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This announcement solicits proposals for a firm fixed-price construction contract. The U.S. Army Corps of Engineers, Honolulu District seeks to award a contract to design and build a Child Development Center at Aliamanu Military Reservation, Oahu, Hawaii. The project scope includes construction of a large standard-design CDC facility with adjacent outdoor play areas and supporting infrastructure. The facility will provide developmental learning and activity areas, isolation rooms, changing areas, and administrative support spaces. Additional requirements include site development, utilities, lighting, parking, storm drainage, landscaping, and signage. Proposals will be evaluated on experience, past performance, technical approach, and price using lowest price technically acceptable procedures. The performance period is 1,048 calendar days from notice to proceed. The project magnitude ranges from $50-100 million. The solicitation number is W9128A22R0019 and the NAICS code is 236220.

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

1. CONTRACT ID CODE

J

PAGE OF PAGES

1 2

2. AMENDMENT/MODIFICATION NO.

Am-0007

3. EFFECTIVE DATE

17-Aug-2022

4. REQUISITION/PURCHASE REQ. NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY CODE W9128A 7. ADMINISTERED BY (If other than item 6) CODE

CONTRACTING DIVISION

BLDG 230 OTAKE ST.

FORT SHAFTER HI 96858

See Item 6

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X

9A. AMENDMENT OF SOLICITATION NO.

W9128A22R0019

X 9B. DATED (SEE ITEM 11)

22-Jun-2022

10A. MOD. OF CONTRACT/ORDER NO.

10B. DATED (SEE ITEM 13)

CODE FACILITY CODE

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE

RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

FY22 MCA PN 96540 Child Development Center, Aliamanu Military Reservation, Oahu, Hawaii

See Continuation Page.

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print) 16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

TEL: EMAIL:

15B. CONT RACT OR/OFFEROR

(Signature of person authorized to sign)

15C. DATE SIGNED 16B. UNITED STATES OF AMERICA

BY

(Signature of Contracting Officer)

16C. DATE SIGNED

EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

30-105-04 STANDARD FORM 30 (Rev. 10-83)

Prescribed by GSA

FAR (48 CFR) 53.243

W9128A22R0019 Am-0007

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

1. CHANGES TO SPECIFICATIONS. Attached hereto are revised pages/paragraphs to the specifications. The revision mark “(Am-0007)” is shown on each revised page.

a. REVISED SECTIONS. The following are revised pages to the solicitation. Changes are bold and/or strike through.

Section 00 10 00, Notes to Proposal Schedule #12, Billing Office

Section 07 61 15.00 20, para 2.4

b. NEW SECTIONS. The following are new pages to the solicitation.

Section 00 60 00, Appendix A – Requests for Information (#119 to 122)

c. REPLACED SECTION. The following section is replaced in its entirety:

Section 07 61 15.00 20, Aluminum Standing Seam Roofing

d. DELETED SECTION. The following sections are to be deleted in its entirety:

N/A

2. CHANGES TO DRAWINGS

a. REVISED DRAWINGS. The following revised drawings replace like-numbered drawings and are issued herewith:

Sheet ID Mark Revision Date

A-311 7 8/11/2022

A-312 7 8/11/2022

A-501 7 8/11/2022

AJ701 7 8/11/2022

AJ702 7 8/11/2022

3. The proposal due date has changed. See Am-0007, SF1442 Block 13A.

FY22 Military Construction Army (MCA) PN96540 Child Development Center, Aliamanu Military Reservation, Oahu, Hawaii

DAYNA N MATSUMURA (808) 835-4379

NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".

10. THE GOVERNMENT REQUIRES PERFORMANCE OF THE WORK DESCRIBED IN THESE DOCUMENTS

NEGOTIATED

22-Jun-2022

(RFP)

(IFB)

X

CALL:

B. TELEPHONE NO. (Include area code) (NO COLLECT CALLS)

See Item 7

2. TYPE OF SOLICITATION

SEALED BID

3. DATE ISSUED

9. FOR INFORMATION A. NAME

SOLICITATION

NSN 7540-01-155-3212 1442-101 STANDARD FORM 1442 (REV. 4-85)

Prescribed by GSA

FAR (48 CFR) 53.236-1(e)

11. The Contractor shall begin performance w ithin _______7 calendar days and complete it w ithin ________1047 calendar days after receiving aw ard, X notice to proceed. This performance period is mandatory, negotiable. (See _________________________52.211-10

12 A. THE CONTRACTOR MUST FURNISH ANY REQUIRED PERFORMANCE AND PAYMENT BONDS?

(If "YES," indicate within how many calendar days after award in Item 12B.)

X YES NO

13. ADDITIONAL SOLICITATION REQUIREMENTS:

A. Sealed offers in original and __________1 copies to perform the w ork required are due at the place specif ied in Item 8 by __ __

B. An offer guarantee is, X is not required.

C. All offers are subject to the (1) w ork requirements, and (2) other provisions and clauses incorporated in the solicitation in full text or by reference.

D. Offers providing less than _______90 calendar days for Government acceptance after the date offers are due w ill not be considered and w ill be rejected.

SOLICITATION, OFFER,

AND AWARD

(Construction, Alteration, or Repair)

1. SOLICITATION NO.

IMPORTANT - The "offer" section on the reverse must be fully completed by offeror.

4. CONTRACT NO.

7. ISSUED BY CODE

CONTRACTING DIVISION

BLDG 230 OTAKE ST.

