OSUT_1_09_68_00_Carpet.pdf

OUST-AR RANGE PROJECTS FY19

SECTION 09 68 00

CARPET

01/07

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ASSOCIATION OF TEXTILE CHEMISTS AND COLORISTS (AATCC)

AATCC 107 (2002; E 2008) Colorfastness to Water

AATCC 134 (2006; E 2008) Standard Test Method for Electrostatic Propensity of Carpets

AATCC 16 (2004; E 2008) Colorfastness to Light

AATCC 165 (1999; E 2008) Colorfastness to Crocking:

Textile Floor Coverings - AATCC Crockmeter Method

AATCC 174 (1998; R 2007) Antimicrobial Activity Assessment of Carpets

ASTM INTERNATIONAL (ASTM)

ASTM D 1423 (2002; R 2008) Twist in Yarns by Direct-Counting

ASTM D 1667 (2005) Flexible Cellular Materials - Poly (Vinyl Chloride) Foam (Closed-Cell)

ASTM D 297 (1993; R 2006) Rubber Products - Chemical Analysis

ASTM D 3278 (1996; R 2004e1) Flash Point of Liquids by Small Scale Closed-Cup Apparatus

ASTM D 3676 (2007) Rubber Cellular Cushion Used for Carpet or Rug Underlay

ASTM D 5252 (2005) Operation of the Hexapod Drum Tester

ASTM D 5417 (2005) Operation of the Vettermann Drum Tester

ASTM D 5793 (2005) Binding Sites Per Unit Length or Width of Pile Yarn Floor Coverings

ASTM D 5848 (2007) Mass Per Unit Area of Pile Yarn Floor Coverings

ASTM E 2129 (2005) Standard Practice for Data Collection for Sustainability Assessment of Building Products

ASTM E 648 (2009a) Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source

CARPET AND RUG INSTITUTE (CRI)

CRI 104 (2002) Standard for Installation Specification of Commercial Carpet

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 2551 (1981) Machine-made Textile Floor Coverings - Determination of Dimensional Changes Due to the Effects of Varied Water and Heat Conditions

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 253 (2005) Test for Critical Radiant Flux of Floor Covering Systems Using a Radiant Heat Energy Source

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FS SS-W-40 (Rev A; Int Am 1, Notice 1) Wall Base:

Rubber, and Vinyl Plastic

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1630 Standard for the Surface Flammability of Carpets and Rugs (FF 1-70)

40 CFR 247 Comprehensive Procurement Guideline for Products Containing Recovered Materials

WOOLMARK BUSINESS INTELLIGENCE (WBI)

Woolmark (1964) Certification for Use of 100 Percent Wool

1.2 (note used)

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Installation; G Molding; G

Three copies of drawings indicating areas receiving carpet, carpet types, textures and patterns, direction of pile, location of seams, and locations of edge molding. Installation drawings for the following items diagramming the location of seams, edge moldings, and carpet direction for approval prior to installation.

1) Carpet Pads

2) Carpet Moldings

3) Base

SD-03 Product Data

Carpet; G Carpet Pads; G Carpet Moldings; G Base; G

Manufacturer's catalog data and printed documentation stating physical characteristics, durability, resistance to fading, and flame resistance characteristics for each type of carpet material and installation accessory. Submit manufacturer's catalog data for the following items:

1) Carpet Pads

2) Carpet Moldings

3) Base

Surface Preparation; G Installation; G

Three copies of the manufacturer's printed installation instructions for the carpet, including preparation of substrate, seaming techniques, and recommended adhesives and tapes.

Regulatory Requirements; G

Three copies of report stating that carpet and carpet components contain recycled materials and/or involvement in a recycling or reuse program. Include in the report percentage of post-industrial and post-consumer recycled material . Include certification of compliance with Carpet and Rug Institute's Green Label Indoor Air Quality program.

SD-04 Samples

Carpet; G Molding; G

a. Carpet: Two "Production Quality" samples, full size, of each carpet proposed for use, showing quality, pattern, and color specified.

b. Vinyl or Aluminum Moldings: Two pieces of each type at least 12 inches long.

c. Special Treatment Materials: Two samples showing system and installation method.

SD-06 Test Reports

Moisture and Alkalinity Tests; G

Three copies of test reports of moisture and alkalinity content of concrete slab stating date of test, person conducting the test, and the area tested.

