EHQ10939_REV_D_APPROVED_FLT_III_PCM_UTILITY_PWR_CABLE_INSTALLATION__(FULL_SIZE).pdf

REFERENCES

No. TITLE DRAWING No.

1 US PIONEER SHORE TERMINAL BOX, P/N 3634-03 12474

THIS IS A CAD MAINTAINED DRAWING DEVELOPED

IN AUTOCAD R2013 SOFTWARE. CHANGES SHALL BE

INCORPORATED BY THE DESIGN AUTHORITY

UNDER 12" ±1/8"

12" TO 6'-0" ±1/4"

OVER 6'-0" ±1/2"

DISTRIBUTION STATEMENT D

DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENSE AND U.S. DoD CONTRACTORS ONLY;

CRITICAL TECHNOLOGY, 2/23/2011. OTHER U.S.

REQUESTS SHALL BE REFERRED TO COMMANDER,

NAVAL SEA SYSTEMS COMMAND.

PLAN VIEW 3B

BUILDING 77H KEY PLAN

SCALE: NONE

REVISION STATUS

REV SH DESCRIPTION

D 1 TITLE SHEET, BUILDING KEY PLAN, REFERENCES, NOTES

D 2 PCM CABLE ROUTING AND ISOMETRIC VIEW

D 3

FLT III PCM 4160V/1000VDC ONE LINE DIAG & PCM

BONDING PLATE

D 4

FLT III PCM CABLE INSTALLATION MATERIAL LIST AND

DETAILS

D 5

FLT III PCM CABLE INSTALLATION MATERIAL LIST AND

DETAILS

D 6 FLT III PCM CABLE INSTALLATION MATERIAL LIST

DDG 51 LAND BASED ENGINEERING SITE (LBES), BUILDING 77H

FLT III PCM UTILITY POWER

CABLE INSTALLATION

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 1 OF 6

89256D EHQ10939

CONTRACT No.

N00178-04-D-4089

OFFICAL SIGNATURE DATE

PREPARED B. Everling 7/29/16

CHECKED R. Chranowski

QA N/A -

PROJ MGR M. Lamberto 8/1/16

APPROVED NSWCPD

DIMENSIONAL TOLERANCES

UNLESS OTHERWISE SPECIFIED

DIMENSIONS IN FEET & INCHES

DECIMAL DIMENSIONS IN INCHES

TOLERANCE ON ANGLES ±.50°

1 PL ±.2, 2 PL ±.06, 3 PL ±.005

INTERPRET DIMENSIONS AND TOLERANCES

PER ASME Y14.5 - 2009

REVISION HISTORY

DESCRIPTIONREVZONE DATE APPROVED

D

C

B

A

D

C

B

A

12345678

12345678 A C A D F

IL

E N

A M E A C A D E

H P 1/ A C A D N

S W C C D S S E S D D G

F L

IG

H T I

II/

E H Q F

L T I

II

P C M U

T

IL

IT

Y P

W R C

A B L E I N S T A L L A T

IO

N .D W G

NORTH

2 DRS TECHNOLOGIES PCM OUTLINE AND INSTALLATION RMC-037076

POWER CONVERSION

TEST SITE

SEE PLAN VIEW 14A

NOTES:

1. DEVIATIONS FROM THIS DRAWING ARE NOT PERMITTED WITHOUT APPROVAL

FROM THE NSWCPD CONSTRUCTION MANAGER (CODE 212).

2. VERIFY ALL CIRCUITS ARE TAGGED OUT PRIOR TO CONNECTION TO POWER

SOURCES.

3. FOLLOW THE LATEST VERSION OF THE ELECTRICAL CODE (NEC) INSTALLATION

DETAILS NOT COVERED WITHIN THIS DRAWING.

4. FOR DC CIRCUITS, 2 CONDUCTORS ARE TO BE CONNECTED IN PARALLEL FOR THE

POSITIVE CONNECTION AND 2 CONDUCTORS ARE TO BE CONNECTED IN PARALLEL

FOR THE NEGATIVE CONNECTION:

PHYSICALLY OPPOSING CONDUCTORS SHALL BE UTILIZED FOR POSITIVE AND

ALSO NEGATIVE CIRCUITS AS SHOWN IN SKETCH. WHITE AND GREEN

CONDUCTORS SHALL BE ENTIRELY SLEEVED TO BREAKOUT BOOT WITH WHITE

SHRINK TUBE (ITEM 4). BLACK AND RED CONDUCTORS SHALL BE ENTIRELY

SLEEVED TO BREAKOUT BOOT WITH BLACK SHRINK TUBE (ITEM 3).

5. POWER CABLES SHALL BE INSTALLED IN A SINGLE LAYER IN TRAY AND SHALL

BE SECURED TO TRAY RUNGS EVERY 36" USING BLACK NYLON TIE WRAPS

HAVING A MINIMUM TENSILE STRENGTH OF 120 LBS. CABLE CROSS OVERS ARE

ALLOWED BUT SHALL BE MINIMIZED.

6. MISCELLANEOUS HARDWARE SUCH AS TIE WRAPS ARE NOT INCLUDED IN THE

MATERIAL LIST BUT MUST BE PROVIDED BY THE INSTALLER.

7. CIRCUIT NUMBERING IS AS FOLLOWS: PCM1-10P-3BB1S

POWER SOURCE

10P = 1000V

40P = 4160V

LOAD

8. IN GENERAL, UTILIZE SILICON BRONZE BOLTING HARDWARE (BOLT, NUT, 2 FLAT

WASHERS, 1 LOCK WASHER) FOR POWER CIRCUIT/BUS BAR CONNECTIONS EXCEPT

PCM'S WHICH WILL GRADE 5 ZINC PLATED CARBON STEEL HARDWARE IDENTIFIED

IN THE EQUIPMENT CONNECTION HARDWARE TABLE (DET 39D) BASED ON

MANUFACTURER REQUIREMENTS. SEE THE EQUIPMENT CONNECTION HARDWARE

TABLE (DET 39D) FOR EXPECTED POWER CIRCUIT CONNECTION HARDWARE TO BE

UTILIZED FOR ALL EQUIPMENT. ZINC PLATED, GRADE 5 CARBON STEEL

HARDWARE CAN BE USED FOR GROUNDING CONNECTIONS. REUTILIZE EXISTING

BOLTING HARDWARE WHEN AVAILABLE UNLESS IT IS FOUND TO BE DAMAGED.

UTILIZE TORQUE SEAL MARKER (ITEM 7) TO MARK BOLTING HARDWARE AFTER

TORQUING TO SPECIFICATION. TORQUE 3/8" HARDWARE TO 2O FT LBS AND 1/2"

HARDWARE TO 40 FT LBS.

