22-R-0029_A0003_SPECIFICATIONS.pdf
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- AFLCMC-WAG B9201 RENOVATION, TINKER AFB, OK
- Solicitation number
- W912BV-22-R-0029
About this file
This solicitation notice is for the construction of a fully-designed renovation project located within Building 9201 at Tinker Air Force Base in Oklahoma. The project scope involves constructing a 35,000 square foot ICD705-compliant facility for offices, conference rooms, and other common areas. Additional work includes structural, mechanical, electrical, and fire suppression upgrades, as well as demolition of abandoned manufacturing equipment. The estimated construction duration is 545 calendar days.
This will be a small business set-aside competitive procurement resulting in a firm-fixed price contract. Interested small businesses must attend a mandatory site visit on June 30th, with registration by June 28th required for installation access. The bid due date is July 22nd. The selected contractor must enter a NIST score in SPRS before award. The federal agency is the Department of the Army Corps of Engineers Engineering District Tulsa.
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AFLCMC WAG Facility READY TO ADVERTISE
1.12.1 Truck Traffic Entering Tinker AFB, OK
See Attachment A located at the end of this section for requirements.
1.13 BASE SECURITY AT TINKER AFB, OK
Tinker AFB is an active Department of Defense facility and access to certain areas on Tinker AFB is strictly controlled.
Refer to Attachment A located at the end of this section for additional requirements.
1.14 TOBACCO USE ON TINKER AFB
Refer to Attachment A located at the end of this section for additional requirements.
1.15 WELDING, CUTTING, AND BRAZING
Refer to Attachment A located at the end of this section for additional requirements.
1.16 MATERIAL AND EQUIPMENT DELIVERIES
Refer to Attachment A located at the end of this section for additional requirements.
1.17 WORK SITE REVIEW
Refer to Attachment A located at the end of this section for additional requirements.
1.18 STANDARD PRODUCTS/SERVICE AVAILABILITY
Refer to Attachment A located at the end of this section for additional requirements.
1.19 ELECTRONIC PAYROLL REQUIREMENT
Refer to SCR entitled "(S-102) Contractor Supply and Use of Electronic software for Processing David-Bacon Act Certified Labor Payrolls (April 2011)". Also s See Section 01 30 01 ADDITIONAL ADMINISTRATIVE REQUIREMENTS.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
Not Used
-- End of Section --
SECTION 01 04 00 Page 5
*AM0003
AM0003*
REVISED PER AMENDMENT 0003
m5ecftem Cross-Out m5ecftem Cross-Out m5ecftem Cross-Out
SECTION 01 30 00
ADMINISTRATIVE REQUIREMENTS
08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.15 DIGITAL SUBMITTAL PROCEDURES AND
CORRESPONDENCE:
SD-01 Preconstruction Submittals
View Location Map ; G
Progress and Completion Pictures ; G
1.3 VIEW LOCATION MAP
Submit, prior to or with the first digital photograph submittals, a sketch or drawing indicating the required photographic locations. Update as required if the locations are moved.
1.4 PROGRESS AND COMPLETION PICTURES
Photographically document site conditions prior to start of construction operations. Provide monthly, and within one month of the completion of work, digital photographs, 1600x1200x24 bit true color in JPEG file format showing the sequence and progress of work. Take a minimum of 20 digital photographs each week throughout the entire project from a minimum of ten views from points located by the Contracting Officer. Submit with the monthly invoice two sets of digital photographs, each set on a separate compact disc (CD) or data versatile disc (DVD), cumulative of all photos to date. Indicate photographs demonstrating environmental procedures.
Provide photographs for each month in a separate monthly directory and name each file to indicate its location on the view location sketch. Also provide the view location sketch on the CD or DVD as a digital file.
Include a date designator in file names. Cross reference submittals in the appropriate daily report. Photographs provided are for unrestricted use by the Government.
SECTION 01 30 00 Page 1
*AM0003
AM0003*
REVISED PER AMENDMENT 0003
m5ecftem Cross-Out
PVT (FRONT END) FPT
Submit FPT Report Gov't Review FPT Report Approval FPT Report Submit Commissioning Report Gov't Review Commissioning Report Approval Commissioning Report
Contractor shall include the activities and logic to show a complete trail from start to final completion of commissioning. *AM0003 including LEED requirements. AM0003* As applicable and/or as a minimum, schedule shall incorporate the above list, along with other activities required to provide a complete logic trail. Activities related to building construction that effect Commissioning (example: Building dry-in) shall have a Commission code assign. Commissioning activities shall be part of Construction logic and be completed on or before Contract Required Completion date. Per References 1.1ER 1110-345-723ECB 2005-10
3.3.8.10 DD Form 1354 Category Coding (1354CC)
A DD Form 1354 Category code (1354CC) shall be assigned to every cost loaded activity in the Preliminary, Initial, Recovery, Construction Completion or Periodic Schedule Update schedules and for any activities added as of a result of an executed modification.
For MILCON projects,reference the Draft 1354 included in Appendix/Contract Documents for the 1354 Category codes that are applicable to this project.Those codes will be in RMS under Closeout/Real Property.
For O&M and SRM projects, Contractor shall receive 1354 codes from USACE.
The codes will be coming from the RPAO (Real Property Asset Officer).
For new 1354CC codes required due to an executed modification, the Contractor and/or Designer of Record (DOR) will provide the 1354CC codes based on the codes that were used previously. If activity requires a new code, the Contractor and/or Designer of Record (DOR) shall contact USACE to get approval of new code required. An activity can have only one 1354CC code. Manual inputting of 1354CC codes into RMS is prohibited.
