EHQ11007_REV_-_APPROVED_FLT_III_PP_SYS_TIE_IN_(FULL_SIZE).pdf

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Attached to: SATOC for Construction Industrial Support Services at the Naval Surface Warfare Center Land Based Test Sites, Philadelphia Division, Philadelphia, PA
Solicitation number: W912BU-17-R-0010
Issued by: Department of the Army Corps of Engineers Engineering District Philadeplhia

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REFERENCES

No. TITLE DRAWING No.

GTSLBES, BUILDING 77H

COOLING WATER SYSTEM PIPING DIAGRAM 5223, REV H

THIS IS A CAD MAINTAINED DRAWING DEVELOPED

IN AUTOCAD R2013 SOFTWARE. CHANGES SHALL BE

INCORPORATED BY THE DESIGN AUTHORITY

UNDER 12" ±1/8"

12" TO 6'-0" ±1/4"

OVER 6'-0" ±1/2"

DISTRIBUTION STATEMENT D

DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENSE AND U.S. DoD CONTRACTORS ONLY;

CRITICAL TECHNOLOGY, 2/23/2011. OTHER U.S.

REQUESTS SHALL BE REFERRED TO COMMANDER,

NAVAL SEA SYSTEMS COMMAND.

NOTES:

1. DEVIATIONS FROM THIS DRAWING ARE NOT PERMITTED WITHOUT APPROVAL

FROM THE NSWCPD CONSTRUCTION MANAGER (CODE 212) AND NDI ENGINEERING

CO.

2. GENERAL NOTES FOR INDIVIDUAL PIPING SYSTEMS WILL BE INCLUDED ON EACH

SECTION OF SYSTEM LOCATED ON REVISION STATUS TABLE ON THIS SHEET.

3. THIS DRAWING IS ARRANGED SUCH THAT EACH SYSTEM HAS ITS OWN NOTES

AND LIST OF MATERIALS. ITEM CALLOUTS IN THE BODY OF THE DRAWING

REFER TO THE CORRESPONDING LIST OF MATERIALS FOR THE SYSTEM.

4. PE SEAL APPLIED TO THIS DRAWING IS IN REFERENCE TO SUPPORTS ONLY.

KEY PLAN 5A

DDG 51 FLIGHT III

BUILDING KEY PLAN

SCALE: NONE

REVISION STATUS

REV SH DESCRIPTION

- 1 TITLE SHEET, BUILDING KEY PLAN, REFERENCES, NOTES

- 2 KEY PLAN

- 3 STARTING AIR PIPING A & D

- 4 STARTING AIR PIPING DETAILS, NOTES & LIST OF

MATERIALS

- 5 WATERWASH PIPING A & D

- 6 WATERWASH PIPING SECTIONS, NOTES & LIST OF

MATERIALS

- 7 BLEED AIR PIPING A & D

- 8 BLEED AIR PIPING NOTES & LIST OF MATERIALS

- 9 COOLING WATER PIPING A & D

- 10 COOLING WATER PIPING DETAILS & NOTES

- 11 COOLING WATER LIST OF MATERIAL

- 12 LP AIR PIPING A & D, NOTES & LIST OF MATERIALS

DDG 51 LBES, BUILDING 77H

FLIGHT III PIPING SYSTEM TIE-IN

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 1 OF 12

89256D EHQ11007 -

CONTRACT No.

