcontractors for the project.
B. Note: When any work is being completed on the project by sub-contractors the Prime Contractor shall have the project leader or one of the other technicians onsite during completion of the work.
1.8 SUBMITTALS
A. Submit preliminary shop drawings, product data and samples in accordance with Section Submittals for review and compliance with Contract Documents, for field dimensions and clearances, for relation to available space, and for relation to work of separate contracts. Revise and resubmit as required.
B. Submit applications for payment on forms requested by Owner for review, and for transmittal to Owner.
C. Submit requests for interpretation of Contract Documents, and obtain instructions through the Design Professional and Owner.
D. Process requests for substitutions, and change orders, through the Design Professional and Owner.
CONSTRUCTION DOCUMENTS PROJECT COORDINATION 01200-5
BRADY & ANGLIN
E. Deliver closeout submittals for review and preliminary inspection reports, for transmittal to Design Professional and Owner.
1.9 COORDINATION DRAWINGS
A. Provide information required by Design Professional for preparation of coordination drawings.
B. Review drawings prior to submission to Owner.
1.10 CLOSEOUT PROCEDURES
A. Notify Design Professional when Work is considered ready for Substantial Completion. Accompany Project Coordinator on preliminary inspection to determine items to be listed for completion or correction in Contractor's Notice of Substantial Completion.
B. Comply with Project Coordinator's instructions to correct items of work listed in executed Certificates of Substantial Completion and for access to Owner occupied areas.
C. Notify Project Coordinator when Work is considered finally complete.
Accompany Project Coordinator on preliminary final inspection.
D. Comply with Project Coordinator's instructions for completion of items of Work determined by Owner's final inspection.
CONSTRUCTION DOCUMENTS SUBMITTALS 01300-6
SECTION 01300- SUBMITTALS
A. Submittal procedures.
B. Construction progress schedules.
C. Proposed Products list.
D. Shop Drawings.
E. Product Data.
F. Samples.
G. Manufacturer's instructions.
H. Manufacturers' certificates.
I. Construction photographs.
A. Section Contract Closeout: Contract warranty and manufacturers' certificates closeout submittals.
1.3 SUBMITTAL PROCEDURES
A. Transmit each submittal with Design Professional’s submittal form.
B. Sequentially number the transmittal form. Resubmittals to have original number with an alphabetic suffix.
C. Each submittal shall include specification section number and name in the electronic file for tracking.
D. Identify Project, Contractor, Subcontractor or supplier; pertinent drawing and detail number, and specification section number, as appropriate.
E. Apply Contractor's stamp, signed or initialed certifying that review, verification of Products required, field dimensions, adjacent construction Work, and coordination of information, is in accordance with the requirements of the Work and Contract Documents.
CONSTRUCTION DOCUMENTS SUBMITTALS 01300-7
F. Schedule submittals to expedite the Project, and deliver to Owner at business address. Coordinate submission of related items.
G. Identify variations from Contract Documents and Product or system limitations which may be detrimental to successful performance of the completed Work.
H. Provide space for Contractor and Design Professional Approval stamps.
I. Revise and resubmit submittals as required, identify all changes made since previous submission.
J. Distribute copies of reviewed submittals to concerned parties. Instruct parties to promptly report any inability to comply with provisions.
1.4 PRODUCT DATA
A. Submit electronic PDF files to the project manager who will forward to the Engineer.
B. Mark each copy to identify applicable products, models, options, and other data. Supplement manufacturers' standard data to provide information unique to this Project.
C. After reviewed and approved, provide approved electronic file for
Closeout Record Documents described in Section Contract Closeout.
1.5 MANUFACTURER INSTALLATION INSTRUCTIONS
A. When specified in individual specification sections, submit printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing, in quantities specified for Product Data.
B. Identify conflicts between manufacturers' instructions and Contract
Documents.
C. Shall be in accordance with FBC Mechanical 304.1.
1.6 MANUFACTURER CERTIFICATES
A. When specified in individual specification sections, submit manufacturer's certificate to Owner, for review, in quantities specified for Product Data.
B. Indicate material or Product conforms to or exceeds specified requirements. Submit supporting reference data, affidavits, and certifications as appropriate.
