TECHSPECS_25RA010_LLA Hyd Sys Upgrade_amd0010.pdf

Lower Granite Turbine Intake Gate Hydraulic System Upgrade W912EF25RA010 amd 0010

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00.00 28 GENERAL REQUIREMENTS

01 11 00.00 28 SUMMARY OF WORK

01 11 01.00 28 SUPPLEMENTARY REQUIREMENTS

01 12 16.00 26 WORK SEQUENCE

01 14 00.10 28 PROJECT SITE RESTRICTIONS

01 14 00.90 28 INTEGRATING ANTITERRORISM (AT) AND OPERATIONS SECURITY

(OPSEC)

01 20 00.00 20 PRICE AND PAYMENT PROCEDURES

01 22 00.00 28 MEASUREMENT AND PAYMENT

01 32 01.00 28 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 35 29.10 28 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 01.00 28 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)

01 45 04.00 28 CONTRACTOR QUALITY CONTROL

01 51 00.00 28 TEMPORARY UTILITIES

01 55 10.00 28 CONTRACTOR WORK, ACCESS AND STORAGE AREAS

01 57 20.00 28 ENVIRONMENTAL PROTECTION

01 78 00.00 28 CLOSEOUT SUBMITTALS

01 78 23.00 28 OPERATION AND MAINTENANCE DATA

01 79 00.00 28 DEMONSTRATION AND TRAINING

01 91 00.00 26 SYSTEMS TESTING AND COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 82 13.01 28 CLASS II ASBESTOS ABATEMENT

02 83 33.14 28 REMOVAL/CONTROL AND DISPOSAL OF PAINT WITH LEAD - SHORT

VERSION

DIVISION 03 - CONCRETE

03 45 33.00 28 PRECAST STRUCTURAL CONCRETE

03 60 00.01 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND

MINOR EQUIPMENT FOUNDATIONS

DIVISION 05 - METALS

05 05 23.17 26 WELDING (STEEL), FABRICATION, AND MACHINE WORK

05 50 04.00 26 METALS: MATERIALS, PRODUCTS, AND MISCELLANEOUS ITEMS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 84 00.00 28 FIRESTOPPING

07 92 00.00 28 JOINT SEALANTS

DIVISION 09 - FINISHES

09 97 02.13 26 PAINTING - STEEL STRUCTURES

DIVISION 13 - SPECIAL CONSTRUCTION

13 48 00.00 26 SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL EQUIPMENT

DIVISION 25 - INTEGRATED AUTOMATION

PROJECT TABLE OF CONTENTS Page 1

25 05 11.01 26 CYBERSECURITY FOR CONTROL SYSTEMS

DIVISION 26 - ELECTRICAL

26 05 00.00 26 BASIC ELECTRICAL MATERIALS AND METHODS

26 05 19.00 26 INSULATED WIRE AND CABLE

26 05 26.00 26 GROUNDING

26 05 36.00 26 CABLE TRAYS FOR ELECTRICAL SYSTEMS

26 42 14.01 26 CATHODIC PROTECTION BY SACRIFICIAL ANODES

DIVISION 27 - COMMUNICATIONS

27 21 10.00 26 FIBER OPTIC DATA TRANSMISSION SYSTEM

DIVISION 33 - UTILITIES

33 56 53.00 26 HYDRAULIC FLUID STORAGE TANK

DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION

35 05 40.14 26 HYDRAULIC POWER SYSTEMS FOR CIVIL WORKS STRUCTURES

35 05 40.15 26 HYDRAULIC FLUID

DIVISION 40 - PROCESS INTERCONNECTIONS

40 05 13.96 26 WELDING: PIPING AND PRESSURIZED SYSTEMS

40 95 13.00 26 PROCESS CONTROL PANELS AND HARDWARE

40 95 23.00 26 PROGRAMMABLE LOGIC CONTROLLER HARDWARE

DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 22 13.75 26 NEW SUPPORT BEAMS AND LIFTING DEVICES

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 2

SECTION TABLE OF CONTENTS

DIVISION 26 - ELECTRICAL

SECTION 26 05 00.00 26

BASIC ELECTRICAL MATERIALS AND METHODS

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

1.2 REFERENCES

1.3 SUBMITTALS

1.4 GENERAL REQUIREMENTS

1.4.1 Materials, Equipment and Installation

1.4.2 Standard Products

1.4.3 Corrosion Prevention

1.4.3.1 General

1.4.3.2 Fastenings and Fittings

1.4.3.2.1 Corrosion-Resisting Materials

1.5 DELIVERY, STORAGE, AND HANDLING

1.6 CONTRACT DRAWINGS

1.6.1 General

1.6.2 Departure From Drawings

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.1.1 Compliance with Standards