FORT SHAFTER HI 96858

W9128A

PAGE OF PAGES

1 OF

CODE

(Title, identifying no., date):

12B. CALENDAR DAYS

(hour) local time __26 Aug 2022___ (date). If this is a sealed bid solicitation, offers must be publicly opened at that time. shall Sealed envelopes containing offers be marked to show the offeror's name and address, the solicitation number, and the date and time offers are due.

5. REQUISITION/PURCHASE REQUEST NO. 6. PROJECT NO.

8. ADDRESS OFFER TO (If Other Than Item 7)

FAX:TEL: TEL: FAX:

W9128A22R0019 105

1:00 PM

(Am-0007)

Section 00 10 00 – Page 2

NOTES TO PROPOSAL SCHEDULE:

1. This procurement is UNRESTRICTED.

2. Failure to provide an offer on all CLINs listed in the Proposal Schedule may cause the Offeror to be ineligible for award.

3. The basis of award will be in accordance with Section 00 22 16, Proposal Submission Requirements and

Evaluation Factors.

4. See Section 00 22 16, FAR Provision 52.217-5 Evaluation of Options. By submission of a price under the

Options, the Offeror agrees that the Government may exercise the OPTION at any time within 90 calendar days following the date of the award of the basic contract.

5. Offerors must have and/or maintain an active registration with the System for Award Management (SAM) website. The Government will only award a contract to an Offeror actively registered in the SAM database.

To register in SAM, got to http://sam.gov.

6. Small Business Subcontracting Plan (applies if the Offeror is other than a small business).

If the Offeror is other than a small business, the Offeror shall submit a subcontracting plan in accordance with FAR 52.219-9. See Section 00 22 16, Appendix A for a sample. During proposal evaluation the

Contracting Officer will request an electronic format of the Offeror’s Subcontracting Plan. See Section 00

22 16, paragraph 7.1.10 for requirements associated with the Subcontracting Plan.

7. Each Offeror must submit the following documents electronically in PDF format. Failure to submit all requirement documents electronically in PDF format may result in the Offeror being considered non-responsive. Please refer to Section 00 73 00, Appendix A – Electronic Proposal Submissions, for further instructions.

a. SF1442 (pages 1 and 2) including acknowledging all amendments.

b. Proposal Schedule

c. Section 00 45 00, Representations and Certifications

d. Section 00 45 00, Representations and Certifications, Appendix A – SF LLL Disclosure of

Lobbying Activities

e. Volumes 1 and 2 in response to Section 00 22 16

8. The magnitude of this construction project is $50,000,000 to $100,000,000

9. Technical inquiries and questions relating to this solicitation are to be submitted via e-mail at:

W9128A22R0019@usace.army.mil. Please refer to the solicitation amendment for all Government responses to RFIs, which are included in Section 00 60 00, Attachment A.

10. The Government may extend the proposal due date.

11. Cost of Preparing Proposals. The Government will not reimburse any Offeror for any costs incurred in the preparation and submittal of its proposal in response to this solicitation.

12. Requests for Information (RFI) due date is 28 June 2022 at 2:00 p.m., Hawaiian Standard Time.

http://sam.gov/ mailto:W9128A22R0019@usace.army.mil

Section 00 10 00 – Page 3

MEASUREMENT AND PAYMENTS

Compensation for all work to be performed under this contract will be made under the payment item(s) listed herein. The principal features of the work to be included under the payment item(s) are noted.

Work required by the drawings and specifications and not particularly mentioned shall be included in and be paid for under the contract price for the item to which the work pertains. Price(s) and payment(s) for the item(s) shall cover all work, complete and finished in accordance with the specifications, schedules, and drawings, and shall be full compensation for all work in connection therewith, including quality control and cost of performance-and payment-bond premiums as specified in the CONTRACT

CLAUSES. Price(s) and payment(s) shall constitute full and final compensation for furnishing all materials, equipment, management, supervision, labor, transportation, fuel, power, water, and all incidental items necessary to complete the work, except as otherwise specified to be furnished by the

Government. For the purpose of CONTRACT CLAUSE entitled "PROMPT PAYMENT FOR

CONSTRUCTION CONTRACTS", the term "designated billing office" and "designated payment office" are as follows:

a. Billing Office

U.S. Army Corps of Engineers, Honolulu District Engineer District, Honolulu

Fort Shafter Area Office

Fort Shafter, HI, 96858-5440

b. Payment Office

USACE Finance Center

Attn: CEFC-FP

5722 Integrity Drive

Millington, TN 38054-5005

Item numbers mentioned hereinafter correspond to the item numbers in the PROPOSAL SCHEDULE.

a. CLIN No. 0001, Construct Child Development Center will be paid for at the contract price, complete and ready for use, including site preparation, excavation, grading, buildings, landscaping, playgrounds, waterlines, civil, architectural, structural, electrical, mechanical, fire protection, telecommunication, commissioning and testing, final connections, cleanup, and all incidental items necessary to complete the work.

b. CLIN No. 0002, Option 1, Revised Site Layout will be paid for at the contract price, complete and ready for use, including landscaping, civil, architectural, structural, electrical, mechanical, fire protection, telecommunication work, and all incidental items necessary to complete the work.

c. CLIN No. 0003, Option 2, Roof Dormers will be paid for at the contract price, complete and ready for use, including architectural, structural, cleanup, and all incidental items necessary to complete the work.

d. CLIN No. 0004, Option 3, Retaining Wall Form Liner will be paid for at the contract price, complete and ready for use, including architectural, structural, cleanup, and all incidental items necessary to complete the work.

- End of Section -

FY22 PN 096540 Child Development Center Aliamanu Military Reservation

W9128A22R0019

RFI # Question Response

Drawing Reference: AJ702, A311, A502. Spec 07 27 10.00 10.

