Specs_FINAL RTA_Watervliet Arsenal Radial Forge Infrastructure_Jan2023 Vol.2 of 3.pdf
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- Radial Forge Infrastructure Project
- Solicitation number
- W912DS24R0009
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This document provides specifications for steel doors and frames required for the Radial Forge Infrastructure project at Watervliet Arsenal in New York. The project involves providing heavy duty steel doors that are Level 2 and meet physical performance Level B requirements, with insulated cores for thermal performance. Exterior doors and other doors specified must have a U-factor of 0.48. Standard steel frames are also required and must be a minimum of Level 4 thickness of 0.067 inch 14 gage, with thermal insulation for all exterior frames. Doors require preparation for specified hardware and undercutting where indicated. The project specifications include requirements for door and frame materials, fabrication, installation, tolerances, anchoring, and preparation for hardware.
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RADIAL FORGE
INFRASTRUCTURE
WATERVLIET ARSENAL, NY
Contract No. W912DS21D0001
Task Order No. W912DS23F0011
SPECIFICATIONS – VOLUME 2 OF 3
FINAL READY TO ADVERTISE
15 JANUARY 2024
This page intentionally left blank.
Radial Forge Infrastructure Final Ready to Advertise Watervliet Arsenal, New York
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 00 01 05/22 COVER SHEET
00 00 07 01/24 SEALS PAGE
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK
01 14 00 11/11, CHG 14: 02/22 WORK RESTRICTIONS
01 20 00 11/20, CHG 3: 02/23 PRICE AND PAYMENT PROCEDURES
01 30 00 11/20, CHG 2: 05/22 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 02/15 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 35 26 11/20, CHG 3: 02/22 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 35 11/20 SPECIAL INSPECTIONS
01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19 08/22 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 08/19, CHG 5: 08/22 PROJECT IDENTIFICATION
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 00 05/19, CHG 1: 08/21 CLOSEOUT SUBMITTALS
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
01 78 24.00 10 05/18, CHG 1: 11/21 FACILITY DATA REQUIREMENTS
01 91 00.15 18 05/19, CHG 3: 05/22 TOTAL SYSTEM COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION AND DECONSTRUCTION
02 82 00 11/18, CHG 1: 11/19 ASBESTOS REMEDIATION
02 83 00 11/18 LEAD REMEDIATION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE
03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR
BELOW GRADE CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 05 23.16 08/18 STRUCTURAL WELDING
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 51 00 08/23 METAL STAIRS
05 52 00 08/23 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
PROJECT TABLE OF CONTENTS Page 1
VOLUME 1
VOLUME 2
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 42 13 05/11, CHG 2: 02/18 METAL WALL PANELS
07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES
07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
DIVISION 09 - FINISHES
09 51 00 08/20 ACOUSTICAL CEILINGS
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 69 13 11/15, CHG 1: 08/18 RIGID GRID ACCESS FLOORING
09 90 00 02/21 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 44 16 11/19 FIRE EXTINGUISHERS
DIVISION 12 - FURNISHINGS
12 21 00 08/17, CHG 2: 11/18 WINDOW BLINDS
12 93 00 08/17, CHG 1: 08/18 SITE FURNISHINGS
DIVISION 21 - FIRE SUPPRESSION
21 13 18 08/20 PREACTION SPRINKLER SYSTEMS, FIRE
PROTECTION
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
22 05 48.00 20 04/06, CHG 1: 05/15 MECHANICAL SOUND, VIBRATION, AND
SEISMIC CONTROL
22 14 29.00 40 05/17 SUMP PUMPS
22 15 14.00 40 11/17 GENERAL SERVICE COMPRESSED-AIR
SYSTEMS, LOW PRESSURE
22 15 19.19 20 05/11 NONLUBRICATED ROTARY SCREW AIR
COMPRESSORS (100 HP AND LARGER)