CONSTRUCTION DOCUMENTS SUBMITTALS 01300-8
BRADY & ANGLIN
C. Certificates may be recent or previous test results on material or Product, but must be acceptable to Owner.
PART 2- PRODUCTS
PART 3- EXECUTION
CONSTRUCTION DOCUMENT STARTING OF SYSTEMS 01400-9
SECTION 01400- STARTING OF SYSTEMS
A. Starting systems.
B. Demonstration and instructions.
C. Testing, adjusting, and balancing.
A. Section Contract Closeout: System operation and maintenance data and extra materials.
1.3 STARTING SYSTEMS
A. Refer to manufacturer’s installation and start-up requirements for the chiller and pump.
B. Notify Owner seven days prior to start-up of each item. Factory start-up shall be provided after installation is complete and performed so as to minimize interruption to the STAR center and its tenants.
C. Verify that each piece of equipment or system has been checked for proper lubrication, drive rotation, belt tension, control sequence, or for other conditions which may cause damage.
D. Verify that tests, meter readings, and specified electrical characteristics agree with those required by the equipment or system manufacturer.
E. Verify wiring and support components for equipment are complete and tested.
F. Execute start-up under supervision of responsible manufacturer's representative in accordance with manufacturers' instructions.
G. When specified in individual specification Sections, require manufacturer to provide authorized representative to be present at site to inspect, check, and approve equipment or system installation prior to start-up, and to supervise placing equipment or system in operation.
H. Submit a written report in accordance that equipment or system has been properly installed and is functioning correctly.
CONSTRUCTION DOCUMENT STARTING OF SYSTEMS 01400-10
1.4 DEMONSTRATION AND INSTRUCTIONS
A. Demonstrate operation and maintenance of Products to Owner's personnel two weeks prior to date of Substantial Completion.
B. Demonstrate Project equipment by a qualified manufacturers' representative who is knowledgeable about the Project.
C. For equipment or systems requiring seasonal operation, perform demonstration for other season within six months.
D. Utilize operation and maintenance manuals as basis for instruction.
Review contents of manual with Owners' personnel in detail to explain all aspects of operation and maintenance.
E. Demonstrate start-up, operation, control, adjustment, trouble-shooting, servicing, maintenance, and shutdown of each item of equipment at scheduled time, and designated location.
F. Prepare and insert additional data in operations and maintenance manuals when need for additional data becomes apparent during instruction.
1.5 TESTING, ADJUSTING, AND BALANCING
A. Refer to Section 15990 for additional information.
CONSTRUCTION DOCUMENTS CLOSEOUT PROCEDURES 01500-11
SECTION 01500 – CLOSEOUT PROCEDURES
PART 1 - GENERAL
1.1 SUMMARY
A. General: This section includes general requirements near end of Contract Time, in preparation for substantial completion, final acceptance, final payment, normal termination of contract, occupancy and similar actions evidencing completion of the work.
Specific requirements for individual units of work are specified in other specification sections.
Time of closeout is directly related to "Substantial Completion", and therefore may be either a single time period for entire work or a series of time periods for individual parts of the work which have been noted as substantially complete at different dates.
1.2 PREREQUISITES TO SUBSTANTIAL COMPLETION
A. General: Prior to requesting inspection for certification of substantial completion (for either entire work or portions thereof):
1. Provide final record documents including chiller and pump factory startup documents for the entire project of portion thereof.
2. Provide operating and maintenance manuals.
3. Provide training/instructions to Owner maintenance personnel.
4. Start-up testing of all systems.
5. Testing, balancing, adjusting and commissioning of all systems.
6. Discontinue (or change over) and remove from project site temporary facilities and services, along with construction tools and facilities and similar elements.
7. In progress payment request, coincident with or first following date claimed, show either 95% completion for portion of work claimed as "substantially complete", or list incomplete items, value of work not completed, and reasons for being incomplete. Include supporting documentation for completion as indicated in these contract documents.
CONSTRUCTION DOCUMENTS CLOSEOUT PROCEDURES 01500-12
B. Inspection Procedures: Upon receipt of Contractor's request, the Design Professional will either proceed with inspection or advise Contractor of prerequisites not fulfilled. Following initial inspection, the Design Professional will note substantial completion, or advise Contractor of work which must be performed and repeat inspection when requested and assured that work has been substantially completed. Results of completed inspection will form initial "punch-list" for final acceptance.
1.3 PREREQUISITES TO FINAL ACCEPTANCE
A. General: Prior to requesting final inspection for certification of final acceptance and final payment, as required by General Provisions and Conditions, complete the following and list known exceptions (if any) in request:
1. Submit final payment request with final releases and supporting documentation not previously submitted and accepted.
2. Submit copy of final punch-list of itemized work to be completed or corrected, stating that each item has been completed or otherwise resolved for acceptance.