There is an air barrier gap between the roofing underlayment and the ½” thick glass mat gypsum sheathing (at the top of wall). Please provide details to provide a contiguous air barrier. See sketch below.

See Am-0007, Sheet A-311, A-312, A-501, AJ701, and AJ702.

See Am-0007, Section 07 61 15.00 20

The response to RFI #51 in Addendum #2 - Onsite fine grained soil’s CBR and swale values are not available, please clarify if the onsite material can be reused for embankment and backfill for the bid purpose. This will eliminate the double handling cost, hauling out onsite excavated soil and importing satisfactory material for embankment and backfill.

Comply with Section 31 00 00, para 1.2.1 for onsite satisfactory materials.

RW A , Sta 3+80 – Sta 4+30 footing will be conflict with the portion of 8”, 12” & 8” DL A5 to and from DI 6 & Area drain. The length “A” per S607 schedule of RW A for H > 18’ is roughly 20’ to 21.75’ pending H, but the depth of DI 6 and Area Drain at this location is roughly 5’ and within the RW A footing. Please clarify.

Provide step footing per C7/S-606

RW schedule on S607 call out “C” = 4’ and “A” = 21.75’ for the RW H > 20’, but A4/S502 shows C = 6’ & A= 11’ Please clarify detail A4/S502 is for the RW A, between GL 2-5?

Additionally, please clarify the dimension of A at GL 2 will be longer than 11’ or 11’.

Confirmed detail A4/S502 applies near grid line F between 2 and 5 as shown on S-101 and S-101A.

See Detail A4/S502. There is also a 2" minimum separation is required for that area.

Section 00 60 00, Appendix A, Requests for Information - 1

FY21 PN96540 CHILD DEVELOPMENT CENTER, AMR

SECTION TABLE OF CONTENTS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

SECTION 07 61 15.00 20

ALUMINUM STANDING SEAM ROOFING

PART 1 GENERAL

1.1 REFERENCES

1.2 DEFINITIONS

1.2.1 Field-Formed Seam

1.2.2 Snap Together Seam

1.2.3 Pre-Formed

1.2.4 Field-Formed

1.2.5 Roofing System

1.2.6 SSMRS

1.3 SYSTEM DESCRIPTION

1.3.1 Design Requirements

1.3.2 Performance Requirements

1.3.2.1 Wind Loads

1.3.2.2 Resistance to Water Infiltration

1.3.2.3 Thermal Movement

1.3.2.4 Deflection

1.3.2.5 Structural Performance

1.4 SUBMITTALS

1.5 LOAD CALCULATIONS

1.6 QUALITY ASSURANCE

1.6.1 Preroofing Conference

1.6.2 Manufacturer's Technical Representative

1.6.3 Qualification of Installer

1.6.4 Single Source

1.6.5 Manufacturer

1.6.6 Laboratory Tests For Panel Finish

1.6.6.1 Salt Spray Test

1.6.6.2 Formability Test

1.6.6.3 Accelerated Weathering Test

1.6.6.4 Chalking Resistance

1.6.6.5 Abrasion Resistance Test for Color Coating

1.6.6.6 Humidity Test

1.6.6.7 Gloss

1.6.6.8 Glare Resistance

1.7 DELIVERY, STORAGE, AND HANDLING

1.7.1 Delivery

1.7.2 Handling

1.7.3 Storage

1.8 WARRANTY

PART 2 PRODUCTS

2.1 ROOFING PANELS

2.1.1 Material

2.1.1.1 Thickness

SECTION 07 61 15.00 20 Page 1

2.1.1.2 Finish

2.1.1.3 Texture

2.1.1.4 Color

2.1.1.5 Configuration

2.1.1.6 Prefinished Coating System

2.2 ATTACHMENT CLIPS

2.3 ACCESSORIES

2.3.1 Closures

2.3.1.1 Ridge Closure

2.3.1.2 Rib Closure

2.3.2 Fasteners

2.3.2.1 Screws

2.3.2.2 Bolts

2.3.2.3 Automatic End-Welded Studs

2.3.2.4 Explosive Driven Fasteners

2.3.2.5 Rivets

2.3.3 Sealant

2.3.4 Sealant Tape

2.4 UNDERLAYMENT

2.5 SOFFIT PANELS

2.6 PROTECTION BOARD

2.7 FALL PROTECTION SYSTEM

PART 3 EXECUTION

3.1 EXAMINATION

3.2 PROTECTION OF DISSIMILAR METALS

3.2.1 Contact with Masonry

3.2.2 Contact with Wood

3.3 INSTALLATION

3.3.1 Roof Panels

3.3.2 Flashings

3.3.3 Flashing Fasteners

3.3.4 Closure/Closure Strips

3.3.5 UNDERLAYMENT INSTALLATION

3.4 CLEANING

3.5 MANUFACTURER'S FIELD INSPECTION

3.6 COMPLETED WORK

3.7 INFORMATION CARD

ATTACHMENTS:

Form 1

-- End of Section Table of Contents --

SECTION 07 61 15.00 20 Page 2

SECTION 07 61 15.00 20

ALUMINUM STANDING SEAM ROOFING

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA ADM (2020) Aluminum Design Manual

AA ASM-35 (2000) Specifications for Aluminum Sheet Metal Work in Building Construction, Construction Manual Series Section 5

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set

AMERICAN WOOD COUNCIL (AWC)

AWC NDS (2015) National Design Specification (NDS) for Wood Construction

ASTM INTERNATIONAL (ASTM)

ASTM B117 (2019) Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings

ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss

ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints

ASTM D968 (2017) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive

ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments

SECTION 07 61 15.00 20 Page 3

ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity

ASTM D2565 (2016) Standard Practice for Xenon Arc Exposure of Plastics Intended for Outdoor Applications

ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films

ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference

ASTM E1592 (2017) Standard Test Method for Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference

ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials

ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials

NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)

NRCA CONDET (2014) Construction Details Manual

SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION

(SMACNA)

SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition

U.S. DEPARTMENT OF ENERGY (DOE)

Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)

1.2 DEFINITIONS

1.2.1 Field-Formed Seam

Seams of panels so configured that when adjacent sheets are installed the seam is sealed utilizing mechanical or hand seamers. Crimped (45 degree bend), roll formed (180 degree bend), double roll formed (2 - 180 degree bend), and roll and lock systems are types of field-formed seam systems.