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 03 00.00 20 08/10, CHG 3: 08/18 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 05/22 COMMON PIPING FOR HVAC
23 05 48.00 40 05/22 VIBRATION AND SEISMIC CONTROLS FOR
HVAC PIPING AND EQUIPMENT
23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 08 00.00 20 02/21, CHG 1: 05/21 COMMISSIONING OF MECHANICAL AND
PLUMBING SYSTEMS
23 08 01.00 20 04/06 TESTING INDUSTRIAL VENTILATION SYSTEMS
PROJECT TABLE OF CONTENTS Page 2
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 21 23 08/17 HYDRONIC PUMPS
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 35 19.00 20 02/10, CHG 2: 08/18 INDUSTRIAL VENTILATION AND EXHAUST
23 51 43.00 20 02/10 DUST AND GAS COLLECTOR, DRY SCRUBBER
AND FABRIC FILTER TYPE
23 58 00.00 10 05/20 CENTRAL STEAM HEATING AND UTILITIES
SYSTEMS
23 65 00 11/16, CHG 2: 08/18 COOLING TOWERS AND REMOTE
EVAPORATIVELY-COOLED CONDENSERS
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 05/21, CHG 1: 08/23 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
DIVISION 26 - ELECTRICAL
26 05 13.00 40 05/20 MEDIUM-VOLTAGE CABLES
26 05 43 11/23 UNDERGROUND DUCTS AND RACEWAYS FOR
ELECTRICAL SYSTEMS
26 05 71.00 40 02/17 LOW VOLTAGE OVERCURRENT PROTECTIVE
DEVICES
26 05 73 08/23 POWER SYSTEM STUDIES
26 08 00 11/22 APPARATUS INSPECTION AND TESTING
26 11 16 11/21 SECONDARY UNIT SUBSTATIONS
26 12 16 10/23 DRY-TYPE, MEDIUM-VOLTAGE, 3-WINDING,
DRIVE ISOLATION TRANSFORMER
26 13 13 11/21 METAL-CLAD SWITCHGEAR
26 13 14 11/21 SWITCHGEAR HOUSE
26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM
26 22 02 PASSIVE HARMONIC FILTERS FOR 6-PULSE
VFDS
26 23 00 05/15, CHG 2: 11/19 LOW-VOLTAGE SWITCHGEAR
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 53 00.00 40 11/15 EXIT SIGNS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 08/08, CHG 2: 02/21 EARTHWORK (EXTERIOR)
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 12 13 05/17 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 31 13 11/21 CHAIN LINK FENCES AND GATES
PROJECT TABLE OF CONTENTS Page 3
VOLUME 3
DIVISION 33 - UTILITIES
33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING
33 30 00 05/18 SANITARY SEWERAGE
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 06 10 00
ROUGH CARPENTRY
08/16, CHG 2: 11/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
APA - THE ENGINEERED WOOD ASSOCIATION (APA)
APA L870 (2010) Voluntary Product Standard, PS 1-09, Structural Plywood
1.2 DELIVERY AND STORAGE
Deliver materials to the site in an undamaged condition. Store, protect, handle, and install prefabricated structural elements in accordance with manufacturer's instructions and as specified. Store materials off the ground to provide proper ventilation, with drainage to avoid standing water, and protection against ground moisture and dampness. Store materials with a moisture barrier at both the ground level and as a cover forming a well ventilated enclosure. Store wood I-beams and glue-laminated beams and joists on edge. Adhere to requirements for stacking, lifting, bracing, cutting, notching, and special fastening requirements. Do not use materials that have visible moisture or biological growth. Remove defective and damaged materials and provide new materials. Store separated reusable wood waste convenient to cutting station and area of work.
1.3 GRADING AND MARKING
1.3.1 Plywood
Mark each sheet with the mark of a recognized association or independent inspection agency that maintains continuing control over the quality of the plywood. The mark must identify the plywood by species group or span rating, exposure durability classification, grade, and compliance with APA L870. Surfaces that are to be exposed to view must not bear grademarks or other types of identifying marks.
PART 2 PRODUCTS
2.1 MATERIALS
2.2 UNDERLAYMENT
Underlayment must conform to one of the following:
2.2.1 Plywood
Plywood must conform to APA L870, underlayment grade with exterior glue, or C-C (Plugged) exterior grade 1/2 inch thick, 4 feet wide.
