sf30-19b2-am4.pdf
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- Repair Building 3004, Schofield Barracks, Hawaii Federal contract opportunity
- Solicitation number
- W9128A19B0002
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Am-0004
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| File | Type | Posted |
|---|---|---|
| 19b2-BidAbstract.pdf | ||
| W9128A-19-B-0002_Am-0003_Drawings_Part2.pdf | ||
| W9128A-19-B-0002_Am-0003_Drawings_Part1.pdf | ||
| W9128A-19-B-0002_Am-0003_Specifications.pdf | ||
| sf30-19b2-am3.pdf | ||
| W9128A-19-B-0002_Am-0002.pdf | ||
| W9128A-19-B-0002_Am-0001.pdf | ||
| W9128A-19-B-0002_Specifications_(Part_3_of_4).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_2_of_6).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_3_of_6).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_5_of_6).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_4_of_6).pdf | ||
| W9128A-19-B-0002_Invitation_for_Bid.pdf | ||
| W9128A-19-B-0002_Specifications_(Part_4_of_4).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_1_of_6).pdf | ||
| W9128A-19-B-0002_Specifications_(Part_2_of_4).pdf | ||
| W9128A-19-B-0002_Drawings_(Part_6_of_6).pdf | ||
| W9128A-19-B-0002_Specifications_(Part_1_of_4).pdf |
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1. CONTRACT ID CODE PAGE OF PAGES
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1 2
2. AMENDMENT/MODIFICATION NO. 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQ. NO. 5. PROJECT NO. (If applicable)
AM-0004 06 Sept 2019
6. ISSUED BY CODE 7. ADMINISTERED BY (If other than Item 6) CODE
CECT – Contracting Division USACE, Honolulu District Bldg 252 (CECT-POH) Ft Shafter, HI 96858-5440
8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State, and Zip Code) (x) 9A. AMENDMENT OF SOLICITATION NO.
W9128A-19-B-0002 X
9B. DATED (SEE ITEM 11)
07/31/2019
10A. MODIFICATION OF CONTRACT/ORDER NO.
10B. DATED (SEE ITEM 13)
CODE FACILITY CODE
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
[ X ]The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers [ X ] is extended, [ ] is not extended.
Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:
(a) By completing Items 8 and 15, and returning __1__ copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted; or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGEMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
(x) A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER
NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor [ ] is not, [ ] is required to sign this document and return _ copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
Renovation of Building 3004, Schofield Barracks, Oahu, Hawaii
See Page 2 of 2 Pages
15A. NAME AND TITLE OF SIGNER (Type or print) 16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
15B. CONTRACTOR/OFFEROR 15C. DATE SIGNED 16B. UNITED STATES OF AMERICA 16C. DATE SIGNED
BY
(Signature of person authorized to sign) (Signature of Contracting Officer)
NSN 7540-01-152-8070
PREVIOUS EDITION UNUSABLE
30-105 STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Am-0004 Standard Form 30
IFB No. W9128A-19-B-0002 Page 2 of 2 Pages
Item No. 14 (Continued)
1. CHANGES TO SPECIFICATIONS. Attached hereto are new, revised and replaced sections to the specifications. Revised pages replace like-numbered pages. The revision mark (Am-0004) is shown on each revised page.
A. NEW SECTIONS. The following are added to the sections.
Section 00 60 00, Requests for Information #38 through 46
B. REVISED PARAGRAPHS. The following paragraphs were revised. Changes are indicated in bold.
Section 07 52 00, paragraphs 1.1, and 2.1
C. REPLACED SECTIONS: The following section was replaced in its entirety:
Cover Page
2. CHANGES TO DRAWINGS. Attached hereto are revised drawings. Revised drawings replace like-numbered drawings.
A. REVISED DRAWINGS. The following revised drawings replace like-numbered drawings.
Sheet ID Mark Revision Date
G-002 4 09/04/19
B. REPLACED DRAWINGS: The following drawings are to be replaced in its entirety:
Sheet ID Mark Revision Date
AF604 4 09/04/19
3. The bid opening date has changed to 12 September 2019 at 2:00 p.m., Hawaii Standard Time.
Renovate Building 3004, Schofield Barracks, Oahu, Hawaii W1928A-19-B-0002
RFI # Question Response 38 Forbo flooring is specified for the project. Is there a substitute product that could be specified.
See Am-0004, Sheet AF604
Tile Craft, Inc. has been advised that GMT-1 tile has been discontinued. Bidder can bid GMT-1 as a material allowance or does tile need to be reselected.
See Am-0004, Sheet AF604
Could you send me the entire hazardous material report. The hazmat report isn't complete and I'd like to see pictures of the samples.
See Am-0003, Answer to RFI #31
Are we to assume based on the samples (SB-0334-P1-P3) that there is plaster ceiling above all suspended acoustic ceiling and that is trace as well?
See Am-0003, Answer to RFI #32
42 We also need to have the slab on grade tested for hazardous materials in contract with the slab as well as asbestos containing material.
See Am-0003, Answer to RFI #33
Is Microsoft project program acceptable in lieu of Primavera?
No. See Section 01 32 00 for Primavera requirement.
Section 07 52 00 Modified Bitumen Membrane Roofing: States going with a Type II ASTM 6162 SMS Modified Base, Interply and Cap Sheet which is readily available in Hawaii is not true. Manufacturers such as Firestone, JM and Polyglass to name a few do not make a SBS Type II ASTM 6162 Modified Sheets. However they all make a SBS Modified Bitumen Type II ASTM 6163 or ASTM 6164 which is readily available in Hawaii at several roofing suppliers. Is it possible to change to a ASTM 6163 or 6164 Type II SBS Modified Bitumen Membrane Roofing?