1.2.2 Snap Together Seam

Panels so configured that the male and female portions of the seam interlock through the application of foot pressure or tamping with a mallet. Snap-on cap configurations are a type of snap together system.

SECTION 07 61 15.00 20 Page 4

1.2.3 Pre-Formed

Formed to the final, less field-formed seam, profile and configuration in the factory.

1.2.4 Field-Formed

Formed to the final, less field-formed seam, profile and configuration at the site of work prior to installation.

1.2.5 Roofing System

The roofing system is defined as the assembly of roofing components, including roofing panels, flashing, fasteners, and accessories which, when assembled properly result in a watertight installation.

1.2.6 SSMRS

Standing Seam Metal Roof System (SSMRS) is abbreviation of the entire roof system specified herein with all components and parts coming from a single manufacturer's system.

1.3 SYSTEM DESCRIPTION

1.3.1 Design Requirements

a. Provide continuous length panels with no joints or seams, except where indicated. Individual panels must be removable for replacement of damaged material.

b. There must be no exposed or penetrating fasteners except where shown on the approved shop drawings. Fasteners into steel must be stainless steel or cadmium plated stainless steel screws inserted into predrilled holes. Length and diameter of screws must be sufficient to meet the design loads with a suitable factor of safety for the material to which the roofing components are attached. Calculate fastener capacity in accordance with AISI SG03-3 , AA ADM or AWC NDS as applicable.

c. Roof panel standing seam must include a capillary break and be mechanically locked closed by the manufacturer's locking tool. The seam must include a continuous sealant when required by the manufacturer to withstand the rainfall and wind specified in paragraph

MANUFACTURER'S REQUIREMENTS.

d. Roof panel anchor clips must be concealed and designed to allow for thermal movement of the panels, except where specific fixed points are indicated.

e. The system must resist the positive and negative loads specified herein in accordance with "Sheet Building Sheathing Design Guide" of the AA ADM. Determine capacity in accordance with principles of ASTM E330/E330M modified as follows:

(1) Test panels must be production material of the type proposed for use. Use either full length or partial length panels with attachment representative of the main part of the roof.

(2) Test specimens must be five panels wide, span one or more

SECTION 07 61 15.00 20 Page 5 supports, and must have no end or edge attachment or seals that will restrict crosswise movement of the panels under load. Do not bridge longitudinal seams with tape or film that can restrict separation.

(3) Test panels to failure. Report load at failure.

f. Panels must support walking loads without excessive distortion or telegraphing of the structural supports. Panels must support a 250 pound load concentrated on a 4 square inch area at the center of the panel without buckling or permanent distortion.

1.3.2 Performance Requirements

1.3.2.1 Wind Loads

Resistance to wind uplift generated by winds of 155MPH for CDC Building, 145 MPH for Fire Pump House and Water Storage Tank. The roof system and attachments must resist the wind loads (psf) with a factor of safety appropriate for the material holding the anchor indicated on structural drawing.

1.3.2.2 Resistance to Water Infiltration

Roofing system must show no infiltration at seams, edges, flashings, counterflashings and penetrations when subjected to a rainfall of3 inches per hour with155 mph wind.

1.3.2.3 Thermal Movement

The system must be capable of withstanding thermal movement based on a temperature range of 10 degrees F below design low air temperature and 140 degrees F for mill finish and light colors.

1.3.2.4 Deflection

Panel deflection must not exceed L/140.

1.3.2.5 Structural Performance

The structural performance test methods and requirements must be in accordance with ASTM E1592.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Roofing Panels; G

Submit drawings as necessary to supplement the instructions and diagrams. Include design and erection drawings containing an

SECTION 07 61 15.00 20 Page 6 isometric view of the roof showing the design uplift pressures and dimensions of edge, ridge and corner zones. Show typical and special conditions including flashings, accessory installation, materials and thicknesses, all dimensions, anchoring methods, sealant locations, sealant tape locations, fastener layout, sizes, spacing, provisions for thermal movement, terminations, penetrations, and attachments. Details of installation must be in accordance with the manufacturer's Standard Instructions and details or the SMACNA 1793. The manufacturer's technical engineering department must approve the drawings before they are submitted.

Soffit Panels

SD-03 Product Data

Roofing Panels; G

Energy Star Label for Aluminum Roofing Product; S

Recycled Content of Aluminum Roofing Products; S

Attachment Clips

Closures

Accessories

Underlayment

Sample Warranty Certificate; G

Submit for all materials to be provided. Submit data sufficient to indicate conformance to specified requirements.

SD-04 Samples

Roofing Panels

Submit a 12 inch long section of typical panel in color specified.

When colors are not indicated, submit samples of not less than six different manufacturer's standard colors for selection.

Accessories

Submit each type of accessory item used in the project including, but not limited to: each type of anchor clip, closures, fasteners and leg clamps.

