Attachment_1_-_JPS_CBA.pdf

SPECIAL PACKAGING INSTRUCTION NATIONAL STOCK NUMBER

NOMENCLATURE

SPI NUMBER

QUPUI

BX 1

MILITARY PRESERVATION DRAWING OR

Cleaning & Drying shall be in accordance with MIL--STD--2073--1

(SPI)

NOT APPLICABLE TO INTERPLANT SHIPMENTS (A)

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

DRAWING/PART NO.

JPOPAR---10

6665---01---521---7871

ITEM WEIGHT--

APPROVAL REVISION DATE

1.5 lbs.

20 DEC 2012PAGE NUMBER NUMBEROF PAGES

707---0004---001 ---

DISTRIBUTION STATEMENT A: Approved for public release, distribution unlimited.

KJM

REQUIREMENT

MIL---STD---2073---1,

STEPS SPECIFICATION STYLE TYPE GRADE CLASS SIZE AND REMARKS

(INCHES)

UNIT PACK LOGISTICS DATA (Approximate unit pack weight and size)

WEIGHT (POUNDS) CUBE (CUBIC FEET) SIZE (EXTERIOR

INTERMEDIATE PACKAGING AND EXTERIOR PACKING MARKING

REMARKS

See Parts List, Page 17

QUALITY PERFORMANCE and TESTING REQUIREMENTS

In accordance with MIL---STD---2073---1 As specified hereon.

In accordance with MIL---STD---129 As specified hereon.

In accordance with MIL---STD---2073---1 As specified hereon. SEE NOTE (W)

22.0 lbs.

SEE NOTE (U)

X

X X

( ) SEE NOTE (T)X

( )X

Specifications, standards, and drawings listed hereon of the issue in effect on date of invitation for bid form a part of this Instruction.

Applicable general and referenced requirements of specification MIL---STD---2073---1 form part of this Instruction. Unless otherwise specified, materials will be minimum size IAWMIL---STD---2073---1. Tolerances shall be in accordance with material specifications.

X

2.46 x 1.54 x 1.134.281 cu. ft.

SIZE (EXTERIOR

29.50 x 18.50 x 13.50

MOP 41

FEET)INCHES)

(A) --- This SPI is not applicable for Interplant shipments.Packaging andmarking for interplant shipments are for supplies andmaterials that do not directly enter themilitary supply system. Typical interplant shipments are shipments froma vendor to a subcontractor or a prime contractor, or betweencontrac-tors and subcontractors, or from a vendor or contractor to a military arsenal, plant, or other activity for evaluation, immediate use, or further processing as specified in the applicable contract.

(B) ---The components that make up the PARCarrier Assembly, Operational shall be as specified on draw-ing 5---15---31917.

(C) ---The unit of issue is box. The unit of measure for this pack is 10 PARCarrier Assemblies, Operational per unit pack container.

RDCB---DEA---P

ITEM SIZE ---

ITEM SI

707---0005---001 A 19 JUN 2013

Original Preparer:

KJM

Revised by:

6 3/8 x 4 1/2 x

ITEM SIZE ---

ITEM CODE ---

ITEM DATA

Dean Hansen Karyn Merson

3 1/8 inches

(APPROX)

Date:26 MAR 2013

ITEM CODE ---

Date:

ECBC 81361

SPECIAL PACKAGING INSTRUCTION (SPI) NATIONAL STOCK NUMBER

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

(D) --- Start the wrap by covering the open face of the PARCarrier Assembly, Operational with one 12 inch wide endof the cushioningmaterial parallel to the topor bottomof theopen face, andwrap to obtaina maximumnumber of cushioning layers across the open face. (See sketch on page 2) Secure wrapwith tape conforming toASTMD5486,Type I, class 1or 2. Ensure that cornersofwrapped itemare secure-ly taped. Tape shall not contact item.