2.1.2 Standard Products

2.2 CONDUIT, RACEWAYS, DUCTS, FITTINGS AND HANGERS

2.2.1 Rigid Metal Conduit

2.2.2 Liquid-Tight Flexible Metal Conduit

2.2.3 Non-Metallic Wiring Duct (Channel)

2.2.4 Rigid Metallic Conduit Fittings

2.2.5 Flexible Conduit Fittings

2.2.6 Conduit Hangers

2.2.7 Wire Ways

2.3 BOXES AND ENCLOSURES

2.3.1 Receptacle Boxes and Pull Boxes

2.3.2 Enclosures

2.4 RECEPTACLES

2.5 SAFETY SWITCHES

2.6 MOLDED CASE CIRCUIT BREAKERS

2.6.1 Trip Units

2.6.2 480VAC Circuit Breakers

2.6.3 120/240VAC Circuit Breakers

2.6.4 125VDC Circuit Breakers

2.7 COMBINATION STARTERS PANEL

2.7.1 Magnetic Contactors

2.7.2 Auxiliary Contacts

2.7.3 Overload Relays

2.7.4 Individual Control Transformers

2.8 CONTROL EQUIPMENT

SECTION 26 05 00.00 26 Page 1

2.8.1 Terminal Blocks

2.8.1.1 Markings

2.8.1.2 Control Signal Type

2.8.1.3 Short-Circuiting Type

2.8.1.4 Power Terminal Blocks

2.8.2 Control, Instrument, and Selector Switches

2.8.2.1 General

2.8.2.2 Control Switches

2.8.2.3 Selector Switches

2.8.2.4 Push Buttons

2.8.3 Relays

2.8.3.1 Control Relays

2.8.3.2 Timing Relays

2.8.4 Indicating Lamp Assemblies

2.8.5 Oil Level Panel Meters

2.8.6 24VDC Power Supply

2.8.7 Supplementary Circuit Breakers

2.8.7.1 2.4.3.1 AC Circuit Breakers

2.8.7.2 2.4.3.2 DC Circuit Breakers

2.8.8 Fuses

2.8.9 Fuseholders

2.9 PRESSURE INSTRUMENTATION

2.9.1 Pressure Switches

2.9.2 Pressure Sensor

2.9.3 Flow Switches

2.10 ESCUTCHEONS AND NAMEPLATES

2.11 INDICATING INSTRUMENTS

2.11.1 Hour Meter

2.12 SPARE PARTS

PART 3 EXECUTION

3.1 DEMOLITION, INSTALLATION, AND RECONFIGURATION

3.1.1 Demolition

3.1.1.1 Existing HPU

3.1.2 Installation

3.1.2.1 HPU Assembly

3.2 SEISMIC REQUIREMENTS

3.3 CONDUIT SYSTEM INSTALLATION

3.3.1 General

3.3.2 Thread Compound

3.3.3 Liquid-Tight Flexible Conduit

3.3.4 Cutting and Threading

3.3.5 Bends

3.3.6 Expansion Fittings

3.3.7 Coordination

3.3.8 Termination of Conduit

3.3.9 Grounding and Bonding of Conduit

3.3.10 Conduit Cleaning

3.3.11 Conduit Labeling

3.3.12 Conduit Inspection

3.4 MOTOR STARTER TESTS

3.4.1 Operational Tests

3.4.2 Short Circuit Tests

3.5 BOX AND ENCLOSURE INSTALLATION

3.5.1 General

3.5.2 Installation

3.6 ESCUTCHEONS AND NAME PLATE INSTALLATION

3.7 PAINTING

SECTION 26 05 00.00 26 Page 2

3.7.1 New Equipment

3.7.2 Existing Equipment

3.8 FIELD TESTING

3.8.1 Bump Tests

3.8.2 Performance Verification Test (PVT)

3.8.3 480V Breakers and Motor Starter

3.9 OPERATIONS AND MAINTENANCE DATA

-- End of Section Table of Contents --

SECTION 26 05 00.00 26 Page 3

THIS PAGE INTENTIONALLY LEFT BLANK

SECTION 26 05 00.00 26 Page 4

SECTION 26 05 00.00 26

BASIC ELECTRICAL MATERIALS AND METHODS

PART 1 GENERAL

1.1 DESCRIPTION OF WORK

This section applies to the building and installation of all equipment related to the replacement and rehabilitation of the electrical portions of Lower Granite Intake Gates Hydraulic System. This includes equipment to be furnished and installed under the following sections:

SECTION 26 05 19.00 26 INSULATED WIRE AND CABLE;

SECTION 35 05 40.14 26 HYDRAULIC POWER SYSTEM FOR CIVIL WORKS STRUCTURES;

SECTION 40 95 13.00 26 PROCESS CONTROL PANELS AND HARDWARE;

SECTION 40 95 23.00 26 PROGRAMMABLE LOGIC CONTROLLER HARDWARE

1.2 REFERENCES

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI C39.1 (1981; R 1992) Requirements for Electrical Analog Indicating Instruments

ASTM INTERNATIONAL (ASTM)

ASTM A1011/A1011M (2015) Standard Specification for Steel, Sheet, and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability and Ultra-High Strength

ASTM D709 (2013) Laminated Thermosetting Materials

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE C2 (2023) National Electrical Safety Code

NATIONAL ELECTRICAL CONTRACTORS ASSOCIATION (NECA)

NECA 101 (2013) Standard for Installing Steel Conduits (Rigid, IMC, EMT)

NECA/NEIS 1 (2015) Good Workmanship in Electrical Construction

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C80.1 (2005) American National Standard for Electrical Rigid Steel Conduit (ERSC)

ANSI Z535.1 (2006; R 2011) American National Standard for Safety--Color Code

SECTION 26 05 00.00 26 Page 5

NEMA 250 (2020) Enclosures for Electrical Equipment (1000 Volts Maximum)

NEMA FB 1 (2014) Standard for Fittings, Cast Metal Boxes, and Conduit Bodies for Conduit, Electrical Metallic Tubing, and Cable

NEMA ICS 1 (2022) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V

NEMA ICS 5 (2017) Industrial Control and Systems:

Control Circuit and Pilot Devices

NEMA KS 1 (2013) Enclosed and Miscellaneous Distribution Equipment Switches (600 V Maximum)

NEMA WD 6 (2016) Wiring Devices Dimensions Specifications

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023; ERTA 4 2023; ERTA 5 2023; ERTA 6

2023) National Electrical Code

UNDERWRITERS LABORATORIES (UL)

UL 489 (2016) Molded-Case Circuit Breakers, Molded-Case Switches and Circuit-Breaker Enclosures

UL 50 (2015) UL Standard for Safety Enclosures for Electrical Equipment, Non-Environmental Considerations

UL 508 (2018; Reprint Jul 2021) UL Standard for Safety Industrial Control Equipment

UL 514A (2013) Metallic Outlet Boxes

UL 514B (2012; Reprint Nov 2014) Conduit, Tubing and Cable Fittings

UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit-Steel

UL 870 (2016) Wireways, Auxiliary Gutters, and Associated Fittings

UL 94 (2013; Reprint Jul 2015) Standard for Tests for Flammability of Plastic Materials for Parts in Devices and Appliances

SECTION 26 05 00.00 26 Page 6

UL 360 (2013; Reprint Jan 2015) Liquid-Tight Flexible Steel Conduit

UL 1565 (2013) Standard for Safety Positioning Devices

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals having an "I" designation are for information only. A designation following the "G" or "I" designation identifies the office that will review the submittal for the Government. The following must be submitted in accordance with SECTION 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Within 90 calendar days after Notice to Proceed , submit complete descriptive literature and specifications of each product or system of products listed with original, legible manufacturer's cut sheets and data sheets to clearly indicate physical construction, operation, electrical characteristics, ratings, and associated hardware, as applicable. Include manufacturer's catalog numbers and designations, and clearly cross-reference with shop drawings as appropriate. Product data submitted for approval must clearly show conformance with these specifications, including, but not being limited to, product manufacturers' declarations of conformance to applicable technical standards. Product data must be approved prior to procurement of associated materials and equipment.