Soffit Panels

SD-05 Design Data

Load Calculations; G

SD-06 Test Reports

Structural Performance; G

SECTION 07 61 15.00 20 Page 7

Panel Finish; G

Submit reports of the tests required by this section.

Manufacturer's Field Inspection; G

Submit manufacturer's technical representative's inspection reports as required in paragraph MANUFACTURER'S FIELD INSPECTION.

SD-07 Certificates

Technical Representative

Qualification of Installer

Submit documentation proving the installer is factory-trained, has the specified experience and is authorized by the manufacturer to install the products specified.

Coil Stock Compatibility

Provide certification of coil compatibility with roll forming machinery to be used for forming panels without warping, waviness, and rippling not part of panel profile; to be done without damage, abrasion or marking of finish coating.

SD-08 Manufacturer's Instructions

Sealant

Submit manufacturer's sealant requirements for roofing.

Installation Manual

Submit manufacturer's printed installation manual/instructions and standard details.

SD-11 Closeout Submittals

Information Card

For each roofing installation, submit a typewritten card or photoengraved aluminum card containing the information listed on Form 1 located at the end of this section.

Warranty

1.5 LOAD CALCULATIONS

Submit load calculations for the following by a structural engineer registered as a Professional Engineer in any jurisdiction verifying that the system supplied meets the design loads indicated. Coordinate calculations with manufacturer's test results.

a. Wind load uplift design pressure at roof locations specified in paragraph WIND LOADS.

b. Clip spacing and allowable load per clip calculations.

SECTION 07 61 15.00 20 Page 8

c. The fastening of clips to structure or intermediate support spacing.

d. Intermediate support spacing and fastening to structure when required.

e. Allowable panel span at anchorage spacing indicated.

f. Safety factor used in determining loading.

1.6 QUALITY ASSURANCE

1.6.1 Preroofing Conference

After submittals are received and approved but before roofing and insulationwork, including associated work, is preformed, the Contractor must hold a preroofing conference to review the following:

a. The drawings and specifications

b. Procedure for on site inspection and acceptance of the roofing substrate and pertinent structural details relating to the roofing system

c. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing

d. Safety requirements.

The preroofing conference must be attended by the Contractor and personnel directly responsible for the roofing and insulation installation, mechanicalandelectrical work, and the roofing manufacturer's technical representative. Conflicts among those attending the preroofing conference must be resolved and confirmed in writing before roofing work, including associated work, is begun. Prepare written minutes of the preroofing conference and submit to the Contracting Officer.

1.6.2 Manufacturer's Technical Representative

The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products and with installations in the geographical area where construction will take place. The manufacturer's representative must be an employee of the manufacturer with at least 5 years experience in installing the roof system. The representative must be available to perform field inspections and attend meetings as required herein, and as requested by the Contracting Officer.

1.6.3 Qualification of Installer

The roofing system installer must be factory-trained, approved by the aluminum roofing system manufacturer to install the system, and must have a minimum of three years experience as an approved applicator with that manufacturer. The applicator must have applied five installations of similar size and scope to this project within the previous 3 years.

1.6.4 Single Source

Provide roofing panels, clips, closures and other accessories from a

SECTION 07 61 15.00 20 Page 9 single manufacturer.

1.6.5 Manufacturer

The SSMRS must be the product of an aluminum roofing industry recognized SSMRS manufacturer who has been in the practice of manufacturing SSMRS for a period of not less than 5 years and who has been involved in at least 5 projects similar in size and complexity to this project.

1.6.6 Laboratory Tests For Panel Finish

Previously manufactured panels of the same type and finish as proposed for the project must have been tested by an approved testing laboratory to ensure conformance to specifications. The term "appearance of base metal" refers to the aluminum base metal. Panels must meet the following test requirements.

1.6.6.1 Salt Spray Test

Panels must withstand a salt spray test for a minimum of 2000 hours in accordance with ASTM B117, including the scribe requirement in the test.

Immediately upon removal of the panel from the test, coating must receive a rating of 10, no blistering, as determined by ASTM D714; and a rating of 7, 1/16 inch failure at scribe, as determined by ASTM D1654, Rating Schedule No. 1.

1.6.6.2 Formability Test

For formability test, when subjected to a 180 degree bend over a 1/8 inch diameter mandrel in accordance with ASTM D522/D522M, exterior coating film must show only microchecking of the exterior film and there must be no loss of adhesion.

1.6.6.3 Accelerated Weathering Test

Panels must withstand an accelerated weathering test for a minimum of 2000 hours in accordance with ASTM G152, ASTM G153 or ASTM D2565 without cracking, peeling, blistering, loss of adhesion of the protective coating, or corrosion of the base metal. Protective coating that can be readily removed from the base metal with a penknife blade or similar instrument will be considered to indicate loss of adhesion.

1.6.6.4 Chalking Resistance

After the 2000-hour weatherometer test, exterior coating may not chalk greater than No. 8 rating when measured in accordance with ASTM D4214 test procedures.

1.6.6.5 Abrasion Resistance Test for Color Coating

When subjected to the falling sand test in accordance with ASTM D968, coating system must withstand a minimum of 100 liters of sand per 0.025 mm (mil) of coating thickness before appearance of base metal.

1.6.6.6 Humidity Test

When subjected to a humidity cabinet test in accordance with ASTM D2247 for 1000 hours, a scored panel must show no signs of blistering, cracking, creepage, or corrosion.

SECTION 07 61 15.00 20 Page 10

1.6.6.7 Gloss

The gloss of the finish must be 30 plus or minus 5 at an angle of 60 degrees, when measured in accordance with ASTM D523.