Cushioning Material

PLACEMENT OF THE PAR CARRIER ASSEMBLY, OPERATIONAL IN CUSHIONING

Drawing not to scale

For Reference only

(E) --- Place the cushioned and taped PAR Carrier Assembly, Operational in the bag.

(F) --- Desiccant shall be placed in the barrier bag. The desiccant shall be 1 unit per bag and conform to MIL---D---3464 type II. In additionplace one humidity indicator card that covers a range of 10, 20, 30, 40, 50 and 60% and conforms to MIL---I---8835 into the bag. As an alternative a commercially avail-able humidity indicator that covers a range of 10, 20, 30, 40, 50 and 60% may be substituted.

(G) --- Closure of the barrier bag shall be accomplished by heat sealing. Heat sealing shall be accomplished in accordance with the barrier bag manufactures instructions. Excess air shall be removed from the barrier bag prior to heat sealing.

(H) ---Place the bagged and cushionedPARCarrierAssembly,Operational into supplemental container#1.

Staples shall not be used for the assembly of the supplemental container.

(J) --- Closure of supplemental container #1 shall be in accordance with the parts list step 6 of this SPI. Sta-ples shall not be used for the closure.

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

(K) --- Place ten (10) boxed PARCarrier Assemblies, Operational into supplemental container #2. Staples shall not be used for the assembly of the supplemental container.

(L) --- Closure of supplemental container #2 shall be in accordance with the parts list step 8 of this SPI.

Staples shall not be used for the closure.

(M) --- Fabricate the cooler top as shown on page 5 of this SPI.

(N) --- Fabricate the cooler bottom as shown on page 5 of this SPI.

(O) --- Fabricate the cooler ends as shown on page 6 of this SPI.

(P) --- Fabricate the cooler sides as shown on page 6 of this SPI.

(Q) --- Polystyrene material used in the Intermediate pack.Material used for the intermediate cooler pack shall be 1.8 to 2.2 lbs density per cubic foot polystyrene . The cooler pack shall be assembled in accor-dancewith the sketchonpage11 of this SPI. TheRor thermal valueof thematerial used for the cooler pack shall be not less than 4.3 R---Value per 1 inch thickness of material. The standard tolerance for material shall be (+---) .09 inches. Suggested source of supply for the polystyrene components of this pack is: FPM Expandable Polystyrene, 2053 Commerce Street, Lancaster, Ohio 43130, Phone num-ber (740) 687---5934.

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

Fiberboard Container (1 Required)

DRAWING NOT TO SCALE

FOR REFERENCEONLY

DRAWING NOT TO SCALE

FOR REFERENCEONLY

DRAWING NOT TO SCALE

FOR REFERENCEONLY

Ten (10) Individual Carrier Box Assemblies

Sealed Inner Fiberboard Container

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

COOLER TOP AND BOTTOM

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

1 15/16

1 15/16

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

1/4

(2 Required)

29 5/16

18 3/16

15/16

1/4

1/4

1 15/16

1 15/161 15/16

1/4 Typical 2 places

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

18 3/16

5/8 11/16

1 15/16

11/16

11 5/16

3/16

1/4

1/4

5/8 11/16

3/8

1/4

1/4

1 3/16

3/8

1/4

1 3/16

1/4

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

(2 Required)

COOLER END

COOLER SIDE

1 15/16

11/16 11/16

3/16

1/4

1/4

11 5/16

1/4

3/16

1/4

5/8 5/8

11/16

1 1/8

(2 Required)

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

26 13/16 25 7/16

13/32

13/32

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

(R)--- Coating of the cooler pack assembly. The cooler pack shall have its exterior surfaces coated as shown on pages 8 through 10 of this SPI. The coating shall be a minimum of 30 to 40 thousands of an inch thickness. The coating shall be as follows:

A polyurea coating either Olive Drab Green or Sand in Color. The cured stress/Tensile shall be between 2800 to 3000 psi. The curedElongation@25 degrees C shall be between 350 and 375%. The cured Hardness shall be 90 Shore A. The cured Tear Strength Ply shall be a minimum of 400 PLI, When cured the thermal shock shall be a minimum of ---65 degrees F with no effect. When cured the impact notched shall be a minimum of 65 in---lbs./in. A suggested product that has demonstrated these requirements is InstaCote M---25. The manufactures information is as follows:

InstaCoat, 160 C. Lavoy Rd., Erie, Michigan, USA 48133, Phone (734) 847---5260.