3.3.9 Contract Milestones and Constraints
Milestone activities are to be used for significant project events including, but not limited to, project phasing, project start and end activities, or interim completion dates. The schedule must include milestone activities for each significant project event including but not limited to: milestone activities for each fast track design package released for construction; design complete; foundation/substructure construction complete; superstructure construction complete; building dry-in or enclosure complete to allow the initiation of finish activities;
permanent power complete; and building systems commissioning complete.
The schedule shall include (as applicable) the following milestones along with any additional milestones requested:
SURETY BONDS
NOI COMPLETED
SWPPP APPROVED (SUBMITTED 15 DAYS AFTER CONTACT AWARD OR 30 DAYS AFTER NTP
SEE RFP TO DETERMINE)
ENVIRONMENTAL PROTECTION PLAN (15 DAYS AFTER NTP : 7 DAYS PRIOR TO
PRECONSTRUCTION CONFERENCE)
WASTE MANAGEMENT PLAN (15 DAYS AFTER CONTRACT AWARD) ASBESTOS SUBMITTAL
NESHAP SUBMITTED
SECTION 01 32 01.00 10 Page 13
REVISED PER AMENDMENT 0003
1.9.2 Proposing Variations
Check the column "variation" of ENG Form 4025 for submittals that include variations proposed by the Contractor. Set forth in writing the reason for any variations and note such variations on the submittal. The Government reserves the right to rescind inadvertent approval of submittals containing unnoted variations.
1.9.3 Warranting that Variations are Compatible
When delivering a variation for approval, the Contractor warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work.
1.9.4 Review Schedule Extension
In addition to the normal submittal review period, a period of 14 calendar working days will be allowed for the Government to consider submittals with variations.
1.10 SCHEDULING
Schedule and submit concurrently product data and shop drawings covering component items forming a system or items that are interrelated. Submit pertinent certifications at the same time. No delay damages or time extensions will be allowed for time lost in late submittals..
a. Coordinate scheduling, sequencing, preparing, and processing of submittals with performance of work so that work will not be delayed by submittal processing. The Contractor is responsible for additional time required for Government reviews resulting from required resubmittals. The review period for each resubmittal is the same as for the initial submittal.
b. Submittals required by the contract documents are listed on the submittal register. If a submittal is listed in the submittal register but does not pertain to the contract work, the Contractor is to include the submittal in the register and annotate it "N/A" with a brief explanation. Approval by the Contracting Officer does not relieve the Contractor of supplying submittals required by the contract documents but that have been omitted from the register or marked "N/A."
c. Resubmit the submittal register and annotate it monthly with actual submission and approval dates. When all items on the register have been fully approved, no further resubmittal is required.
Contracting Officer review will be completed within *AM0003 14 30 calendar working AM0003* days after the date of submission.
1.11 GOVERNMENT APPROVING AUTHORITY
When the approving authority is the Contracting Officer, the Government will:
a. Note the date on which the submittal was received from the QC manager.
b. Review submittals for approval within the scheduling period specified and only for conformance with project design concepts and compliance with contract documents.
SECTION 01 33 00 Page 16 can be occasions when subsequent conferences will be called by either party to reconfirm mutual understandings or address deficiencies in the CQC system or procedures which can require corrective action by the Contractor.
3.4 QUALITY CONTROL ORGANIZATION
3.4.1 Personnel Requirements
The requirements for the CQC organization are a Safety and Health Manager, CQC System Manager, and sufficient number of additional qualified personnel to ensure safety and Contract compliance. The Safety and Health Manager reports directly to a senior project (or corporate) official independent from the CQC System Manager. The Safety and Health Manager will also serve as a member of the CQC Staff Personnel identified in the technical provisions as requiring specialized skills to assure the required work is being performed properly will also be included as part of the CQC organization. The Contractor's CQC staff maintains a presence at the site at all times during progress of the work and have complete authority and responsibility to take any action necessary to ensure Contract compliance. The CQC staff will be subject to acceptance by the Contracting Officer. Provide adequate office space, filing systems and other resources as necessary to maintain an effective and fully functional CQC organization. Promptly complete and furnish all letters, material submittals, shop drawing submittals, schedules and all other project documentation to the CQC organization. The CQC organization is responsible to maintain these documents and records at the site at all times, except as otherwise acceptable to the Contracting Officer.
3.4.2 CQC System Manager (CQCSM)
Identify as CQC System Manager an individual within the onsite work organization that is responsible for overall management of CQC and has the authority to act in all CQC matters for the Contractor. The CQC System Manager is required to be a graduate engineer, graduate architect, or a graduate of construction management, with a minimum of *AM0003 5 10 AM0003* years construction experience on construction similar to this Contract *AM003., a construction person with demonstrated ICD705 experience serving as CQCSM on a project completed within 5 years with a minimum of 10 years in related work. AM0003* This CQC System Manager is on the site at all times during construction and is employed by the prime Contractor. The CQC System Manager is assigned no other duties.
Identify in the plan an alternate to serve in the event of the CQC System Manager's absence. The requirements for the alternate are the same as the CQC System Manager.
3.4.3 CQC Personnel
In addition to CQC personnel specified elsewhere in the contract, provide as part of the CQC organization specialized personnel to assist the CQC System Manager for the following areas: electrical, mechanical, structural, architectural, submittals clerk, . These individuals or specialized technical companies are directly employed by the prime Contractor and cannot be employed by a supplier or subcontractor on this project ; be responsible to the CQC System Manager; be physically present at the construction site during work on the specialized personnel's areas of responsibility; have the necessary education or experience in accordance with the experience matrix listed herein. These individuals . A single person can cover more than one area provided that the single person is qualified to perform quality control activities in each designated and that workload allows.
