Amendment 0003- 01 45 35.pdf
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- Radial Forge Infrastructure Project
- Solicitation number
- W912DS24R0009
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This document contains specifications for special inspections required for the Radial Forge Infrastructure Project opportunity issued by the Department of the Army Corps of Engineers Engineering District New York. Special inspections will be required for steel construction, welding, concrete work, masonry, and soil testing. A Special Inspector of Record will supervise all Special Inspectors and submit qualifications for approval. Inspectors must meet specified qualifications for each type of inspection and be independent third parties. The contractor must notify the Contracting Officer 14 days prior to key construction points for structural observation. Fabricator certifications may allow shop work to proceed without special inspections. Daily and biweekly reporting is required from Special Inspectors and the Special Inspector of Record.
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Radial Forge Infrastructure Final Ready to Advertise Watervliet Arsenal, New York
SECTION 01 45 35
SPECIAL INSPECTIONS
11/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2021) International Building Code
1.2 GENERAL REQUIREMENTS
Perform Special Inspections in accordance with the Statement of Special Inspections, Schedule of Special Inspections and Chapter 17 of ICC IBC.
The Statement of Special Inspections and Schedule of Special Inspections are included as an attachment to this specification. Special Inspections are to be performed by an independent third party and are intended to ensure that the work of the Prime Contractor is in accordance with the Contract Documents and applicable building codes. Special inspections do not take the place of the three phases of control inspections performed by the Contractor's QC Manager or any testing and inspections required by other sections of the specifications.
Structural observations will be performed separately by the Government.
The Contractor must provide notification to the Contracting Officer 14 days prior to the following points of construction to allow for structural observation:
a. After the reinforcing steel installation, and prior to concrete placement, for the exterior and interior foundations.
b. After installation of duct supports.
c. After installation of Control Tower superstructure.
d. Upon completion of the installation of all Designated Seismic Systems.
1.3 DEFINITIONS
1.3.1 Continuous Special Inspections
Continuous Special Inspections is the constant monitoring of specific tasks by a special inspector. These inspections must be carried out continuously over the duration of the particular tasks.
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1.3.2 Perform
Perform these Special Inspections tasks for each welded joint or member.
1.3.3 Observe
Observe these Special Inspections items on a periodic daily basis.
Operations need not be delayed pending these inspections.
1.3.4 Special Inspector (SI)
A qualified person retained by the Contractor and approved by the Contracting Officer as having the competence necessary to inspect a particular type of construction requiring Special Inspections. The SI must be an independent third party hired directly by the Prime Contractor.
1.3.5 Associate Special Inspector (ASI)
A qualified person who assists the SI in performing Special Inspections but must perform inspection under the direct supervision of the SI and cannot perform inspections without the SI on site.
1.3.6 Third Party
A Special inspector must not be an employee of the Contractor or of any Sub-Contractor performing the work to be inspected.
1.3.7 Special Inspector of Record (SIOR)
A licensed engineer in responsible charge of supervision of all special inspectors for the project and approved by the Contracting Officer. The SIOR must be an independent third party entity hired directly by the Prime Contractor.
1.3.8 Contracting Officer
The Government official having overall authority for administrative contracting actions. Certain contracting actions may be delegated to the Contracting Officer's Representative (COR).
1.3.9 Contractor's Quality Control (QC) Manager
An individual retained by the Prime Contractor and qualified in accordance with the Section 01 45 00.00 10 QUALITY CONTROL having the overall responsibility for the Contractor's QC organization.
1.3.10 Structural Engineer of Record (SER)
A registered design professional contracted by the Government as an A/E responsible for the overall design and review of submittal documents prepared by others. The SER is registered or licensed to practice their respective design profession as defined by the statutory requirements of the professional registration laws in the state in which the design professional works. The SER is also referred to as the Engineer of Record (EOR) in design code documents.
1.3.11 Statement of Special Inspections (SSI)
A document developed by the SER identifying the material, systems, SECTION 01 45 35 Page 2 components and work required to have Special Inspections. This statement is included at the end of this specification.