See Am-0004, Section 07 52 00, References, para 2.1
Due to the installation of the new elevator in the existing structure can a holeless hydraulic elevator be used in lieu of the specified in-ground direct plunger elevator?
See Section 14 24 23.
Please advise where shotcrete structures are to be used. There are some details that indicate shotcrete walls; however, on the floor plans, there is no specific call out for shotcrete.
See Sheet SF502, Detail F3 indicates shotcrete as an option.
Section 00 60 00, Appendix C (Am-0004)
RENOVATION OF BUILDING 3004, SCHOFIELD BARRACKS, OAHU, HAWAII BLDG3004
SECTION TABLE OF CONTENTS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
SECTION 07 52 00
MODIFIED BITUMINOUS MEMBRANE ROOFING
PART 1 GENERAL
1.1 REFERENCES
1.2 DESCRIPTION OF ROOF MEMBRANE SYSTEM
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Qualification of Manufacturer
1.4.2 Qualification of Applicator
1.4.3 Qualification of Engineer of Record
1.4.4 Fire Resistance
1.4.5 Wind Uplift Resistance
1.4.6 Preroofing Conference
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
1.5.2 Storage
1.5.3 Handling
1.6 ENVIRONMENTAL REQUIREMENTS
1.7 TORCH APPLIED MODIFIED BITUMEN MEMBRANE SAFETY
1.7.1 Property Protection
1.7.2 Fire Watch
1.7.3 Open Flame Application (Torch) Equipment and Personnel Safety
1.7.4 Wind Conditions
1.8 SEQUENCING
1.9 WARRANTY
1.9.1 Roof Membrane Manufacturer Warranty
1.9.2 Roofing System Installer Warranty
1.9.3 Continuance of Warranty
1.10 CONFORMANCE AND COMPATIBILITY
PART 2 PRODUCTS
2.1 MODIFIED BITUMEN SHEETS MATERIALS
2.2 BASE FLASHING MEMBRANE
2.3 MEMBRANE SURFACING
2.4 PRIMER
2.5 MODIFIED BITUMEN ROOF CEMENT
2.6 CANTS
2.7 FASTENERS AND PLATES
2.7.1 Concrete Walls and Vertical Surfaces
2.7.2 Metal Plates
2.8 WALKPADS
2.9 ROOF INSULATION BELOW MODIFIED BITUMEN MEMBRANE SYSTEM
PART 3 EXECUTION
3.1 EXAMINATION
SECTION 07 52 00 Page 1
3.2 PREPARATION
3.2.1 Protection of Property
3.2.1.1 Protective Coverings
3.2.2 Equipment
3.2.2.1 Open Flame Application Equipment
3.2.3 Priming of Surfaces
3.2.3.1 Priming of Concrete Surfaces
3.2.4 Membrane Preparation
3.2.5 Substrate Preparation
3.3 APPLICATION
3.3.1 Phased Membrane Construction
3.3.2 Application Method
3.3.2.1 Torch Applied Modified Bitumen Membrane
3.3.3 Modified Bitumen Base Sheet
3.3.4 Modified Bitumen Membrane Application
3.3.4.1 Cap Sheet Installation
3.3.5 Membrane Flashing
3.3.5.1 Membrane Strip Flashing
3.3.5.2 Membrane Flashing at Roof Drain
3.3.5.3 Pre-fabricated Curbs
3.3.5.4 Set-On Accessories
3.3.6 Roof Walkpads
3.3.7 Correction of Deficiencies
3.3.8 Clean Up
3.4 CORRECTION OF DEFICIENCIES
3.5 PROTECTION OF APPLIED ROOFING
3.5.1 Temporary Flashing for Permanent Roofing
3.5.2 Temporary Walkways, Runways, and Platforms
3.6 FIELD QUALITY CONTROL
3.6.1 Construction Monitoring
3.6.1.1 Manufacturer's Inspection
3.6.2 Samples of Roofing
3.6.3 Roof Drain Test
3.7 INSTRUCTIONS TO GOVERNMENT PERSONNEL
3.8 INFORMATION CARD
-- End of Section Table of Contents --
SECTION 07 52 00 Page 2
SECTION 07 52 00
MODIFIED BITUMINOUS MEMBRANE ROOFING
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2010; Errata 2011; Supp 1 2013) Minimum Design Loads for Buildings and Other Structures
AMERICAN SOCIETY OF SAFETY ENGINEERS (ASSE/SAFE)
ASSE/SAFE A10.24 (2014) Roofing - Safety Requirements of Low-Sloped Roofs
ASPHALT ROOFING MANUFACTURER'S ASSOCIATION (ARMA)
ARMA 410BUR88 (2001) Manual of Roof Maintenance and Repair
ARMA PMBRG98 (1998) Quality Control Guideline for the Application of Polymer Modified Bitumen Roofing
ASTM INTERNATIONAL (ASTM)
ASTM C1289 (2016a) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
ASTM C728 (2017) Standard Specification for Perlite Thermal Insulation Board
ASTM D4073 (2006; R 2013) Standard Test Method for Tensile-Tear Strength of Bituminous Roofing Membranes
ASTM D41/D41M (2011; R 2016) Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing
ASTM D4586/D4586M (2007; E 2012; R 2012) Asphalt Roof Cement, Asbestos-Free
ASTM D5147/D5147M (2014) Standard Test Methods for Sampling and Testing Modified Bituminous Sheet Material
SECTION 07 52 00 Page 3
ASTM D6162/D6162M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using a Combination of Polyester and Glass Fiber Reinforcements
ASTM D6163/D6163M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using Glass Fiber Reinforcements
ASTM D6164/D6164M (2016) Standard Specification for Styrene Butadiene Styrene (SBS) Modified Bituminous Sheet Materials Using Polyester Reinforcements
ASTM E108 (2011) Fire Tests of Roof Coverings
FM GLOBAL (FM)
FM 4470 (2010) Single-Ply, Polymer-Modified Bitumen Sheet, Built-up Roof (BUR), and Liquid Applied Roof Assemblies for Use in Class 1 and Noncombustible Roof Deck Construction
FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z87.1 (2015) Occupational and Educational Personal Eye and Face Protection Devices
MIDWEST ROOFING CONTRACTORS ASSOCIATION (MRCA)
CERTA (2003) NRCA/MRCA Certified Roofing Torch Applicator Program
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 241 (2013; Errata 2015) Standard for Safeguarding Construction,Alteration, and Demolition Operations