SECTION 06 10 00 Page 1
PART 3 EXECUTION
3.1 INSTALLATION
Do not install building construction materials that show visual evidence of biological growth.
3.2 WASTE MANAGEMENT OF WOOD PRODUCTS
In accordance with the Waste Management Plan and as specified. Clearly separate damaged wood and other scrap lumber for acceptable alternative uses on site, including bracing, blocking, cripples, ties, and shims.
-- End of Section --
SECTION 06 10 00 Page 2
SECTION 07 42 13
METAL WALL PANELS
05/11, CHG 2: 02/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA ADM (2020) Aluminum Design Manual
AA ASD1 (2017; Errata 2017) Aluminum Standards and Data
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 501.1 (2017) Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors Using Dynamic Pressure
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A1008/A1008M (2021a) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
SECTION 07 42 13 Page 1
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D610 (2008; R 2019) Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013; R 2018) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2022) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM D1308 (2002; R 2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D2244 (2021) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015; R 2020) Standard Practice for Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3359 (2017) Standard Test Methods for Rating Adhesion by Tape Test
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for
SECTION 07 42 13 Page 2
Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D4587 (2011; R 2019; E 2019) Standard Practice for Fluorescent UV-Condensation Exposures of Paint and Related Coatings
ASTM D5894 (2016) Standard Practice for Cyclic Salt Fog/UV Exposure of Painted Metal, (Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)
ASTM E72 (2022) Conducting Strength Tests of Panels for Building Construction
ASTM E84 (2023) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E1592 (2017) Standard Test Method for Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM G152 (2013; R 2021) Standard Practice for Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013; R 2021) Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2018) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
1.2 DEFINITIONS
Metal Wall Panel: Metal wall panels, attachment system components and accessories necessary for a complete weather-tight wall system.
SECTION 07 42 13 Page 3
1.3 DESCRIPTION OF WALL PANEL SYSTEM
Factory color finished, aluminum metal wall panel system with exposed fastener attachment. Panel profile must be corrugated.
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100, without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
1.3.2 Structural Performance
Maximum calculated fiber stress must not exceed the allowable value in the AISI or AA manuals; a one third overstress for wind is allowed. Midspan deflection under maximum design loads is limited to L/180. Contract drawings show the design wind loads and the extent and general assembly details of the metal siding. Contractor must provide design for members and connections not shown on the drawings. Siding panels and accessories must be the products of the same manufacturer.
Provide metal wall panel assemblies complying with the load and stress requirements in accordance with ASTM E1592. Wind Load force due to wind action governs the design for panels.
Wall systems and attachments are to resist the wind loads as determined by ASTM E72 and ASCE 7-16 in the geographic area where the construction will take place, in pounds per square foot. .
1.3.3 Water Penetration Under Static Pressure
No water penetration when tested according to ASTM E331.
1.3.4 Water Penetration Under Dynamic Pressure
No evidence of water leakage when tested according to AAMA 501.1.
1.4 SUBMITTALS
Government approval is required for submittals. Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Installation Drawings ; G, AE
SD-03 Product Data
Submit Manufacturer's catalog data for the following items:
Wall Panels ; G, AE
SECTION 07 42 13 Page 4
Factory Color Finish Accessories
SD-04 Samples
Submit as required each of the following samples:
Color chart and chips ; G, AE
SD-08 Manufacturer's Instructions
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Installation of Wall panels; G, RO
SD-11 Closeout Submittals
Maintenance Instructions; G, RO
1.5 QUALITY ASSURANCE
1.5.1 Installation Drawings
Installation shop drawings for wall panels, flashing, accessories, and anchorage systems must indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and flashing, location and type of mastic and metal filler strips.
1.5.2 Qualification of Manufacturer
The metal wall panel system manufacturer shall have a minimum of five (5) years experience in manufacturing metal wall system and accessory products.
1.5.2.1 Manufacturer's Certificates
The coil stock manufacturer or supplier shall form the provided coil stock without warping, waviness, or rippling that is not a part of the panel profile, and without damage, abrasion or marring of the finish coating.
Products used within this specification are manufactured in the United States.