9. NSWCPD SHALL VERIFY 4160V SWBD 6S BREAKER CB6 AND CB8 BREAKERS

HAVE 200 AMP SENSORS INSTALLED AND HAVE LONG TIME TRIP SET AT 300A

WITH LTD BAND, SHORT TIME AT 1000A WITH DELAY BAND 4, AND

INSTANTANEOUS AT 4000A.

10. DUE TO BENDING RADIUS CONCERNS FOR CABLING INSIDE THE HVSP TERMINAL

BOX, UTILIZE THE UNSHIELDED 350MCM 5KV/15KV JUMPER WIRE (ITEM 12) INSIDE

THE HVSP TERMINAL BOX WITH (2) HOLE COMPRESSION LUGS (ITEM 15). BOLT

THE CABLING INSIDE THE HVSP TERMINAL BOX TO THE BUS BAR SECTION THAT

ACCOMMODATES THROUGH BOLTING. IF THE TAPPED BUS BAR SECTION IS

UTILIZED; ALTHOUGH NOT RECOMMENDED, REDUCE 3/8" BOLT TORQUE TO 15 FT

LBS IN LIEU OF 20 FT LBS SPECIFIED IN NOTE 8. UTILIZE (1) HOLE COMPRESSION

LUGS (ITEM 16) ON THE TRANSITION BOX END OF THE 5KV/15KV JUMPER

CABLES. SEE ONE LINE DIAGRAM IN THIS DRAWING.

11. INSTALL TERMINATION KIT (ITEM 8) AT EACH END OF LS5KVTSSGUSHR-250

CABLING. SEE ONE LINE DIAGRAM AND DETAIL 39D IN THIS DRAWING.

(+) = WHT AND GRN

(-) = BLK AND RED

NAVAL SURFACE WARFARE CENTER, PHILADELPHIA DIVISION

PHILADELPHIA, PA 19112-5083

TECH REVIEW

PROG MGR

NOTES (CONTINUED):

12. BOLT EACH PHASE OF 350MCM 5KV/15KV JUMPER CABLE TO EACH PHASE OF

LS5KVTSSGUSHR-250 CABLE AFTER PREPARING CABLE ENDS AS DESCRIBED IN

NOTE 10 AND 11. INSULATE EACH PHASE OF BOLTED CONNECTIONS USING MOTOR

CONNECTION KIT (ITEM 9) SEE ONE LINE DIAGRAM IN THIS DRAWING AND DETAIL

39D.

13. EACH JUMPER CABLE (3-1C-350MCM, 5KV/15KV) SHALL HAVE ITS 3 PHASES AND

GROUND CONDUCTOR INSTALLED IN (1) OF (4) CONDUIT NIPPLES BETWEEN THE

HVSP TERMINAL BOX AND HVSP TRANSITION BOX. THE CONDUIT NIPPLES WERE

PREVIOUSLY INSTALLED PER REFERENCE 3. SEE ONE LINE DIAGRAM IN THIS

DRAWING.

14. CKT 6SCB6-40P-HVSPTRANSB SHALL ENTER TOP OF 6S SWBD AND TOP OF

HVSP TRANSITION BOX VIA STUFFING TUBE AND PACKING ASSEMBLY (ITEMS 13,

14). SEE ONE LINE DIAGRAM, PCM CABLE ROUTING DETAIL AND DETAIL 39D IN

THIS DRAWING.

15. CKT HVSPTRANSB-40P-PCM2 SHALL ENTER TOP OF HVSP TRANSITION BOX VIA

STUFFING TUBE AND PACKING ASSEMBLY (ITEMS 13, 14) AND LEFT REAR OF

PCM1 USING MCT INSERT BLOCK ITEMS (19, 20, 21). 2ND 250MCM CABLE IS NOT

BEING USED SO FILL SPARE 120 MM BLOCK WITH ITEM 22. SEE ONE LINE

DIAGRAM, PCM CABLE ROUTING DETAIL AND DETAIL 39D IN THIS DRAWING.

16. NEW CKT PCM1-10P-3BB1S (CABLE TYPE LS4OW-200) AND NEW CKT

PCM2-10P-3BB1P (CABLE TYPE LS4OW-200) SHALL ENTER TOP OF BREAKOUT

BOXES 3BB1S &3BB1P VIA EXISTING STUFFING TUBES THAT ARE ALREADY

INSTALLED AT BREAKOUT BOXES AND NEW PACKING ASSEMBLIES (ITEM 31) .

THESE CABLES WILL ENTER RIGHT REAR OF PCM'S USING MCT INSERT BLOCK

(ITEM 23). SEE ONE LINE DIAGRAM, PCM CABLE ROUTING DETAIL AND DETAIL 39D

IN THIS DRAWING.

17. CKT 6SCB8-40P-PCM1 SHALL ENTER TOP OF 6S SWBD VIA STUFFING TUBE AND

PACKING ASSEMBLY (ITEMS 13, 14) AND LEFT REAR OF PCM1 USING MCT INSERT

BLOCK ITEMS (19, 20, 21). 2ND 250MCM CABLE IS NOT BEING USED SO FILL

SPARE 120 MM BLOCK WITH ITEM 22. SEE ONE LINE DIAGRAM, PCM CABLE

ROUTING DETAIL AND DETAIL 39D IN THIS DRAWING.

18. LS5KVTSSGUSHR-250R CABLE HAS A MINIMUM PULLING BEND RADIUS OF 26.5”

AND A MIMIMUM PERMANENT TRAINING REQUIREMENT OF 17.5”. THE EXISTING

TRAY BEING UTILIZED IN THIS AREA HAS 24” RADIUS FITTINGS SO CARE MUST

BE TAKEN WHEN INSTALLING CABLE.

19. SHIELDED 1000VDC FOUR CONDUCTOR 200MCM CABLE HAS A MINIMUM PULLING

BEND RADIUS OF 23” WHILE THE UNSHIELDED 200MCM TYPE CABLE HAS A

MINIMUM PULLING BEND RADIUS OF 11”.

20. PROVIDE FIELD SUPPORT OF CABLES IF NECESSARY IN VICINITY OF EQUIPMENT

CABINETS.

21. CUT TRAY RUNGS IF NECESSARY TO ACCOMMODATE CABLE PASSAGE TO

EQUIPMENT SO THAT CABLES DO NOT VIOLATE MINIMUM BEND RADIUS

REQUIREMENTS.

22. DO NOT ROUTE 4160V CIRCUITS IN SAME TRAY SECTIONS AS WHERE 1000VDC

AND OTHER LOWER VOLTAGE CIRCUITS ARE ROUTED.