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA C3701 (2002) Repair Manual for Low Slope Membrane Roof Systems
NRCA CONDET (2014) Construction Details Manual
NRCA RoofMan (2011 thru 2014) The NRCA Roofing Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SECTION 07 52 00 Page 4
SINGLE PLY ROOFING INDUSTRY (SPRI)
ANSI/SPRI/FM 4435/ES-1 (2011) Wind Design Standard for Edge Systems Used with Low Slope Roofing Systems
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910 Occupational Safety and Health Standards
29 CFR 1910.12 Construction Work
29 CFR 1926 Safety and Health Regulations for Construction
29 CFR 1926.16 Rules of Construction
UNDERWRITERS LABORATORIES (UL)
UL 790 (2004; Reprint Jul 2014) Standard Test Methods for Fire Tests of Roof Coverings
UL RMSD (2012) Roofing Materials and Systems Directory
1.2 DESCRIPTION OF ROOF MEMBRANE SYSTEM
Minimum three-ply SBS modified bitumen roof membrane consisting of modified bitumen base sheet,interply sheet and cap sheet. Modified bitumen roof membrane must be torch applied.
All work must follow the NRCA RoofMan guidelines and standards stated within this Section.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Roof plan; drawing depicting wind loads and boundaries of enhanced perimeter and corner attachments of roof system components, as applicable
SD-03 Product Data
Modified Bitumen Sheets
Primer
Modified Bitumen Roof Cement
Fasteners And Plates
Sample Warranty certificate
SECTION 07 52 00 Page 5
Submit all data required by Section 07 22 00 ROOF AND DECK INSULATION, together with requirements of this section. Include in data written acceptance by the roof membrane manufacturer of the products and accessories provided. Products must be as listed in the applicable wind uplift and fire rating classification listings, unless approved otherwise by the Contracting Officer.
SD-05 Design Data
Wind Uplift Calculations
Provide Engineering calculations, signed, sealed, and dated by a qualified Engineer validating the wind resistance per ASCE 7, ASTM D4073, and ANSI/SPRI/FM 4435/ES-1 of non-rated roof system.
SD-07 Certificates
Provide evidence that products used within this specification are manufactured in the United States.
Qualification of Manufacturer
Certify that the manufacturer of the modified bitumen membrane meets requirements specified under paragraph entitled "Qualification of Manufacturer."
Qualification of Applicator
Certify that the applicator meets requirements specified under paragraph entitled "Qualification of Applicator."
Qualification of Engineer of Record
Certify that the Engineer of Record is fully qualified, competent, and currently licensed to practice in the project jurisdiction.
Wind Uplift Resistance; classification, as applicable
Fire Resistance classification;
Submit the roof system assembly wind uplift and fire rating classification listings.
SD-08 Manufacturer's Instructions
Modified Bitumen Membrane Application
Flashing
Torches
Primer
Fasteners
SD-11 Closeout Submittals
Warranty
SECTION 07 52 00 Page 6
Information Card
Instructions To GovernmentPersonnel
Include copies of Safety Data Sheets for maintenance/repair materials.
Submit 20 year "No-Dollar-Limit" warranty for labor and materials.
1.4 QUALITY ASSURANCE
1.4.1 Qualification of Manufacturer
Modified bitumen sheet roofing system manufacturer must have a minimum of 5 years experience in manufacturing modified bitumen roofing products.
1.4.2 Qualification of Applicator
Roofing system applicator must be approved, authorized, or licensed in writing by the modified bitumen sheet roofing system manufacturer and have a minimum of five years experience as an approved, authorized, or licensed applicator with that manufacturer and be approved at a level capable of providing the specified warranty. The applicator must supply the names, locations and client contact information of five projects of similar size and scope that the applicator has constructed using the manufacturer's roofing products submitted for this project within the previous three years.
1.4.3 Qualification of Engineer of Record
Engineer of Record must be currently licensed within the jurisdiction of the project.
1.4.4 Fire Resistance
Complete roof covering assembly must:
a. Be Class A or B rated in accordance with ASTM E108, FM 4470, or UL 790;
and
b. Be listed as part of Fire-Classified roof deck construction in UL RMSD, or Class I roof deck construction in FM APP GUIDE.
FM or UL approved components of the roof covering assembly must bear the appropriate FM or UL label.
1.4.5 Wind Uplift Resistance
The complete roof system assembly shall be rated and installed to resist wind loads calculated in accordance with ASCE 7 and validated by uplift resistance testing in accordance with Factory Mutual (FM) test procedures.
Non-rated systems must not be installed, except as approved by the Contracting Officer. Submit licensed engineer's Wind uplift calculations and substantiating data to validate any non-rated roof system. Base wind uplift measurements on a design wind speed of 105 mph in accordance with ASCE 7and/or other applicable building code requirements.