SD-07 Certificates

Carpet; G

Certificates of compliance from a laboratory accredited by the National Laboratory Accreditation Program of the National Institute of Standards and Technology attesting that each type of carpet and carpet with cushion material conforms to the standards specified.

Regulatory Requirements; G

Report stating that the carpet contains recycled materials and indicating the actual percentage of recycled material.

Certificates, showing conformance with the referenced standards contained in this section, for the following:

1) Carpet Pads

2) Carpet Moldings

3) Base

SD-10 Operation and Maintenance Data

Carpet; G Cleaning and Protection; G

Three copies of carpet manufacturer's maintenance instructions describing recommended type of cleaning equipment and material, spotting and cleaning methods, and cleaning cycles.

Maintenance Service

Documentation of manufacturer's maintenance agreement for carpet. Include contact information, summary of procedures, and the limitations and conditions applicable to the project.

Indicate manufacturer's commitment to reclaim materials for recycling and/or reuse.

SD-11 Closeout Submittals

Carpet;

Documentation relative to recycled content.

Carpet;

Adhesives and Concrete Primer;

Documentation relative to low-emitting materials.

1.4 QUALITY ASSURANCE

Provide the Carpet and Rug Institute (CRI) Indoor Air Quality (IAQ) label for carpet, carpet cushion, and adhesives or demonstrate compliance with testing criteria and frequencies through independent laboratory test results. Carpet, carpet cushion, and adhesives bearing the label will indicate that the carpet has been tested and meets the Regulatory Requirements and criteria of the CRI IAQ Carpet Testing Program, and minimizes the impact on indoor air quality.

1.5 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the site in the manufacturer's original wrappings and packages clearly labeled with the manufacturer's name, brand name, size, dye lot number, and related information. Remove materials from packaging and store them in a clean, dry, well ventilated area protected from damage, soiling, and moisture, and maintain at a temperature above 60 degrees F for 2 days prior to installation. Do not store carpet near materials that may offgas or emit harmful fumes, such as kerosene heaters, fresh paint, or adhesives.

1.6 ENVIRONMENTAL REQUIREMENTS

Maintain areas in which carpeting is to be installed at a temperature above 60 degrees F and below 90 degrees F for 2 days before installation, during installation, and for 2 days after installation. Provide temporary ventilation during work of this section. Maintain a minimum temperature of 55 degrees F thereafter for the duration of the contract. Do not permit traffic or movement of furniture or equipment in carpeted area for 24 hours after installation. Complete other work which would damage the carpet prior to installation of carpet.

1.8 WARRANTY

Provide manufacturer's standard performance guarantees or warranties including minimum ten (10) year wear warranty, two (2) year material and workmanship and ten (10) year tuft bind and delamination.

1.9 MAINTENANCE

1.9.1 Extra Materials

Provide extra material from same dye lot consisting of uncut carpet tiles for future maintenance. Provide a minimum of 5 percent of total square yards of each carpet type, pattern, and color.

PART 2 PRODUCTS

2.1 CARPET

Furnish first quality carpet; free of visual blemishes, streaks, poorly dyed areas, fuzzing of pile yarn, spots or stains, and other physical and manufacturing defects. Provide carpet materials and treatments as reasonably nonallergenic and free of other recognized health hazards.

Provide a static control construction on all grade carpets which gives adequate durability and performance. Provide the Carpet and Rug Institute (CRI) Indoor Air Quality (IAQ) Label. Carpet type bearing the label will indicate that carpet has been tested and meets the criteria of the CRI Green Label Plus Requirements for Indoor Air Quality Test Criteria. Carpet tiles shall have Carpet Component Identification Codes as established by the CRI for future recycling. The labels shall be permanently printed or attached to the carpet backing. The codes shall identify, at minimum, the carpet's face fiber, primary backing, and secondary backing.

2.1.1 Polyester Carpet Face Fibers

For informational purposes, a list of sources known to recycle polyester carpet face fibers is provided below. Note that the Contractor is not limited to these sources. An approved product from other sources may be submitted for the Government's approval during construction. Acceptable manufacturer's include, but are not limited to:

Bretlin, Inc.