Rigid Metal Conduit ; G, HDC

Liquid-Tight Flexible Metal Conduit ; G, HDC

Non-Metallic Wiring Duct (Channel) ; G, HDC

Rigid Metallic Conduit Fittings ; G, HDC

Flexible Conduit Fittings ; G, HDC

Conduit Hangers ; G, HDC

Wire Ways ; G, HDC

Receptacles ; G, HDC

Safety Switches ; G, HDC

Control, Instrument, and Selector Switches ; G, HDC

Receptacle Boxes and Pull Boxes ; G, HDC

Enclosures ; G, HDC

Molded Case Circuit Breakers ; G, HDC

Terminal Blocks ; G, HDC

Control Relays ; G, HDC

Timing Relays ; G, HDC

SECTION 26 05 00.00 26 Page 7

Indicating Lamp Assemblies ; G, HDC

Escutcheons and Nameplates ; G, HDC

Indicating Instruments ; G, HDC

SD-08 Manufacturer's Instructions

Spare Parts ; G, HDC

1.4 GENERAL REQUIREMENTS

1.4.1 Materials, Equipment and Installation

New materials and equipment must be furnished and any defective material or equipment damaged in the course of installation must be replaced or repaired. Testing must be performed to check the installation of and the proper operational functions of the electrical equipment. The installations must be in accordance with the National Electrical Code, NFPA 70 , and the National Electrical Safety Code, IEEE C2 , except where otherwise specifically shown or specified, in which case the drawings and specifications must govern. Omission of details on the drawings or in the specifications must not be construed as permitting deviations from Code requirements.

1.4.2 Standard Products

Material and equipment must be the standard products of manufacturers regularly engaged in the manufacture of these products and must essentially duplicate items that have been in satisfactory use for at least 5 years prior to proposal due date.

1.4.3 Corrosion Prevention

1.4.3.1 General

All equipment must be protected to prevent deterioration from corrosion.

The general requirements are specified below; however, other corrosion-resisting treatments that are the equivalent of those specified may be used. Materials used for corrosion prevention must be submitted for approval under SD-03 Product Data.

1.4.3.2 Fastenings and Fittings

Screws, bolts, nuts, pins, studs, springs, washers and other miscellaneous fastening and fittings must be of corrosion-resistant material or must be treated in an approved manner to render them resistant to corrosion. All fastenings which are to be exposed directly to the weather must be of corrosion-resisting material.

1.4.3.2.1 Corrosion-Resisting Materials

Corrosion-resisting steel, copper, brass, bronze, copper-nickel-copper alloys are acceptable corrosion-resisting materials.

SECTION 26 05 00.00 26 Page 8

1.5 DELIVERY, STORAGE, AND HANDLING

Ship the equipment and/or materials as completely assembled and wired as feasible so as to require a minimum of installation work. Each shipping section is properly match marked to facilitate reassembly. Provide equipment with removable lifting channels with eye bolts for attachment of crane slings to facilitate lifting and handling. Carefully pack and ship separately any relay or other device which cannot withstand the hazards of shipment when mounted in place on the equipment. Mark these devices with the number of the panel which they are to be mounted on and fully identified. Wrap all finished painted surfaces and metal work to protect from damage during shipment. Prepare all parts for shipment so that slings for handling may be attached readily while the parts are in a railway car or transport truck. Ensure sections of equipment crated for shipment will pass though any limiting doors, passageways, or hatches including those that will be encountered when moving the equipment to the installation location. Carefully package and clearly mark all spare parts and accessories.

1.6 CONTRACT DRAWINGS

1.6.1 General

a. The contract drawings indicate the work to be accomplished in as much detail as is practical. Except for such modifications as may be required for coordination with equipment actually furnished, they constitute the working drawings for construction and for purchase of required materials. The contract drawings must be superseded by manufacturer's shop drawings when available

b. Field verify all existing dimensions, details, and features relevant to requirements for equipment, apparatus, and other coordinating features required for the design, manufacture, and installation of the new equipment and accessories.

1.6.2 Departure From Drawings

If departures from the contract drawings are necessary, details of such departures and reasons for them must be submitted not later than 90 days before scheduled installation date. No such departures will be made without prior written approval. The control schemes shown on the contract drawings are not intended to exclude the Contractor's method for accomplishing the functions indicated. However, if any alternate equipment is approved, the Contractor must bear the cost and be responsible for furnishing and installing any additional wiring devices that are required.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.1.1 Compliance with Standards

Equipment must be new and meet all applicable NEMA and UL construction and rating requirements. No equivalent will be acceptable. Immediately notify the Contracting Officer of any requirements of the specifications or Contractor proposed materials or assemblies that do not comply with UL or NEMA. International Electrotechnical Commission (IEC) rated equipment

SECTION 26 05 00.00 26 Page 9 will not be considered an acceptable alternative to specified NEMA ratings.

2.1.2 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship, and have been in satisfactory industrial use for 5 years prior to bid opening including applications of equipment and materials under similar circumstances and of similar size.

2.2 CONDUIT, RACEWAYS, DUCTS, FITTINGS AND HANGERS

2.2.1 Rigid Metal Conduit

Rigid metal conduit, including couplings, must conform to UL 6 and/or ANSI C80.1 and must be zinc-coated both inside and outside by hot-dip galvanizing method.