1.4.6 Preroofing Conference
After approval of submittals and before performing roofing and insulation
SECTION 07 52 00 Page 7 system installation work, hold a preroofing conference to review the following:
a. Drawings, including Roof Plan, specifications and submittals related to the roof work
Field inspection and verification of all existing conditions, including all fire safety issues, existing structure, and existing materials, including concealed combustibles, which may require additional protection during installation.
b. Roof system components installation
c. Procedure for the roof manufacturer's technical representative's onsite inspection and acceptance of the roof structure, and roofing substrate, the name of the manufacturer's technical representatives, the frequency of the onsite visits, distribution of copies of the inspection reports from the manufacturer's technical representatives to roof manufacturer
d. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing
e. Quality control, (ARMA PMBRG98) plan for the roof system installation
f. Safety requirements
Coordinate preroofing conference scheduling with the Contracting Officer.
The conference must be attended by the Contractor, the Contracting Officer's designated personnel, and personnel directly responsible for the installation of roofing and insulation, flashing and sheet metal work, mechanical and electrical work, other trades interfacing with the roof work, designated safety personnel trained to enforce and comply with ASSE/SAFE A10.24, Fire Marshall, and representative of the roofing materials manufacturer. Before beginning roofing work, provide a copy of meeting notes and action items to all attending parties. Note action items requiring resolution prior to start of roof work.
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Delivery
Deliver materials in manufacturers' original unopened containers and rolls with labels intact and legible. Mark and remove wet or damaged materials from the site. Where materials are covered by a referenced specification, the container must bear the specification number, type, and class, as applicable. Deliver materials in sufficient quantity to allow work to proceed without interruption.
1.5.2 Storage
Protect materials against moisture absorption and contamination or other damage. Avoid crushing or crinkling of roll materials. Store roll materials on end on clean raised platforms or pallets one level high in dry locations with adequate ventilation, such as an enclosed building or closed trailer. Do not store roll materials in buildings under construction until concrete work is finished and dry. Maintain roll materials at temperatures above 50 degrees F for 24 hours immediately before application. Do not store materials outdoors unless approved by the Contracting Officer.
SECTION 07 52 00 Page 8
Completely cover felts stored outdoors, on and off roof, with waterproof canvas protective covering. Do not use polyethylene sheet as a covering.
Tie covering securely to pallets to make completely weatherproof. Provide sufficient ventilation to prevent condensation. Do not store more materials on roof than can be installed the same day and remove unused materials at end of each days work. Distribute materials temporarily stored on roof to stay within live load limits of the roof construction.
Maintain a minimum distance of 35 foot for all stored flammable materials, including materials covered with shrink wraps, craft paper and/or tarps from all torch/welding applications.
Immediately remove wet, contaminated or otherwise damaged or unsuitable materials from the site. Damaged materials may be marked by the Contracting Officer.
1.5.3 Handling
Prevent damage to edges and ends of roll materials. Do not install damaged materials in the work. Select and operate material handling equipment to prevent damage to materials or applied roofing.
1.6 ENVIRONMENTAL REQUIREMENTS
Do not install roofing system during any form of precipitation, including fog, or when there is moisture or any other visible dampness on the roof deck.
1.7 TORCH APPLIED MODIFIED BITUMEN MEMBRANE SAFETY
1.7.1 Property Protection
Take all precautions necessary to prevent ignition of combustible materials during torch application of roofing. Immediately call the fire department if a fire commences. Review all fire safety procedures as outlined at the pre-roofing conference.
Install materials using the techniques recommended by CERTA NRCA/MRCA Certified Roofing Torch Applicator Program available from the National Roofing Contractors Association (NRCA) and the Midwest Roofing Contractors Association (MRCA) as endorsed by the Asphalt Roofing Manufacturers Association (ARMA) and the United Union of Roofers, Waterproofers and Allied Workers. Application procedures must comply with NFPA 241, OSHA 29 CFR 1910 and 29 CFR 1910.12, 29 CFR 1926.16, 29 CFR 1926 Subpart F., UL Fire Resistance Directory Volume No. 1, NRCA R&W Manual, and Florida Building Code Volume 2004.
Do not store flammable liquids on the roof.
Provide a minimum of two 2.65 gallon containers of water and two fully charged minimum 20 pound ABC (dry chemical) fire extinguishers in separate, easily accessible locations on the roof and within 30 foot of each torch work area at all times.
Check all fire extinguishers prior to commencement of work, and upon completion of the day's work, to ensure fullness and operability.
Project supervisor must make daily inspections with the facility manager of all conditions and operations which could present hazards during torching
SECTION 07 52 00 Page 9 applications and issue directives to address all such concerns and items of the work and existing conditions.
Identify and protect all combustible roof components, possible fire traps, and hidden hazards. Seal off voids or openings in the substrate with non-combustible materials prior to installing torch-applied materials in the area. Install protective fire retardant blankets and shields at building walls, eaves, parapets and equipments curbs constructed of combustible materials within 3 foot radius of the area of torch work prior to commencement of the work.
When working around intakes and openings, temporarily disconnect and block to prevent flame of torch from being drawn into the opening. Provide non-combustible shielding or flame guard protection where gaps or voids occur in the construction in area of torch work.
1.7.2 Fire Watch
All personnel on the roof during torch application must be properly trained to use a fire extinguisher. Provide a fire watch for a minimum of two hours after completion of all torch work at the end of each work shift.
Maintain the fire watch for additional time required to ensure no potential ignition conditions exist. For torch applications, provide and utilize a minimum of one certified heat detection gun per torch for use during the fire watch to verify cool, safe and non-combustible conditions exist.
Provide a minimum duration fire watch of two hours conducted by personnel properly trained to survey the underside of the roof deck (where possible) and the topside of possible smoldering elements.
Do not torch in areas of poor and/or no visibility (curbs, corners, eaves, expansions joints, flashing, other voids and small penetrations) which could allow a torch flame to ignite combustible material(s) hidden from view. Use cold finish applications in these areas whenever possible and per manufacturer's printed instructions, NRCA 4002, MRCA R&NW manual for "cold adhered" materials.