REVISED PER AMENDMENT 0003 SECTION 01 45 00.00 20
heating, air conditioning, refrigeration, and other mechanical system installations. Salvage, box and store auxiliary units and accessories with the main motor and machines. Tag salvaged items for identification, storage, and protection from damage. Classify non-porcelain broken, damaged, or otherwise unserviceable units and not caused to be broken, damaged, or otherwise unserviceable as debris to be disposed of by the Contractor.
3.1.10 Electrical Equipment and Fixtures
Salvage motors, motor controllers, and operating and control equipment that are attached to the driven equipment. Salvage wiring systems and components. Box loose items and tag for identification. Disconnect primary, secondary, control, communication, and signal circuits at the point of attachment to their distribution system.
3.1.10.1 Fixtures
Remove and salvage electrical fixtures.
3.1.10.2 Electrical Devices
Remove and salvage switches, switchgear, transformers, conductors including wire and nonmetallic sheathed and flexible armored cable, regulators, meters, instruments, plates, circuit breakers, panelboards, outlet boxes, and similar items. Box and tag these items for identification according to type and size.
3.1.10.3 Wiring Ducts or Troughs
Remove and salvage wiring ducts or troughs. Dismantle plug-in ducts and wiring troughs into unit lengths. Remove plug-in or disconnecting devices from the busway and store separately.
3.1.10.4 Conduit and Miscellaneous Items
Salvage conduit except where embedded in concrete or masonry. Consider corroded, bent, or damaged conduit as scrap metal. Sort straight and undamaged lengths of conduit according to size and type. Classify supports, knobs, tubes, cleats, and straps as debris to be removed and disposed.
3.1.11 Elevators and Hoists
Remove elevators, hoists, and similar conveying equipment and *AM0003 salvage as whole units, to the most practical extent. Remove and prepare items for salvage without damage to any of the various parts. Salvage and store rails for structural steel with the equipment as an integral part of the unit completely remove from Tinker AFB. The contractor can dispose of or recycle the materials and retain the value of the recycled materials. Contractor is to re-install the railing around the floor openings on the upper floors to ensure construction safety and future occupant safety. The 2nd floor will have the opening in-filled with concrete, so this railing shall be disposed of offsite. AM0003*
3.2 DISPOSITION OF MATERIAL
3.2.1 Title to Materials
Except for salvaged items specified in related Sections, and for materials or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition and deconstruction, and materials and equipment
REVISED PER AMENDMENT 0003 SECTION 02 41 00 Page 8
SECTION 06 41 16.00 10
PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
08/10, CHG 1: 11/18
PART 1 GENERAL
*AM0003
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI A161.2 (1998) Decorative Laminate Countertops, Performance Standards for Fabricated High Pressure
ASTM INTERNATIONAL (ASTM)
ASTM D1037 (2012) Evaluating Properties of Wood-Base Fiber and Particle Panel Materials
ASTM F547 (2017) Standard Terminology of Nails for Use with Wood and Wood-Base Materials
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.9 (2015) Cabinet Hardware
COMPOSITE PANEL ASSOCIATION (CPA)
CPA A208.1 (2016) Particleboard
CPA A208.2 (2016) Medium Density Fiberboard (MDF) for Interior Applications
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates
WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)
ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush Doors
WOODWORK INSTITUTE (WI)
NAAWS 3.1 (2017; 2018 Errata Edition) North American Architectural Woodwork Standards
AM0003*
SECTION 06 41 16.00 10 Page 1
1.2 SYSTEM DESCRIPTION
Work in this section includes laminate clad custom casework cabinets as shown on the drawings and as described in this specification. This Section includes high-pressure laminate surfacing and cabinet hardware.
Comply with EPA requirements in accordance with Section 01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING. All exposed and semi-exposed surfaces, whose finish is not otherwise noted on the drawings or finish schedule, shall be sanded smooth and shall receive a clear finish of polyurethane. Wood finish may be shop finished or field applied in accordance with Section 09 90 00 PAINTS AND COATINGS.
*AM0003
1.3 SUSTAINABILITY REPORTING
Materials in this technical specification may contribute towards contract compliance with sustainability requirements. See Section 01 33 29 SUSTAINABILITY REQUIREMENTS AND REPORTING for project local/regional materials, low-emitting materials, recycled content, certified wood and rapidly renewable materials requirements.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Shop Drawings
Installation
SD-03 Product Data
Wood Materials
Finish Schedule
Certification
SD-07 Certificates
Quality Assurance
Laminate Clad Casework
1.5 QUALITY ASSURANCE
AM0003*
SECTION 06 41 16.00 10 Page 2
1.5.1 General Requirements
Unless otherwise noted on the drawings, all materials, construction methods, and fabrication shall conform to and comply with the premium custom grade quality standards as outlined in NAAWS 3.1, Section for laminate clad cabinets. These standards shall apply in lieu of omissions or specific requirements in this specification. Contractors and their personnel engaged in the work shall be able to demonstrate successful experience with work of comparable extent, complexity and quality to that shown and specified. Submit a quality control statement which illustrates compliance with and understanding of NAAWS 3.1 requirements, in general, and the specific NAAWS 3.1 requirements provided in this specification.
