08 81 00.pdf

CBP IDC-DLC SPECIFICATIONS

HARPERS FERRY, WV 9/16/2022

SECTION 08 81 00

GLAZING

05/19

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 800 (2016) Voluntary Specifications and Test Methods for Sealants

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z97.1 (2015) Safety Glazing Materials Used in Buildings - Safety Performance Specifications and Methods of Test

ASTM INTERNATIONAL (ASTM)

ASTM C509 (2006; R 2021) Standard Specifiaction for Elastomeric Cellular Preformed Gasket and Sealing Material

ASTM C864 (2005; R 2015) Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers

ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants

ASTM C1021 (2008; R 2014) Standard Practice for Laboratories Engaged in Testing of Building Sealants

ASTM C1036 (2021) Standard Specification for Flat Glass

ASTM C1048 (2018) Standard Specification for Heat-Strengthened and Fully Tempered Flat Glass

ASTM C1087 (2016) Standard Test Method for Determining Compatibility of Liquid-Applied Sealants with Accessories Used in Structural Glazing Systems

ASTM C1184 (2014) Standard Specification for Structural Silicone Sealants

ASTM C1281 (2016) Standard Specification for Preformed Tape Sealants for Glazing

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Applications

ASTM D395 (2016; E 2017) Standard Test Methods for Rubber Property - Compression Set

ASTM D2287 (2019) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

ASTM E2190 (2010) Standard Specification for Insulating Glass Unit Performance and Evaluation

GLASS ASSOCIATION OF NORTH AMERICA (GANA)

GANA Glazing Manual (2008) Glazing Manual

GANA Sealant Manual (2008) Sealant Manual

INSULATING GLASS MANUFACTURERS ALLIANCE (IGMA)

IGMA TB-3001 (2001) Guidelines for Sloped Glazing

IGMA TM-3000 (1990; R 2016) North American Glazing Guidelines for Sealed Insulating Glass Units for Commercial & Residential Use

NATIONAL FENESTRATION RATING COUNCIL (NFRC)

NFRC 100 (2020) Procedure for Determining Fenestration Product U-Factors

NFRC 200 (2020) Procedure for Determining Fenestration Product Solar Heat Gain Coefficient and Visible Transmittance at Normal Incidence

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Insulating Glass

Glazing Accessories

Sealants

SD-04 Samples

Insulating Glass

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Glazing Compound

Glazing Tape

Sealing Tapes

SD-07 Certificates

Insulating Glass

SD-08 Manufacturer's Instructions

Setting and Sealing Materials

Glass Setting

SD-11 Closeout Submittals

Warranty for Insulated Glass Units

Warranty for Monolithic Opacified Spandrel

1.3 SYSTEM DESCRIPTION

Fabricate and install watertight and airtight glazing systems to withstand thermal movement and wind loading without glass breakage, gasket failure, deterioration of glazing accessories, or defects in the work. Glazed panels must comply with the safety standards, in accordance with ANSI Z97.1, and comply with indicated wind/snow loading in accordance with ASTM E1300.

1.3.1 Glazing for Passive Solar and Dynamic Control Fenestration NOT USED

1.4 QUALITY CONTROL

Submit two 8 by 10 inch samples of each of the following: tinted glass, tempered, and spandrel and insulating glass units.

Submit three samples of each other material.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver products to the site in unopened containers, labeled plainly with manufacturers' names and brands. Store glass and setting materials in safe, enclosed dry locations and do not unpack until needed for installation. Handle and install materials in a manner that will protect them from damage.

1.6 ENVIRONMENTAL REQUIREMENTS

Do not start glazing work until the outdoor temperature is above40 degrees F and rising, unless procedures recommended by the glass manufacturer and approved by the Contracting Officer are made to warm the glass and rabbet surfaces. Provide ventilation to prevent condensation of moisture on glazing work during installation. Do not perform glazing work during damp or rainy weather.