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

COATING APPLICATION AREAS TOP AND BOTTOM

18 3/16

29 5/16

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

OUTSIDE TOP VIEW

SIDE VIEW END VIEW

AREAS SHOWN LIKE

THIS ARE COATED

AREAS SHOWN LIKE

THIS ARE NOT COATED

INSIDE VIEW

INSIDE REFERS TO INSIDE SURFACE OF THE CONTAINER AFTER ASSEMBLY

OUTSIDE REFERS TO THE OUTER SURFACE OF THE CONTAINER AFTER ASSEMBLY

THE CONTAINERS TOPS AND BOTTOMS CAN BE COATED BEFORE OR AFTER ASSEMBLY

NOTES:

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

COOLER SIDE

11 5/16

(2 Required)

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

26 13/16

INSIDE REFERS TO INSIDE SURFACE OF THE CONTAINER AFTER ASSEMBLY

THE CONTAINER SIDES SHALL BE COATED AFTER ASSEMBLY

NOTES:

OUTSIDE REFERS TO THE OUTER SURFACE OF THE CONTAINER AFTER ASSEMBLY

AREAS SHOWN LIKE

THIS ARE COATED

AREAS SHOWN LIKE

THIS ARE NOT COATED

OUTER CONTAINER WALL VIEW

TOP CONTAINER WALL VIEW

INNER CONTAINER WALL VIEW

BOTTOM CONTAINER WALL VIEW

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

COATING APPLICATION AREAS OF THE COOLER ENDS

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

AREAS SHOWN LIKE

THIS ARE COATED

AREAS SHOWN LIKE

THIS ARE NOT COATED

18 3/16

11 5/16

(2 Required)

TOP VIEW

RIGHT OUTER VIEW

LEFT OUTER VIEW

END VIEWBOTTOM VIEW INSIDE VIEW

INSIDE REFERS TO INSIDE SURFACE OF THE CONTAINER AFTER ASSEMBLY

OUTSIDE REFERS TO THE OUTER SURFACE OF THE CONTAINER AFTER ASSEMBLY

THE CONTAINER ENDS SHALL BE COATED AFTER ASSEMBLY

NOTES:

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

(S) -- Assemble the cooler pack as shown in this sketch.

COOLER PACK ASSEMBLY

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

COOLER TOP

COOLER BOTTOM

COOLER END

COOLER SIDES

COOLER END

NOTE:

APPLY COMMERCIAL SILICON SEALANT (WHITE OR CLEAR IN COLOR) AT ALL INSIDE SEAMS OF CONTAINER DURING ASSEMBLY TO INSURE A WATER PROOF SEAL. SEALANT SHALL NOT BE PLACED ON THE LID OF THE CONTAINER TO EFFECT A CLOSURE

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

PLACEMENT OF THE PACKED SUPPLEMENTAL CONTAINERS

IN THE COOLER

COOLER TOP NOT SHOWN FOR CLARITY.

AREAS SHOWN LIKE

THIS ARE COATED

AREAS SHOWN LIKE

THIS ARE NOT COATED

SUPPLEMENTAL CONTAINER

#2, STEP 5 OF THIS SPI

(T) ---Exterior Shipping Container. The Cooler box shall serve as the exterior shipping container. Because the carrier assemblies need special environmental protection they shall not be shipped without all of the carrier packaging as specified in this SPI. Intermediate packing is not required.