1.3.12 Schedule of Special Inspections (SSI)
A schedule which lists each of the required Special Inspections, the extent to which each Special Inspection is to be performed, and the required frequency for each in accordance with ICC IBC Chapter 17. This schedule is included at the end of this specification.
1.3.13 Designated Seismic Systems (DSS)
Those nonstructural components that require design in accordance with ASCE 7-16 Chapter 13 and for which the component importance factor, Ip, is greater than 1.0. This designation applies to systems that are required to be operational following the Design Earthquake for RC I - IV structures.
1.3.14 Definable Feature of Work (DFOW)
An inspection group that is separate and distinct from other inspection groups, having inspection requirements or inspectors that are unique.
1.4 SUBMITTALS
Government approval is required for submittals. Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
SIOR Letter of Acceptance; G, AE
Special Inspections Project Manual; G, AE
SD-06 Test Reports
Special Inspections Daily Reports
Special Inspections Biweekly Reports
SD-07 Certificates
AISC Certified Steel Fabricator
Special Inspector of Record Qualifications; G, AE
Special Inspector Qualifications; G, AE
1.5 SPECIAL INSPECTOR QUALIFICATIONS
Submit qualifications for each special inspector and the special inspector of record.
SECTION 01 45 35 Page 3
1.5.1 Steel Construction and High Strength Bolting
1.5.1.1 Special Inspector
a. ICC Structural Steel and Bolting Special Inspector certificate with one year of related experience, or
b. Registered Professional Engineer with three years of related experience
1.5.1.2 Associate Special Inspector
Engineer-In-Training with one year of related experience.
1.5.2 Welding Structural Steel
1.5.2.1 Special Inspector
a. ICC Structural Welding Special Inspector certificate with one year of related experience, or
b. AWS Certified Welding Inspector
1.5.2.2 Associate Special Inspector
AWS Certified Associate Welding Inspector
1.5.3 Nondestructive Testing of Welds
1.5.3.1 Special Inspector
NDT Level III Certificate
1.5.3.2 Associate Special Inspector
NDT Level II Certificate plus one year of related experience
1.5.4 Cold Formed Steel Framing
1.5.4.1 Special Inspector
a. ICC Structural Steel and Bolting Special Inspector certificate with one year of related experience, or
b. ICC Commercial Building Inspector with one year of experience, or
c. ICC Residential Building Inspector with one year of experience, or
d. Registered Professional Engineer with three years related experience
1.5.4.2 Associate Special Inspector
Engineer-In-Training with one year of related experience.
1.5.5 Concrete Construction
1.5.5.1 Special Inspector
a. ICC Reinforced Concrete Special Inspector Certificate with one year of related experience, or
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b. ACI Concrete Construction Special Inspector, or
c. Registered Professional Engineer with three years of related experience
1.5.5.2 Associate Special Inspector
a. ACI Concrete Construction Special Inspector in Training, or
b. Engineer-In-Training with one year of related experience
1.5.6 Masonry Construction
1.5.6.1 Special Inspector
a. ICC Structural Masonry Special Inspector Certificate with one year of related experience, or
b. Registered Professional Engineer with three years of related experience
1.5.6.2 Associate Special Inspector
Engineer-In-Training with one year of related experience.
1.5.7 Verification of Site Soil Condition, Fill Placement and Load-Bearing Requirements
1.5.7.1 Special Inspector
a. ICC Soils Special Inspector Certificate with one year of related experience, or
b. NICET Soils Technician Level II Certificate in Construction Material Testing, or
c. Geologist-In-Training with three years of related experience, or
d. Registered Professional Engineer with three years of related experience
1.5.7.2 Associate Special Inspector
a. NICET Soils Technician Level I Certificate in Construction Material Testing with one year of related experience, or
b. Engineer-In-Training with one year of related experience
1.5.8 Special Inspector of Record (SIOR)
Registered Professional Engineer with five years of related experience.