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1.7 WARRANTY

1.7.1 Warranty for Insulated Glass Units

Warranty insulating glass units against development of material obstruction to vision (such as dust, fogging, or film formation on the inner glass surfaces) caused by failure of the hermetic seal, other than through glass breakage, for a 10-year period following acceptance of the work. Provide new units for any units failing to comply with terms of this warranty within 45 working days after receipt of notice from the Government.

1.7.2 Warranty for Polycarbonate Sheet NOT USED

1.7.3 Monolithic Reflective Glass NOT USED

1.7.4 Monolithic Opacified Spandrel

Manufacturer must warrant the opacifier film on the spandrel to be free of peeling for a period of five years after Date of Substantial Completion.

Warranty must be signed by manufacturer.

PART 2 PRODUCTS

2.1 PRODUCT SUSTAINABILITY CRITERIA

2.1.1 Energy Efficient Equipment for Residential Windows NOT USED

2.2 INSULATING GLASS UNITS

Two panes of glass separated by a dehydrated airspace and hermetically sealed, conforming to ASTM E2190. Submit performance and compliance documentation for each type of insulating glass.

Insulated glass units must have a Solar Heat Gain Coefficient (SHGC) maximum of .036 determined according to NFRC 200 and a U-factor maximum of .013 Btu per square foot by hr by degree F in accordance with NFRC 100.

2.2.1 Insulated Glass - GL1

Insulating Coated Glass:

1. 1" Insulating Coated Glass

a. Exterior Glas Ply: 1/4" Green Heat Treatment

b. Low E Coating: on #2 Surface

c. Space: 1/2" argon filled

d. Silicone: black

e. Interior Glass Ply: 1/4" Clear Heat Treatment

2. Performance Requirements:

a. Visible Light Transmittance: 65%

b. Exterior Reflectance: 10%

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c. Winter U-Value: .27

d. Summer U-Value: .24

e. Shading Coefficient: .44

f. Solar Heat Gain Coefficient: .38

g. Light to Solar Gain Ratio: 1.71

2.2.2 Insulated Spandrel Glass - GL2

Insulating Coated Spandrel Glass:

1. 1" Insulating Coated Glass

a. Exterior Glass Ply: 1/4: Green Heat Treatment

b. Low E Coating: on #2 Surface

c. Space: 1/2" argon filled

d. Silicone: black

e. Interior Glass Ply: 1/4" Clear Heat Treatment

f. Ceramic Frit: Standard Frit Color on #4 Surface

2. Performance Requirements:

c. Winter U-Value: .25

d. Summer U-Value: .21

2.3 Tempered Glass - GL3

ASTM C1048, Kind FT (fully tempered), Condition A (uncoated), Type I, Class 1(transparent), Quality q3, 1/8" thick. Color must be clear. Provide wherever safety glazing material is indicated or specified.

2.4 Low Emissivity Coatings

Interior and exterior glass panes for Low-E insulating units must be Type I annealed flat glass, Class 2-tinted with anti-reflective low-emissivity coating or heat-strengthened or fully tempered glass complying with ASTM C1048, Condition C on No. 3 surface (inside surface of interior pane), Quality q3 - glazing select, conforming to ASTM C1036. Glass performance must be U value maximum of 0.29 Btu/hr-ft2-F, Solar Heat Gain Coefficient (SHGC) maximum of 0.36. Color must be green.

2.5 SETTING AND SEALING MATERIALS

Provide as specified in the GANA Glazing Manual, IGMA TM-3000, IGMA TB-3001, and manufacturer's recommendations, unless specified otherwise herein. Do not use metal sash putty, nonskinning compounds, nonresilient preformed sealers, or impregnated preformed gaskets. Materials exposed to view and unpainted must be gray or neutral color. Sealant testing must be performed by a testing agency qualified according to ASTM C1021.

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Submit glass manufacturer's recommendations for setting and sealing materials and for installation of each type of glazing material specified.