2.2.2 Liquid-Tight Flexible Metal Conduit

Liquid-tight flexible metal conduit must be made from steel strip that is zinc-coated by the hot-dip galvanizing method with an integral or separate bonding wire or and water-proof extruded PVC cover and conforming to UL 360 .

2.2.3 Non-Metallic Wiring Duct (Channel)

Non-metallic wiring duct (channel)must be two piece construction, halogen free with a a flame class of V-0 as specified in UL 94 and have a UL recognized for continuous use temperature of 95 degrees Celsius conforming to UL 1565 . Ducts are to have an open slotted base with solid snap-on cover.

2.2.4 Rigid Metallic Conduit Fittings

Threaded fittings for rigid conduit are to be made of solid zinc or malleable iron and listed to UL 514B and/or NEMA FB 1 . Threadless fittings can not be used. Malleable iron fittings must be zinc-coated both inside and outside by hot-dip galvanizing method. Hubs must have a grounding screw on the locknut. Expansion fittings must have a maximum of 4 inches of travel and have external flexible copper braid bonding jumper.

2.2.5 Flexible Conduit Fittings

Flexible conduit fittings must be made from steel or malleable iron with a zinc coating for flexible metal conduit with positive bonding, and conforming to UL 514B .

2.2.6 Conduit Hangers

Fabricate conduit hangers from two or more galvanized steel hanger rods, a galvanized steel horizontal member, clamps, and other attachments as necessary for securing hanger rods and conduits. Hanger rods must not be smaller than 3/8-inch diameter and threaded either full length or for a sufficient distance at each end to permit at least 1-1/2 inches of adjustment. The horizontal member must be manufactured from hot rolled carbon steel with a galvanized finish conforming to ASTM A1011/A1011M .

Hangers must be designed for hanging conduit. Conduit strut brackets must be made from a minimum of 12 gauge, hot rolled carbon steel with a galvanized finish conforming to ASTM A1011/A1011M .

SECTION 26 05 00.00 26 Page 10

2.2.7 Wire Ways

Metallic wire ways are to be painted with with knockouts. Wire ways must have screw covers conforming to UL 870 .

2.3 BOXES AND ENCLOSURES

2.3.1 Receptacle Boxes and Pull Boxes

Provide receptacle boxes and pull boxes made of malleable iron conforming to UL 514A with threaded fittings and must be zinc-coated both inside and outside by hot-dip galvanizing method.

2.3.2 Enclosures

Provide stainless steel NEMA Type 4X enclosures that conform to UL 50 and NEMA 250, made from a minimum of 12 Standard Gage thickness and painted Munsell color system 5BG 7/0.4 high gloss (ANSI No. 70 gray), with provisions for locking. Piano type hinges are not acceptable for enclosure doors.

2.4 RECEPTACLES

Provide industrial grade, NEMA 5-20R receptacles, 20A, 125 VAC, 2-pole, 3-wire duplex or NEMA 5-30R receptacles, 30A, 125 VAC, 2-pole, 3-wire duplex conforming to NEMA WD 6.

2.5 SAFETY SWITCHES

Safety switches must comply with NEMA KS 1, and be the heavy-duty type with NEMA 4X enclosure, rated 480 volts, 100A amps, 3 poles , and fused with a solid neutral as indicated on the drawings. Ensure switch construction is such that, when the switch handle in the "ON" position, the cover or door cannot be opened. Cover release device is coinproof and so constructed that an external tool is used to open the cover. Make provisions to lock the handle in the "OFF" position. Ensure the switch is not capable of being locked in the "ON" position.

Safety switches must be of the quick-make, quick-break type and have terminal lugs for use with copper conductors.

Ensure safety color coding for identification of safety switches conforms to ANSI Z535.1 .

2.6 MOLDED CASE CIRCUIT BREAKERS

Provide molded case circuit breakers that conform to the applicable requirements of UL 489 . The circuit breakers must be manually-operated, be quick-make, quick-break, common trip type, and be of automatic-trip type unless otherwise specified or indicated on the drawings. All poles of each breaker are required to operate simultaneously by means of a common handle. The operating handles must clearly indicate whether the breakers are in "On," "Off," or "Tripped" position and have provisions for padlocking in the "Off" position. Provide personnel safety line terminal shields for each breaker. The circuit breakers are to be products of only

SECTION 26 05 00.00 26 Page 11 one manufacturer, and be interchangeable when of the same frame size. .

2.6.1 Trip Units

Except as otherwise noted, provide circuit breakers, of frame sizes and the trip unit ratings as shown on the drawings, with combination thermal and instantaneous magnetic or solid state trip units. The Government reserves the right to change the indicated trip ratings, within frame limits, of the trip devices at the time the shop drawings are submitted for approval. Submit outline drawings of all equipment to be furnished under this contract, together with weights and overall dimensions for approval. The breaker trip units must be interchangeable, and the instantaneous magnetic trip units be adjustable on frame sizes larger than 150 amperes, and be set at approximately 10 times the continuous current ratings of the circuit breakers.

2.6.2 480VAC Circuit Breakers

Provide circuit breakers for 480VAC circuits rated at 600VAC, and have a UL listed minimum interrupting capacity of 22,000 symmetrical amperes at

600 VAC.

2.6.3 120/240VAC Circuit Breakers

Provide circuit breakers for 120VAC circuits rated not less than 120/240 or VAC, and have a UL listed minimum interrupting capacity of 22,000 symmetrical amperes at 600 VAC. Din Rail mounted 120V/240V 2 Pole circuit breakers are acceptable.

2.6.4 125VDC Circuit Breakers

Provide two-pole circuit breakers for 125VDC circuits , rated 125/250VDC or 125VDC, and have UL listed minimum interrupting capacity of 22,000 symmetrical amperes at 250VDC.

2.7 COMBINATION STARTERS PANEL

Furnish combination motor controller units containing motor circuit protectors, auxiliary and pilot devices and a magnetic contactor with thermal overload relays. Provide ratings of motor circuit protector, contactors, motor controllers and other devices as shown on the drawings.