N00178-04-D-4089

OFFICIAL SIGNATURE DATE

PREPARED R.S. Fox 2/3/17

CHECKED A. Clayton 2/6/17

QA R. Chranowski 2/9/17

PROJ MGR M. Lamberto, PE 2/9/17

APPROVED NSWCPD

TECH REVIEW

PROG MGR

DIMENSIONAL TOLERANCES

UNLESS OTHERWISE SPECIFIED

DIMENSIONS IN FEET & INCHES

DECIMAL DIMENSIONS IN INCHES

TOLERANCE ON ANGLES ±.50°

1 PL ±.2, 2 PL ±.06, 3 PL ±.005

INTERPRET DIMENSIONS AND TOLERANCES

PER ASME Y14.5 - 2009

REVISION HISTORY

DESCRIPTIONREVZONE DATE APPROVED

12345678

: A

P0 1/

D-

.D W G

NORTH

1 GTSLBES, BUILDING 77H

LP SERVICE AIR SYSTEM PIPING DIAGRAM 5334, REV L

DDG 51 FLT III PIPING SYS TIE-INS

SEE KEY PLAN 12A

NAVAL SURFACE WARFARE CENTER, PHILADELPHIA DIVISION

PHILADELPHIA, PA 19112-5083

GTSBLES, BUILDING 77H

GAS TURBINE BLEED, START & MASKER AIR SYSTEM

PIPING DIAGRAM

5291, REV J

GTSLBES, BUILDING 77H

POTABLE WATER SYSTEM PIPING DIAGRAM

5323, REV D

MICHAEL C. LAMBERTO

NJ# 36630

NDI ENGINEERING CO.

L. Skarbek

A. Cairns

5/8/17

5/11/17

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 2

89256D

910111213141516

KEY PLAN 12A

DDG 51 LBES PRE GTG INSTALLATION PIPING SYSTEM TIE-IN ARRANGEMENTS

SCALE: 3/32"=1'-0"

NORTH

EHQ11007

KEY PLAN

SEE PLAN VIEW 71A FOR

COOLING WATER SYSTEM

SEE PLAN VIEW 22A FOR START AIR SYSTEM

SEE PLAN VIEW 54A FOR BLEED AIR SYSTEM

SEE PLAN VIEW 34A FOR WATER WASH SYSTEM

SEE PLAN VIEW 86A FOR

LP AIR SYSTEM

SEE PLAN VIEW 18C FOR FACILITY

AIR & START AIR SYSTEM

STARTING AIR PIPING A & D

SCALE : AS NOTED SHEET 3

89256D

PLAN VIEW 22A

SSGTG No. 1 3'-0" PLATFORM LEVEL

DDG 51 LBES FLT III START AIR SYSTEM TIE-IN

SCALE: 3/4"=1'-0"

NORTH

EHQ11007

GRAPHIC SCALE 3/4"=1'-0"

GRAPHIC SCALE 1 1/2"=1'-0"

F3, F4

V2 (SA-V034), 2X F3

P1-4"

SECTION VIEW 22C

LOOKING WEST

DDG 51 LBES FLT III START AIR SYSTEM SUPPORT

SCALE: 1 1/2"=1'-0"

℄ PIPE EL 11'-0"

ABV FIN FLR

PLAN VIEW 18C

DDG 51 LBES FLT III FACILITY AIR & START AIR SYSTEM TIE-IN

23'-4" LEVEL

SCALE: 3/4"=1'-0"

NORTH

5'-112"2'-1038"

5'-112"2'-1038"1'-2"

REMOVE SPOOL PIECE

PLAN VIEW 18B

DDG 51 LBES FLT III FACILITY AIR & START AIR SYSTEM REMOVAL

23'-4" LEVEL

SCALE: 3/4"=1'-0"

NORTH

1718192021222324

1'-3"

2X F3

T.O.S. EL 12'-6" ABV FIN FLR

P1-4"

2X P1-4"

5'-1" 4'-814"

2'-9"

2'-914"

1012"

3/16

2X3/16

3/16 F5

SEE NOTE 10

F7, F9 3/16

CUT HOLE IN GRATING IN WAY

OF ROD AND IN WAY OF NEW

SUPPORT. LOCALLY SUPPORT

GRATING IF REQUIRED

STARTING AIR PIPING DETAILS,

NOTES & LIST OF MATERIALS

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 4

89256D

EHQ11007

NOTES:

1. DEVIATIONS FROM THIS DRAWING ARE NOT PERMITTED WITHOUT APPROVAL

FROM THE NSWCPD CONSTRUCTION MANAGER (CODE 212).