1.5.3 Single Source
Obtain each type of metal wall panels, clips, closure materials and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.4 Manufacturer's Maintenance Instructions
Provide manufacturer's detailed written instructions including copies of Safety Data Sheets for maintenance and repair materials.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and protect package components, sheets, metal wall panels, and
SECTION 07 42 13 Page 5 other manufactured items to prevent damage or deformation during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel until actual installation.
1.7 PROJECT CONDITIONS
1.7.1 Field Measurements
Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.7.2 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into wall system or building.
PART 2 PRODUCTS
2.1 FABRICATION
Unless approved otherwise, fabricate and finish metal wall panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated and specified performance requirements. Comply with indicated profiles and with dimensional and structural requirements.
Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel. Fabricate metal wall panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
2.1.1 Sheet Metal Accessories
Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: fabricate nonmoving end seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
SECTION 07 42 13 Page 6
c. Sealed Joints: form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA 1793.
d. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA 1793 or by metal wall panel manufacturer for application, but not less than thickness of metal being secured.
2.2 PANEL MATERIALS
2.2.1 Aluminum Sheet
Roll-form aluminum wall panels to the specified profile, .050 inches thickness and depth as indicated. Material must be plumb and true, and within the tolerances listed:
a. Aluminum Sheet conforming to ASTM B209, AA ASD1 and AA ADM.
b. Individual panels must be have continuous length to cover the entire length of any wall area with no joints or seams and formed without warping, waviness, or ripples that are not part of the panel profile and free of damage to the finish coating system.
c. Provide panels with thermal expansion and contraction consistent with the type of system specified.
1. Profile and coverage to be a minimum height and width from manufacturer's standard for the indicated wall area.
10. Smooth, flat surface texture.
2.2.2 Factory Color Finish
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes. Noticeable variations in same piece are not acceptable.
Variations in appearance of adjoining components are acceptable if they are within the range of approved samples and are assembled or installed to minimize contrast.
All panels are to receive a factory-applied polyvinylidene fluoride finish consisting of a baked-on top-coat with a manufacturer's recommended prime coat conforming to the following:
2.2.2.1 Metal Preparation
Carefully prepare all metal surface for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with acid rinse, and thorough drying.
2.2.2.2 Prime Coating
Apply a base coat of epoxy paint, specifically formulated to interact with the top-coat, to the prepared surfaces by roll coating to a dry film thickness of 0.20 plus 0.05 mils. Prime coat must be oven cured prior to application of finish coat.
SECTION 07 42 13 Page 7
2.2.2.3 Exterior Finish Coating
Roll coat the finish coating over the primer by roll coating to dry film thickness of 0.80 plus 5 mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus 0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). Oven-cure finish coat.
2.2.2.4 Interior Finish Coating
Apply a wash-coat on the reverse side over the primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry film thickness of
0.50 plus 0.10 mils. Oven-cured the wash coat.
2.2.2.5 Color
Provide exterior finish color as selected by the Contracting Officer from the manufacturer's standard color chart.
2.2.2.6 Physical Properties
Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:
General: ASTM D5894 and ASTM D4587
Abrasion: ASTM D968
Adhesion: ASTM D3359
Chalking ASTM D4214
Chemical Pollution: ASTM D1308
Color Change and Conformity:
ASTM D2244
Creepage: ASTM D1654
Cyclic Corrosion Test: ASTM D5894
Flame Spread: ASTM E84
Flexibility: ASTM D522/D522M
Formability: ASTM D522/D522M
Gloss at 60 and 85 degrees: ASTM D523
Humidity: ASTM D2247 and ASTM D714
Oxidation: ASTM D610
Pencil Hardness: ASTM D3363
Reverse Impact: ASTM D2794
Salt Spray: ASTM B117
SECTION 07 42 13 Page 8
Weatherometer: ASTM G152, ASTM G153 and ASTM D822
2.3 MISCELLANEOUS METAL FRAMING
2.3.1 Fasteners for Miscellaneous Metal Framing
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to supporting members and substrates in accordance with the wall panel manufacturer's and ASCE 7-16 requirements.