All combination motor controller units must have short circuit ratings equal to 85kA or greater. Where control push-buttons, indicating lamps, "Hand-Off-Automatic" switches, and similar control devices are associated with a unit, mount them on the unit compartment door. Door-mounted components must not interfere with access within the compartments.

2.7.1 Magnetic Contactors

Provide magnetic contactors of the NEMA sizes indicated on the drawings.

Conform to the requirements of NEMA ICS 2 for contactors with continuous current ratings for the duty indicated. Provide contactors for motor control that are rated for full-voltage starting (Class A controllers).

Provide contactors that are suitable for at least 200,000 complete operations under rated load without more than routine maintenance.

Minimize the interruption arc and flame by suitable arc chutes or other means so that no damage will be done to other portions of the device. The arc chutes, if provided, must be easily removable without removing or dismantling other parts. The contacts must be easily removable. All

SECTION 26 05 00.00 26 Page 12 current-carrying contact surfaces must be silver-surfaced or of other approved material to prevent the formation of high resistance oxides.

Operate the contactor without chatter or perceptible hum while energized.

Provide coils that are suitable for continuous operation 120-volt ac circuits. Provide alternating-current contactors that are three-pole, except where otherwise noted, and insulated for 600 volts ac and of the electrically- operated, magnetically-held type. Provide direct-current contactors that are two-pole, suitable for controlling circuits operating at 125 volts dc, insulated for 250 volts dc, electrically-operated, magnetically-held type and adequate for full-voltage motor starting service.

2.7.2 Auxiliary Contacts

Provide each controller with a minimum of three auxiliary contacts which can be easily changed from normally open to normally closed. Where indicated on the drawings, provide a fourth auxiliary contact and red and green indicating lights.

2.7.3 Overload Relays

Except as otherwise indicated, provide three NEMA Class 20 thermal or solid state overload relays with external manual reset for each controller. Prior to shipment of the control centers, the Contracting Officer will furnish the ratings of the heater elements to be installed in the relays by the Contractor.

2.7.4 Individual Control Transformers

Where 120 volt ac control of contactors is indicated or required, provide individual control transformer on the line side of the unit disconnect.

Provide control transformers rated 480-120 volts and conforming to the requirements for control transformers in UL 508 . Provide control transformers that have adequate volt-ampere capacity for the control functions indicated. Install transformers with primary fuses. Provide Class J primary fuses. Except as otherwise indicated on the drawings, provide each control transformer with a fuse in one secondary lead and ground the other secondary lead.

2.8 CONTROL EQUIPMENT

2.8.1 Terminal Blocks

2.8.1.1 Markings

Each connected terminal must have the circuit designation or wire number marked on or near the terminal in permanent contrasting color. White or other light-colored plastic marking strips, fastened by screws to each terminal block, must be provided for control wire designations. The manufacturer's wire number and the Government's wire number must both be shown for each connected terminal on the marking strips with permanent marking fluid. The marking strips must be reversible to permit marking both sides, or two marking strips must be furnished with each block, to accommodate the two sets of wire numbers.

2.8.1.2 Control Signal Type

Provide control signal type terminal blocks of double row terminal type rated for 600 volts and 30 amps. Terminals must be plated brass with

SECTION 26 05 00.00 26 Page 13

#8-32 phil-slot screws that can accept lugs with a maximum width of 0.42-inches.

2.8.1.3 Short-Circuiting Type

Provide short-circuiting type terminal blocks for all current transformer secondary leads with provisions for shorting together all leads from each current transformer without opening any circuit. Short-circuiting the terminals of only one current transformer must not short-circuit the terminals of any other current transformer.

2.8.1.4 Power Terminal Blocks

Provide power distribution blocks for branch circuits and feeders 600 volts and less, with a minimum rating of 30 amps and accommodate wire size #12 AWG and larger. Power distribution blocks must be double row type and have lugs suitable for copper conductors, must be two-pole for single-phase circuits (phase and neutral conductors, or two phase conductors), and three-pole for three-phase circuits (three phase conductors). Three-phase four-wire circuits, where used, must have a three-pole block for the phase conductors and a single-pole block for the neutral, which must be mounted next to the block for the phase conductors.

For conductors rated more than 50 amperes, screws must have hexagonal heads. Conducting parts between connected terminals must have adequate contact surface and cross-section to operate without overheating.

2.8.2 Control, Instrument, and Selector Switches

2.8.2.1 General

Provide control, instrument, and selector switches with rotary switchboard type with handles on the front and operating contact mechanisms on the rear of the panels, rated for alternating-current operation at 600 V, or direct-current operation at 250 V, as applicable, in accordance with the switch development specified in the contract drawings. All switches and contacts must be capable of satisfactorily withstanding a life test of at least 10,000 operations with rated current flowing in the switch contacts, and must be capable of continuously carrying 20 A without exceeding a temperature rise of more than 30 degrees C above ambient. Each switch provided must have ample contact stages including spare contacts to perform the functions of the control system. Contacts of switches must be self-aligning and must operate with a wiping action. A positive means of maintaining high pressure on closed contacts must be provided.

Compression springs or pivoted joints must not be depended upon to carry current. The covers or plates on the switches must be readily removable for inspection of contacts. Each switch must be provided with an escutcheon clearly marked to show each operating position. Switch identifications and handle positions must be engraved on escutcheons or may be provided on separate nameplates. Switches must be provided with black oval handles unless otherwise specified on the contract drawings.

2.8.2.2 Control Switches

Control switches must be two or three-position momentary-contact type with spring return to neutral position with black pistol-grip handles or as required by the contract drawings.

SECTION 26 05 00.00 26 Page 14

2.8.2.3 Selector Switches

Selector switches must be of the maintained-contact type, remaining in the last position until deliberately moved to another position unless shown otherwise on the contract drawings.

2.8.2.4 Push Buttons

Push buttons shall comply with NEMA ICS 1 , NEMA ICS 2 and UL 508 . Push buttons shall be heavy duty, round and shall mount in a 0.875 inch mounting hole. The number and type of contacts shall be as indicated on the drawings or required by the Sequence of Control. Push buttons shall be rated for 600 volts, 10 amperes continuous. Push buttons shall be provided with a legend plate labeled as shown on the drawings.