3. Complete final cleaning up requirements, including touch-up painting of marred surfaces.
4. Touch-up and otherwise repair and restore marred exposed finishes.
B. Reinspection Procedure: Upon receipt of Contractor's notice that the work has been completed, including punch-list items resulting from earlier inspections, and excepting incomplete items delayed because of acceptable circumstances, the Design Professional will reinspect the work. Upon completion of reinspection, the Design Professional will either prepare certificate of final acceptance or advise Contractor of work not completed or obligations not fulfilled as required for final acceptance. If necessary, procedure will be repeated.
C. Record Sample Submittal: Immediately prior to date(s) of substantial completion, the Design Professional and the Owner will meet with Contractor at site, and will determine which (if any) of submitted samples maintained by Contractor during progress of the work are to be retained by the Owner. Comply with the Design Professional instructions for packaging, identification marking, and delivery.
2.1 INSTRUCTIONS TO MAINTENANCE PERSONNEL
A. Where instructions to maintenance personnel are specified in other sections furnish, without additional expense to the Owner, the services of competent instructors, who will give full instruction in the care, adjustment, and operation of
CONSTRUCTION DOCUMENTS CLOSEOUT PROCEDURES 01500-13
the systems and equipment to designated maintenance personnel.
B. Each instructor shall be familiar with all parts of the system on which he is to give instruction and shall be trained in operating theory as well as in practical operation and maintenance work. Employ factory trained instructors wherever practical and available.
C. Unless otherwise required or approved, give instruction during the regular work week prior to the equipment being accepted and turned over to the Owner for regular operation. Where significant changes or modifications in equipment are made under the terms of the guarantee, provide additional instruction as may be necessary to acquaint the operating personnel of the changes or modifications.
When more than four man-days (32 hours) of instruction are specified, approximately half of the time shall be classroom instruction and the other half with the equipment or system.
D. Utilize the maintenance manual for the system or equipment as a text for instruction. Instruction shall include a review of the maintenance manual.
E. Upon completion, obtain written acknowledgment from the Owner that the required instruction was completed.
2.2 POSTED OPERATING INSTRUCTIONS
A. Post operating instructions approved by the Design Professional for each system and each principal piece of equipment for the use of operation and maintenance personnel.
Include wiring and control diagrams showing the complete layout of the entire system including equipment, piping, and valves, and control sequence, framed under glass or approved laminated plastic and posted where directed by the Design Professional.
Printed or engraved operating instructions for each principal piece of equipment including start-up, proper adjustment, operating, lubrication, shut-down, safety precautions, procedure in the event of equipment failure, and any other necessary items of instruction as recommended by the manufacturer of the unit shall be attached to or posted adjacent to the piece of equipment.
Operating instructions exposed to the weather shall be made of weather-resisting materials or shall be suitably enclosed to be weather protected.
Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling.
BASIC MECHANICAL REQUIREMENTS 15010-1
BRADY & ANGLIN
SECTION 15010 - BASIC MECHANICAL REQUIREMENTS
PART 1 - GENERAL
1.01 SECTION INCLUDES
A. Basic mechanical requirements specifically applicable to Division 15
Sections, in addition to Division 1—General Requirements, General
Conditions and Supplementary General Conditions.
B. This Division of the specifications includes mechanical;
1. Heating, Ventilating, Air Conditioning (HVAC).
1.02 INTENT
A. It is the intention of these specifications and drawings to call for finished work, tested, and ready for operation. Wherever the word "provide" is used, it shall mean "furnish and install complete and ready for use."
B. Minor details not usually shown or specified, but necessary for the proper installation and operation, shall be included in the work, the same as if herein specified or shown.
C. The term “Basis of Design” used throughout this document shall be understood to mean a particular manufacturer’s equipment (as scheduled specifically on the drawings or specifications) has been used as the basis by the Design Engineer to establish physical dimensions, quality, and performance required, in addition to providing a basis for interaction with other ancillary components and/or other trades. Therefore, it shall be understood that use of a piece of equipment other than that identified as the Basis of Design may impact performance of an overall engineered system or may require revisions to ancillary interfacing equipment, and thus any manufacturer’s equipment other than that listed as Basis of Design shall require written approval via Addendum prior to bid except where the manufacturer’s name is specifically listed in these specifications as a pre-approved substitute or an accepted manufacturer. All substitutes, pre-approved substitutes, accepted manufacturers, and/or Basis of Design are subject to all requirements of quality, physical characteristics (i.e., dimension, sound, etc), and performance, etc., as set forth in these specifications and contract documents.