2.4 FASTENERS
2.4.1 General
2.4.1.1 Exposed Fasteners
Provide corrosion resistant fasteners for wall panels, made of coated steel, aluminum, 300 - series corrosion resisting stainless steel, or nylon capped steel compatible with the sheet panel or flashing and of a type and size recommended by the manufacturer to meet the performance requirements and design loads.
Fasteners for accessories must be the manufacturer's standard. Provide an integral metal washer matching the color of attached material with compressible sealing EPDM gasket approximately 3/32 inch thick.
2.4.1.2 Attachment Clips
Fabricate clips from steel hot-dipped galvanized in accordance with ASTM A653/A653M, Z275 G 90 or Series 300 stainless steel. Size, shape, thickness and capacity as required meeting the insulation thickness and design load criteria specified.
2.5 ACCESSORIES
2.5.1 General
All accessories must be compatible with the metal wall panels. Sheet metal flashing, trim, metal closure strips, caps and similar metal accessories must not be less than the minimum thickness specified for the wall panels.
Exposed metal accessories/finishes to match the panels furnished, except as otherwise indicated. Molded foam rib, ridge and other closure strips must be non-absorbent closed-cell or solid-cell synthetic rubber or pre-molded neoprene to match configuration of the panels.
2.5.2 Joint Sealants
2.5.2.1 Sealants and Caulking
Provide approved gun type sealants for use in hand- or air-pressure caulking guns at temperatures above 40 degrees F (or frost-free application at temperatures above 10 degrees F with minimum solid content of 85 percent of the total volume. Sealants must dry with a tough, durable surface skin
SECTION 07 42 13 Page 9 which permit remaining soft and pliable underneath, providing a weather-tight joint. No migratory staining is permitted on painted or unpainted metal, stone, glass, vinyl, or wood.
Prime all joints receiving sealants with a compatible one-component or two-component primer as recommended by the wall panel manufacturer.
2.5.2.2 Field-Applied
Sealant for field-applied caulking must be an approved gun grade, non-sag one component polysulfide or two-component polyurethane with an initial maximum Shore A durometer hardness of 25, and conforming to ASTM C920, Type II. Color to match panel colors.
2.6 SHEET METAL FLASHING AND TRIM
2.6.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to comply with recommendations in SMACNA 1793 that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.
Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.
2.7 REPAIR OF FINISH PROTECTION
Repair paint for color finish enameled wall panel must be compatible paint of the same formula and color as the specified finish furnished by the wall panel manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, metal wall panel supports, and other conditions affecting performance of the Work.
Examine primary and secondary wall framing to verify that rafters, purlins, angles, channels, and other structural panel support members and anchorages have been installed within alignment tolerances required by metal wall panel manufacturer, UL, ASTM, ASCE 7-16 and as required for the geographical area where construction will take place.
Examine solid wall sheathing to verify that sheathing joints are supported by framing or blocking and that installation is within flatness tolerances required by metal wall panel manufacturer.
Examine roughing-in for components and systems penetrating metal wall panels to verify actual locations of penetrations relative to seam locations of metal wall panels before metal wall panel installation.
Submit to the Contracting Officer a written report, endorsed by Installer, listing conditions detrimental to performance of the Work. Proceed with installation only after unsatisfactory conditions have been corrected.
SECTION 07 42 13 Page 10
3.2 PREPARATION
Clean substrates of substances harmful to insulation, including removing projections capable of interfering with insulation attachment.
Miscellaneous framing installation, including sub-purlins, girts, angles, furring, and other miscellaneous wall panel support members and anchorage must be according to metal wall panel manufacturer's written instructions.
3.3 WALL PANEL INSTALLATION
Provide full length metal wall panels, from sill to eave as indicated, unless otherwise indicated or restricted by shipping limitations. Anchor metal wall panels and other components of the Work securely in place, with provisions for thermal and structural movement in accordance with MBMA MBSM.
Erect wall panel system in accordance with the approved erection drawings, the printed instructions and safety precautions of the manufacturer.
Sheets are not to be subjected to overloading, abuse, or undue impact.
Bent, chipped, or defective sheets shall not be applied.