2.8.3 Relays

2.8.3.1 Control Relays

Provide control relays designed for panel mounting, with the capability of add-on contact blocks conforming to NEMA ICS 5 . Relays incorporating plug-in modules will not be acceptable. The contact class and rating designations must be A600 for AC control circuit contacts, and P600 for DC control circuit contacts. The Auxiliary relay salient physical, functional, or performance characteristics an equal item must meet to be acceptable are as follows:

a. Have convertible contacts.

b. Have contacts that are double break and silver alloy.

c. Have contacts that are convertible from normally open to normally closed or vice versa.

d. Have contacts that are color coded to indicate status.

e. Are expandable from 2 poles to 12 poles.

f. Have accessories to provide pneumatic timing and mechanical latching provisions as needed.

g. Have coils that are molded construction and continuous duty rated.

h. Have transient suppressor accessory available.

i. Coil for use in 125V dc circuits must be designed to operate at 140V dc continuously.

2.8.3.2 Timing Relays

Design the timing relay for panel mounting and conform to UL 508 . Relays incorporating plug-in modules will not be acceptable. The contact class and rating designation must be A600 for AC control circuit contacts, and P600 for DC control circuit contacts. Provide timing relays that have the following salient physical, functional, or performance characteristics as follows:

a. Have a temperature operating range of -20 degrees Celsius to +165 degrees Celsius.

SECTION 26 05 00.00 26 Page 15

b. Have contacts that are rated for 20 Amps with a minimum life of 100,000 operations.

c. Have a timing range described in the contract drawings..

d. Have an oversized adjustment knob that is easy to adjust with markings visible from all angles.

e. Have snap-action switch assembly with DTDP arrangement.

f. Have control input that have an operating voltage of 120VDC.

g. Relay must have surge/transient protection.

2.8.4 Indicating Lamp Assemblies

Provide LED switchboard type indicating lamp assemblies, rated for 125V dc and 120V ac service, with appropriate colored caps. The lamp assemblies must be a minimum of 30mm diameter and the LED must be long-life LED type with a minimum normal life span of 50,000 hours. Color caps must be made of material, which will not be softened by the heat from the lamps.

Indicating lights must be visible from at least 20 ft. away. Lamps must be replaceable from the front of the panels, and any special tools required for lamp replacement must be furnished. All color caps must be similar and interchangeable, and all lamps must be of the same type and rating.

2.8.5 Oil Level Panel Meters

Provide panel meters that are suitable to use as level meters and have the following salient features:

a. 6 inch circular bar graph type with tri-color LED segments.

b. Rated for 120 VAC supply power.

c. A four digit, alphanumeric display that is centered in the circular bargraph. Digits must be 0.35" or more in height.

d. Inputs that accept 4-20 milliamp analog signal.

e. 4-20mA signal retransmit output.

2.8.6 24VDC Power Supply

Provide DC power supply with the following salient features:

a. Din-rail mount and UL listed.

b. Output: 24VDC.

c. Input Range: 90VDC to 150VDC.

d. Alarm contact rated for 120VDC.

e. Power Output: Able to provide 200 percent of maximum furnished panel load.

SECTION 26 05 00.00 26 Page 16

2.8.7 Supplementary Circuit Breakers

2.8.7.1 2.4.3.1 AC Circuit Breakers

Supplementary circuit breakers shall be rated not less than 120 volts AC, and shall have a UL listed minimum interrupting capacity of 10,000 symmetrical amperes at 120 volts AC. Circuit breakers shall be cable-in/cable-out type suitable for DIN rail mounting. Terminals must be able to accept up to a #6 AWG wire. Allen Bradley 1492-SP series or approved equal. Manufacturer's designed Lockout Devices shall be installed on all circuit breakers.

2.8.7.2 2.4.3.2 DC Circuit Breakers

Supplementary circuit breakers shall be reated not less than 125 volts DC, and shall have a UL listed minimum interrupting capacity of 10,000 symmetrical amperes at 125 volts DC. Circuit breakers shall be cable-in/cable-out type suitable for DIN rail mounting. Terminals must be able to accept up to a #6 AWG wire. Allen Bradley 1489-D2 series or approved equal. Manufacturer's designed Lockout Devices shall be installed on all circuit breakers. 2.8.8 Fuses

Control power fuses shall be FRN for ratings above 10 amperes and FNQ for 10 amperes and below.

2.8.9 Fuseholders

Fuseholders shall be of the same manufacturer as the terminal blocks and be disconnect type with blown fuse indicator and din rail mounted. Fuses shall be rated for 150VAC with a maximum size of 10 Amps. Allen Bradley 1492-H5 or approved equal.

2.9 PRESSURE INSTRUMENTATION

2.9.1 Pressure Switches

Provide mechanical pressure switches with the following salient features:

a. Suitable for hydraulic turbine oil.

b. Mercury free, hermetically sealed, snap-action switches.

c. The contact for 125VDC circuit must be rated for at least 0.5 Amp @125VDC. The contact for 125VAC circuit must be rated for at least 10A at 125VAC.

d. Independent outside adjustment(s) with locking devices or anti-tampering measures for setting the cut-in and cut-out pressures.

e. Suitable for a momentary surge of 5,500 pounds per square inch.

f. Minimum adjustable operating range of 500 to 3,000 pounds per square inch.

g. Variable dead band of at least 30% of setpoint.

SECTION 26 05 00.00 26 Page 17

h. Single-pole, double-throw type

i. The electrical Contract drawings show the functions required by pressure switches with set points and dead bands. Contractor is responsible for any additional quantity of switches to satisfy all deadband and setpoint requirements that are shown on the Contract drawings.

2.9.2 Pressure Sensor

The sensing element shall be either capsule, diaphragm, bellows, Bourdon tube, or solid state as applicable for the installation. The pressure transducer shall withstand up to 300 percent of rated pressure, with an accuracy of plus or minus 1.0 percent of full scale selected to put the design range of the measured pressure in the middle third of the transducer's range. Pressure shall be measured in psi gage with a range, plus or minus 10 percent of design range and shall be furnished with display to the nearest 0.145 psi with 3 significant figures. The transmitter output error shall not exceed 0.1 percent of calibrated span.