1.6.6.8 Glare Resistance

Surfaces of panels that will be exposed to the exterior must have a specular reflectance of not more than 10 when measured in accordance with ASTM D523 at an angle of 85 degrees. Requirements specified under FORMABILITY TEST will be waived if necessary to conform to this requirement.

1.7 DELIVERY, STORAGE, AND HANDLING

Deliver, store, and handle preformed panels, bulk roofing products and other manufactured items in a manner to prevent damage or deformation.

1.7.1 Delivery

Provide adequate packaging to protect materials during shipment. Do not uncrate materials until ready for use except for inspection. Immediately upon arrival of materials at jobsite, inspect materials for damage, dampness, and staining. Replace damaged or permanently stained materials that cannot be restored to like-new condition with new material. If materials are wet, remove moisture, restack and protect panels until used.

1.7.2 Handling

Handle material carefully to avoid damage to surfaces, edges and ends.

1.7.3 Storage

Stack materials stored on the site on platforms or pallets and cover with tarpaulins or other suitable weathertight coverings which prevent water trapping or condensation. Store panels so that water which might have accumulated during transit or storage will drain off. Do not store the panels in contact with materials that might cause staining, such as mud, lime, cement, fresh concrete or chemicals. Protect stored panels from wind damage.

1.8 WARRANTY

Furnish manufacturer's no dollar limit materials and workmanship warranty for the roofing system. The warranty period must be not less than 20 years from the date of Government acceptance of the work. Issue the warranty directly to the Government. The warranty must provide that if within the warranty period the aluminum roofing system becomes non-watertight or shows evidence of corrosion, perforation, peeling paint, rupture or excess weathering due to deterioration of the roofing system resulting from defective materials or workmanship the repair or replacement of the defective materials and correction of the defective workmanship must be the responsibility of the roofing system manufacturer. Repairs that become necessary because of defective materials and workmanship while roofing is under warranty must be performed within 7 days after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within the specified period of time will constitute grounds for having the repairs

SECTION 07 61 15.00 20 Page 11 performed by others and the cost billed to the manufacturer. In addition, provide a 2 year contractor installation warranty.

PART 2 PRODUCTS

2.1 ROOFING PANELS

2.1.1 Material

3004 aluminum, ASTM B209. Aluminum roofing materials must contain a minimum of 30 percent total recycled content. Provide data identifying percentage of recycled content of aluminum roofing products.

Provide aluminum roofing product that is Energy Star labeled. Provide data identifying Energy Star label for aluminum roofing product. Provide solar reflectance product with an initial solar reflectance greater than or equal to 0.25 and a solar reflectance greater than or equal to 0.15 three years after installation under normal conditions.

2.1.1.1 Thickness

0.040 inch minimum.

2.1.1.2 Finish

Alclad fluorocarbon baked enamel exterior and neutral washcoat interior.

2.1.1.3 Texture

Smooth with raised intermediate ribs for added stiffness.

2.1.1.4 Color

As indicated on drawings as selected from the manufacturer's standard colors.

2.1.1.5 Configuration

Provide panels of continuous lengths from ridge to eaves or from top to eaves on shed roof designs. Panels must be 18 inches wide with a minimum

2.0 inch high vertical legs and two 0.37 inch stiffening ribs at 4 inches on center between the legs to minimize oil-canning and telegraphing of structural members. Leading vertical leg must have a continuous groove in the rib top for anti-siphon protection when hook-rib top of next panel is locked over leading vertical leg to form the standing seam. Panels from coil stock must be formed without warping, waviness or ripples not a part of the panel profile, and must be free of damage to the finish coating system.

2.1.1.6 Prefinished Coating System

Fluorocarbon baked enamel, factory-applied, minimum total dry film nominal thickness of 2.0 mils, and conforming to test requirements specified herein. Provide prefinished coating system on the exterior face.

Interior face must receive same coating system, or, at the manufacturer's option, receive a coat of acrylic wash coat applied to a minimum total dry film nominal thickness of 0.20 mil.

SECTION 07 61 15.00 20 Page 12

2.2 ATTACHMENT CLIPS

Series 300 non-magnetic stainless steel.

a. Type 1: Concealed clip, minimum capacity per structural windload requirement.

2.3 ACCESSORIES

Sheet metal flashings, trim, moldings, closure strips, caps, preformed crickets, equipment curbs, gutters,down spouts, and other similar sheet aluminum accessories provided in conjunction with preformed aluminum panels must be of the same material and finish as panels, except that such items which will be concealed after installation may be provided without the finish if they are aluminum or stainless steel. Provide ridge and rib closures, as specified. Aluminum must be of thickness not less than that of panels. Molded closure strips must be closed-cell synthetic rubber, neoprene, or polyvinyl chloride premolded to match configurations of preformed aluminum panels. Thermal spacer blocks and other thermal barriers at concealed fasteners must be as recommended by the roofing panel manufacturer.

2.3.1 Closures

2.3.1.1 Ridge Closure

Aluminum-clad foam or aluminum closure with foam secondary closure matching panel configuration for installation on surface of roof panel between panel ribs at ridge and headwall roof panel flashing conditions and terminations. Foam material must not absorb water.

2.3.1.2 Rib Closure

Aluminum, closed-cell or solid-cell synthetic rubber, neoprene or polyvinyl chloride pre-molded to match configuration of rib opening.

Material for closures must not absorb water.

2.3.2 Fasteners

Series 300 stainless steel with composite metal and neoprene composition washers. Fasteners for attachment to structural supports and fasteners for attachment of panels must be as approved and in accordance with manufacturer's recommendation. Unless specified otherwise herein, fasteners must be either self-tapping screws, bolts and nuts, or self-locking bolts. Design fastening system to withstand design loads indicated. Fasteners must not be over-torqued and must develop full capacity of attachment clips.