Sheets must be erected true and plumb and in exact alignment with the horizontal and vertical edges of the building, securely anchored, and with the indicated eave, and sill.
Work is to allow for thermal movement of the wall panel, movement of the building structure, and to provide permanent freedom from noise due to wind pressure.
Field cutting metal wall panels by torch is not permitted.
3.3.1 Aluminum Wall Panels
Use aluminum or stainless-steel fasteners for exterior surfaces and aluminum or galvanized steel fasteners for interior surfaces.
3.3.2 Anchor Clips
Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturers' written instructions.
3.3.3 Metal Protection
Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying rubberized-asphalt underlayment to each contact surface, or by other permanent separation as recommended by metal wall panel manufacturer.
3.4 FASTENER INSTALLATION
Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturers' written instructions.
SECTION 07 42 13 Page 11
3.5 FLASHING, TRIM AND CLOSURE INSTALLATION
3.5.1 General Requirements
Comply with performance requirements, manufacturer's written installation instructions, and SMACNA 1793. Provide concealed fasteners where possible, and set units true to line and level as indicated. Install work with laps, joints, and seams to form permanently watertight and weather resistant.
Install sheet metal work is to form weather-tight construction without waves, warps, buckles, fastening stresses or distortion, and allow for expansion and contraction. Cutting, fitting, drilling, and other operations in connection with sheet metal required to accommodate the work of other trades is to be performed by sheet metal mechanics.
3.5.2 Metal Flashing
Install exposed metal flashing at building corners, sills and eaves, junctions between metal siding and walling. Exposed metal flashing must be the same material, color, and finish as the specified metal wall panel.
Fasten flashing at a minimum of 8 inches on center, except where flashing is held in place by the same screws that secure covering sheets.
Flashing is to be furnished in at least 8 foot lengths. Exposed flashing is to have 1 inch locked and blind-soldered end joints, and expansion joints at intervals of not more than 16 feet.
Exposed flashing and flashing subject to rain penetration to be bedded in the specified joint sealant.
Isolate flashing which is in contact with dissimilar metals by means of the specified asphalt mastic material to prevent electrolytic deterioration.
Form drips to the profile indicated, with the edge folded back 1/2 inch to form a reinforced drip edge.
3.5.3 Closures
Install metal closure strips at open ends of corrugated or ribbed pattern walls, and at intersection of wall and wall unless open ends are concealed with formed eave flashing; and in other required areas.
Install mastic closure strips at intersection of the wall with metal walling; top and bottom of metal siding; heads of wall openings; and in other required locations.
3.6 WORKMANSHIP
Make lines, arises, and angles sharp and true. Free exposed surfaces from visible wave, warp, buckle, and tool marks. Fold back exposed edges neatly to form a 1/2 inch hem on the concealed side. Make sheet metal exposed to the weather watertight with provisions for expansion and contraction.
Make surfaces to receive sheet metal plumb and true, clean, even, smooth, dry, and free of defects and projections which might affect the application. For installation of items not shown in detail or not covered by specifications conform to the applicable requirements of SMACNA 1793.
Provide sheet metal flashing in the angles formed where roof decks abut
SECTION 07 42 13 Page 12 walls, curbs, ventilators, pipes, or other vertical surfaces and wherever indicated and necessary to make the work watertight.
3.7 ACCEPTANCE PROVISIONS
3.7.1 Erection Tolerances
Erect metal wall panels straight and true with plumb vertical lines correctly lapped and secured in accordance with the manufacturer's written instructions.
3.7.2 Repairs to Finish
Scratches, abrasions, and minor surface defects of finish may be repaired with the specified repair materials. Finished repaired surfaces must be uniform and free from variations of color and surface texture.
Repaired metal surfaces that are not acceptable to the project requirements and/or Contracting Officer are to be immediately removed and replaced with new material.
3.8 FIELD QUALITY CONTROL
3.8.1 Construction Monitoring
Make visual inspections as necessary to ensure compliance with specified requirements. Additionally, verify the following:
a. Materials comply with the specified requirements.
b. All materials are properly stored, handled and protected from damage.