The quality control statement shall also certify a minimum of ten years Contractor's experience in laminate clad casework fabrication and construction. The quality control statement shall provide a list of a minimum of five successfully completed projects of a similar scope, size, and complexity.
1.5.2 NOT USED
AM0003*
1.6 DELIVERY, STORAGE, AND HANDLING
Casework may be delivered knockdown or fully assembled. Deliver all units to the site in undamaged condition, stored off the ground in fully enclosed areas, and protected from damage. The storage area shall be well ventilated and not subject to extreme changes in temperature or humidity.
1.7 SEQUENCING AND SCHEDULING
Coordinate work with other trades. Units shall not be installed in any room or space until painting, and ceiling installation are complete within the room where the units are located. Floor cabinets shall be installed before finished flooring materials are installed.
PART 2 PRODUCTS
2.1 WOOD MATERIALS
2.1.1 Lumber
a. All framing lumber shall be kiln-dried Grade III to dimensions as shown on the drawings. Frame front, where indicated on the drawings, shall be nominal 3/4 inch hardwood.
b. Standing or running trim casework components, which are specified to receive a transparent finish, shall be hardwood species, plain sawn.
AWI grade shall be custom. Location, shape, and dimensions shall be as indicated on the drawings.
2.1.2 Panel Products
2.1.2.1 Plywood
All plywood panels used for framing purposes shall be veneer core hardwood plywood, NAAWS 3.1 Grade AA. Nominal thickness of plywood panels shall be
SECTION 06 41 16.00 10 Page 3 as indicated in this specification and on the drawings.
2.1.2.2 Particleboard
All particleboard shall be industrial grade, medium density ( 40 to 50 pounds per cubic foot), 3/4 inch thick. A moisture-resistant particleboard in grade Type 2-M-2 or 2-M-3 shall be used as the substrate for plastic laminate covered omponents as located on the drawings and other areas subjected to moisture. Particleboard shall meet the minimum standards listed in ASTM D1037 and CPA A208.1 .
2.1.2.3 Medium Density Fiberboard
Medium density fiberboard (MDF) shall be an acceptable panel substrate where noted on the drawings. Medium density fiberboard shall meet the minimum standards listed in CPA A208.2 .
2.2 SOLID POLYMER MATERIAL
Solid surfacing casework components shall conform to the requirements of Section 06 61 16 SOLID SURFACING FABRICATIONS.
2.3 HIGH PRESSURE DECORATIVE LAMINATE (HPDL)
All plastic laminates shall meet the requirements of ANSI/NEMA LD 3 and ANSI A161.2 for high-pressure decorative laminates. Design, colors, surface finish and texture, and locations shall be as indicated on the drawings. Submit two samples of each plastic laminate pattern and color.
Samples shall be a minimum of 5 by 7 inches in size. Plastic laminate types and nominal minimum thicknesses for casework components shall be as indicated in the following paragraphs.
2.3.1 Horizontal General Purpose Standard (HGS) Grade
Horizontal general purpose standard grade plastic laminate shall be 0.048 inches (plus or minus 0.005 inches) in thickness. This laminate grade is intended for horizontal surfaces where postforming is not required.
2.3.2 Vertical General Purpose Standard (VGS) Grade
Vertical general purpose standard grade plastic laminate shall be 0.028 inches (plus or minus 0.004 inches) in thickness. This laminate grade is intended for exposed exterior vertical surfaces of casework components where postforming is not required.
2.3.3 Cabinet Liner Standard (CLS) Grade
Cabinet liner standard grade plastic laminate shall be 0.020 inches in thickness. This laminate grade is intended for light duty semi-exposed interior surfaces of casework components.
2.3.4 Backing Sheet (BK) Grade
Undecorated backing sheet grade laminate is formulated specifically to be used on the backside of plastic laminated panel substrates to enhance dimensional stability of the substrate. Backing sheet thickness shall be
0.020 inches. Backing sheets shall be provided for all laminated casework components where plastic laminate finish is applied to only one surface of the component substrate.
SECTION 06 41 16.00 10 Page 4
2.4 THERMOSET DECORATIVE OVERLAYS (MELAMINE)
Thermoset decorative overlays (melamine panels) shall be used for casework cabinet interior, drawer interior and all semi-exposed surfaces.
2.5 EDGE BANDING
Edge banding for casework doors and drawer fronts shall be PVC vinyl and shall be 0.125 inch thick. Material width shall be 15/16 inches. Color and pattern shall match exposed door and drawer front laminate pattern and color.
2.6 CABINET HARDWARE
Submit one sample of each cabinet hardware item specified to include hinges, pulls, and drawer glides. All hardware shall conform to ANSI/BHMA A156.9 , unless otherwise noted, and shall consist of the following components:
2.6.1 Door Hinges
Frameless concealed type, BHMA No. B11601.
2.6.2 Cabinet Pulls
Back mounted type, BHMA No. B12011.
2.6.3 Drawer Slide
Side mounted self-closing type, BHMA No. B05091 with full extension and a minimum 100 pound load capacity. Slides shall include an integral stop to avoid accidental drawer removal.
2.6.4 Adjustable Shelf Support System
Support clips for the standards shall be open type, BHMA No. B04091.
Multiple holes with metal pin supports.
2.7 FASTENERS
Nails, screws, and other suitable fasteners shall be the size and type best suited for the purpose and shall conform to ASTM F547 where applicable.