BASIC MECHANICAL REQUIREMENTS 15010-2
BRADY & ANGLIN
1.03 SURVEYS AND MEASUREMENTS
A. Base all measurements, both horizontal and vertical from established bench marks. All work shall agree with these established lines and levels. Verify all measurements at site and check the correctness of same as related to the work. All material take-offs for the site shall be field measured prior to bids.
1.04 DRAWINGS
A. Drawings are diagrammatic and indicate the general arrangement of systems and work included in the contract. Drawings are not to be scaled.
B. If directed by the Engineer, the Contractor shall, without extra charge, make reasonable modifications in the layout as needed to prevent conflict with work of other trades or for proper execution of the work.
C. At the time of each shop drawing submission, the Contractor shall call the
Engineer's attention (in writing) to, and plainly mark on shop drawings, any deviations from the Contract Documents. (See Paragraph 1.06, B.)
D. Samples, drawings, specifications, and catalogs submitted for approval shall be properly labeled indicating specific service for which material or equipment is to be used, location, section and article number of specifications governing, Contractor's name, and name of job. All equipment shall be labeled to match labeling on contract documents.
E. Control Systems: Submit description of operation and schematic drawings of the entire control system. Include bulletins describing each item of control equipment or component.
F. Catalogs, pamphlets, or other documents submitted to describe items on which approval is being requested, shall be specific and identification in catalog, pamphlet, etc. of item submitted shall be clearly made in ink. Data of a general nature will not be accepted.
G. Approval rendered on shop drawings shall not be considered as a guarantee of measurements or building conditions. Where drawings are approved, said approval does not mean that drawings have been checked in detail; said approval does not in any way relieve the Contractor from his responsibility or necessity of furnishing material or performing work as required by the contract drawings and specifications.
H. All shop drawings shall be submitted to the Engineer by Contractor no later than 30 days from the day of contract award.
I. Failure of the Contractor to submit shop drawings in ample time for checking shall not entitle him to an extension of contract time, and no claim for extension by reason of such default will be allowed.
BASIC MECHANICAL REQUIREMENTS 15010-3
BRADY & ANGLIN
J. Submit all Division 15 submittals at one time in one integral group. Piece-by-piece submission of individual items will not be acceptable. Engineer may check contents of each submittal set upon initial delivery; if not complete as set forth herein, submittal sets may be returned to Contractor without review and approval and will not be accepted until made complete.
K. Routing and methods of support of piping shall be shown on shop drawings and shall have the review of the Engineer prior to fabrication and installation. Spacing of supports shall be as specified in Section 15140, or if not specified, shall not exceed the suggested maximum spacing recommended in ANSI B31.1 for each type of line. Supports shall be fabricated as detailed on reviewed shop drawings. Provide supports so located that temporary supports are not required during removal of valves or equipment. Insofar as possible, support lines directly from building structure.
L. At the close of the job, prior to final review, electronic copies of the following shall be submitted to the Engineer for review and acceptance:
1. Equipment warranties;
2. Contractor's warranty;
3. Parts list and manuals for all equipment;
4. Balance and test readings;
5. Operating instructions (in writing);
6. Written instructions on maintenance and care of the system.
1.05 SUBMITTALS
A. Submit Manufacturer's published technical data, catalog cuts, wiring diagrams, shop drawings, samples and testing and balancing logs for all elements of the HVAC work. Submit under provisions of General
Conditions and Supplementary General Conditions.
B. No equipment, piping, ductwork or components shall be fabricated, delivered, erected, or connected other than from shop drawings reviewed and approved by the Engineer.
C. It shall be understood that review of shop drawings by the Engineer does not supersede the requirement to provide a complete and functioning system in compliance with the Contract Documents.
D. Equipment Supports: Submit detailed shop drawings indicating equipment weight and dimensions, support material, connections, anchoring, and vibration isolation.
BASIC MECHANICAL REQUIREMENTS 15010-4
BRADY & ANGLIN
E. Submittals shall include, but not be limited to the following:
1. All equipment; cooling, heating, plumbing, electrical motors, starters, controls, etc.
2. Voltage, phase, and amps of each electrical item, such as motors, etc.
3. All auxiliary equipment.
4. Pipe, valves, insulation, etc.
1.06 SUBSTITUTIONS
A. Materials and equipment are specified herein by a single or by multiple
Manufacturers to indicate quality and performance required. The drawings are based upon equipment scheduled on drawings and specified. If another Manufacturer is considered for substitution during the bidding process, the Mechanical Contractor shall be responsible for coordinating all electrical, mechanical and structural changes and any costs associated with said changes. Comparable equipment Manufacturers which are listed below equipment indicated as “Basis of Design” shall be considered as substitutes. Manufacturers other than the Basis of Design shall submit catalog information and 1/4" scale plan and section drawings showing proper fit and all clearances for maintenance items.