2.5.1 Putty and Glazing Compound

Provide glazing compound as recommended by manufacturer for face-glazing metal sash. Putty must be linseed oil type. Do not use putty and glazing compounds with insulating glass or laminated glass.

2.5.2 Glazing Compound

Use for face glazing metal sash. Do not use with insulating glass units or laminated glass.

2.5.3 Sealants

Provide elastomeric and structural sealants.

2.5.3.1 Elastomeric Sealant

ASTM C920, Type S, Grade NS, Class 12.5, Use G. Use for channel or stop glazing metal sash. Sealants must be chemically compatible with setting blocks, edge blocks, and sealing tapes, with sealants used in manufacture of insulating glass units. Color of sealant must be white.

2.5.3.2 Structural Sealant

ASTM C1184, Type S.

2.5.3.3 Joint Backer

Joint backer must have a diamter size at least 25 percent larger than joint width; type and material as recommended in writing by glass and sealant manufacturer.

2.5.4 Glazing Tapes

2.5.4.1 Back-Bedding Mastic Glazing Tapes

Preformed, butyl-based, 100 percent solids elastomeric tape; nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer rod as recommended in writing by tape and glass manufacturers for application indicated; and complying with ASTM C1281 and AAMA 800 for products indicated below:

a. AAMA 804.3 tape, where indicated.

b. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure.

c. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous pressure.

2.5.4.2 Expanded Cellular Glazing Tapes

Closed-cell, PVC foam tapes; factory coated with adhesive on both surfaces;

and complying with AAMA 800 for the following types:

a. AAMA 810.1, Type 1, for glazing applications in which tape acts as the

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b. AAMA 810.1, Type 2, for glazing applications in which tape is used in combination with a full bead of liquid sealant.

2.5.5 Sealing Tapes

Preformed, semisolid, PVC-based material of proper size and compressibility for the particular condition, complying with ASTM D2287. Use only where glazing rabbet is designed for tape and tape is recommended by the glass or sealant manufacturer. Provide spacer shims for use with compressible tapes. Tapes must be chemically compatible with the product being set.

2.5.6 Setting Blocks and Edge Blocks

Closed-cell neoprene setting blocks must be dense extruded type conforming to ASTM C509 and ASTM D395, Method B, Shore A durometer between 70 and 90.

Edge blocking must be Shore A durometer of 50 (plus or minus 5). Provide silicone setting blocks when blocks are in contact with silicone sealant.

Profiles, lengths and locations must be as required and recommended in writing by glass manufacturer. Block color must be black.

2.5.7 Glazing Gaskets

Glazing gaskets must be extruded with continuous integral locking projection designed to engage into metal glass holding members to provide a watertight seal during dynamic loading, building movements and thermal movements. Glazing gaskets for a single glazed opening must be continuous one-piece units with factory-fabricated injection-molded corners free of flashing and burrs. Glazing gaskets must be in lengths or units recommended by manufacturer to ensure against pull-back at corners.

Provide glazing gasket profiles as recommended by the manufacturer for the intended application.

2.5.7.1 Fixed Glazing Gaskets

Fixed glazing gaskets must be closed-cell (sponge) smooth extruded compression gaskets of cured elastomeric virgin neoprene compounds conforming to ASTM C509, Type 2, Option 1.

2.5.7.2 Wedge Glazing Gaskets

Wedge glazing gaskets must be high-quality extrusions of cured elastomeric virgin neoprene compounds, ozone resistant, conforming to ASTM C864, Option 1, Shore A durometer between 65 and 75.

2.5.7.3 Aluminum Framing Glazing Gaskets

Glazing gaskets for aluminum framing must be permanent, elastic, non-shrinking, non-migrating, watertight and weathertight.

2.5.8 Accessories

Provide as required for a complete installation, including glazing points, clips, shims, angles, beads, and spacer strips. Provide noncorroding metal accessories. Provide primer-sealers and cleaners as recommended by the glass and sealant manufacturers. Use ASTM C1087 to determine whether priming and other specific joint preparation techniques are required to obtain rapid, optimum adhesion of glazing sealants to surface.