2.8 ADHESIVES, CAULKS, AND SEALANTS
2.8.1 Adhesives
Adhesives shall be of a formula and type recommended by AWI. Adhesives shall be selected for their ability to provide a durable, permanent bond and shall take into consideration such factors as materials to be bonded, expansion and contraction, bond strength, fire rating, and moisture resistance. Adhesives shall meet local regulations regarding VOC emissions and off-gassing.
2.8.1.1 Wood Joinery
Adhesives used to bond wood members shall be a Type II for interior use.
Adhesives shall withstand a bond test as described in ANSI/WDMA I.S.1A .
SECTION 06 41 16.00 10 Page 5
2.8.1.2 Laminate Adhesive
Adhesive used to join high-pressure decorative laminate to wood shall be adhesive consistent with AWI and laminate manufacturer's recommendations.
PVC edgebanding shall be adhered using a polymer-based hot melt glue.
2.8.2 Caulk
Caulk used to fill voids and joints between laminated components and between laminated components and adjacent surfaces shall be clear, 100 percent silicone.
2.8.3 Sealant
Sealant shall be of a type and composition recommended by the substrate manufacturer to provide a moisture barrier at sink cutouts and all other locations where unfinished substrate edges may be subjected to moisture.
2.9 FABRICATION
Verify field measurements as indicated in the shop drawings before fabrication. Fabrication and assembly of components shall be accomplished at the shop site to the maximum extent possible. Construction and fabrication of cabinets and their components shall meet or exceed the requirements for AWI custom grade unless otherwise indicated in this specification. Cabinet style, in accordance with NAAWS 3.1, Section 400-G descriptions, shall be flush overlay
2.9.1 Base and Wall Cabinet Case Body
2.9.1.1 Cabinet Components
Frame members shall be glued-together, kiln-dried hardwood lumber. Top corners, bottom corners, and cabinet bottoms shall be braced with either hardwood blocks or water-resistant glue and nailed in place metal or plastic corner braces. Cabinet components shall be constructed from the following materials and thicknesses:
2.9.1.1.1 Body Members (Ends, Divisions, Bottoms, and Tops)
3/4 inch medium density fiberboard (MDF)
2.9.1.1.2 Face Frames and Rails
3/4 inch panel product
2.9.1.1.3 Shelving
3/4 inch medium density fiberboard (MDF)panel product
2.9.1.1.4 Cabinet Backs
1/4 inch medium density fiberboard (MDF) panel product
2.9.1.1.5 Drawer Sides, Backs, and Subfronts
1/2 inch panel product
SECTION 06 41 16.00 10 Page 6
2.9.1.1.6 Drawer Bottoms
1/4 inch medium density fiberboard (MDF) panel product
2.9.1.1.7 Door and Drawer Fronts
3/4-inch medium density fiberboard (MDF) panel product
2.9.1.2 Joinery Method for Case Body Members
2.9.1.2.1 Tops, Exposed Ends, and Bottoms
a. Steel "European" assembly screws ( 1-1/2 inch from end, 5 inch on center, fasteners will not be visible on exposed parts).
b. Doweled, glued under pressure (approx. 4 dowels per 12 inches of joint).
c. Stop dado, glued under pressure, and either nailed, stapled or screwed (fasteners will not be visible on exposed parts).
d. Spline or biscuit, glued under pressure.
2.9.1.2.2 Exposed End Corner and Face Frame Attachment
2.9.1.2.2.1 Mitered Joint
lock miter or spline or biscuit, glued under pressure (no visible fasteners)
2.9.1.2.2.2 Non-Mitered Joint (90 degree)
butt joint glued under pressure (no visible fasteners)
2.9.1.2.2.3 Butt Joint
glued and nailed
2.9.1.2.3 Cabinet Backs (Wall Hung Cabinets)
Wall hung cabinet backs must not be relied upon to support the full weight of the cabinet and its anticipated load for hanging/mounting purposes.
Method of back joinery and hanging/mounting mechanisms should transfer the load to case body members. Fabrication method shall be:
2.9.1.2.3.1 Full Bound
Full bound, captured in grooves on cabinet sides, top, and bottom.
Cabinet backs for floor standing cabinets shall be side bound, captured in grooves; glued and fastened to top and bottom.
2.9.1.2.3.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inchand minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
SECTION 06 41 16.00 10 Page 7
2.9.1.2.3.3 Side Bound
Side bound, captured in groove or rabbetts; glued and fastened.
2.9.1.2.4 Cabinet Backs (Floor Standing Cabinets)
2.9.1.2.4.1 Side Bound
Side bound, captured in grooves; glued and fastened to top and bottom.
2.9.1.2.4.2 Full Overlay
Full overlay, plant-on backs with minimum back thickness of 1/2 inch and minimum No. 12 plated (no case hardened) screws spaced a minimum 3 inches on center. Edge of back shall not be exposed on finished sides. Anchor strips are not required when so attached.
2.9.1.2.4.3 Side Bound with Rabbetts
Side bound, placed in rabbetts; glued and fastened in rabbetts.
2.9.1.2.5 Wall Anchor Strips
Wall Anchor Strips shall be required for all cabinets with backs less than 1/2 inch thick. Strips shall consist of minimum 1/2 inch thick lumber, minimum 2-1/2 inches width; securely attached to wall side of cabinet back
- top and bottom for wall hung cabinets, top only for floor standing cabinets.
2.9.2 Cabinet Floor Base
Floor cabinets shall be mounted on a base constructed of nominal 2 inch thick lumber. Base assembly components shall be treated lumber. Finished height for each cabinet base shall be as indicated on the drawings.
Bottom edge of the cabinet door or drawer face shall extend below the top of the base as indicated on the drawings.