23. VERIFY EXISTING TRAY SPLICE PLATES ARE WRENCH TIGHT TO PROVIDE

CONTINUOUS TRAY CONTINUITY FOR GROUNDING PURPOSES BETWEEN POWER

SOURCE AND LOADS. INSTALL 250MCM JUMPERS BETWEEN EQUIPMENT GND

TERMINAL AND TRAY RAIL TO PROVIDE COMPLETE GROUNDING CIRCUIT

CONTINUITY AS SHOWN IN THE PCM EQUIPMENT GROUNDING SCHEMATIC DETAIL

28A.

24. INSTALL GROUND BUS (ITEM 28) TO REAR OF HVSP TRANSITION BOX USING

GROUND BAR MOUNTING BRACKET (ITEM 29) USING 3/8 INCH DIAMETER GRADE 5

CARBON STEEL BOLTING HARDWARE INCLUDING 2 FLAT WASHERS AND

LOCKWASHER AT EACH BOLTING LOCATION. REMOVE PAINT AND DIRT FROM ANY

SURFACES IN CONTACT WITH THE GROUND BAR BRACKET OR BUS BAR. APPLY

ANTIOXIDANT JOINT COMPOUND ITEM (30) AT EACH BRACKET TO CABINET OR

BUS BAR TO BRACKET CONTACT LOCATION PRIOR TO BOLTING COMPONENTS

TOGETHER AND WIPING ANY EXCESS JOINT COMPOUND AWAY AFTER TIGHTENING

BOLTS. DRILL BUS BAR AS REQUIRED FOR POWER CIRCUIT GROUNDING

CONDUCTOR (ITEM 24) TERMINATION WITH BOLTED LUG (ITEM 25). ALSO

TERMINATE NAVY CABLE SHIELD TO GROUND BUS.

25. ALL POWER CABLE SHIELDS MUST BE TERMINATED TO EQUIPMENT'S GROUNDING

SYSTEM AT EACH END USING EMCT'S OR GROUND CLAMPS AND BRAID.

26. ALL ITEMS REFERRED TO IN THESE NOTES CAN BE FOUND IN THE LIST OF

MATERIALS IN THIS DRAWING.

3 FLT III HV SHORE POWER FDN ARRANGEMENT AND DETAILS EHQ10891

4 FLT III PCM 1, 2, AND MPU FDN ARRANGEMENT AND DET EHQ10874

5 FLT III PCM 1, 2 INSTALLATION EHQ10940

8/1/16

6 LS5KVTSSGUSHR CABLE TERMINATION PROCEDURE NOTE 28

NOTES (CONTINUED):

27. GROUND CONNECTIONS FOR PCM'S ARE APPROXIMATELY 24" FROM TOP OF TEE

BLOCK. GROUNDING SYSTEM FOR TEST SITE AS WELL AS POWER CABLES FOR

TEST SITE ARE SUPPLIED FROM ABOVE TRAY. THE GROUND CABLE TO PCM'S

REQUIRES PROPER SUPPORT TO ITS GND TERMINALS. RECOMMEND TO REMOVE

SHOCK MOUNTS PER ELEVATION VIEW 28A. INSTALL 3" X 3" X 1/4" THICK

ANGLE (ITEM 1) IN ITS PLACE USING 3/4" BOLTING HARDWARE THAT CAME WITH

SHOCK MOUNTS. BOLT GROUND CONNECTOR (ITEM 48) TO 3" ANGLE TO PROVIDE

REQUIRED SUPPORT FOR GROUND CABLE DOWN TO GROUND CONNECTION ON PCM.

ALSO BOND PCM TO TEE BLOCK AS SHOWN IN ELEVATION 28A. BONDING TO

THE BLOCK SHALL UTILIZE A BOLTED CONNECTION PER PCM BONDING PLATE

DETAIL 23C.

28. NSWCPD TO PROVIDE NAVY APPROVED LS5KVTSSGUSHR CABLE TERMINATION

PROCEDURE TO INSTALLER FOR USE WITH ITEM 8.

29. NSWCPD TO VERIFY LATEST PROGRAM REQUIREMENTS FOR PCM ELECTRICAL

CONNECTION HARDWARE PRIOR TO PURCHASE AND INSTALLATION.

30. MATERIAL ITEMS 19, 20, 21, 22, 23, AND 49 SHALL BE UTILIZED AS REQUIRED TO

SUPPLEMENT MCT MATERIAL PROVIDED BY MANUFACTURER. SEE DETAILS 36A

AND 34A IN THIS DRAWING.

D N. Silva 12/13/16

L. Skarbek for A. Cairns 12/19/16

1. INCREASED MATERIAL QUANTITY FOR ITEMS

10 & 11 FROM 500 FT TO 3000 FT EACH DUE

TO MANUFACTURER MINIMUM PURCHASE

REQUIREMENTS.

SH 4 A 1/10/17 TECH REVIEW

T. Checchio

1/10/17 PROG MGR

A. Cairns

1. ADDED CABLE TESTING REQUIREMENT

(NOTE 32 & 33) PER NSWCPD INSTRUCTION.

2. UPDATED MATERIAL LIST INCLUDING

IDENTIFICATION OF ANY ITEMS THAT ARE

NOW GOVERNMENT FURNISHED (GFM).

3. UPDATED 6SCB6 AND 6SCB8 BREAKER

SETTINGS.

SH 1,

SH 2,

SH 4,

SH 5

B 3/24/17 TECH REVIEW

N. Silva

3/26/17 PROG MGR

A. Cairns

1. INCORPORATED USACE COMMENTS OF

4/14/17 AND 4/18/17.

PREPARED: D MERLINO 4/28/17

CHECKED: R CHRANOWSKI 5/1/17

PROJ MGR: M LAMBERTO 5/1/17

ALL C

NOTES (CONTINUED):

31. CLEAN ALL ELECTRICAL CONTACT SURFACES OF THE TEE BLOCK AND PCM

BONDING PLATE PRIOR TO APPLYING ANTIOXIDANT JOINT COMPOUND (ITEM 30)

AND BOLTING TOGETHER PER DETAIL 23C. REMOVE EXCESS ANTIOXIDANT JOINT

COMPOUND AFTER TIGHTENING.

NOTES (CONTINUED ON SHT 2):

5/1/17 TECH REVIEW

T. Checchio

5/2/17 PROG MGR

A. Cairns

1. INCORPORATED NSWCPD MATERIAL LIST

COMMENTS OF 5/22/17.