B. The only substitutions that shall be considered approved are so named in the specifications as a pre-approved substitute. The approval of any substitutions shall not be construed as a shop drawing approval. The substitute or equal must be submitted as described in the specifications and meet all the requirements of the specifications and drawings.
C. Where the Contractor proposes to use an item of equipment other than that specified or detailed on the drawings, which requires any redesign of the structure, partitions, foundations, piping, wiring, or any other part of the mechanical or electrical, all such redesign, and all new drawings and detailing required therefore, shall be prepared by the Subcontractor at his own expense and submitted to the Engineer for approval.
D. Where such approved deviation requires quantity and arrangement of piping, wiring, conduit, and equipment from that specified or indicated on the drawings, the Contractor shall furnish and install any such piping, structural supports, insulation, controllers, motors, starters, electrical wiring and conduit, and any other additional equipment required by the system, at no additional cost to the Owner.
BASIC MECHANICAL REQUIREMENTS 15010-5
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1.07 COOPERATION WITH OTHER TRADES
A. Give full cooperation to other trades and furnish in writing to the General
Contractor, any information necessary to permit the work of all trades to be installed satisfactorily and with the least possible interference or delay.
B. When work installed under this Division will be in close proximity to, or will interfere with work of other trades, assist in working out space conditions to make a satisfactory adjustment. If so directed by the Engineer, prepare composite working drawings and sections at a suitable scale not less than
1/4" = 1'0", clearly showing how work is to be installed in relation to the work of other trades. If the work is installed before coordinating with other trades, or so as to cause any interference with work of other trades, make all the necessary changes in work to correct the condition without extra charge.
C. Furnish to other trades, as required, all necessary templates, patterns, setting plans, and shop details for the proper installation of work and for the purpose of coordinating adjacent work.
1.08 PROTECTION
A. Protect all work and material provided under this Division from damage. All damaged equipment work or material provided under this Division shall be replaced with new. Re-builts are not acceptable.
B. Protect all work and equipment until inspected, tested, and accepted.
Protect work against theft, injury, or damage; and carefully store material and equipment received on site which are not immediately installed. Close open ends of work with temporary covers or plugs during storage and construction to prevent entry of obstructing material.
1.09 SCAFFOLDING, RIGGING, AND HOISTING
A. Provide all scaffolding, rigging, hoisting, and services necessary for erection and delivery into the premises of any equipment and apparatus furnished.
Remove same from premises when no longer required.
1.10 REMOVAL OF RUBBISH
A. This Contractor shall at all times keep premises free from accumulations of waste materials or rubbish caused by his employees or work. At completion of work he shall remove all his tools, scaffolding, materials, and rubbish from the building and site. He shall leave the premises and his work in a clean, orderly, and acceptable condition.
B. All plaster, concrete, cement, etc. shall be removed from all pipe, hangers, and equipment prior to painting and/or concealment.
BASIC MECHANICAL REQUIREMENTS 15010-6
1.11 SAFETY
A. This Contractor shall comply with Section 107 of the Contract Work Hours and Safety Standards Act (40 U.S.C.333), Title 29—Labor, Chapter XIII, Bureau of Standards, Department of Labor, Part 1518—Safety and Health
Regulations for Construction; and that his housekeeping and equipment be maintained in such a manner that they comply with the Florida Industrial
Commission Safety Code and Regulations of the Federal Williams—Steiger
Occupational Safety and Health Act of 1970 (OSHA), wherein it states that the Contractor shall not require any laborer or mechanic employed in the performance of the contract to work in surroundings or under working conditions which are unsanitary, hazardous, or dangerous to his health and safety.
1.12 SUPERVISION
A. This Contractor shall provide a competent, experienced, full time superintendent who is acceptable to the Engineer and Owner, and who is authorized to make decisions on behalf of the Contractor.
1.13 LUBRICATION
A. Where necessary, provide means for lubricating all bearings and other machine parts. If a part requiring lubrication is concealed or inaccessible, extend a lubrication tube with suitable fitting to an accessible location and suitably identify it.
B. After installation, properly lubricate all parts requiring lubrication and keep them adequately lubricated until final acceptance by the Owner.