Except where specifically indicated otherwise on the drawings, the transmitter shall be provided with a four digit digital display or analog visual display of the measured parameter and shall provide a 4 to 20 mAdc output signal proportional to the level of the measured parameter. The transmitter shall be powered through 4 to 20 mAdc loop power, or if not available, a 12-24 Volts DC power supply.

2.9.3 Flow Switches

Provide mechanical hydraulic oil flow switches that meet the following requirements:

a. The flow switch must have a non flexible paddleor shuttle/piston and be rated for 3000 psi, at a minimum. It must maintain reliable operation and sealing at this pressure.

b. Have an operating temperature range of -20 to 70C.

c. Flow switch must have a repetitive accuracy of plus or minus 10 percent of actual flow setting. Switch actuation must be adjustable over the operating flow range.

d. Enclose the switches in watertight, aluminum, galvanized or stainless steel, NEMA 4X housings. Provide the switches with two form C contacts.

e. Each flow switch must include two switches, one for 120VAC controls circuit and one for a 125VDC alarm circuit. Contractor is responsible for any addition relay to support both circuits. The contact class and rating designations for AC circuit must be rated for at least 10A @ 250VAC. The contact class and rating designations for DC circuit must be rated for at least 0.5A @ 125VDC.

2.10 ESCUTCHEONS AND NAMEPLATES

a. Provide nameplates made from melamine plastic conforming to

ASTM D709.

b. Nameplates must be 0.125 inch thick, black with white center core.

Surface must be matte finish. Corners must be square. Accurately

SECTION 26 05 00.00 26 Page 18

G4EDDMTJ

Line align lettering and engrave into the core. Minimum size of nameplates must be 1 inch by 2.5 inches. Lettering must be a minimum of 0.25 inch high, normal block style.

c. Plates must be fastened with black-finished or silver-finished, corrosion-resisting, round-head machine screws or approved nonadhesive metal fasteners.

d. Spare locations, such as spare breakers, must have blank nameplates installed, that can be engraved in the future.

2.11 INDICATING INSTRUMENTS

Provide switchboard type meters for the electrical indicating instruments conforming to the applicable requirements of ANSI C39.1 and the accuracy rating must be within 1 percent of full-scale value. The instruments must be back-connected semiflush mounting. Instrument cases must be dust tight with shadow-proof covers and anti-glare windows. Taut-band suspension must be provided where this design is available. Zero adjustments accessible from the front without removal of covers must be provided for instruments with spring control. AC instruments must be designed and calibrated for use on 60-Hz circuits and for operation from 120-volt secondaries of voltage transformers and 5-ampere secondaries of current transformers, as shown. AC instrument potential coils must be designed for continuous operation at 150-volts, and AC instrument current coils must be capable of withstanding 40 times rated current for two seconds. Instrument identification legends must be neatly printed on the dials or on separate legend plates inside the cases. Instrument scales must be as specified, or as approved if scales are not specified, and appropriate for the application.

2.11.1 Hour Meter

Hour meter must display the total running time of a machine and be of the non-reset type. Meter must display a minimum of 5 digits.

2.12 SPARE PARTS

Furnish the following spare parts that are duplicates of the original parts provided and interchangeable therewith. The spare parts must be packaged for long term protection and storage according to the manufacturer's instructions. The packaging must be legibly labeled to identify the spare parts. A list of the furnished spare parts must be included in the Operation and Maintenance Manual.

a. 1 spare control switches of each type and rating used.

b. 1 spare instrument switches of each type and rating used.

c. 1 spare selector switches of each type and rating used.

d. 1 spare circuit breakers of each type and rating used.

e. 10 spare terminal blocks of each type and rating used.

f. 3 spare control relays of each type and rating used.

g. 1 spare timing relays of each type and rating used.

SECTION 26 05 00.00 26 Page 19

h. 3 spare indicating lamps of each color, type and rating used.

i. 1 spare indicating instruments of each type and rating used.

j. 1 oil level panel meter of each type and rating used.

k. 1 pressure switch of each type and rating used.

l. 2 spare fuses of each type and rating used.

m. 1 spare supplementary circuit breaker of each type and rating used.

PART 3 EXECUTION

3.1 DEMOLITION, INSTALLATION, AND RECONFIGURATION

3.1.1 Demolition

Work shall be done in accordance with SECTION 01 11 00.00 28 SUMMARY OF

WORK.

3.1.1.1 Existing HPU

Remove the existing Hydraulic Power Unit (HPU) and cables as shown in the contract drawings, and in accordance with the requirements of SECTION

35 05 40.14 26 HYDRAULIC POWER SYSTEMS FOR CIVIL WORKS STRUCTURES.

3.1.2 Installation

Work must be done in Accordance with SECTION 01 11 00.00 28 SUMMARY OF WORK. Installation shall comply with the applicable requirements of IEEE C2 and NFPA 70.

3.1.2.1 HPU Assembly

Install the new HPU control cabinet, HPU starter boxes, breaker replacement at the Motor Control Center, RIO RTU cabinets, cables, and other associated equipment as shown on the Contract Drawings. Installation must be in accordance with the requirements of SECTION 35 05 40.14 26

HYDRAULIC POWER SYSTEMS FOR CIVIL WORKS STRUCTURES.

3.2 SEISMIC REQUIREMENTS

The structural design calculations for seismic restraints and detail drawings for electrical conduit and equipment in this section must be developed by the Contractor in accordance with the requirements of Section

13 48 00.00 26 , SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL EQUIPMENT.

3.3 CONDUIT SYSTEM INSTALLATION

3.3.1 General

a. Conduit systems must be installed in accordance with NECA/NEIS 1 and NECA 101. Pull boxes must be furnished and installed, complete with covers, in conduit runs as required by NFPA 70 and good practice in the industry.