2.3.2.1 Screws

Provide not less than No. 14 diameter for self-tapping type and not less than No. 12 diameter for self-drilling and self-tapping.

2.3.2.2 Bolts

Provide not less than 1/4 inch diameter, shouldered or plain shank as required, with proper nuts.

SECTION 07 61 15.00 20 Page 13

2.3.2.3 Automatic End-Welded Studs

Provide shouldered type with a shank diameter of not less than 3/16 inch and cap or nut for holding covering against the shoulder.

2.3.2.4 Explosive Driven Fasteners

Provide fasteners to be driven with explosive actuated tools and with a shank diameter of not less than 1/2 inch for fastening to steel and not less than 1 inch for fastening to concrete.

2.3.2.5 Rivets

Blind rivets must be aluminum with 3/16 inch nominal diameter shank or stainless steel with 1/8 inch nominal diameter shank. Rivets must be threaded stem type if used for other than fastening trim. Rivets with hollow stems must have closed ends.

2.3.3 Sealant

Elastomeric type containing no oil or asphalt. Exposed sealant must cure to a rubberlike consistency. Concealed sealant must be the non-hardening type. Seam sealant must be factory-applied, non-skinning, non-drying, and must conform to the roofing manufacturer's recommendations. Do not use silicone-based sealants in contact with finished metal panels and components unless approved otherwise by the Contracting Officer.

2.3.4 Sealant Tape

Polyvinyl chloride closed cell foam tape or composed of 99 percent solids in a base of butyl polyisobutylene rubber with the following properties and characteristics:

a. Webbing and Elongation: 100 percent minimum at 77 degrees F

b. Adhesion: Excellent to surfaces used

c. U-V light exposure: No effect

d. Ozone: No effect

e. Weathering: 1000 hours in QUV Test Apparatus - Excellent, no cracking, bleeding, or significant changes.

f. Moisture Transmission: 0.05 to 0.15 grams per 100 square inches in 24 hours.

g. Service Temperature Tests: Bending over 1/2 inchmandrel at minus 60 degrees F with no cracking. Expose sealed typical metal lap joint to plus 350 degrees F for 24 hours with no significant loss of original properties .

h. Reaction to Metals: Non-corrosive to aluminum

2.4 UNDERLAYMENT

Self-Adhered Underlayment. Rubberized sheet waterproof membrane complying with ASTM D 1970/D1970M, self-adhering. Resistance to Direct Exposure: At least 90 days. Minimum High Temperature Resistance: 230 degrees F (110

SECTION 07 61 15.00 20 Page 14 degrees C). Water Vapor Permeance: 0.1 perm (5.7 ng/(Pa s sq m)), maximum.

Conf or m t o ASTM E2178 as used i n t he ai r bar r i er syst em.

2.5 SOFFIT PANELS

Fabricate liner panels of the same material as roof panels, and formed or patterned to prevent waviness and distortion. Liner panels must have a factory applied, one mil thick minimum painted coating on the inside face, and a prime coat on the liner side. Size and joint requirements are indentified on the drawings.

2.6 PROTECTION BOARD

Provide a fiber-reinforced, uniform composition protection board over insualtion board as a intergarated roofing components.

2.7 FALL PROTECTION SYSTEM

Provide fall Protection ridge anchor as indicated on the drawings. The ridge anchor system shall be manufactured with highly durable stainless steel and zinc-plated steel, and are compliant with all applicable OSHA regulations. The system shall be capable to support worker capacity minimum 400 lbs and minimum breaking strength shall be 5,000 lbs.

PART 3 EXECUTION

3.1 EXAMINATION

Do not use building construction materials that show visible evidence of biological growth.

Examine surfaces to receive standing seam aluminum roofing and flashing.

Provide plumb and true surfaces, clean, even, smooth and as dry as possible. Ensure that surfaces are free from defects and projections which might affect the installation. Report unsuitable conditions to Contracting Officer.

3.2 PROTECTION OF DISSIMILAR METALS

Where an aluminum component is in contact with, fastened to, or contacted by drainage from dissimilar metals other than stainless steel, give such dissimilar metals one of the following treatments:

a. A heavy brush coat of primer followed by two coats of aluminum metal and masonry paint.

b. A heavy coat of alkali-resistant bituminous paint.

c. Separate contact surfaces with non-absorptive tape or gasket.

3.2.1 Contact with Masonry

Where aluminum is in contact with masonry, concrete, or plaster, apply a heavy coat of alkali-resistant bituminous paint.

3.2.2 Contact with Wood

Where aluminum is in contact with wood or other absorptive material subject to wetting, or with wood treated with a preservative not

SECTION 07 61 15.00 20 Page 15 compatible with aluminum, seal joints with sealing compound and apply one heavy brush coat of aluminum pigmented bituminous paint.

3.3 INSTALLATION

Install in accordance with approved manufacturer's erection instructions shop drawings, and diagrams, except as specified otherwise herein.

Provide panels in full and firm contact with clips. Obtain approval prior to installation on prefinished panels cut in the field, and factory applied coverings or coatings that were repaired after being abraded or damaged during handling or installation. Make repairs with material of same color as weather coating. Completely seal openings through panels.

Correct defects or errors in materials in an approved manner. Replace materials which cannot be corrected in an approved manner with new materials. Provide molded closure strips where indicated and where necessary for weathertight construction. Use shims as required to ensure clip line is true. Use a spacing gage at each row of panels to ensure that panel width is not stretched or shortened.