1.14 VALVE CHARTS, TAGS, AND NAMEPLATES
A. Provide at a location designated by the Engineer and the Owner, a valve chart enclosed in an aluminum frame with clear plastic shield. Chart shall show the designated number of each valve, its location and service. Valve numbers shall be same as those shown on the "As-Built" drawings.
B. Each valve shown on the chart shall have a 1-1/2" diameter, 18 gauge brass tag with clearly visible stamped numbers, securely fastened to the valve stem or handle with a heavy brass hook or chain.
C. Each panel mounted switch, thermometer, gauge, or controller for fans, pumps, or other electrically operated equipment shall be clearly designated by a black plastic nameplate of size approved by the Engineer securely fastened with metal pins or screws to the panel directly under the item designated.
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D. Refer to Section 15190 for additional information.
1.15 WIRING DIAGRAMS
A. Furnish for use under Division 16 all wiring diagrams as may be required for the installation of the wiring to insure proper operation and control of the equipment provided under this Division. Provide the diagrams in time to avoid delays.
1.16 MATERIAL AND WORKMANSHIP
A. All materials and apparatus required for the work, except as specifically specified otherwise, shall be new, of first-class quality, and shall be furnished, delivered, erected, connected and finished in every detail, and shall be so selected and arranged as to fit properly into the building spaces.
Where no specific kind or quality of material is given, a first-class standard article as approved by the Engineer shall be furnished. Refer to substitutions in this Section.
B. Unless otherwise specifically indicated on the plans or specifications, all equipment and materials shall be installed with the approval of the Engineer in accordance with the recommendations of the Manufacturer. This includes the performance of such tests as the Manufacturer recommends.
1.17 QUIET OPERATION AND VIBRATION
A. All work shall operate under all conditions of load without any sound or vibration which is objectionable in the opinion of the Engineer and the
Owner. In case of moving machinery, sound, or vibration noticeable outside of room in which it is installed, or annoyingly noticeable inside its own room, will be considered objectionable. Sound or vibration conditions considered objectionable by the Engineer and the Owner shall be corrected in an approved manner at no additional expense to the Owner. Vibration control shall be by means of approved vibration eliminators in a manner as specified in Section 15242.
1.18 ACCESSIBILITY
A. This Contractor shall be responsible for the sufficiency of the size of shafts and chases, the adequate clearance in double partitions and hung ceilings for the proper installation of his work. He shall cooperate with all other
Contractors whose work is in the same space, and shall advise them of his requirements. Such spaces and clearances shall, however, be kept to the minimum size required.
B. This Contractor shall locate all equipment which must be serviced, operated, or maintained in fully accessible positions. Equipment shall include but not be limited to, valves, traps, clean-outs, motors, controllers, BASIC MECHANICAL REQUIREMENTS 15010-8
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switchgear, and drain points. If required for better accessibility, furnish access doors for this purpose. Minor deviations from drawings may be made to allow for better accessibility.
1.19 FOUNDATIONS, SUPPORTS, PIERS, AND ATTACHMENTS
A. This Contractor shall furnish and install all necessary foundations, supports, pads, bases and piers required for all air conditioning equipment, piping, pumps, tanks, compressors, and for all other equipment furnished under this Division, and shall submit drawings to the Engineer for approval before purchase, fabrication or construction of same.
B. For pumps, compressors, and other rotating machinery, and for all equipment where foundations are indicated, provide concrete pads as shown. All pads shall be extended six inches (6") beyond machine base in all directions with top edge chamfered. Inset six inch (6") steel dowel rods into floors to anchor pads. All pads shall have a minimum of 6 x 6
W2.9/W2.9 WWF unless otherwise noted. Shop drawings of all foundations and pads shall be submitted to the Engineer for approval before same are constructed.
C. Construction of foundations, supports, pads, bases, and piers where mounted on the floor, shall be the same materials and same quality of finish as the adjacent and surrounding flooring material.
D. All equipment, unless shown otherwise, shall be securely attached to the building structure in an approved manner. Attachments shall be of a strong and durable nature and any attachments that are, in the opinion of the
Engineer, not strong enough shall be replaced as directed.
1.20 WELDING
A. Welded pipe joints shall be made by electric process in accordance with the
Code of Pressure Piping ASA B31.1.
B. Welding shall be done with good quality modern welding equipment, by competent operators, and in thorough, first class manner, conforming to
AWS Standards.
C. The Contractor shall furnish proof of competency during the submittal process of each welding operator for both field and shop welds.
Certification meeting AWS-D1.1.