2. THIS DRAWING WAS DEVELOPED IN ACCORDANCE WITH REFERENCE 2.

3. MISCELLANEOUS HARDWARE NOT INCLUDED IN THE MATERIAL LIST MUST BE

PROVIDED BY THE INSTALLER.

4. ALL NEW SUPPORT STEEL SHALL BE CLEANED AND THEN PAINTED WITH AN

ANTI-CORROSION PRIMER UPON COMPLETION OF ALL WELDING AND WELD

INSPECTION. FIELD WELD ON STEEL MEMBERS SHALL BE CLEANED, WASHED

WITH WATER AND COATED WITH AN ANTI-CORROSION PRIMER. FINISH ALL

STEEL WITH TWO COATS OF LIGHT GRAY (ANSI 61) PAINT.

5. UPON COMPLETION OF FABRICATION AND PRIOR TO INSTALLATION OF

INSULATION, PIPING SHALL BE HYDROSTATICALLY TESTED TO 202 PSIG.

MODIFIED/NEW PIPING SECTION SHALL BE ISOLATED FROM THE REST OF THE

SYSTEM UTILIZING BLANKS. SYSTEM SHALL BE FILLED WITH WATER WITH

VENT AT THE HIGH POINT TO ENSURE SECTION IS FILLED WITH WATER. HYDRO

SHALL BE MAINTAINED FOR 60 MINUTES WITH NO SIGNS OF LEAKAGE OR

WEEPAGE FROM JOINTS. INITIAL AND FINAL PRESSURE READINGS SHALL BE

RECORDED. SERIAL NUMBER AND CALIBRATION DATE OF THE PRESSURE GAUGE

USED SHALL ALSO BE RECORDED. FINAL PRESSURE SHALL BE WITHIN 1 PSIG

OF THE INITIAL PRESSURE RECORDED. TOLERANCE FOR HYDRO PRESSURE

SHALL BE +5/-0 PSIG.

6. FABRICATION, INSTALLATION AND INSPECTION OF WELDED PIPING AND TUBING

SHALL BE IN ACCORDANCE WITH ANSI B31.1. THE SYSTEM DESIGN PRESSURE IS

150 PSIG AND DESIGN TEMPERATURE IS 350°F.

7. FABRICATION, WELDING AND INSPECTION OF SUPPORT STEEL SPECIFIED ON

THIS DRAWING SHALL BE IN ACCORDANCE WITH AWS STRUCTURAL WELDING

CODE D1.1. NSWCPD PROGRAM OFFICE RESERVES THE RIGHT TO INSPECT SHOP

FABRICATION PRIOR TO SHIPMENT.

8. ELECTRODE SPECIFICATION SHALL BE E70XX.

9. CONTRACTOR SHALL BE RESPONSIBLE FOR VISUAL INSPECTION OF ALL WELDS

BY AN AWS CERTIFIED INSPECTOR.

10. RE-ROUTE CABLES IN WAY OF NEW PIPE SUPPORT BEAM INSTALLATION. NEW

ROUTE SHALL BE 6" SOUTH OF EXISTING TOP OF BEAM 12'-6" LEVEL

LOCATION. TACK WELD 158" X 1

8" CHANNELS TO TOP OF 12'-6" LEVEL BEAM

WHERE STARTING AIR SUPPORT F5 IS INSTALLED SO THAT THE CHANNELS

EXTEND 8" TO SOUTH OF EXISTING BEAMS. TIE WRAP CABLES TO CHANNEL

EXTENSIONS ALLOWING THEM TO PASS PAST SUPPORT LOCATION WITHOUT

FURTHER MODIFICATION OF CABLES.