Do not leave the rooftop unattended during breaks in work during a work shift. Walk and scan all areas of application checking for hot spots, fumes, or smoldering, especially at wall and curb areas, prior to departure at the end of each work shift. Ensure any and all suspect conditions are eliminated prior to leaving the site each work shift.
1.7.3 Open Flame Application (Torch) Equipment and Personnel Safety
Only NRCA/MRCA CERTA certified roofing applicators are allowed to operate any torching equipment. Verify that all such applicators maintain and are currently carrying a valid Certified Roofing Torch Applicator (CERTA) card.
All crew members must be trained in preventive measures for indirect and direct dangers and hazards associated with roofing work, which include, but are not limited to the following:
a. Heat Stress: Wear light colored clothing, a hat for ultra-violet protection, and other eye protective devices. Drink sufficient quantities of non-alcoholic, non-caffeine liquids. Stage shifts for crew members to allow for breaks from heat and sun exposure without interfering with work progress.
b. First Aid for Burns: Immediately call for an ambulance. Contact local
SECTION 07 52 00 Page 10
Occupational Health Services (OHS).
All crew members must wear correct personal protective equipment (PPE), including. but not limited to the following items:
a. Long-sleeved shirts buttoned at the collar and cuffs,and must be made of non-flammable materials. Polyester materials are not allowed.
b. Work boots covering ankles with rubber or composite soles.
c. Long pants without cuffs to extend over the top of the work boots, and must be made of non-flammable materials. No polyester allowed.
d. Heavy leather gloves and/or flame retardant gauntlets which must be worn during all handling of a torch, whether operating or not.
e. OSHA and ANSI/ISEA Z87.1 approved face shields, goggles and/or safety glasses to be worn during torching and any other applicable roofing functions.
f. OSHA and ANSI approved hard hats.
1.7.4 Wind Conditions
Use side shields with all torching operations when winds are occurring to prevent flame distortion of end burners. Use torch machine equipment with bottom shield plate to prevent flame spread on to roof deck and substrate.
When high wind gusts are present, notify the safety officer and cease all use of torching equipment until wind conditions lower and authorization from the safety officer to proceed is received.
1.8 SEQUENCING
Coordinate the work with other trades to ensure that components which are to be secured to or stripped into the roofing system are available and that permanent flashing and counter flashing, per NRCA CONDET, and are installed as the work progresses. Ensure temporary protection measures are in place to preclude moisture intrusion or damage to installed materials.
Application of roofing must immediately follow application of insulation as a continuous operation. Coordinate roofing operations with insulation work so that all roof insulation applied each day is covered with roof membrane installation the same day.
1.9 WARRANTY
Provide roof system material and workmanship warranties meeting specified requirements. Provide revision or amendment to standard membrane manufacturer warranty as required to comply with the specified requirements. Minimum manufacturer warranty shall have no dollar limit, cover full system water-tightness, and shall have a minimum duration of 20 years.
1.9.1 Roof Membrane Manufacturer Warranty
Furnish the roof membrane manufacturer's 20-year no dollar limit roof system materials and installation workmanship warranty, including flashing, insulation in compliance with ASTM C1289, and accessories necessary for a watertight roof system construction. Provide warranty directly to the Government and commence warranty effective date at time of Government's
SECTION 07 52 00 Page 11 acceptance of the roof work. The warranty must state that:
a. If within the warranty period the roof system, as installed for its intended use in the normal climatic and environmental conditions of the facility, becomes non-watertight, shows evidence of moisture intrusion within the assembly, blisters, splits, tears, delaminates, separates at the seams, or shows evidence of excessive weathering due to defective materials or installation workmanship, the repair or replacement of the defective and damaged materials of the roof system assembly and correction of defective workmanship are the responsibility of the roof membrane manufacturer. All costs associated with the repair or replacement work are the responsibility of the roof membrane manufacturer.
b. When the manufacturer or his approved applicator fail to perform the repairs within 72 hours of notification, emergency temporary repairs performed by others does not void the warranty.
c. Upon completion of installation, and acceptance by the Contracting Officer and Roofing System Engineer of Record, the manufacturer must supply the appropriate warranty to the Owner.
d. Installer must submit a minimum two year warranty to the membrane manufacturer from the date of acceptance, with a copy to the Contracting Officer and Roofing System Engineer of Record.
1.9.2 Roofing System Installer Warranty
The roof system installer must warrant for a period of two years that the roof system, as installed, is free from defects in installation workmanship, to include the roof membrane, flashing, insulation, accessories, attachments, and sheet metal installation integral to a complete watertight roof system assembly. Write the warranty directly to the Government. The roof system installer is responsible for correction of defective workmanship and replacement of damaged or affected materials.
The roof system installer is responsible for all costs associated with the repair or replacement work.
1.9.3 Continuance of Warranty
Repair or replacement work, ARMA 410BUR88, NRCA C3701 that becomes necessary within the warranty period and accomplished in a manner so as to restore the integrity of the roof system assembly and validity of the roof membrane manufacturer warranty for the remainder of the manufacturer warranty period.
1.10 CONFORMANCE AND COMPATIBILITY
The entire roofing and flashing system must be in accordance with specified and indicated requirements, including fire and wind resistance ( ANSI/SPRI/FM 4435/ES-1) requirements. Work not specifically addressed and any deviation from specified requirements must be in general accordance with recommendations of the NRCA Roofing and Waterproofing Manual, membrane manufacturer published recommendations and details, and compatible with surrounding components and construction. Submit any deviation from specified or indicated requirements to the Contracting Officer for approval prior to installation.