PREPARED: R.S. FOX 5/23/17

CHECKED: R. CHRANOWSKI 5/23/17

PROJ MGR: M. LAMBERTO 5/23/17

ALL D

5/23/17 TECH REVIEW

T. Checchio

5/23/17 PROG MGR

L. Skarbek for A. Cairns

FLT III PCM CABLE ROUTING

AND ISOMETRIC VIEW

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 2

89256D EHQ10939

D

C

B

A

D

C

B

A

910111213141516

910111213141516

ISOMETRIC VIEW 10B

LOOKING NORTHWEST

DDG 51 FLIGHT III PCM AREA

SCALE: NONE

PLAN VIEW 14A

DDG 51 FLIGHT III PCM CABLE ROUTING

SCALE: 3/16"=1'-0"

PCM 1

(SEE REF 2 AND 3)

PCM 2

(SEE REF 2 AND 3)

20'20'20'

POWER CONVERSION

CONTROL ROOM

POWER CABLE TRAY

10'-1" ABV TEE BLOCK

FLOOR PAD

POWER CONVERSION SITE

TEE BLOCK SLOTTED FLOOR PAD

8-1/2" ABV CONCRETE PAD

POWER CONVERSION

UPPER LEVEL

10'-4" ABV CONCRETE PAD

NORTH

FUTURE

MPDU 1

24 252322

B

HV SHORE POWER

TERMINAL BOX

(SEE REF 1)

HV SHORE POWER

TRANSITION BOX

(SEE REF 1)

HV SHORE POWER

TERMINAL BOX

HV SHORE POWER

TRANSITION BOX

POWER CONVERSION

UPPER LEVEL

10'-4" ABV CONCRETE PAD

POWER CONVERSION

CONTROL ROOM

CABLE TRAY

SUPPORT STRUCTURE

10'-1" ABV TEE BLOCK

SLOTTED FLOOR PADPCM 1

PCM 2

FUTURE

MPDU 1

(FRONT)

(FRONT)(FRONT)

(SEE NOTE 22)

(SEE NOTE 22)

3BB1P

3BB1S

EXISTING 4160V CABLE TRAY

6S SWBD, CB6 & CB8

WITH 200 AMP

SENSOR

6SCB6-40P-HVSPTRANSB

(1) LS5KVTSSGUSHR-250

(SEE NOTE 14)

6SCB8-40P-PCM1

(1) LS5KVTSSGUSHR-250

(SEE NOTE 17)

PCM2-10P-3BB1P

(4) LS4OW-200

(SEE NOTE 16)

HVTRANSB-40P-PCM2

(1) LS5KVTSSGUSHR-250

(SEE NOTE 15)

PCM1-10P-3BB1S

(4) LS4OW-200

3BB1S-10P-DCJB1 CABLES SHALL BE LEFT IN PLACE DURING INSTALLATION OF PCM1-10P-3BB1S. CABLES OTHER

THAN 3BB1S-10P-DCJB1 SHALL BE REMOVED FROM 3BB1S & TRAY PRIOR TO INSTALLATION OF

PCM1-10P-3BB1S.

(NOTE 16)

GRAPHIC SCALE 3/16"=1'-0"

0 1' 2' 3' 4' 5' 10' 15' 20'

EXTRA CABLE LENGTH IS PROVIDED TO PCM'S

TO FACILITATE FUTURE HOOK-UP TO LCPCM'S

VERIFY ONLY 4160V CABLES ARE INSTALLED IN

4160V TRAY AREAS OR INSTALL METAL TRAY

BARRIER. APPLIES TO ALL AREAS.

1' SEPARATION OR ADD TRAY BARRIER

CAP UNUSED CONDUITS

WITH A PIPE CAP TO

PREVENT DEBRIS ENTRY.

D

NOTES (CONTINUED FROM LEFT):

33. TEST 1000VDC POWER CABLES AFTER PULLING AND TERMINATING, BUT PRIOR

TO CONNECTION TO EQUIPMENT AS FOLLOWS:

A. PERFORM VISUAL AND MECHANICAL INSPECTION OF CABLES IN SIMILAR

FASHION AS MEDIUM VOLTAGE CABLES IN NOTE 32 ON SHEET 1.

B. PERFORM 1000VDC INSULATION RESISTANCE TEST AND VERIFICATION OF

SHIELD AND CONDUCTOR CONDUCTIVITY IN ACCORDANCE WITH

INSTRUCTION PROVIDED BY NSWCPD.

C. INSTALLER SHALL PROVIDE TEST REPORT AND NOTIFY NSWCPD PRIOR

TO MAKING ANY REQUIRED REPAIRS FREE OF CHARGE AS STATED IN

NOTE 32 ON SHEET 1 FOR MEDIUM VOLTAGE CABLES.

NOTES (CONTINUED FROM SHEET 1):

32. UPON COMPLETION OF THE INSTALLATION, THE CONTRACTOR/INSTALLER SHALL

NOT CONNECT/TORQUE CABLE TERMINATIONS TO THE BUS BAR UNTIL

ELECTRICAL TESTING IS COMPLETE. CONTRACTOR/INSTALLER SHALL SECURE THE

SERVICES OF A QUALIFIED, INDEPENDENT TESTING FIRM TO CONDUCT TESTING OF

ALL MEDIUM-VOLTAGE CABLE, INCLUDING TERMINATIONS, AS PART OF THE

ELECTRICAL ACCEPTANCE TEST PHASE. THE TESTING SHALL BE IN ACCORDANCE

WITH ANSI/NETA ATS 2013-ACCEPTANCE TESTING SPECIFICATIONS FOR

ELECTRICAL POWER EQUIPMENT AND SYSTEMS PARAGRAPHS:

-SECTION 7.3.3 CABLES MEDIUM AND HIGH VOLTAGE. SECTION 7.3.3.1. VISUAL

AND MECHANICAL INSPECTION PERFORM ALL TESTS IN PARAGRAPH 7.3.3.1

EXCEPT FOR PARAGRAPHS 7.3.3.1.3.3 THERMOGRAPHIC SURVEY AND 7.3.3.1.7

FIREPROOFING.

-SECTION 7.3.3.2 ELECTRICAL TESTS, PERFORM ALL TESTS IN PARAGRAPHS 1

THROUGH 3. PERFORM PARAGRAPH 7.3.3.2.4.1.2 (VLF DIELECTRIC) AND

7.3.3.2.4.2.2 (DC INSULATION RESISTANCE).

-UTILIZE TEST VALUES IAW SECTION 7.3.3.3.1 AND 7.3.3.3.2 AS APPLICABLE

OR NSWCPD PROVIDED INFORMATION.