SECTION 26 05 00.00 26 Page 20

b. Do not install conduit exhibiting damage of any kind. Avoid trapped conduit runs where possible. Take care to prevent the lodgment of foreign material in the conduit, boxes, fittings, and equipment during the course of construction. Clear any clogged conduit of obstructions or replace conduit.

c. Exposed conduit must be installed to avoid interference with other work. Structural steel must not be cut, drilled or bent to avoid interference except with written approval. Exposed conduit must be installed to conform to the shape of the surface over which it is run and must be installed parallel or perpendicular to walls, structural members, or intersections of vertical planes and ceilings. Supports must be used at entrance or exit from all conduit fittings, boxes, cabinets and changes of direction of conduit.

3.3.2 Thread Compound

Conduit joints and connections must be made conductive, watertight and rustproof by the application of a blend of colloidal copper and rust inhibitors. Each threaded joint must be thoroughly cleaned to remove all cutting oil before the compound is applied.

3.3.3 Liquid-Tight Flexible Conduit

Use of liquid-tight flexible conduit must be limited to make electrical connections to vibration-isolated equipment connections and must not exceed 36-inches in length.

3.3.4 Cutting and Threading

All cuts must be made with a hacksaw and then manually reamed, or made by a powered cutting/reaming tool approved for this use. Manual roller type pipe cutters must not be used on conduits. All cuts must be square and the conduit opening must not be constricted. After threading, conduit ends must be checked and reamed to remove any additional burrs, and the entire conduit must be thoroughly cleaned to remove all cuttings, dirt and oil from its interior. Conduit threads must be tapered using National Pipe Thread dies and be clean-cut. No running threads will be permitted.

Conduit unions must be used where standard couplings cannot be used. All conduit joints must be wrench tight. Threadless fittings are not be used on conduit runs.

3.3.5 Bends

a. Ensure that conduit runs between devices do not contain more than the equivalent of three 90-degree bends, including those bends located immediately at the device.

b. Make field-made bends and offsets with approved Hickey bending tool or conduit bending machine. Use long radius conduit for elbows larger than 2-1/2 inches.

3.3.6 Expansion Fittings

Expansion fittings must be installed at all crossings of concrete expansion joints and where necessary to compensate for thermal expansion greater than 1/4-inch on a straight run. Expansion fittings must be installed in accordance with the manufacturer's instructions. Expansion fittings must be installed such that the external bonding jumpers are

SECTION 26 05 00.00 26 Page 21 visible for inspection.

3.3.7 Coordination

The conduit must be installed in the most direct and workmanlike manner so that interference between piping, ducts, conduit, mechanical, electrical, and structural features will be avoided. In case interference does develop, the Contracting Officer will decide which work must be relocated regardless of which work was first installed. The rerouting must be made without additional cost to the Government. The Contractor must carefully examine previously installed work prior to developing layout and installation plans for conduit and accessories to determine that installation can be made without interference with other work.

3.3.8 Termination of Conduit

All conduit terminations to sheetmetal boxes and enclosures must be made using grounding hubs.

3.3.9 Grounding and Bonding of Conduit

The entire conduit system must be electrically continuous and bonding jumpers must be used across all expansion fittings and between conduits entering and leaving electrical utility vaults, panelboards, switchboards, and cabinets. No welding or brazing of the grounding conductor to the conduit must be allowed. Insulated ground bushings must be used to bond metallic conduits. Conduits terminating at cabinets and panelboards must be grounded at the equipment by grounding bushings or grounding hub connected to the grounding system by a No. 8 wire. Conduit runs must be grounded at both ends.

3.3.10 Conduit Cleaning

All new and existing conduit that will be reused must be cleaned by the contractor before pulling wire. The contractor must all clean the conduit by pulling a clean, dry, tight fitting rag through each conduit run.

3.3.11 Conduit Labeling

Provide all new conduit with metal tags that identify the conduit name, as specified in the conduit and cable schedules at each equipment and wall penetration.

3.3.12 Conduit Inspection

After a conduit system is installed and cleaned, but prior to pulling conductors, it must be given a visual inspection and a mandrel must be drawn through the conduit in the presence of the Contracting Officer.

Should the mandrel fail to pass through the conduit, a new bend or length of conduit must be installed at the points of obstruction.

3.4 MOTOR STARTER TESTS

Each motor control center shall be completely assembled and given applicable production tests for assembled switchgear as specified in UL 845.

SECTION 26 05 00.00 26 Page 22

3.4.1 Operational Tests

Check the correctness of operation of each circuit breaker or motor circuit protector and magnetic contactor and of all control devices, accessories and indicating lamps. These checks are made at rated voltage with power supplies to the main bus. Check all magnetic contactors for proper operation with power at 90 percent of rated voltage.

3.4.2 Short Circuit Tests

If the unit is not UL labeled for the specified short circuit, design tests may be submitted demonstrating that satisfactory short-circuit tests, as specified in NEMA ICS 18, have been made on a motor control center of similar type of construction and having the same available short circuit current at the motor terminals, including any motor contributions, as the motor control centers specified to be furnished under these SPECIFICATIONS. If the unit is not UL labeled for the specified short circuit, design tests may be submitted demonstrating that satisfactory short-circuit tests, as specified in NEMA ICS 18, have been made on a motor control center of similar type of construction and having the same available short circuit current at the motor terminals, including any motor contributions, as the motor control centers specified to be furnished under these SPECIFICATIONS.

3.5 BOX AND ENCLOSURE INSTALLATION

3.5.1 General

Boxes must be provided in the wiring or raceway systems wherever required by NFPA 70 for pulling of wires, making connections, and mounting of devices or fixtures. Indicated elevations (if any) are approximate, except where minimum mounting heights for hazardous areas are required by NFPA 70.

3.5.2 Installation

All boxes and enclosures must be straight and true with horizontal or vertical structural lines. The final installation must not be out of plumb more than 1/4-inch over the full length nor be deformed more than 1/16-inch per linear foot nor more than a total of 1/4-inch in any surface. Gaskets for gasketed boxes must be treated with graphite or other approved paste at the time the cover is assembled to the box to prevent it from sticking. Blank covers must be installed on boxes where devices are not indicated. Open knockouts must not be permitted. Unused conduit openings must be plugged with an approved fitting.