D. Filler-metal for the welding process shall conform to ASTM A233
"Specification for Mild Steel Arc-Welding Electrodes". Classification of electrodes shall be one of the following: E6010, E6015, E7016, E7018.
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E. When welding is to be performed, precautionary measures must be taken to prevent fire. Remove flammable materials and debris from the area.
Provide an appropriate extinguisher nearby.
F. Pipes shall be cut short and cold sprung into place before welding or fabricating to compensate for expansion of lines when hot.
G. Welds shall be of the single vee butt type. Pipe end shall be shop beveled to 45 degrees to within 1/16 inch of the inside wall surface.
H. The abutting ends of the joints shall be separated before welding to permit complete fusion, tacked in two or more points to maintain alignment, and welded. Welding shall be continuous around the pipe.
I. Welds shall be of sound weld metal, thoroughly fused into the ends of the pipe and to the bottom of the vee, and shall be built up in excess of the pipe wall to give a reinforcement of one-quarter (1/4) the pipe wall thickness and in such a manner that one weld metal will present a gradual increase in thickness from the surface of the pipe to the center of the weld. The minimum width of the weld shall be 2-1/2 times the pipe wall thickness.
J. The fillet welds from the flanges of fittings shall be fused into the pipe and plate for minimum distance of 1-1/2 times the pipe wall thickness and shall be built up to present a minimum throat thickness of depth of weld of 1-1/4 times the pipe wall thickness.
K. Branch connections shall be fabricated by welding. Openings cut into pipe for welded connections shall be accurately made to give carefully matched intersections and welding fittings shall be carefully welded into the pipe system.
L. Welding ells shall be used at all turns in welded pipe lines; no mitered ells will be approved.
M. Where branch piping is three times smaller than the main, branch connections shall be made up with the appropriate manufactured weld-on fitting. Welded tees shall be used for all other branch connections, unless otherwise approved by the Engineer for a specific case.
1. Approved Manufacturers
a. Allied Piping Products.
b. Bonney Forge.
c. Branch Connections.
d. Branchlets.
e. Tube Turn.
f. Thread-O-Lets.
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N. Welds in piping shall be annealed after welding to remove the welding strains. The temperature need not exceed that causing a dull red, and shall be uniform around the pipe. Welds made in place shall be annealed, but the pipe shall be free to expand and shall be properly supported so as to avoid stresses. Annealing shall always be followed by slow cooling.
1.21 REGULATORY REQUIREMENTS
A. Conform to applicable Codes and Standards as follows:
1. Standard
a. Certain standard materials and installation requirements are described by reference to standard specifications. These standards are as follows:
ASA ............. American Standards Association.
ASTM .......... American Society for Testing Materials.
ASME .......... American Society of Mechanical Engineers Code of Unfired Pressure Vessels.
NEMA .......... National Electrical Manufacturers Association.
UL ............... Underwriters Laboratories.
ANSI............ American National Standards Institute.
ASHRAE ..... American Society of Heating, Refrigerating and Air
Conditioning Engineers.
SMACNA ..... Sheet Metal and Air Conditioning Contractor's
National Association.
AMCA .......... Air Moving and Conditioning Association.
ARI .............. Air Conditioning and Refrigeration Institute.
AMA ............ Acoustical Materials Association.
AWS ........... American Welding Society.
For additional standards and requirements see other sections of the specifications.
Whenever a reference is made to a standard, installation and materials shall comply with the latest published edition at the time project is bid unless otherwise specified herein.
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2. Codes And Rules
a. All material furnished and all work installed shall comply with the following codes as they apply to this project:
National Electric Code.
Regulations of the Florida Industrial Commission Concerning
Safety.
Applicable County, State and Local Building Codes.
Local and State Fire Marshal Rules and Regulations.
Occupational Safety and Health Agency Standards (OSHA).
Florida State Board of Health Rules and Regulations.
Florida Building Code-Mechanical-Seventh Edition (2020).
Florida Building Code-Energy Conservation-Seventh Edition
(2020).
Applicable codes shall be those adopted by the authority having jurisdiction at the time project is bid.
3. Permits, Fees And Inspections
a. The Contractor shall give all necessary notices, obtain all permits and pay all government fees, sales taxes and other costs, including utility connections or extensions, in connection with this work; file all necessary approvals of all governmental departments having jurisdiction.
b. Obtain all required certificates of inspection for his work and deliver to the Owner/Engineer the same certificates before request for acceptance and final payment for the work.
c. The Contractor shall include in the work, without extra cost to the Owner, any labor, materials, services, apparatus and drawings required to comply with all applicable laws, ordinances, rules and regulations.
d. The Contractor shall inform the Engineer of any work or materials which conflict with any of the applicable codes, standards, laws and regulations before submitting his bid.