-FOR TESTS IN SECTION 7.3.3.2. ALL CABLES SHALL BE TESTED IN PLACE

WITH ALL TERMINATIONS MADE UP BUT NOT CONNECTED TO EQUIPMENT. IN

CASE OF FAILURE DURING ANY OF THE ELECTRICAL TESTS, THE INSTALLER

SHALL LOCATE THE FAILED COMPONENT, FAULTY TERMINATION, OR CABLE

SECTION AND NOTIFY NSWCPD BEFORE MAKING ANY REPAIRS. THE TESTING

FIRM SHALL SUBMIT TO NSWCPD COPIES OF ALL TEST REPORTS FOR

REVIEW. SHOULD THE TEST REPORTS INDICATE THAT THE CONDITION OF THE

NEW CABLE IS UNSATISFACTORY, THE INSTALLER SHALL MAKE ALL

REPAIRS AND/OR REPLACEMENTS TO THE SATISFACTION OF AND NO

ADDITIONAL COST TO NSWCPD.

(NOTES CONTINUED ON RIGHT)

FLT III PCM 4160V/1000VDC ONE

LINE DIAG & PCM BONDING PL

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 3

89256D EHQ10939

D

C

B

A

D

C

B

A

LB2

2000KW

DCJB2

DCJB1

LB1

2000KW

(4) LSFSGU-200

(DCJB2-S)-10DC-LB1

(4) LSFSGU-200

DCJB1-10DC-(DCJB2-S)

(4) LSFSGU-200

(DCJB2-P)-10DC-LB2 (4) LSFSGU-200

DCJB1-10DC-(DCJB2-P)

PORT

STBD

(3BB1S)-1000 VDC

(3BB1P)-1000 VDC

AFT CC

(5) LSFSGS-200

INTERNAL CABINET

JUMPERS (TYPICAL)

3BB1S-10P-LB1

(5) LSFSGS-200

3BB1P-10P-DCJB1

6SCB6-40P-HVSPTRANSB

(1) LS5KVTSSGUSHR-250

(SEE NOTES 11, 14)

6SCB8-40P-PCM2

(1) LS5KVTSSGUSHR-250

(SEE NOTES 11, 17)

PCM1-10P-3BB1S

(4) LS4OW-200

(SEE NOTE 16)

HVTRANSB-40P-PCM2

(1) LS5KVTSSGUSHR-250

(SEE NOTES 11, 15)

PCM2-10P-3BB1P

(4) LS4OW-200

(NOTE 16)

3-1C-350MCM 5/15KV

UNSHIELDED JUMPER CABLE

(SEE NOTES 10, 13)

FLT III PCM 2

6S SWBD

4160VAC

6S SWBD

4160VAC

FLT III PCM 1

4160VAC, 3ɸ, 218A INPUT

1000VDC, 1415A OUTPUT

4160VAC, 3ɸ, 218A INPUT

1000VDC, 1415A OUTPUT

HVSP TERMINAL BOX

4160VAC, 3ɸ, 1000A

HVSP TRANSITION

BOX

BOLTED LUG CABLE

CONNECTIONS

(SEE NOTE 12)

MAIN BUS

CB8

(200AS, NOTE 9)

MAIN BUS

CB6

(200AS, NOTE 9)

1718192021222324

1718192021222324

BUS BAR

1000VDC

1000VDC

D

PLAN VIEW 23C

PCM BONDING PLATE

SCALE: NONE

(SEE NOTE 6 FOR ITEMS IN THIS DETAIL

NOT HAVING AN ITEM NUMBER)

∅1" STEEL TEE BLOCK BOLT WITH FLAT

WASHER, LOCK WASHER, AND NUT

(ITEMS 51, 52, 53) TO SECURE BONDING

PLATE TO TEE BLOCK.

(REMOVE EXCESS BOLT THREADS ABOVE

NUT TO PREVENT TRIP HAZARD)

TO PCM GND PAD/TERMS

(SEE ELEV VIEW 28A)

250 MCM COPPER (ITEM 24)

CABLE LUG (ITEM 25) WITH GRADE 5

STEEL BOLT, LOCKWASHER, FLAT

WASHER, AND NUT TO SECURE LUG

TO PLATE (ROTATE LUG IF DESIRED)

SEE NOTES 27 AND 31

ASTM A36 STEEL BONDING PLATE,

3"x 5"x1/4" THICK (ITEM 50)

TEE BLOCK SLOT

FLT III PCM CABLE INSTALLATION

MATERIAL LIST AND DETAILS

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 4

89256D EHQ10939

D

C

B

A

D

C

B

A

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

LF

ANGLE, 3"x3"x1/4" THICK CARBON STEEL ASTM A36 CUT TO SUIT

2 9

BREAKOUT BOOT, 4 WAY, CABLE END MAX = 2.35"

WITH SHRINK TO 1.00" MIN, CONDUCTOR LEGS MAX =

1.00" WITH SHRINK TO .35" MIN

POLYOLEFIN DOD-STD-2003-1 (GFM)

ROLL

TUBING, SHRINKABLE FIT, 1.0" MAX TO .5" MIN WITH

SHRINK, -55°C TO 135°C, BLACK 50' ROLL

X LINK

POLYOLEFIN

MIL-DTL-23053/5 (GFM)

ROLL

TUBING, SHRINKABLE FIT, 1.0" MAX TO .5" MIN WITH

SHRINK, -55°C TO 135°C, WHITE 50' ROLL

X LINK

POLYOLEFIN

MIL-DTL-23053/5 (GFM)

5 4 STUFFING TUBE PLUG, SIZE 8 NEOPRENE MIL-S-19622

NSN 5975-00-296-3857.

USE IF REQUIRED TO SEAL ANY UNUSED

CABLE ENTRIES INTO ENCLOSURE (GFM)

6 4 STUFFING TUBE PLUG, SIZE 4 NEOPRENE MIL-S-19622

NSN 5975-00-296-3861.

USE IF REQUIRED TO SEAL ANY UNUSED

CABLE ENTRIES INTO ENCLOSURE. (GFM)

7 2

TORQUE SEAL, TAMPER PROOF MARKER, -20°F TO 450°,

.5 OZ TUBE, ORANGE, MADE FOR MARKING

ELECTRICAL BOLTED CONNECTIONS 120-4160V AND

COMPATABLE WITH VARIOUS METAL SURFACES

SUCH AS COPPER, TIN PLATED COPPER,

ZINC PLATED CARBON STEEL, AND SILICON BRONZE

VARIOUS COMMERCIAL

8 7

TERMINATION KIT, 8KV MARINE HIGH VOLTAGE, 3

PHASES, FOR USE WITH 250MCM 5KV CABLE ITEM 10

VARIOUS

MARINE HIGH

VOLTAGE

TYCO CAT# MHHT-8KV-2-3-0-G

VERIFY PART # WITH NSWCPD PRIOR TO

PURCHASE. INCLUDES 1 SPARE.

SOLE SOURCE PROCUREMENT REQUIRED

TO MIMIC / SUPPORT LEAD YARD

INSTALLATION PROCESS

9 3

MOTOR CONNECTION KIT, 5KV, 300-1000MCM CABLE

RANGE, 3 PHASES, 1.5" MAX BOLT LENGTH WITH USE

OF SINGLE HOLE LUG, MAX CONNECTION LENGTH 7.0"

VARIOUS COMMERCIAL

TYCO CAT# MICK-5-2L

INCLUDES 1 SPARE.