Damaged materials are removed from the site.
c. Framing and substrates are in acceptable condition, in compliance with specification, prior to application of wall panels.
d. Panels are installed without buckles, ripples, or waves and in uniform alignment and modulus.
e. Side laps are formed, sealed, fastened or seam locked as required.
f. The proper number, type, and spacing of attachment clips and fasteners are installed.
g. Installer adheres to specified and detailed application parameters.
h. Associated flashing and sheet metal are installed in a timely manner in accord with the specified requirements.
3.9 CLEAN-UP AND DISPOSAL
Clean all exposed sheet metal work at completion of installation. Remove metal shavings, filings, nails, bolts, and wires from work area. Remove grease and oil films, excess sealants, handling marks, contamination from steel wool, fittings and drilling debris and scrub the work clean. Exposed metal surfaces must be free of dents, creases, waves, scratch marks, solder
SECTION 07 42 13 Page 13 or weld marks, and damage to the finish coating.
Collect and place scrap/waste materials in containers. Promptly dispose of demolished materials. Do not allow demolished materials to accumulate on-site; transport demolished materials from government property and legally dispose of them.
SECTION 07 42 13 Page 14
SECTION 07 42 63
FABRICATED WALL PANEL ASSEMBLIES
05/11, CHG 4: 08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A606/A606M (2023) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2023) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A792/A792M (2022) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM A1008/A1008M (2021a) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, SECTION 07 42 63 Page 1
High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM C273/C273M (2020) Standard Test Method for Shear Properties of Sandwich Core Materials
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013; R 2018) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2022) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM D1056 (2020) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2002; R 2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1621 (2016) Standard Test Method for Compressive Properties of Rigid Cellular Plastics
ASTM D1622/D1622M (2014) Apparent Density of Rigid Cellular Plastics
ASTM D1667 (2022) Standard Specification for Flexible Cellular Materials - Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2021) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015; R 2020) Standard Practice for Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for
SECTION 07 42 63 Page 2
Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D6226 (2021) Standard Test Method for Open Cell Content of Rigid Cellular Plastics
ASTM E84 (2023) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E119 (2022) Standard Test Methods for Fire Tests of Building Construction and Materials
ASTM E136 (2022) Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnace at 750 Degrees C
ASTM E283 (2019) Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM G152 (2013; R 2021) Standard Practice for Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013; R 2021) Standard Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
UNDERWRITERS LABORATORIES (UL)
UL Bld Mat Dir (updated continuously online) Building Materials Directory
1.2 DEFINITIONS
Fabricated Wall Panel Assembly: Metal wall and liner panels, attachment
SECTION 07 42 63 Page 3 system components, miscellaneous metal framing, thermal insulation, and accessories shop fabricated or field assembled for a complete weather-tight wall system.
1.3 DESCRIPTION OF FABRICATED WALL PANEL ASSEMBLY SYSTEM
Factory color finished, metal wall panel system with concealed fastening or exposed fastener attachment. Panel profile must be embossed and with stiffening ribs in the flat of the panel. Interior finish of panel assembly to be manufacturer's standard.
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100, without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
ASTM A653/A653M
ASTM A606/A606M
ASTM C273/C273M
ASTM D522/D522M for applied coatings UL Bld Mat Dir
1.3.2 Structural Performance
Provide metal wall panel assembly for seismic conditions complying with the applicable requirements of AISC 341.
1.3.3 Air Infiltration
Air leakage must conform to the limits through the wall assembly area when tested according to ASTM E283.
1.4 SUBMITTALS
Government approval is required for submittals. Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Qualification of Manufacturer; G, AE
Qualification of Installer; G, AE
SD-02 Shop Drawings
Fabrication and Installation drawings for the following items are to indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and flashing, location and type of mastic and metal filler strips.