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

P1 3

LF PIPE, 4" NPS, STD WT, SEAMLESS STAINLESS STEEL ASTM A312

TP304

V1 1 VALVE, 4", SELF OPERATED PRESSURE REGULATOR,

FLANGED, CLASS 150

STAINLESS STEEL

A351/CF8M COMMERCIAL

STAINLESS STEEL BODY, TRIM & SEAT,

BUNA-N DIAPHRAM, CAPABLE OF

REGULATING PRESSURE BETWEEN 45 PSIG

& 75 PSIG INCLUSIVE

V2 1 VALVE, 4", BUTTERFLY, FLANGED, CLASS 150 STAINLESS STEEL COMMERCIAL

F1 1 90° ELBOW, 4" NPS, STD WT, BTWLDG STAINLESS STEEL ASTM A182

304L ANSI B16.9

F2 1 TEE, 4" NPS, STD WT, BTWLDG STAINLESS STEEL ASTM A182

304L ANSI B16.9

F3 5 FLANGE, 4" NPS, 150#, SLIP ON STAINLESS STEEL ASTM A182

304L ANSI B16.5

F4 1 FLANGE, 4" NPS, 150# BLIND STAINLESS STEEL ASTM A182

304L ANSI B16.5

F5 4 LF WIDE FLANGE BEAM, W6x15 ALLOY STEEL ASTM A992

GRADE 50 CUT TO SUIT

F6 1 PIPE CLAMP, 4" NPS ALLOY STEEL ANSI/MSS SP-69 CHROME MOLYBDENUM STEEL BODY.

STAINLESS STEEL U-BOLT

F7 2 ROD ATTACHMENT, WELDLESS EYE NUT, FOR 3/4" ROD CARBON STEEL ANSI/MSS SP-69

F8 1 HANGER ROD, 3/4" DIA, RIGHT HAND THREAD CARBON STEEL COMMERCIAL

F9 1 WELDED BEAM ATTACHMENT, 3/4 ROD SIZE CARBON STEEL ANSI/MSS SP-69

F10 AS

REQD INSULATION, 1" THICK POLYIMIDE FOAM MIL-DTL-24688

TYPE III

IN ACCORDANCE WITH MIL-STD-769

SECTION 5.3.1.4

F11 4 BOLTING SET, 4" FLANGE, 150# CARBON STEEL COMMERCIAL USE WITH ITEM F3 & F4

F12 4 GASKET, 4" FLANGE, 150# VARIOUS COMMERCIAL ASME B16.5, AIR SERVICE RATED FOR 150# & 350#

SECTION VIEW 30A

LOOKING WEST

DDG 51 LBES FLT III FACILITY AIR & START AIR SYSTEM TIE-IN

23'-4" LEVEL

SCALE: 1 1/2"=1'-0"

NORTH

V1 (FA-V0003)

GRAPHIC SCALE 1 1/2"=1'-0"

1'-2"

FA-V001

FA-V005

2526272829303132

WATERWASH PIPING A & D

SCALE : AS NOTED SHEET 5

89256D

PLAN VIEW 38A

DDG 51 LBES FLT III WATER WASH SYSTEM POTABLE WATER REMOVAL - 7'-1" LEVEL

SCALE: 1 1/2"=1'-0"

NORTH

EHQ11007

GRAPHIC SCALE 1 1/2"=1'-0"

3334353637383940

PLAN VIEW 34A

DDG 51 LBES FLT III WATER WASH SYSTEM POTABLE WATER TIE-IN - 7'-1" LEVEL

SCALE: 1 1/2"=1'-0"

NORTH

1'-8" SEE NOTE No. 6

1'-1"

4'-7"

3'-1134"

1'-1"

4'-7"

3'-1134"

4'-214"

3'-1134"

2'-5"

1114"

1'-558"

F4, F5

2X F3

1'-8" SEE NOTE No. 6

W4x13, F6

REMOVE EXST PIPING

EXTENT OF SYSTEM

HYDRO

HYDROSTATIC TEST NOT REQUIRED

AT THIS LOCATION

WATERWASH PIPING SECTIONS,

NOTES & LIST OF MATERIALS

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 6

89256D

SECTION VIEW 46A

LOOKING NORTH

DDG 51 LBES FLT III WATER WASH SYSTEM POTABLE WATER REMOVAL - 7'-1" LEVEL

SCALE: 1 1/2"=1'-0"

EHQ11007

GRAPHIC SCALE 1 1/2"=1'-0"

NOTES:

1. DEVIATIONS FROM THIS DRAWING ARE NOT PERMITTED WITHOUT APPROVAL

FROM THE NSWCPD CONSTRUCTION MANAGER (CODE 212).