2.9.3 Cabinet Door and Drawer Fronts
Door and drawer fronts shall be fabricated from 3/4 inch medium density fiberboard (MDF). All door and drawer front edges shall be surfaced with PVC edgebanding, color and pattern to match exterior face laminate.
2.9.4 Drawer Assembly
2.9.4.1 Drawer Components
Drawer components shall consist of a removable drawer front, sides, backs, and bottom. Drawer components shall be constructed of the following materials and thicknesses:
2.9.4.1.1 Drawer Sides and Backs For Laminate Finish
1/2 inch thick 7-ply hardwood veneer core substrate
2.9.4.1.2 Drawer Bottom
1/4 inch thick veneer core panel product for transparent or plastic laminate finish
SECTION 06 41 16.00 10 Page 8
2.9.4.2 Drawer Assembly Joinery Method
a. Multiple dovetail (all corners) or French dovetail front/dadoed back, glued under pressure.
b. Doweled, glued under pressure.
c. Lock shoulder, glued and pin nailed.
d. Bottoms shall be set into sides, front, and back, 1/4 inch deep groove with a minimum 3/8 inch standing shoulder.
2.9.5 Shelving
2.9.5.1 General Requirements
Shelving shall be fabricated from medium density fiberboard (MDF). All shelving top and bottom surfaces shall be finished with HPDL plastic laminate. Shelf edges shall be finished in a PVC edgebanding.
2.9.5.2 Shelf Support System
The shelf support system shall be:
2.9.5.2.1 Pin Hole Method
Drill holes on the interior surface of the cabinet side walls. Evenly space holes in two vertical columns Space the holes in each column at 1 inch increments starting 6 inches from the cabinet interior bottom and extending to within 6 inches of the top interior surface of the cabinet.
Drill holes to provide a level, stable surface when the shelf is resting on the shelf pins. Coordinate hole diameter with pin insert size to provide a firm, tight fit.
2.9.6 Edge Style
Front and exposed side countertop edges shall be in shapes and to dimensions as shown on the drawings. The countertop edge material shall be:
2.9.6.1 Post Formed Plastic Laminate
Laminate edge shall be integral with countertop surface. Shape and profile shall be bullnose and to dimensions as indicated.
2.9.6.2 Hardwood
Species, finish, profile, shape, and dimensions shall be as indicated on the drawings. Hardwood edge shall overlap the exposed countertop laminate edge and shall be installed flush with the countertop laminate surface.
2.9.6.3 Vinyl
Vinyl tee-mould edge shall be in shape, thickness, and color as indicated on the drawings. Tee mould edge shall overlap the exposed countertop laminate edge and shall be installed flush with the countertop laminate surface.
SECTION 06 41 16.00 10 Page 9
2.9.7 Laminate Application
Laminate application to substrates shall follow the recommended procedures and instructions of the laminate manufacturer and ANSI/NEMA LD 3 , using tools and devices specifically designed for laminate fabrication and application. Provide a balanced backer sheet (Grade BK) wherever only one surface of the component substrate requires a plastic laminate finish.
Apply required grade of laminate in full uninterrupted sheets consistent with manufactured sizes using one piece for full length only, using adhesives specified herein or as recommended by the manufacturer. Fit corners and joints hairline. All laminate edges shall be machined flush, filed, sanded, or buffed to remove machine marks and eased (sharp corners removed). Clean up at easing shall be such that no overlap of the member eased is visible. Fabrication shall conform to ANSI A161.2 . Laminate types and grades for component surfaces shall be as follows unless otherwise indicated on the drawings:
2.9.7.1 Base/Wall Cabinet Case Body
a. Exterior (exposed) surfaces to include exposed and semi-exposed face frame surfaces: HPDL Grade VGS.
b. Interior (semi-exposed) surfaces to include interior back wall, bottom, and side walls: HPDL Grade CLS.
2.9.7.2 Adjustable Shelving
2.9.7.2.1 Top and Bottom Surfaces
HPDL Grade HGS
2.9.7.2.2 All Edges
PVC edgebanding
2.9.7.3 Fixed Shelving
2.9.7.3.1 Top and Bottom Surfaces
HPDL Grade HGS
2.9.7.3.2 Exposed Edges
PVC edgebanding
2.9.7.4 Door, Drawer Fronts, Access Panels
2.9.7.4.1 Exterior (Exposed) and Interior (Semi-Exposed) Faces
HPDL Grade VGS
2.9.7.4.2 Edges
PVC edgebanding
2.9.7.5 Drawer Assembly
All interior and exterior surfaces: HPDL Grade CLS
SECTION 06 41 16.00 10 Page 10
2.9.7.6 Countertops and Splashes
All exposed and semi-exposed surfaces: HPDL Grade HGS
2.9.7.7 Tolerances
Flushness, flatness, and joint tolerances of laminated surfaces shall meet the NAAWS 3.1 custom grade requirements.
2.9.8 Finishing
2.9.8.1 Filling
No fasteners shall be exposed on laminated surfaces. All nails, screws, and other fasteners in non-laminated cabinet components shall be countersunk and the holes filled with wood filler consistent in color with the wood species.
2.9.8.2 Sanding
All surfaces requiring coatings shall be prepared by sanding with a grit and in a manner that scratches will not show in the final system.