SOLE SOURCE PROCUREMENT REQUIRED

TO MIMIC / SUPPORT LEAD YARD

INSTALLATION PROCESS

10 500 FT

CABLE, LS5KVTSSGUSHR-250, 3C-250MCM COPPER, 5KV

SILICONE RUBBER INSULATION, OVERALL SHIELD &

JACKET, OD= 2.30"

VARIOUS MIL-DTL-24643 (GFM)

11 500 FT

CABLE, LS40W-200, 4C-200MCM COPPER, 1000V

TERMOSET INSULATION, OVERALL JACKET, CABLE

RANGE OD = 1.885"-1.984"

VARIOUS

MIL-DTL

24643/68A

(GFM)

ELEVATION VIEW 28A

PCM RELATED EQUIPMENT GROUNDING SCHEMATIC

SCALE: NONE

3BB1S

1000 VDC

6S SWBD

4160VAC PCM 1

4160VAC, 3ɸ, 218A INPUT

1000VDC, 1415A OUTPUT

PCM2

4160VAC, 3ɸ, 218A INPUT

1000VDC, 1415A OUTPUT

HVSP TERMINAL BOX

4160VAC, 3ɸ, 1000A

HVSP TRANSITION

BOX

1-1C-250MCM (TYPICAL)

(ITEM 24)

(SEE NOTE 23

EXISTING GND BUS

STUFFING TUBE AND

PACKING ASSEMBLY

(ITEMS 26/27)

GND BUS

(ITEMS 28, 29)

(SEE NOTE 24)

GND

ONLY ROUTE GND CONDUCTOR

THROUGH NIPPLES ALSO USED

FOR POWER CIRCUITS

2X GND TERMS

ITEM 18

STUFFING TUBE AND

PACKING ASSEMBLY

(ITEMS 26/27)

EXISTING

GND BUS

EXISTING OVERHEAD 4160VAC TRAY ADJACENT TO 6S SWBD

GROUND PATH FOLLOWS POWER CABLES

(SEE NOTE 23)

EXISTING OVERHEAD TRAY FOR 4160VAC AND 1000VDC CABLING TO PCMS

GROUND PATH FOLLOWS POWER CABLES

(SEE NOTE 23)

TIN PLATED COMPRESSION LUG (TYPICAL)

(ITEM 25) EXCEPT WHEN IDENTIFIED DIFFERENTLY (SEE NOTE 23)

17 6

CABLE COMPRESSION LUG, 1 HOLE

w/INSPECTION WINDOW, NAVY 250KCMIL, 1/2" STUD, SHORT BARREL, TIN PLATED, 35kV 90° C, STD CHAMFERED BARREL, TIN PLATED COPPER, 2.67" LENGTH, UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE AT HV SP TRANS BOX

18 20

CABLE COMPRESSION LUG, 2 HOLE

w/INSPECTION WINDOW, NAVY 250KCMIL, 3/8" STUD, SHORT BARREL, TIN PLATED, 35kV 90° C, STD CHAMFERED BARREL, TIN PLATED COPPER, 2.67" LENGTH, UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL

FOR USE AT PCM1&2 FOR INPUT &

GNDING CABLES ALSO USE AT 6S SWBD.

19 2

MCT EMC BLOCK, ADJUSTABLE BLOCK TYPE FOR 90MM

BLOCK & CABLE RANGE OF 49.5 TO 69.5MM.

LYCRON & COPPER COMMERCIAL

MCT BRATTBERG CAT# E90/49-69.

SOLE SOURCE PROCUREMENT REQUIRED FOR

MCT BRATTBERG COMPATIBILITY WITH GFE

PCM. FOR USE WITH PCM 250MCM CABLES.

2526272829303132

2526272829303132

GND

REMOVE SHOCK MOUNTS

AND INSTALL 3" ANGLE

AND GROUND CONNECTOR

TO SUPPORT VERTICAL

CABLES SEE NOTE 27 (TYP)

TEE BLOCK

DETAIL 23C

GND

TEE BLOCK

DETAIL 23C 3BB1P

1000 VDC

STUFFING TUBE AND

PACKING ASSEMBLY

(ITEMS 26/27)

EXISTING

GND BUS

2X GND TERMS

ITEM 18

D

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

12 120 FT

JUMPER CABLE, HIGHLY FLEXIBLE, ROPE STRANDED,

ANNEALED UNCOATED COPPER. CONDUCTOR SHIELD

HAS A NYLON SEMI CONDUCTING TAPE. CABLE

IS INSULATED WITH HEAT, MOISTURE, AND

OZONE RESISTANT ETHYLENE PROPYLENE RUBBER,

MEETS ICEA S-96-659

VARIOUS COMMERCIAL

13 4 STUFFING TUBE, SIZE 9, 2.006" TO 2.700" CABLE RANGE NYLON MIL-S-19622

USE AT 6S SWBD & HVSP TRANS BOX

(GFM)

14 4

SIZE 9B2 PACKING ASSEMBLY, 2.295" - 2.364" CABLE

RANGE

VARIOUS MIL-S-19622

USE AT 6S SWBD & HVSP TRANS BOX

(GFM)

15 6

CABLE COMPRESSION LUG, 2 HOLE

w/INSPECTION WINDOW, 350MCM FLEX, 3/8" STUD, 1" STUD HOLE SPACING, SHORT BARREL, TIN - ELECTRO PLATED FOR 3/8" BOLT, 35kV 90° C, STD CHAMFERED BARREL, TIN PLATED COPPER, 3.88" LENGTH, UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE AT HV SP TERM BOX

16 6

CABLE COMPRESSION LUG, 1 HOLE

w/INSPECTION WINDOW, 350MCM FLEX, 1/2" STUD, SHORT BARREL, TIN PLATED, 35kV 90° C, STD CHAMFERED BARREL, TIN PLATED COPPER, 3.12" LENGTH, UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE AT HV SP TRANS BOX

LIST OF MATERIAL CONTINUED ON SHEET 5

FLT III PCM CABLE INSTALLATION

MATERIAL LIST AND DETAILS

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 5

89256D EHQ10939

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A

LIST OF MATERIAL CONTINUED ON SHEET 6

DET 39D: EQUIPMENT CONNECTION HARDWARE TABLE

EQUIPMENT ITEM# DESCRIPTION

QTY PER

CONNECTION

QTY PER THREE

PHASE

QTY PER

EQUIPMENT

QTY PER (4) DC

CONNECTIONS (PER

EQUIPMENT)