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2.5.8.1 Cloaking Film

Provide a 3 mil vinyl, solvent-based clear acrylic, pressure-sensitive film where indicated. Film to have 80% visible light reflection, 20% visible light transmission, 25% UV transmission, and 30% infra-red transmission.

Frosted pattern to be selected by the architect from the manufacturers standard patterns.

2.6 MIRROR ACCESSORIES

2.6.1 Mastic

Mastic for setting mirrors must be a polymer type mirror mastic resistant to water, shock, cracking, vibration and thermal expansion. Provide mastic compatible with mirror backing paint, and as approved by mirror manufacturer.

2.6.2 Mirror Frames

Provide mirrors with mirror frames (J-mold channels) fabricated of one-piece roll-formed Type 304 stainless steel with No. 4 brushed satin finish and concealed fasteners which will keep mirrors snug to wall.

Frames must be 1-1/4 by 1/4 by 1/4 inch continuous at top and bottom of mirrors. Concealed fasteners of type to suit wall construction material must be provided with mirror frames.

2.6.3 Mirror Clips

Provide clips with concealed fasteners of type to suit wall construction material.

PART 3 EXECUTION

Any materials that show visual evidence of biological growth due to the presence of moisture must not be installed on the building project.

3.1 PREPARATION

Preparation, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual, GANA Sealant Manual, IGMA TB-3001, IGMA TM-3000, and manufacturer's recommendations. Determine the sizes to provide the required edge clearances by measuring the actual opening to receive the glass. Grind smooth in the shop glass edges that will be exposed in finish work. Leave labels in place until the installation is approved, except remove applied labels on heat-absorbing glass and on insulating glass units as soon as glass is installed. Securely fix movable items or keep in a closed and locked position until glazing compound has thoroughly set.

3.2 GLASS SETTING

Shop glaze or field glaze items to be glazed using glass of the quality and thickness specified or indicated. Glazing, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual, GANA Sealant Manual, IGMA TB-3001, IGMA TM-3000, and manufacturer's recommendations. Aluminum windows, wood doors, and wood windows may be glazed in conformance with one of the glazing methods described in the standards under which they are produced, except that face

SECTION 08 81 00 Page 8 puttying with no bedding will not be permitted. Handle and install glazing materials in accordance with manufacturer's instructions. Use beads or stops which are furnished with items to be glazed to secure the glass in place. Verify products are properly installed, connected, and adjusted.

3.2.1 Sheet Glass

Cut and set with the visible lines or waves horizontal.

3.2.2 Patterned Glass NOT USED

3.2.3 Insulating Glass Units

Do not grind, nip, or cut edges or corners of units after the units have left the factory. Springing, forcing, or twisting of units during setting will not be permitted. Handle units so as not to strike frames or other objects. Installation must conform to applicable recommendations of IGMA TB-3001 and IGMA TM-3000.

3.2.4 Installation of Wire Glass NOT USED

3.2.5 Installation of Heat-Absorbing Glass NOT USED

3.2.6 Installation of Laminated Glass

Sashes which are to receive laminated glass must be weeped to the outside to allow water drainage into the channel.

3.2.7 Plastic Sheet NOT USED

3.3 CLEANING

Clean glass surfaces and remove labels, paint spots, putty, and other defacement as required to prevent staining. Glass must be clean at the time the work is accepted.

3.4 PROTECTION

Protect glass work immediately after installation. Identify glazed openings with suitable warning tapes, cloth or paper flags, attached with non-staining adhesives. Protect reflective glass with a protective material to eliminate any contamination of the reflective coating. Place protective material far enough away from the coated glass to allow air to circulate to reduce heat buildup and moisture accumulation on the glass.

Upon removal, separate protective materials for reuse or recycling. Remove and replace glass units which are broken, chipped, cracked, abraded, or otherwise damaged during construction activities with new units.

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