2.9.8.3 Coatings
Types, method of application and location of casework finishes shall be in accordance with the finish schedule, drawings and Section 09 90 00 PAINTS AND COATINGS. All cabinet reveals shall be painted. Submit descriptive data which provides narrative written verification of all types of construction materials and finishes, methods of construction, etc. not clearly illustrated on the submitted shop drawings. Data shall provide written verification of conformance with NAAWS 3.1 for the quality indicated to include materials, tolerances, and types of construction.
Both the manufacturer of materials and the fabricator shall submit available literature which describes re-cycled product content, operations and processes in place that support efficient use of natural resources, energy efficiency, emissions of ozone depleting chemicals, management of water and operational waste, indoor environmental quality, and other production techniques supporting sustainable design and products.
PART 3 EXECUTION
3.1 INSTALLATION
Installation shall comply with applicable requirements for NAAWS 3.1 custom quality standards. Countertops and fabricated assemblies shall be installed level, plumb, and true to line, in locations shown on the drawings. Cabinets and other laminate clad casework assemblies shall be attached and anchored securely to the floor and walls with mechanical fasteners that are appropriate for the wall and floor construction.
3.1.1 Anchoring Systems
3.1.1.1 Floor
Anchoring and mechanical fasteners shall not be visible from the finished side of the casework assembly. Cabinet assemblies shall be attached to anchored bases without visible fasteners Where assembly abuts a wall surface, anchoring shall include a minimum 1/2 inch thick lumber or panel
SECTION 06 41 16.00 10 Page 11 product hanging strip, minimum 2-1/2 inch width; securely attached to the top of the wall side of the cabinet back.
3.1.1.2 Wall
Cabinet to be wall mounted shall utilize minimum 1/2 inch thick lumber or panel product hanging strips, minimum 2-1/2 inch width; securely attached to the wall side of the cabinet back, both top and bottom.
3.1.2 Countertops
Countertops shall be installed in locations as indicated on the drawings.
Countertops shall be fastened to supporting casework structure with mechanical fasteners, hidden from view. All joints formed by the countertop or countertop splash and adjacent wall surfaces shall be filled with a clear silicone caulk. Loose back and side splashes shall be adhered to both the countertop surface perimeter and the adjacent wall surface with adhesives appropriate for the type of materials to be adhered. Joints between the countertop surface and splash shall be filled with clear silicone caulk in a smooth consistent concave bead. Bead size shall be the minimum necessary to fill the joint and any surrounding voids or cracks.
3.1.3 Hardware
Casework hardware shall be installed in types and locations as indicated on the drawings. Where fully concealed European-style hinges are specified to be used with particleboard or fiberboard doors, the use of plastic or synthetic insertion dowels shall be used to receive 3/16 inch "Euroscrews". The use of wood screws without insertion dowels is prohibited.
3.1.4 Doors, Drawers and Removable Panels
The fitting of doors, drawers and removable panels shall be accomplished within target fitting tolerances for gaps and flushness in accordance with NAAWS 3.1 custom grade requirements.
3.1.5 Plumbing Fixtures
Install sinks, sink hardware, and other plumbing fixtures in locations as indicated on the drawings and in accordance with Section 22 00 00
PLUMBING, GENERAL PURPOSE.
-- End of Section --
SECTION 06 41 16.00 10 Page 12
SECTION 07 21 16
MINERAL FIBER BLANKET INSULATION
11/11, CHG 4: 08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C665 (2017) Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing
ASTM C930 (2019) Standard Classification of Potential Health and Safety Concerns Associated with Thermal Insulation Materials and Accessories
ASTM D5359 (2015) Standard Specification for Glass Cullet Recovered from Waste for Use in Manufacture of Glass Fiber
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E136 (2019a) Standard Test Method for Assessing Combustibility of Materials Using a Vertical Tube Furnace at 750 Degrees C
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
GREEN SEAL (GS)
GS-36 (2013) Adhesives for Commercial Use
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
SECTION 07 21 16 Page 1
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.134 Respiratory Protection
UNDERWRITERS LABORATORIES (UL)
UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-03 Product Data
Blanket Insulation
Recycled Content for Insulation Materials; S
Accessories
SD-07 Certificates
Indoor Air Quality for Insulation Materials; S
Indoor Air Quality for Adhesives; S
SD-08 Manufacturer's Instructions
Insulation
1.3 CERTIFICATIONS
Submit required indoor air quality certifications and validations in one submittal package.
1.3.1 Insulation Products
Provide product certified to meet indoor air quality requirements by UL 2818 (Greenguard), SCS Global Services Indoor Advantage or provide certification by other third-party programs. Provide current product certification from certification body.
1.3.2 Adhesives and Sealants
Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party programs that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.
SECTION 07 21 16 Page 2
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery
Deliver materials to site in original sealed wrapping bearing manufacturer's name and brand designation, specification number, type, grade, R-value, and class. Store and handle to protect from damage. Do not allow insulation materials to become wet, soiled, crushed, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storing, and protecting of materials before and during installation.
1.4.2 Storage
Inspect materials delivered to the site for damage; unload and store out of weather in manufacturer's original packaging. Store only in dry locations, not subject to open flames or sparks, and easily accessible for inspection and handling.
1.5 SAFETY PRECAUTIONS
1.5.1 Respirators
Provide installers with dust/mist respirators, training in their use, and protective clothing, all approved by National Institute for Occupational Safety and Health (NIOSH)/Mine Safety and Health Administration (MSHA) in accordance with 29 CFR 1910.134 .
1.5.2 Other Safety Concerns
Consider other safety concerns and measures as outlined in ASTM C930.