SECTION 07 52 00 Page 12
PART 2 PRODUCTS
2.1 MODIFIED BITUMEN SHEETS MATERIALS
Furnish a combination of specified materials that comprise the modified bitumen manufacturer's standard system of the number and type of plies specified. Materials provided must be suitable for the service and climatic conditions of the installation. Modified bitumen sheets must be watertight and visually free of pinholes, particles of foreign matter, non-dispersed raw material, factory splices, or other conditions that might affect serviceability. Polymer modifier must comply with ARMA PMBRG98 and be uniformly dispersed throughout the sheet. Edges of sheet must be straight and flat.
a. SBS Base Sheet:
ASTM D6162/D6162M, Type II, Grade S, minimum 80 mils thick.
ASTM D6162/D6162M or ASTM D6163/D6163M or ASTM D6164/D6164M, Type I or II, Grade S, minimum 80 mils thick.
b. SBS Interply Sheet: ASTM D6162/D6162M, Type II, Grade S, minimum 80 mils thick.ASTM D6162/D6162M or ASTM D6163/D6163M or ASTM D6164/D6164M, Type I or II, Grade S, minimum 80 mils thick.
c. SBS Cap Sheet:
ASTM D6162/D6162M; Type II, Grade G, minimum 145 mils thick, and as required to provide specified fire safety rating. Minimum SRI 90.
ASTM D6162/D6162M or ASTM D6163/D6163M or ASTM D6164/D6164M; Type II, Grade G, minimum 145 mils thick, and as required to provide specified fire safety rating.
2.2 BASE FLASHING MEMBRANE
Membrane manufacturer's standard, minimum two-ply modified bitumen membrane flashing system compatible with the roof membrane specified and as recommended in membrane manufacturer's published literature. Flashing membranes must meet or exceed the properties of the material standards specified for the modified bitumen base and cap sheet, except that flashing membrane thickness must be as recommended by the membrane manufacturer.
2.3 MEMBRANE SURFACING
Provide modified bitumen roof membrane cap sheet with factory-applied granule surfacing of color as selected from membrane manufacturer's standard colors.
2.4 PRIMER
ASTM D41/D41M, or other primer compatible with the application and as approved in writing by the modified bitumen membrane manufacturer.
2.5 MODIFIED BITUMEN ROOF CEMENT
ASTM D4586/D4586M, Type II for vertical surfaces, Type I for horizontal surfaces, compatible with the modified bitumen roof membrane and as recommended by the modified bitumen membrane manufacturer.
2.6 CANTS
Provide standard cants of perlite conforming to ASTM C728 or the same
SECTION 07 52 00 Page 13 material as the roof insulation as recommended by the manufacturer. Cant strips must be minimum 4 inch vertical height with 45 degree cant angle, except where clearance restricts height to lesser dimension.
2.7 FASTENERS AND PLATES
Provide coated, corrosion-resistant fasteners as recommended by the modified bitumen sheet manufacturer's printed instructions and meeting the requirements of FM 4470 and FM APP GUIDE for Class I roof deck construction and the wind uplift resistance specified. For fastening of membrane or felts to wood materials, provide fasteners driven through 1 inch diameter metal discs, or one piece composite fasteners with heads not less than 1 inch in diameter or 1 inch square with rounded or 45 degree tapered corners.
2.7.1 Concrete Walls and Vertical Surfaces
Use hardened steel nails or screws with flat heads, diamond shaped points, and mechanically deformed shanks not less than 1 inch long for securing felts, modified bitumen sheets, metal items, and accessories to masonry or concrete walls and vertical surfaces. Use power-driven fasteners only when approved in writing by the Contracting Officer.
2.7.2 Metal Plates
Provide flat corrosion-resistant round stress plates as recommended by the modified bitumen sheet manufacturer's printed instructions and meeting the requirements of FM 4470; not less than 2 inch in diameter. Form discs to prevent dishing or cupping.
2.8 WALKPADS
Roof walkpads must be polyester reinforced, granule-surfaced modified bitumen membrane material, minimum 197 mils thick, compatible with the modified bitumen sheet roofing and as recommended by the modified bitumen sheet roofing manufacturer. Panels must not exceed 4 foot in length. Other walkpad materials require approval of the Contracting Officer prior to installation.
2.9 ROOF INSULATION BELOW MODIFIED BITUMEN MEMBRANE SYSTEM
Insulation must be compatible with the roof membrane, approved by the membrane manufacturer as specified in Section 07 22 00 ROOF AND DECK
INSULATION.
PART 3 EXECUTION
3.1 EXAMINATION
Ensure that the following conditions exist prior to application of the roofing materials:
a. Drains, curbs, cants, expansion joints, perimeter walls, roof penetrating components, and equipment supports are in place.
b. Surfaces are rigid, clean, dry, smooth, and free from cracks, holes, and sharp changes in elevation. Joints in the substrate are sealed to prevent dripping of bitumen into building or down exterior walls.
c. The plane of the substrate does not vary more than 1/4 inchwithin an
SECTION 07 52 00 Page 14 area 10 by 10 foot when checked with a10 foot straight edge placed anywhere on the substrate.
d. Substrate is sloped as indicated to provide positive drainage.
e. Walls and vertical surfaces will permit mechanical fastening of the base flashing materials.
f. Treated wood nailers are in place on non-nailable surfaces, to permit nailing of base flashing at minimum height of 8 inch above finished roofing surface.
g. Protect all combustible materials and surfaces which may contain concealed combustible or flammable materials. All fire extinguishing equipment has been placed as specified.
h. Verify all Fire Watch personnel assignments.
i. Treated wood nailers are fastened in place at openings and intersections with vertical surfaces for securing of membrane.