PART 2 PRODUCTS
2.1 FABRICATOR SPECIAL INSPECTIONS
Special Inspections of fabricator's work performed in the fabricator's shop is required to be inspected in accordance with the Statement of Special Inspections and the Schedule of Special Inspections unless the fabricator is certified by the approved agency to perform such work without Special Inspections. Submit the following certification to the Contracting
SECTION 01 45 35 Page 5
Officer for information to allow work performed in the fabricator's shop to not be subjected to Special Inspections.
AISC Certified Steel Fabricator.
PART 3 EXECUTION
3.1 RESPONSIBILITIES
3.1.1 Special Inspector of Record
a. Supervise all Special Inspectors required by the Contract Documents and the IBC.
b. Submit a SIOR Letter of Acceptance to the Contracting Officer attesting to acceptance of the duties of SIOR, signed and sealed by the SIOR.
c. Verify the qualifications of all of the Special Inspectors.
d. Verify the qualifications of fabricators.
h. Prepare a Special Inspections Project Manual, which must cover the following:
(1) Roles and responsibilities of the following individuals during Special Inspections: SIOR, SI, ASI, General Contractor's QC Manager and SER.
(2) Organizational chart or communication plan, indicating lines of communication.
(3) Contractor's internal plan for scheduling inspections. Address items such as timeliness of inspection requests, who to contact for inspection requests, and availability of alternate inspectors.
(4) Indicate the Government reporting requirements.
(5) Propose forms or templates to be used by SI and SIOR to document inspections.
(6) Indicate procedures for tracking nonconforming work and verification that corrective work is complete.
(7) Indicate how the SIOR and SI will participate in weekly QC meetings.
(8) Indicate how Special Inspections of shop fabricated items will be handled when the fabricator's shop is not certified in accordance with paragraph FABRICATOR SPECIAL INSPECTIONS.
(9) Include a section in the manual that covers each specific item requiring Special Inspections that is indicated on the Schedule of Special Inspections. Provide names and qualifications of each special inspector who will be performing the Special Inspections for each specific item. Provide detail on how the Special Inspections are to be carried out for each item so that the expectations are clear for the General Contractor and the Subcontractor performing the work.
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Make a copy of the Special Inspections Project Manual available on the job site during construction. Submit a copy of the Special Inspections Project Manual for approval.
i. Attend coordination and mutual understanding meeting where the information in the Special Inspections Project Manual will be reviewed to verify that all parties have a clear understanding of the Special Inspections provisions and the individual duties and responsibilities of each party.
j. Maintain a 3-ring binder for the Special Inspector's daily and biweekly reports and the Special Inspections Project Manual. This file must be located in a conspicuous place in the project trailer/office to allow review by the Contracting Officer and the SER.
k. Submit a copy of the Special Inspector's daily reports to the QC Manager.
l. Discrepancies that are observed during Special Inspections must be reported to the QC Manager for correction. If discrepancies are not corrected before the special inspector leaves the site the observed discrepancies must be documented in the daily report.
m. Submit a biweekly Special Inspections report until all work requiring Special Inspections is complete. A report is required for each biweekly period in which Special Inspections activity occurs, and must include the following:
(1) A brief summary of the work performed during the reporting time frame.
(2) Changes and discrepancies with the drawings, specifications and mechanical or electrical component certification, that were observed during the reporting period.
(3) Discrepancies which were resolved or corrected.
(4) A list of nonconforming items requiring resolution.
(5) All applicable test results including nondestructive testing reports.
3.1.2 Quality Control Manager
a. Maintain a rework items list that includes discrepancies noted on the Special Inspectors daily report.
3.1.3 Special Inspectors
a. Inspect all elements of the project for which the special inspector is qualified to inspect and are identified in the Schedule of Special Inspections.
b. Attend preparatory phase meetings related to the Definable Feature of Work (DFOW) for which the special inspector is qualified to inspect.
k. Submit daily reports to the SIOR.
SECTION 01 45 35 Page 7
3.2 DEFECTIVE WORK
Check work as it progresses, but failure to detect any defective work or materials must in no way prevent later rejection if defective work or materials are discovered, nor obligate the Contracting Officer to accept such work.
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SECTION 01 45 35 Page 8
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