PART 2 PRODUCTS
2.1 BLANKET INSULATION
ASTM C665, Type I, blankets without membrane coverings ; Class A, membrane-faced surface with a flame spread of 25 or less, except a flame spread rating of 75 or less and a smoke developed rating of 150 or less when tested in accordance with ASTM E84.
2.1.1 Thermal Resistance Value (R-VALUE)
The R-Value must be as indicated on drawings.
2.1.2 Recycled Materials
Provide insulation materials containing the following minimum percentage of recycled material content by weight:
Fiberglass: 20 percent glass cullet complying with ASTM D5359
Provide data identifying percentage of recycled content for insulation materials.
2.1.3 Prohibited Materials
Do not provide asbestos-containing materials.
SECTION 07 21 16 Page 3
2.1.4 Reduced Volatile Organic Compounds (VOC) for Insulation Materials
Provide certification of indoor air quality for insulation materials.
*AM0003
2.2 FIBER BOARD INSULATION
Vapor permeable mineral fiberboard insulation, complying with ASTM E84 (UL 723), having flame spread less than 25. Applied horizontally at second floor slab. Thickness as indicated on the drawings
AM0003*
2.3 BLOCKING
Wood, metal, unfaced mineral fiber blankets in accordance with ASTM C665, Type I, or other approved materials. Use only non-combustible materials meeting the requirements of ASTM E136 for blocking around chimneys and heat producing devices.
2.4 ACCESSORIES
2.4.1 Adhesive
As recommended by the insulation manufacturer. Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) that meet either emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type) or VOC content requirements of SCAQMD Rule 1168 . Provide aerosol adhesives used on the interior of the building that meet either emissions requirements of CDPH SECTION 01350 (use the office or classroom requirements, regardless of space type) or VOC content requirements of GS-36. Provide certification or validation of indoor air quality for adhesives.
2.4.2 Mechanical Fasteners
Corrosion resistant fasteners as recommended by the insulation manufacturer.
PART 3 EXECUTION
3.1 EXISTING CONDITIONS
Before installing insulation, ensure that areas that will be in contact with the insulation are dry and free of projections which could cause voids, compressed insulation, or punctured vapor retarders. If moisture or other conditions are found that do not allow the workmanlike installation of the insulation, do not proceed but notify Contracting Officer of such conditions.
3.2 INSTALLATION
3.2.1 Insulation
Install and handle insulation in accordance with manufacturer's instructions. Keep material dry and free of extraneous materials. Any materials that show visual evidence of biological growth due to presence
SECTION 07 21 16 Page 4 of moisture must not be installed on the building project. Ensure personal protective clothing and respiratory equipment is used as required. Observe safe work practices.
3.2.1.1 Electrical wiring
Do not install insulation in a manner that would sandwich electrical wiring between two layers of insulation.
3.2.1.2 Continuity of Insulation
Install blanket insulation to butt tightly against adjoining blankets and to studs, rafters, joists, sill plates, headers and any obstructions.
Provide continuity and integrity of insulation at corners, wall to ceiling joints and floor. Avoid creating thermal bridges.
3.2.1.3 Installation at Bridging and Cross Bracing
Insulate at bridging and cross bracing by splitting blanket vertically at center and packing one half into each opening. Butt insulation at bridging and cross bracing; fill in bridged area with loose or scrap insulation.
3.2.1.4 Cold Climate Requirement
Place insulation to the outside of pipes.
3.2.1.5 Insulation without Affixed Vapor Retarder
Provide snug friction fit to hold insulation in place. Stuff pieces of insulation into cracks between trusses, joists, studs and other framing, such as at attic access doors, door and window heads, jambs, and sills, band joists, and headers.
3.2.1.6 Sizing of Blankets
Provide only full width blankets when insulating between trusses, joists, or studs. Size width of blankets for a snug fit where trusses, joists or studs are irregularly spaced.
3.2.1.7 Special Requirements for Ceilings
Place insulation under electrical wiring occurring across joists. Pack insulation into narrowly spaced framing. Do not block flow of air through soffit vents.
3.2.1.8 Access Panels and Doors
Affix blanket insulation to access panels greater than one square foot and access doors in insulated floors and ceilings. Use insulation with same R-Value as that for floor or ceiling.
-- End of Section --
SECTION 07 21 16 Page 5
SECTION 09 29 00
GYPSUM BOARD
08/16, CHG 4: 02/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI A108.11 (1992; Reaffirmed 2005) Specifications for Interior Installation of Cementitious Backer Units
ASTM INTERNATIONAL (ASTM)
ASTM C475/C475M (2017) Standard Specification for Joint Compound and Joint Tape for Finishing Gypsum Board
ASTM C840 (2020) Standard Specification for Application and Finishing of Gypsum Board
ASTM C954 (2018) Standard Specification for Steel Drill Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Steel Studs from 0.033 in. (0.84 mm) to
0.112 in. (2.84 mm) in Thickness
ASTM C1002 (2018) Standard Specification for Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs
ASTM C1047 (2019) Standard Specification for Accessories for Gypsum Wallboard and Gypsum Veneer Base
ASTM C1396/C1396M (2017) Standard Specification for Gypsum Board
ASTM C1766 (2015; R2019) Standard Specification for Factory-Laminated Gypsum Panel Products
ASTM D3273 (2016) Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber
ASTM E90 (2009; R2016) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions
SECTION 09 29 00 Page 1 and Elements
ASTM E336 (2020) Standard Test Method for Measurement of Airborne Sound Attenuation between Rooms in Buildings
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
GYPSUM ASSOCIATION (GA)
GA 214 (2010)…
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