SECTION 07 42 63 Page 4
Wall Panel Assemblies; G, AE
Flashing and Accessories; G, AE
Anchorage Systems; G, AE
SD-03 Product Data
Submit Manufacturer's catalog data for the following items:
Factory Color Finish; G, AE
Closure Materials
Insulation
Pressure Sensitive Tape
Sealants and Caulking
Accessories
SD-04 Samples
Submit manufacturer's color charts and chips; G, AE, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
SD-08 Manufacturer's Instructions
Installation of Wall Panels
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
SD-11 Closeout Submittals
Warranty
Instructions To: Government and/or Contractor Personnel
Safety Data Sheets; G, RO
1.5 QUALITY ASSURANCE
1.5.1 Pre-Installation Conference
After submittals are received and approved but before wall panel and insulation work, including associated work, is performed, the Contracting Officer will hold a pre-siding conference to review the following:
a. The drawings, including Fabrication and Installation drawings,showing complete Wall Panel Assemblies, and specifications.
Include details for the following for review:
flashing and accessories anchorage systems
SECTION 07 42 63 Page 5 manufacturer's catalog data Factory Color Finish
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
Closure Materials, including metal closure strips Insulation Pressure Sensitive Tape Accessories Fasteners
b. Finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal wall panel installation, including manufacturer's written instructions for Installation of Wall panels.
e. Flashing, special siding details, wall penetrations, openings, and condition of other construction that will affect metal wall panels.
f. Governing regulations and requirements for insurance, certificates, tests and inspections if applicable. Safety plan review must include applicable Safety Data Sheets for maintenance/repair materials.
g. Temporary protection requirements for metal wall panel assembly during and after installation.
h. Wall panel observation and repair procedures after metal wall panel installation.
i. Sample Warranty.
1.5.2 Qualification of Manufacturer
Metal wall panel system manufacturer must have:
a. A minimum of five (5) years experience in manufacturing metal wall system and accessory products.
1.5.3 Qualification of Installer
The installation contractor must be approved and certified by the wall panel manufacturer prior to beginning the installation of the metal wall system.
1.5.4 Single Source
Obtain each type of metal wall and liner panels, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.5 Surface-Burning Characteristics
Provide metal wall panels having insulation core material with the following surface-burning characteristics as determined by testing
SECTION 07 42 63 Page 6 identical products according to ASTM E84 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
a. Flame-Spread Index: 25 or less.
b. Smoke-Developed Index: 450 or less.
1.5.6 Fire-Resistance Ratings
Where indicated, provide metal wall panels identical to those of assemblies tested for fire resistance per ASTM E119 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
Indicate design designations from UL's "Fire Resistance Directory" or from the listings of another qualified testing agency.
Combustion Characteristics: ASTM E136.
1.5.7 Fabrication
Fabricate and finish metal wall panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles and with dimensional and structural requirements.
Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel.
Fabricate metal wall panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
1.5.7.1 Sheet Metal Accessories
Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA or by metal wall panel manufacturer for application, but not less than thickness of metal being secured.
1.5.8 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
SECTION 07 42 63 Page 7
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and package components, sheets, metal wall panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel for period of metal wall panel installation.
Protect foam-plastic insulation as follows:
a. Do not expose to sunlight, except to extent necessary for period of installation and concealment.
b. Protect against ignition at all times. Do not deliver foam-plastic insulation materials to Project site before installation time.
Complete installation and concealment of plastic materials as rapidly as possible in each area of construction.
1.7 PROJECT CONDITIONS
Field Measurements: Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.8 WARRANTY
Furnish manufacturer's no-dollar-limit warranty for the metal wall panel system. The warranty period is to be no less than twenty (20) years from the date of Government acceptance of the work. The warranty is to be issued directly to the Government. The warranty is to provide that if within the warranty period the metal wall panel system shows evidence of corrosion, perforation, rupture or excess weathering due to deterioration of the wall panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal wall panel system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal wall panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
SECTION 07 42 63 Page 8
PART 2 PRODUCTS
2.1 PANEL MATERIALS
2.1.1 Steel Sheet
Roll-form steel wall and liner panels to the specified profile, with fy = 24 gauge and depth as indicated. Material must be plumb and true, and within the tolerances listed:
a. Galvanized Steel Sheet conforming to ASTM A653/A653M and AISI SG03-3.
b. Aluminum-Zinc Alloy-coated Steel Sheet conforming to ASTM A792/A792M and AISI SG03-3.
c. Individual panels to have continuous length to cover the entire length…
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