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1.22 SCOPE OF WORK
A. The scope of the work included under this Division of the Specifications shall include complete mechanical systems as shown on the plans and as specified herein. The General Conditions and Special Conditions of these specifications shall form a part and be included under this Section of the
Specifications. Provide all supervision, labor, material, equipment, machinery, plant, and any and all other items necessary to complete the mechanical systems. All items of equipment are specified in the singular;
however, provide and install the number of items of equipment as indicated on the drawings, and as required for complete systems.
B. Systems shall include all appurtenances as required to achieve the operating conditions as shown and specified and shall result in a superior installation.
C. Scope of work shall include, but not be limited to, the following:
1. Demolition
a. Remove existing primary chilled water pump.
2. New Work
a. Provide one (1) new 900 ton water cooled centrifugal chiller and one (1) new primary chilled water pump, complete with starters, disconnects, piping, controls, supports, etc. Utilize existing control points and new points as shown.
b. New HVAC equipment and accessories shall interface with existing Trane Summit building control system.
d. Insulate all new chilled water piping. Replace all insulation on existing piping system where it has been removed or damaged.
Insulate all new equipment with cold surfaces.
e. Provide rough balancing of chilled water system (new chiller and associated chilled water pump).
f. Final connections of chilled water piping to equipment.
D. All electrical work required to support mechanical equipment or is otherwise necessary to operate mechanical equipment, shall be the responsibility of the Mechanical Contractor (including, but not limited to) electrical motors for all motor-operated equipment required under this Division, motor controllers, all starters not provided by the Electrical Contractor (coordinate with Electrical Contractor), pilot lights and relays, line and low voltage control wiring, raceways, connections to switches, and other electrical
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devices furnished with temperature control systems except as otherwise provided for in other Divisions of this Specification.
E. All starters furnished by the Mechanical Contractor shall meet all requirements specified in Section 16480.
F. Any equipment submitted for prior approval shall be submitted with the following written information specifically for the submitted project application: specific model numbers, dimensional data, performance data and other data as requested by the Engineer. General or ambiguous submittals will not be considered for prior approval.
1.23 REMOVALS, RELOCATIONS, RECONNECTIONS, AND RESTORATIONS
A. Demolition of existing piping, equipment, etc., shall be done as indicated on the Drawings. Existing piping and/or equipment to be removed shall be offered to the Owner. If the Owner wishes to utilize the existing equipment elsewhere, this Contractor shall move the equipment to a site designated by the Owner. All material to be removed shall be discarded by the Contractor and they shall not be used again.
B. All demolition work shall be completely coordinated with the Owner.
Demolition and reconnections requiring shut-down of existing systems shall be scheduled with the Owner/Engineer. If shut-down can only be accommodated on the weekend, or after normal working hours, such work shall be done at no additional cost to the Owner. If it is not possible to schedule sufficient Owner coordinated and approved downtime to complete the entire demolition and reconnection scope such that all or a part of the facility’s service(s) will be disrupted, affecting the normal business operation of the facility (i.e., loss of HVAC or plumbing), the Contractor shall provide temporary accommodations (i.e., temporary HVAC or portable toilets, etc), for the duration of the shutdown at no additional cost to the Owner.
C. Location, capacity, size, etc. of existing equipment, piping, etc., was obtained from field survey and as built drawings. Verify all conditions at site prior to commencing with work. Notify Engineer of any discrepancies prior to starting work or ordering material.
D. Survey existing facilities and utilities as necessary to determine location of shut-off or disconnect devices, drains, vents, etc. Drain, refill, and purge existing water piping circuits to make new piping connections. It is the
Contractor’s responsibility to verify the existing piping and identify which is supply and return chilled water prior to starting demolition for new piping connections.
E. Temporarily store all items to be relocated, if required. Contractor shall be responsible for safe storage of all such items and shall replace any items lost or damaged during storage removal or reinstallation.
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1.24 PROJECT/SITE CONDITION
A. Install Work in locations shown on Drawings, unless prevented by Project conditions.
B. Prepare drawings showing proposed rearrangement of work to meet project conditions, including changes to work specified in other sections. Obtain permission of Owner/Engineer before proceeding.
1.25 CLOSE-OUT DOCUMENTS
A. This Contractor shall furnish Operating and Maintenance (O&M) manuals…
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