Surface-applied nailers are the same thickness as the roof insulation.
j. Cants are securely fastened in place in the angles formed by walls and other vertical surfaces. The angle of the cant is 45 degrees and the height of the vertical leg is not less than 3-1/2 inch.
m. Insulation boards are installed smoothly and evenly, and are not broken, cracked, or curled. There are no gaps in insulation board joints exceeding 1/4 inch in width. Insulation is being roofed over on the same day the insulation is installed.
n. Cast-in-place substrates have been allowed to cure and the surface dryness requirements specified under paragraph entitled "Field Quality Control" have been met.
3.2 PREPARATION
3.2.1 Protection of Property
3.2.1.1 Protective Coverings
Install protective coverings at paving and building walls adjacent to hoists prior to starting the work. Lap protective coverings not less than 6 inch, secure against wind, and vent to prevent collection of moisture on covered surfaces. Keep protective coverings in place for the duration of the roofing work.
3.2.2 Equipment
3.2.2.1 Open Flame Application Equipment
Torches and other open flame equipment must be specifically designated for use in application of modified bitumen materials and approved by the modified bitumen sheet manufacturer. Open flame equipment must not be ignited (burning) when left unattended. Provide and maintain a fire extinguisher adjacent to open flame equipment on the roof. Specific requirements for fire watches and burn permits exist. These requirements will be reviewed at the preroofing conference.
SECTION 07 52 00 Page 15
3.2.3 Priming of Surfaces
Prime all surfaces to be in contact with adhered membrane materials. Apply primer at the rate of 0.75 gallon per 100 sq. ft. or as recommended by modified bitumen sheet manufacturer's printed instructions to promote adhesion of membrane materials. Allow primer to dry prior to application of membrane materials to primed surface. Avoid flammable primer material conditions in torch applied membrane applications.
3.2.3.1 Priming of Concrete Surfaces
After surface dryness requirements have been met, coat concrete and masonry surfaces which are to receive membrane materials uniformly with primer.
3.2.4 Membrane Preparation
Unroll modified bitumen membrane materials and allow to relax a minimum of 30 minutes prior to installation. Inspect for damage, pinholes, particles of foreign matter, non-dispersed raw material, factory splices, or other conditions that might affect serviceability. Edges of seams must be straight and flat so that they may be seamed to one another without forming fish mouths or wrinkles. Discard damaged or defective materials.
3.2.5 Substrate Preparation
Apply membrane to clean, dry surfaces only. Do not apply membrane to surfaces that have been wet by rain within the previous 12 hours. Provide cleaning and artificial drying with heated blowers or torches as necessary to ensure clean, dry surface prior to membrane application.
3.3 APPLICATION
Apply roofing materials as specified herein unless approved otherwise by the Contracting Officer. Keep roofing materials dry before and during application. Complete application of roofing in a continuous operation.
Begin and apply only as much roofing in one day as can be completed that same day.
3.3.1 Phased Membrane Construction
Phased application of membrane plies is prohibited unless otherwise approved by the Contracting Officer and supported by the membrane manufacturer's written application instructions. If cap sheet installation is delayed, thoroughly clean the applied membrane material surface and dry immediately prior to cap sheet installation. Priming of the applied membrane surface may be required at the discretion of the Contracting Officer prior to cap sheet installation.
3.3.2 Application Method
3.3.2.1 Torch Applied Modified Bitumen Membrane
Base flashing membrane shall be torch applied. Ensure substrate membrane surfaces are warmed either naturally or by torch during the installation.
Apply heat evenly to underside of roll membrane being installed and exposed side lap area of previously installed sheet. Provide for slight, uniform flow of bitumen in front of roll and full width of roll as the material is being rolled or set into place. Apply uniform positive pressure to ensure membrane is fully adhered and all laps are sealed. Prior to forming lap
SECTION 07 52 00 Page 16 over granulated surfaces, embed granules of the receiving sheet by heating and troweling-in the granules to form a uniform black compound surface.
Roll all lap areas with a weighted roller immediately after forming lap.
Provide for visual bleed out of compound in lap areas. Avoid overheating the membrane or burning through to membrane reinforcement. Inspect and ensure all lap areas are fully sealed.
3.3.3 Modified Bitumen Base Sheet
Fully adhere base sheets in accordance with membrane manufacturer's printed instructions. Roll and broom in the base sheet to ensure full contact with the hot asphalt application. Apply sheets in a continuous operation. Apply sheets with side laps at a minimum of 2 inch unless greater side lap is recommended by the manufacturer's standard written application instructions. Provide end laps of not less than 6 inch and staggered a minimum of 36 inch. Apply sheets at right angles to the roof slope so that the direction of water flow is over and not against the laps. Extend base sheets approximately 2 inch above the top of cant strips at vertical surfaces and to the top of cant strips elsewhere. Trim base sheet to a neat fit around vent pipes, roof drains, and other projections through the roof. Application must be free of ridges, wrinkles, and buckles.
3.3.4 Modified Bitumen Membrane Application
Ensure proper sheet alignment prior to installation. Apply membrane layers perpendicular to slope of roof in shingle fashion to shed water, including application on areas of tapered insulation that change slope direction.
Bucking or backwater laps are prohibited. Fully adhere membrane sheets to underlying substrate materials. Provide minimum 3 inch side laps and minimum 6 inch end laps and as otherwise required by membrane manufacturer. Stagger end laps minimum 36 inch. Offset side laps between membrane layers a minimum of 12 inch. Offset end laps between membrane layers a minimum of 36 inch. Install all membrane layers the same workday, unless supported otherwise by roof membrane manufacturer application instructions and approved by the Contracting Officer. Provide tight smooth laminations of each membrane layer without wrinkles, ridges, buckles, kinks, fishmouths, or voids. Ensure full membrane adhesion and full lap seals. Rework to seal any open laps prior to application of subsequent membrane layers. The completed membrane application must be free of surface abrasions, air pockets, blisters, ridges, wrinkles, buckles, kinks, fishmouths, voids, or open seams.