REMARKS

HVSP TERMINAL

BOX

3/8-16 SILICON BRONZE BOLT (1-1/2"

LONG)

2 6 12

36 3/8" SILICON BRONZE FLAT WASHER 4 12 24

37 3/8" SILICON BRONZE LOCK WASHER 2 6 12

38 3/8" SILICON BRONZE NUT 2 6 12

2 HOLE 350MCM FLEX COND LUG WITH

3/8" HOLES

1 3 6

HVSP TRANSITION

BOX

1/2"-13 SILICON BRONZE BOLT (1-1/4")

LONG

1 3 6

40 1/2" SILICON BRONZE FLAT WASHER 2 6 12

41 3/8" SILICON BRONZE LOCK WASHER 1 3 6

42 1/2" SILICON BRONZE NUT 1 3 6

1 HOLE 250MCM NAVY COND LUG WITH

1/2" HOLE

1 3 3

1 HOLE 350MCM FLEX COND LUG WITH

1/2" HOLE

1 3 3

9 MOTOR CONNECTION KIT 1 3 3

8 (3) PHASE 250MCM TERMINATION KIT 1/3 1 2

6S SWBD (EACH

BKR)

3/8-16 SILICON BRONZE BOLT (2.0"

LONG)

2 6 6

36 3/8" SILICON BRONZE FLAT WASHER 4 12 12

37 3/8" SILICON BRONZE LOCK WASHER 2 6 6

38 3/8" SILICON BRONZE NUT 2 6 6

2 HOLE 250MCM NAVY COND LUG WITH

3/8" HOLES

1 3 3

8 (3) PHASE 250MCM TERMINATION KIT 1/3 1 1

PCM INPUT (EACH)

3/8-16 ZINC PLATED CARBON STEEL

BOLT (XX" LONG)

2 6 6 NOTE 29

3/8" ZINC PLATED CARBON STEEL

FLAT WASHER

4 12 12

45 3/8" ZINC PLATED LOCK NUT 2 6 6

2 HOLE 250MCM NAVY COND LUG WITH

3/8" HOLES

1 3 3

8 (3) PHASE 250MCM TERMINATION KIT 1/3 1 1

PCM OUTPUT

(EACH)

3/8-16 ZINC PLATED CARBON STEEL

BOLT (XX" LONG)

2 32 NOTE 29

3/8" ZINC PLATED CARBON STEEL

FLAT WASHER

4 64 NOTE 29

45 3/8" ZINC PLATED LOCK NUT 2 32 NOTE 29

2 HOLE NAVY 200MCM COND LUG WITH

3/8" HOLES

1 16 NOTE 29

2 BREAKOUT BOOT 4

3, 4 WHITE & BLACK SHRINK TUBE AS REQD AS REQD

BREAKOUT BOXES

3BB1P & 3BB1S

(EACH)

N/A

3/8-16 SILICON BRONZE BOLT (XX"

LONG)

1 16

REUTILIZE

EXISTING

N/A 3/8" SLICON BRONZE FLAT WASHER 2 32

REUTILIZE

EXISTING

N/A 3/8" SILICON BRONZE LOCK WASHER 1 16

REUTILIZE

EXISTING

N/A 3/8" SILICON BRONZE NUT 1 16

REUTILIZE

EXISTING

1 HOLE 4/0 NAVY COND LUG WITH

3/8" HOLE

1 16

2 BREAKOUT BOOT 4

46 SPRING CLAMP FOR GROUNDING 4

47 BRAID FOR GROUND CLAMP 4

3, 4 WHITE & BLACK SHRINK TUBE AS REQD AS REQD

3334353637383940

3334353637383940

DETAIL 36A

PCM MCT DETAILS (INPUT CABLES)

SCALE: NONE

STAYPLATE

PRESS WEDGE

E120/0

E90/49-69

STAYPLATE

STAYPLATE (PROVIDED

BY THIS DRAWING

120MM

280MM

NOTES:

1. MCT BLOCKS PROVIDED BY THIS DRAWING.

2. MCT FRAME, PRESS WEDGE, AND 2 OF 3 STAYPLATES

ARE PROVIDED BY PCM MANUFACTURER.

3. PRESS WEDGE UTILIZES 40MM IN HEIGHT OF MCT.

DETAIL 34A

PCM MCT DETAILS (OUTPUT CABLES)

SCALE: NONE

STAYPLATE

PRESS WEDGE

STAYPLATE

120MM

280MM

NOTES:

1. E60/* BLOCK REPRESENTS EITHER A E60/48 OR E60/50

BLOCK PROVIDED BY THIS DRAWING PENDING

INFORMATION ON CABLE DIAMETER.

2. MCT FRAME, PRESS WEDGE, E60/0 BLOCKS, AND

STAYPLATES ARE PROVIDED BY PCM MANUFACTURER.

3. PRESS WEDGE UTILIZES 40MM IN HEIGHT OF MCT.

STAYPLATE

STAYPLATE

E60/* E60/0

E60/* E60/0

E60/* E60/0

E60/* E60/0

D

23 16

MCT EMC BLOCK FOR 60MM BLOCK & CABLE RANGE OF

1.870"-1.949"

LYCRON & COPPER COMMERCIAL

MCT BRATTBERG CAT# E60/48. FOR USE

WITH PCM 200MCM 1000V CABLES IF CABLE

RANGE IS CORRECT. ALTERNATE PART IS

ITEM 49. SOLE SOURCE PROCUREMENT

REQUIRED FOR MCT BRATTBERG

COMPATABILITY WITH GFE PCM.

24 125 FT

CABLE, 250MCM, THHN/THWN, 600V BUILDING WIRE,

STRANDED COPPER CONDUCTOR, 0.69" OD

VARIOUS COMMERCIAL

25 24

CABLE LUG, (ONE HOLE CODE), I HOLE

w/INSPECTION WINDOW, NON INSULATED, 250 KCMIL

CODE, 250 NAVY, 600V-35kV, 1/2" STUD, LONG, YELLOW, COMPRESSION, 0.52" BCD, 90° C, SKIVED

BARREL, TIN PLATED COPPER, 3.23" LENGTH, UL

LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE WITH GROUNDING CIRCUITS

20 2 MCT STAYPLATE STAINLESS STEEL COMMERCIAL

MCT BRATTBERG CAT# STAYPLATE SS.

USE BETWEEN NEW 90MM BLOCKS AND

ROW OF (4 ) 30MM BLOCKS WHICH

REPLACES ORIGINAL PLANNED 120MM

BLOCK. SOLE SOURCE PROCUREMENT

REQUIRED FOR MCT BRATTBERG

COMPATABILITY WITH GFE PCM.