LaFayette, Georgia

Image Industries Armuchee, Georgia

Martin Color-FI Edgefield, South Carolina

Bigelow Mohawk Group Calhoun, Georgia

2.1.2 Physical Characteristics

2.1.2.1 Modular Tile Carpet

Carpet shall comply with the following:

a. Carpet Construction: Tufted colored nylon fiber stands

b. Type: Modular tile 24 inch square with 0.15 percent growth/shrink rate in accordance with ISO 2551.

c. Surface Appearance Pile Type: Textured Patterned Loop.

d. Pile Fiber: Commercial 100 percent branded (federally registered trademark) nylon continuous filament. Carpet pile fiber may contain post-consumer or post-industrial recycled content.

e. Gauge or Pitch: Minimum 1/12 inch in accordance with ASTM D 5793.

f. Stitches or Rows/Wires: Minimum 9.66 per square inch.

g. Finished Tufted Weight: Minimum 24 ounces per square yard.

h. Pile Density: Minimum 5035.

i. Dye Method: Solution dyed.

j. Backing Materials: Provide primary backing materials. Carpet backing may contain post-consumer or post-industrial recycled content.

h. GSA stain release rated pass for resisted and treatment.

2.2 PERFORMANCE REQUIREMENTS

a. Static Control: Provide static control to permanently regulate static buildup to less than 3.0 kV when tested at 20 percent relative humidity and 70 degrees F in accordance with AATCC 134.

b. Flammability and Critical Radiant Flux Requirements: Comply carpet with 16 CFR 1630. Provide carpet in corridors and exits with a minimum average critical radiant flux of 0.22 watts per square centimeter when tested in accordance with ASTM E 648.

2.4 CARPET MOLDINGS

Install carpet moldings, either vinyl or aluminum, where floor covering material changes or carpet edge does not abut a vertical surface.

2.6 ADHESIVES AND CONCRETE PRIMER

Adhesives and concrete primers shall comply with applicable regulations regarding toxic and hazardous materials. Provide release adhesive for modular tile carpet as recommended by the carpet manufacturer. Provide adhesives flashpoint of minimum 140 degrees F in accordance with ASTM D 3278.

2.7 MOLDING

Provide heavy-duty vinyl molding designed for the type of carpet being installed.

2.9 COLOR, TEXTURE, AND PATTERN

Provide color, texture, and pattern as indicated on Color and Finish Schedule.

PART 3 EXECUTION

3.1 SURFACE PREPARATION

Do not install carpet on surfaces that are unsuitable and will prevent a proper installation. Repair holes, cracks, depressions, or rough areas using material recommended by the carpet or adhesive manufacturer. Free floor of any foreign materials and sweep clean. Before beginning work, test subfloor with glue and carpet to determine "open time" and bond.

3.2 MOISTURE AND ALKALINITY TESTS

Test concrete slab for moisture content and excessive alkalinity in accordance with CRI 104.

3.3 PREPARATION OF CONCRETE SUBFLOOR

Do not commence installation of the carpeting until concrete substrate is at least 90 days old. Prepare the concrete surfaces in accordance with instructions of the carpet manufacturer. Match carpet, when required, and adhesives to prevent off-gassing to a type of curing compounds, leveling agents, and concrete sealer.

3.4 INSTALLATION

Perform all work by installers who are CFI certified (International Certified Floorcovering Installer Association), or manufacturer's approved installers. Conduct installation in accordance with the manufacturer's printed instructions and CRI 104. Protect edges of carpet meeting hard surface flooring with molding and install in accordance with the molding manufacturer's printed instructions. Follow ventilation, personal protection, and other safety precautions recommended by the adhesive manufacturer. Continue ventilation during installation and for at least 72 hours following installation.

3.4.2 Modular Tile Installation

Install modular tiles with release adhesive and snugly jointed together.

Lay tiles in an alternating pattern with accessibility to the subfloor where required.

3.5 CLEANING AND PROTECTION

3.5.1 Cleaning

As specified in Section 01 78 00 CLOSEOUT SUBMITTALS. After installation of the carpet, remove debris, scraps, and other foreign matter. Remove soiled spots and adhesive from the face of the carpet with appropriate spot remover. Cut off and remove protruding face yarn. Vacuum carpet clean.

3.5.2 Protection

Protect the installed carpet from soiling and damage with heavy, reinforced, nonstaining kraft paper, plywood, or hardboard sheets. Lap and secure edges of kraft paper protection to provide a continuous cover.

Restrict traffic for at least 48 hours. Remove protective covering when directed by the Contracting Officer.

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