2. THIS DRAWING WAS DEVELOPED IN ACCORDANCE WITH REFERENCE 3.

3. MISCELLANEOUS HARDWARE NOT INCLUDED IN THE MATERIAL LIST MUST BE

PROVIDED BY THE INSTALLER.

4. UPON COMPLETION OF FABRICATION, PIPING SHALL BE HYDROSTATICALLY

TESTED TO 135 PSIG. MODIFIED/NEW PIPING SECTION SHALL BE ISOLATED

FROM THE REST OF THE SYSTEM UTILIZING BLANKS. SYSTEM SHALL BE

FILLED WITH WATER WITH VENT AT THE HIGH POINT TO ENSURE SECTION IS

FILLED WITH WATER. HYDRO SHALL BE MAINTAINED FOR 60 MINUTES WITH NO

SIGNS OF LEAKAGE OR WEEPAGE FROM JOINTS. INITIAL AND FINAL PRESSURE

READINGS SHALL BE RECORDED. SERIAL NUMBER AND CALIBRATION DATE OF

THE PRESSURE GAUGE USED SHALL ALSO BE RECORDED. FINAL PRESSURE

SHALL BE WITHIN 1 PSIG OF THE INITIAL PRESSURE RECORDED. TOLERANCE

FOR HYDRO PRESSURE SHALL BE +5/-0 PSIG.

5. FABRICATION, INSTALLATION AND INSPECTION OF BRAZED PIPING SHALL BE IN

ACCORDANCE WITH ANSI B31.1. ALL SILVER BRAZED JOINTS TO BE MADE USING

FEDERAL SPECIFICATION QQ-B654 GRADE 3 FILLER MATERIAL. THE SYSTEM

DESIGN PRESSURE IS 90 PSIG AND DESIGN TEMPERATURE IS 75°F.

6. FIELD VERIFY DIMENSIONS PRIOR TO FABRICATION OF MATERIALS.

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

P1 2LF PIPE, 2", SEAMLESS COPPER NICKEL

90-10 MIL-T-16420

P2 3LF PIPE, 1 1/2", SEAMLESS COPPER NICKEL

90-10 MIL-T-16420

V1 1 VALVE, 1 1/2", BALL, SIL BRZ, CLASS 800 BRONZE COMMERCIAL

V2 1 VALVE, 1 1/2", CHECK, SIL BRZ, CLASS 800 BRONZE COMMERCIAL

F1 1 REDUCING TEE, 2"x2"x1 1/2" NPS, 200#, SIL BRZ

GROOVED FOR BRAZING RING BRONZE MIL-F-1183

F2 1 CAP, 1 1/2" NPS, 200#, SIL BRZ

GROOVED FOR BRAZING RING BRONZE MIL-F-1183

F3 2 UNION TAIL PIECE, 2" NPS, 200#, SIL BRZ

GROOVED FOR BRAZING RING BRONZE MIL-F-1183

F4 1 FLANGE, 1 1/2" NPS, 150#, SIL BRZ

GROOVED FOR BRAZING RING BRONZE MIL-F-1183

F5 1 FLANGE, BLIND, 1 1/2" NPS, 150# BRONZE MIL-F-1183

F6 6

BEAM, W4x13 ALLOY STEEL ASTM A992

GRADE 50 CUT TO SUIT

F7 1 MEDIUM PIPE CLAMP, 1 1/2" NPS CARBON STEEL COMMERCIAL

F8 5

EYE ROD, 3/8" RIGHT HAND THREAD CARBON STEEL COMMERCIAL

F9 1 UNIVERSAL C-TYPE BEAM CLAMP, 3/8" ROD SIZE DUCTILE IRON COMMERCIAL

4142434445464748

SECTION VIEW 43A

LOOKING NORTH

DDG 51 LBES FLT III WATER WASH SYSTEM POTABLE WATER TIE-IN - 7'-1" LEVEL

SCALE: 1 1/2"=1'-0"

2'-0"

3'-1"

F9 F8

2'-0"

3/16 2X W4x13, F6

T.O.S. EL 7'-1" A.F.F.T.O.S. EL 7'-1" A.F.F.