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

21 14 MCT EMC BLOCK, SPARE BLOCK TYPE E30/0 LYCRON & COPPER COMMERCIAL

MCT BRATTBERG CAT# E30/0.

SOLE SOURCE PROCUREMENT REQUIRED FOR

MCT BRATTBERG COMPATABILITY WITH GFE

PCM. FOR USE WITH PCM 250MCM CABLES.

22 2 MCT EMC BLOCK, SPARE BLOCK TYPE E120/0 LYCRON & COPPER COMMERCIAL

MCT BRATTBERG CAT# E120/0.

SOLE SOURCE PROCUREMENT REQUIRED FOR

MCT BRATTBERG COMPATABILITY WITH GFE

PCM. FOR USE WHERE 2ND PCM 250MCM

CABLE WAS ELIMINATED.

DWG NO.CAGE CODESIZE REV

SCALE : AS NOTED SHEET 6

89256D EHQ10939

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C

B

A

D

C

B

A

D

FLT III PCM CABLE INSTALLATION

MATERIAL LIST

39 6 BOLT, 1-1/4" LONG, 1/2" DIAMETER-13 SILICON BRONZE ASTM B99

40 12 FLAT WASHER, 1/2" SILICON BRONZE ASTM B99

41 6 LOCKWASHER, 1/2" SILICON BRONZE ASTM B99

42 6 HEX NUT, 1/2" DIAMETER-13 SILICON BRONZE ASTM B99

43 76 BOLT, XX" LONG, 3/8" DIAMETER-16

GRADE 5 CARBON

STEEL

MIL-DTL-1222J (GFM)

44 152 FLAT WASHER, 3/8"

GRADE 5 CARBON

STEEL

MIL-DTL-1222J

45 76 LOCKNUT, 3/8"

GRADE 5 CARBON

STEEL

MIL-DTL-1222J

46 9

GROUND CLAMP, SPRING TYPE, 1.0-2.0" USE RANGE,

FOR SECURING BRAIDS WHEN SPLICING

OR TERMINATING POWER CABLES

STAINLESS STEEL COMMERCIAL INCLUDES (1) SPARE.

47 9 GROUND BRAID, #6AWG, 60" TINNED COPPER COMMERCIAL INCLUDES (1) SPARE.

48 4

GROUND CONNECTOR, 2/0-250MCM,

MECHANICAL GROUNDING CONNECTOR,

CABLE TO 1/4" THICK BAR, 2/0 AWG (SOL)-250 KCMIL,

1/2" STUD, 2" WIDTH

COPPER ALLOY COMMERCIAL (GFM)

49 16

MCT EMC BLOCK FOR 60MM BLOCK & CABLE RANGE OF

1.949"-2.028"

LYCRON &

COPPER

COMMERCIAL

MCT BRATBERG CAT No. E60/50.

USE WITH 200MCM 1000V CABLE AT PCM'S

IF CABLE RANGE IS CORRECT. ALTERNATE

PART IS ITEM 23.

SOLE SOURCE PROCUREMENT REQUIRED

FOR MCT BRATTBERG COMPATABILITY

WITH GFE PCM.

50 2 STEEL PLATE, 3"x5"x1/4" THICK STEEL ASTM A36

51 2 TEE SLOT BOLT, 1"-8 UNC-2A, 4" LONG HSS COMMERCIAL

52 2 FLAT WASHER, WIDE, ∅1" STEEL COMMERCIAL

53 2 NUT, 1"-8 UNC-2B STEEL COMMERCIAL

34 12 BOLT, 1-1/2" LONG, 3/8" DIAMETER-16 SILICON BRONZE ASTM B99

35 12 BOLT, 2" LONG, 3/8" DIAMETER-16 SILICON BRONZE ASTM B99

36 48 FLAT WASHER, 3/8" SILICON BRONZE ASTM B99

37 24 LOCKWASHER, 3/8" SILICON BRONZE ASTM B99

38 24 HEX NUT, 3/8" DIAMETER-16 SILICON BRONZE ASTM B99

30 2

ANTIOXIDANT JOINT COMPOUND, 4 OZ TUBE, USE FOR

GROUNDING CONNECTIONS (COPPER TO ALUMINUM,

COPPER TO STEEL, ALL CONNECTIONS TO UNPLATED

COPPER BAR)

VARIOUS COMMERCIAL

31 8

PACKING ASSEMBLY, SIZE 8B4, 1.94" - 2.00" CABLE

RANGE

VARIOUS MIL-S-19622

USE AT 3BB1S AND 3BB1P WITH

EXISTING STIUFFING TUBES. (GFM)

32 32

COPPER COMPRESSION LUG, BEVEL ENTRY, 2 HOLE

w/INSPECTION WINDOW, 4/0 AWG CODE, 200 NAVY, 600V-35kV, 3/8" STUD, 1.00" SPACING, LONG

SKIVED BARREL, PURPLE, FOR USE IN GROUNDING

CIRCUITS, 90° C, TIN PLATED COPPER, 3.99" LENGTH,

UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE USE AT PCM1 AND 2 OUTPUT

33 32

COPPER COMPRESSION LUG, 1 HOLE

w/INSPECTION WINDOW, 4/0 AWG CODE, 200 NAVY, 3/8" STUD, LONG BARREL, TIN PLATED, SKIVED BARREL

ENTRY, PURPLE, FOR USE IN GROUNDING CIRCUITS,

600V-35kV, 90° C, TIN PLATED COPPER, 2.95" LENGTH, UL LISTED, CSA CERTIFIED

TIN PLATED

COPPER

COMMERCIAL FOR USE USE AT 3BB1S AND 3BB1P

LIST OF MATERIAL

ITEM QTY DESCRIPTION MATERIAL SPECIFICATION REMARKS

4142434445464748

4142434445464748

26 5 STUFFING TUBE, SIZE 4, .450" - .777" CABLE RANGE NYLON MIL-S-19622 (GFM)

27 5

PACKING ASSEMBLY, SIZE 4F, .669" - .719" CABLE

RANGE

VARIOUS MIL-S-19622 (GFM)

28 1

COPPER BUS, C110 ALLOY, 1/4" THICK, 2" WIDE X 24"

LONG

COPPER COMMERCIAL

29 2

BUS BAR MOUNTING BRACKET, (3) 7/16" HOLES

FOR USE WITH 3/8" HARDWARE. RAISED BRACKET

FOR SECURING GROUIND BUS APPROXIMATELY 1.5"

OFF CABINET WALL. SINGLE HOLE FOR BUS BAR

MOUNTING AND 2 HOLES FOR SECURING BRACKET TO

CABINET. MINIMUM .125" THICK CONDUCTIVE

STAINLESS STEEL HAVING WIDTH OF 1.5" TO 2".

STAINLESS STEEL COMMERCIAL