3.3.1 Roof Panels

Apply roofing panels with standing seams parallel to slope of roof.

Provide roofing panels in full lengths from ridge to eaves (top to eaves on shed roofs), with no transverse joints except at the junction of ventilators, curbs, skylights, chimneys, and similar openings. Form interlocking rib type panel seams in the field with an automatic mechanical seamer approved by the manufacturer. Attach panels to structure with concealed clips which are incorporated into the panel seams. Clip attachment must allow roof to move freely and independently of the structure, except at fixed points as indicated.

3.3.2 Flashings

Provide flashing and related closures and accessories in connection with preformed metal panels as indicated and as necessary to provide a weathertight installation. Install flashing to ensure positive water drainage away from roof penetrations. Flash and seal roof at ridge, eaves and rakes, at projections through roof, and elsewhere as necessary.

Accomplish placement of closure strips, flashing, and sealing material in an approved manner that will ensure complete weathertightness. Details of installation which are not indicated must be in accordance with the NRCA CONDET, SMACNA 1793, AA ASM-35 , panel manufacturer's printed instructions and details of the approved shop drawings. Installation must allow for expansion and contraction of flashing.

3.3.3 Flashing Fasteners

Fastener spacings must be in accordance with the panel manufacturer's recommendations and as necessary to withstand the indicated design loads.

Install fasteners in roof valleys as recommended by the manufacturer of the panels. Install fasteners in straight lines within a tolerance of 1/2 inch in the length of a bay. Drive exposed penetrating type fasteners normal to the surface and to a uniform depth to seat gasketed washers properly and drive so as not to damage factory applied coating. Exercise extreme care in drilling pilot holes for fastenings to keep drills perpendicular and centered. Do not drill through sealant tapes. After drilling, remove metal filings and burrs from holes prior to installing fasteners and washers. Torque used in applying fasteners must not exceed that recommended by the manufacturer. Remove panels deformed or otherwise

SECTION 07 61 15.00 20 Page 16 damaged by over-torqued fastenings, and provide new panels.

3.3.4 Closure/Closure Strips

Set closure/closure strips in joint sealant material.

3.3.5 UNDERLAYMENT INSTALLATION

Install underlayment in accordance with manufacturer's instructions.

Install self-adhered underlayment over entire roofing surface.

3.4 CLEANING

Clean exposed sheet metal work at completion of installation. Remove metal shavings, filings, nails, bolts, and wires from roofs on completion to prevent discoloration and harm to the panels and flashing. Remove grease and oil films, excess sealants handling marks, contamination from steel wool, fittings and drilling debris and scrub the work clean.

Exposed metal surfaces must be free of dents, creases, waves, scratch marks, and solder or weld marks.

3.5 MANUFACTURER'S FIELD INSPECTION

Manufacturer's technical representative must visit the site as necessary during the installation process to assure panels, flashings, and other components are being installed in a satisfactory manner. Manufacturer's technical representative must perform a field inspection during the first 20 squares of roof panel installation and at substantial completion prior to issuance of warranty, as a minimum, and as otherwise requested by the Contracting Officer. Additional inspections must not exceed one for each 100 squares of total roof area with the exception that follow-up inspections of previously noted deficiencies or application errors must be performed as requested by the Contracting Officer. Each inspection visit must include a review of the entire installation to date. After each inspection, submit a report, signed by the manufacturer's technical representative, to the Contracting Officer noting the overall quality of work, deficiencies and any other concerns, and recommended corrective actions in detail. Notify Contracting Officer a minimum of 2 working days prior to site visit by manufacturer's technical representative.

3.6 COMPLETED WORK

Completed work must be plumb and true without oil canning, dents, ripples, abrasion, rust, staining, or other damage detrimental to the performance or aesthetics of the completed roof assembly.

3.7 INFORMATION CARD

For each roof, provide a typewritten card, laminated in plastic and framed for interior display or a photoengraved 0.032 inch thick aluminum card for exterior display. Card to be 8 1/2 by 11 inches minimum and contain the information listed on Form 1 at end of this section. Install card near point of access to roof, or where indicated.

SECTION 07 61 15.00 20 Page 17

FORM 1 - PREFORMED STEEL STANDING SEAM ROOFING SYSTEM COMPONENTS

1. Contract Number:

2. Building Number & Location:

3. NAVFAC Specification Number:

4. Deck/Substrate Type:

5. Slopes of Deck/Roof Structure:

6. Insulation Type & Thickness:

7. Insulation Manufacturer:

8. Vapor Retarder: ( )Yes ( )No

9. Vapor Retarder Type:

10. Preformed Steel Standing Seam Roofing Description:

a. Manufacturer (Name, Address, & Phone No.):

b. Product Name: c. Width: d. Gage:

e. Base Metal: f. Method of Attachment:

11. Repair of Color Coating:

a. Coating Manufacturer (Name, Address & Phone No.):

b. Product Name:

c. Surface Preparation:

d. Recoating Formula:

e. Application Method:

12. Statement of Compliance or Exception:_________________________________

13. Date Roof Completed:

14. Warranty Period: From_______________ To_______________

15. Roofing Contractor (Name & Address):

16. Prime Contractor (Name & Address):

Contractor's Signature _________________________ Date:

Inspector's Signature _________________________ Date:

-- End of Section --

SECTION 07 61 15.00 20 Page 18

SF30 Am-0007-22r19
SF1442 Block 13A
Section 00 10 00
Section 00 60 00, Appendix A – Requests for Information (#119 to 122)
Section 07 61 15.00 20, Aluminum Standing Seam Roofing

File details come from the government source that posted it. Updated .