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

PLACEMENT OF SEALING BEAD IN COOLER PACK LID

29 5/16

SEE NOTE ASEE NOTE A

SEE NOTE A

SEE NOTE A

SEE NOTE A

NOTES:

A. PRIOR TO PLACING THE LID IN PLACE, APPLY A BEAD OF CAULKING AROUND THE SEALING EDGE OF THE OF THE LID AS SHOWN. ALLOW THE BEAD TO CURE. FOLLOW THE CAULKING MANUFACTURES INSTRUCTIONS FOR THE APPLICATION OF THE CAULKING AND THE CURING TIME REQUIRED. THE CAULKING SHALL BE DRY AND SET BEFORE APPLYING THE LID TO THE BOX. THE CAULKING SHALL BE A COMMERCIAL SILICON SEALANT

(WHITE OR CLEAR IN COLOR).

1/16 (SEE NOTE B)

1/16 (SEE NOTE B)

TYPICAL BEAD LOCATION

B. THE BEAD IS USED TO CREATE A SMALL INTERFERENCE FIT TO SEAL THE CONTAINER. MORE OR LESS BEAD

MATERIAL IS AUTHORIZED AS LONG AS A SEAL IS ACCOMPLISHED UPON CLOSING.

APPLY COMMERCIAL SILICON SEALANT (WHITE OR CLEAR IN COLOR) AT ALL INSIDE SEAMS OF CONTAINER DURING ASSEMBLY.

BOTTOM VIEW

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

COOLER PACK CLOSURE

4 INCHES 2 PLACES

STRAPPING PLACEMENT

CORNER EDGE PROTECTORS

(12 REQUIRED)

DRAWING NOT TO SCALE

FOR REFERENCE ONLY

Strapping of theLevelA ShippingContainer. Flat steel strapping shall be applied to theunit pack container as shown in the sketch above. Three straps are required. The strapping shall be placed as shown in the sketch above. Strapping shall be Type 1, Regular Duty, Finish B, Grade 2, minimum 5/8 inches in width x 0.023 inches in thickness length as re-quired. Themetal seals shall be of the correct size, Regular duty, Finish B,Grade 2, Style any. Both strapping and seals shall be in accordance with ASTM D 3953. Corner edge protectors shall be applied to theunit pack container as shown in the sketchabove. Corner edge protectors shall be in accordance withMIL---STD---147, size, weight and configura-tionbasedon the load size. Once tensioned, the steel strappings shall be securedwithmet-al seals of the correct size to effect a strong closure.

(U) --- In addition to the marking requirements ofMIL---STD---129 the following markings shall be applied to each carrier assembly fiberboard containers Parts List steps 5 and 7:

a. Manufacture Date

b. Expiration Date

c. Lot Number

d. Shelf Life markings

e. Special Marking:

PROTECT FROM FREEZING

TEMPERATURE SENSITIVE MATERIAL

STORAGE CONDITIONS IN REFRIGERATOR 2_C --- 8_C (36_ F --- 46_ F)

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

In addition to the marking requirements ofMIL---STD---129 the following markings shall be applied to the exterior shipping container:

a. Manufacture Date

b. Expiration Date

c. Lot Number

d. Shelf Life Marking

e. Special Marking:

PROTECT FROM FREEZING

TEMPERATURE SENSITIVE MATERIAL

EXPEDITE SHIPMENT AND MOVEMENT

STORAGE CONDITIONS IN REFRIGERATOR 2_C --- 8_C (36_ F --- 46_ F)

APPLY TEMPERATURE CONTROL AT FINAL DESTINATION

The additional special marking as shown in note (U) above, shall be marked in red print at least 48 pointandplacedon themarking sideof the exterior shippingcontainer. If there is notenough roomon the marking side of the container. The label shall then placed on the top of the exterior shipping con-tainer.

(V) --- Palletization and Unitization shall be in accordance with MIL---STD---147 and ANSI MH1 when:

---Shipments of identical items packed in four or more shipping containers exceed a total of 48 cubic feet per destination, except when the shipping containers are required to be skidded, or a quantity of four shipping containers per pallet exceeds the size or weight limitations for palletized loads.