3.3.4.1 Cap Sheet Installation
Underlying applied membrane must be inspected and repaired free of damage, holes, puncture, gouges, abrasions, and any other defects, and free of moisture, loose materials, debris, sediments, dust, and any other conditions required by the membrane manufacturer prior to cap sheet installation. Do not apply cap sheet if rain has occurred within the previous 24 hours. Align cap membrane and apply by the specified method with the proper side and end lap widths. Torch apply as recommended by the modified bitumen membrane manufacturer. Cut at a 45 degree angle across selvage edge of cap membrane to be overlapped in end lap areas prior to applying overlapping cap membrane. Apply matching granules in any areas of bitumen bleed out while the asphalt is still hot Minimize traffic on newly installed cap sheet membrane.
SECTION 07 52 00 Page 17
3.3.5 Membrane Flashing
Apply two-ply modified bitumen strip flashing and sheet flashing in the angles formed where the roof deck abuts walls, curbs, ventilators, pipes, and other vertical surfaces, and where necessary to make the work watertight. Apply membrane flashing in accordance with the roof membrane manufacturers printed instructions and as specified. Cut at a 45 degree angle across terminating end lap area of cap membrane prior to applying adjacent overlapping cap membrane. Press flashing into place to ensure full adhesion and avoid bridging. Ensure full lap seal in all lap areas.
Mechanically fasten top edge of modified bituminous base flashing 150 mm (6 inches) on center through minimum 1 inch diameter tin caps with fasteners of sufficient length to embed minimum one inch into attachment substrate.
Apply matching granules in any areas of asphalt bleed out while the asphalt is still hot. Apply membrane liner over top of exposed nailers and blocking and to overlap top edge of base flashing installation at curbs, parapet walls, expansion joints and as otherwise indicated to serve as waterproof lining under sheet metal flashing components. Metal flashing per SMACNA 1793 guidelines and standards is specified under Section 07 62 10 COPPER SHEET METAL FLASHING. Do not set metal flashing in hot asphalt.
3.3.5.1 Membrane Strip Flashing
Set primed flanges of metal flashing in full bed of modified bituminous cement material and securely fasten through to attachment substrate.
Strip-in with membrane flashing so that strip extends not less than 4 inch beyond outer edge of flange. Where multiple membrane stripping plies are installed, extend each additional stripping ply minimum 4 inch beyond edge of previous ply.
3.3.5.2 Membrane Flashing at Roof Drain
Roof drains are specified in Section 22 00 00 PLUMBING, GENERAL PURPOSE.
Flashing for roof drains, is specified in Section 07 62 10 COPPER SHEET METAL FLASHING. Extend membrane sheets to edge of drain bowl opening at the roof drain deck flange in accordance with membrane manufacturer's printed application instructions. Securely clamp membrane sheets and metal roof drain flashing and strip flashing in the flashing clamping ring.
Secure clamps so that sheets and metal flashing are free from wrinkles and folds. Trim stripping must be flush with inside of clamping ring.
3.3.5.3 Pre-fabricated Curbs
Securely anchor prefabricated curbs to nailer or other base substrate and flash with modified bitumen membrane.
3.3.5.4 Set-On Accessories
Where pipe or conduit blocking, supports and similar roof accessories are set on the membrane, adhere walkpad material to bottom of accessories prior to setting on roofing membrane. Specific method of installing set-on accessories must permit normal movement due to expansion, contraction, vibration, and similar occurrences without damaging roofing membrane. Do not mechanically secure set-on accessories through roofing membrane into roof deck substrate.
3.3.6 Roof Walkpads
Install walkpads at roof access points and where otherwise indicated for
SECTION 07 52 00 Page 18 traffic areas and for access to mechanical equipment, in accordance with the modified bitumen sheet roofing manufacturer's printed instructions.
Provide minimum 6 inch separation between adjacent walkpads to accommodate drainage.
3.3.7 Correction of Deficiencies
Where any form of deficiency is found, additional measures will be taken as deemed necessary by the Contracting Officer to determine the extent of the deficiency and corrective actions must be performed as directed by the Contracting Officer.
3.3.8 Clean Up
Remove debris, scraps, containers and other rubbish and trash resulting from installation of the roofing system from job site each day.
3.4 CORRECTION OF DEFICIENCIES
Where any form of deficiency is found, additional measures must be taken as deemed necessary by the Contracting Officer to determine the extent of the deficiency and corrective actions must be as directed by the Contracting Officer.
3.5 PROTECTION OF APPLIED ROOFING
At the end of the day's work and when precipitation is imminent, protect applied modified bitumen roofing system from water intrusion.
3.5.1 Temporary Flashing for Permanent Roofing
Provide temporary flashing at drains, curbs, walls and other penetrations and terminations of roofing sheets until permanent flashing can be applied.
Remove temporary flashing before applying permanent flashing.
3.5.2 Temporary Walkways, Runways, and Platforms
Do not permit storing, walking, wheeling, and trucking directly on applied roofing materials. Provide temporary walkways, runways, and platforms of smooth clean boards, mats or planks as necessary to avoid damage to applied roofing materials, and to distribute weight to conform to live load limits of roof construction. Use rubber-tired equipment for roofing work.
3.6 FIELD QUALITY CONTROL
Perform field tests in the presence of the Contracting Officer. Notify the Contracting Officer one day before performing tests.
3.6.1 Construction Monitoring
During progress of the roof work, Contractor must make visual inspections as necessary to ensure compliance with specified parameters. Additionally, verify the following:
a. Materials comply with the specified requirements.
b. Materials are not installed in adverse weather conditions.
All materials are properly stored, handled and protected from moisture
SECTION 07 52 00 Page 19 or other damages.
c. Equipment is in working order. Metering devices are accurate.
d. Substrates are in acceptable…
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