EXST 1 1/2" DISTILLED WATER

SYSTEM PIPE

EXST 1 1/2" DISTILLED WATER

SYSTEM PIPE

BLEED AIR PIPING A & D

SCALE : AS NOTED SHEET 7

89256D

EHQ11007

PLAN VIEW 54A

DDG 51 LBES FLT III BLEED AIR SYSTEM TIE-IN

SCALE: 3/4"=1'-0"

NORTH

PLAN VIEW 54C

DDG 51 LBES BLEED AIR SYSTEM REMOVAL

SCALE: 3/4"=1'-0"

NORTH

REMOVE EXISTING

PIPING

P1-4"

SECTION VIEW 51C

LOOKING SOUTH

DDG 51 LBES FLT III BLEED AIR SYSTEM SUPPORT

SCALE: 1 1/2"=1'-0"

T.O.S. EL 22'-2"

EXISTING CABLEWAY

SUPPORT

22'-2" DDG 51 SSGTG No. 1

CABLEWAY SUPPORT

1'-534"

SEE PLAN VIEW 54C

FOR REMOVAL

1'-10"

SSGTG No. 3

22'-2" LVL STRU

14'-8"

3'-578"

P1-4"

V1 (BA-V075), F3

GRAPHIC SCALE 3/4"=1'-0"

GRAPHIC SCALE 1 1/2"=1'-0"

ABV FIN FLR

SECTION VIEW 49C

LOOKING EAST

DDG 51 LBES FLT III BLEED AIR SYSTEM SUPPORT

SCALE: 1 1/2"=1'-0"

T.O.S. EL 22'-2"

3/16

EXISTING CABLEWAY

SUPPORT

ABV FIN FLR

4950515253545556

3'-534"

1'-0"

9'-178"

(REF)

P1-4" BLEED

AIR PIPE

1'-6"

10"

P2-2"

SEE NOTE 11

2" F5 F6

1'-0"

P2-2"

SEE NOTE 11

3/16

SECTION VIEW 50B

LOOKING FROM ABOVE

DDG 51 LBES FLT III BLEED AIR SYSTEM SUPPORT

SCALE: 1 1/2"=1'-0"

3/16 2X

2X3/16

EXISTING CABLEWAY

SUPPORT

P1-4" BLEED

AIR PIPE

BLEED AIR PIPING NOTES &

LIST OF MATERIALS

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 8

89256D

EHQ11007

NOTES:

1. DEVIATIONS FROM THIS DRAWING ARE NOT PERMITTED WITHOUT APPROVAL

FROM THE NSWCPD CONSTRUCTION MANAGER (CODE 212).

2. THIS DRAWING WAS DEVELOPED IN ACCORDANCE WITH REFERENCE 2.

3. MISCELLANEOUS HARDWARE NOT INCLUDED IN THE MATERIAL LIST MUST BE

PROVIDED BY THE INSTALLER.

4. ALL NEW SUPPORT STEEL SHALL BE CLEANED AND THEN PAINTED WITH AN

ANTI-CORROSION PRIMER UPON COMPLETION OF ALL WELDING AND WELD

INSPECTION. FIELD WELD ON STEEL MEMBERS SHALL BE CLEANED, WASHED

WITH WATER AND COATED WITH AN ANTI-CORROSION PRIMER. FINISH ALL

STEEL WITH TWO COATS OF LIGHT GRAY (ANSI 61) PAINT.

5. UPON COMPLETION OF FABRICATION AND PRIOR TO INSTALLATION OF

INSULATION, PIPING SHALL BE HYDROSTATICALLY TESTED TO 337 PSIG.