---The total number of containers going to the same destination is 250 pounds or greater (excluding pallet), or a volume of 20 cubic feet or greater.

(W) ---PACKAGING QUALITY PERFORMANCE AND TESTING REQUIREMENTS

1. Classification of inspections. The inspection requirements for the packaged item described herein are classified as follows:

(a) First article inspection

(b) Conformance inspection

2. First Article inspection. The first article inspection and approval consists of the Contractor inspection of items prior to regular production.

(a) Sampling. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Packaged samples shall be taken from the quantity of first article sample items specified in QAP5---15---31917. Packaged samples shall be produced using the same methods, materials and equipment as will be used during regular production.

(b) Examination. The packaged sample shall be examined in accordance with the visual preservation examinations (Table G---1) and the packing inspection examination procedures

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

in Appendix G of MIL---STD---2073---1.

(c) Leakage and heat seal seam tests. Sealed containers (in accordance with Method 41) shall be leak tested as specified in Appendix G of MIL---STD---2073---1. Sample barrier bags shall be destructively tested in accordance with the applicable heat seal seam test requirements in Appendix G of MIL---STD---2073---1. Testing of the barrier bag for Heat Seal Seam strength and leakage is required.

(d) Acceptance criteria. First article samples that fail to comply with any of the applicable requirements shall be rejected.

3. Conformance Inspection.

(a) Sampling. Sampling size shall be in accordance with the Attributes Sampling Plan Table of MIL---STD---1916. For examinations and leakage tests, Verification Level I shall be used. When heat seal seam tests are required, Verification Level II shall be used. Existing sampling plans in item specifications or quality assurance provisions shall take precedence.

4. Classification of characteristics. Quality conformance examinations and tests shall be as specified in Appendix G of MIL---STD---2073---1.

SPI NUMBER

PAR CARRIER ASSEMBLY, OPERATIONAL

PJPOPAR---10

PAGE NUMBER

DRAWING/PART NO.

6665---01---521---7871

JPOPAR---10

PARTS LIST

Item No. Nomenclature Material/Description Specification

1. Cushioning Grade A, Class 1, Size 12 x 20 x 1/8 Thick A---A---59135

2. Container (Bag) Style 1, Type I, Class E, Size 12 x 14

MIL---DTL ---117

3. Dessicant Type II, One (1) Unit MIL---D---3464

4. Closure Heat Seal

5. Supplemental Container #1 Style RSC, Grade W5c, Class

WR, Size 8 x 6 x 4 ID

ASTM D5118

6. Supplemental Closure #1 Sealing Method B ASTM D1974

7. Supplemental Container #2 Style RSC, Grade W5c, Class

WR, Size 24 3/4 x 13 3/8 x 8 1/2

ID

ASTM D5118

8. Supplemental Closure #2 Closure Method 2B7 ASTM D1974

9. Cooler Top See Sketch, Page 5

10. Cooler Bottom See Sketch, Page 5

11. Cooler End See Sketch, Page 6

12. Cooler Side See Sketch, Page 6

13. Cooler Assembly See Sketch, Page 11

14. Cooler Loading See Sketch, Page 12

15. Cooler Pack Closure See Sketch, Page 14

16. Tape Type I, Class 1 or 2 ASTM D5486

17. Humidity Indicator Card Range of 10, 20, 30, 40, 50, 60%

MIL---I---8835

18. Silicon Sealant White or Clear in Color Commerical

19. Strapping Type 1, Regular Duty, Finish

B, Grade 2, Min. 5/8 inches in width x 0.023 inches in thick-ness, Length as required

ASTM D3953

20. Metal Seals Size as required, Regular Duty, Finish B, Grade 2, Style any

ASTM D3953

21. Corner Edge Protectors Size, weight and configuration based on the load size

MIL---STD---147