B.08.03_EIE431_AM2_Specifications.pdf

Conventional Munitions Maintenance Facility EIE0431

SECTION 08 36 13

SECTIONAL OVERHEAD DOORS

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

AM#2...AM#2

ASTM INTERNATIONAL (ASTM)

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A227/A227M (2006; R 2011) Standard Specification for Steel Wire, Cold-Drawn for Mechanical Springs

ASTM A229/A229M (2012) Standard Specification for Steel Wire, Oil-Tempered for Mechanical Springs

ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel

ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM E330/E330M (2014) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference

AM#2...AM#2

DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)

ANSI/DASMA 102 (2011) Specifications for Sectional Overhead-Type Doors

ANSI/DASMA 108 (2005) Standard Method for Testing Sectional Garage Doors and Rolling Doors:

SECTION 08 36 13 Page 1

Determination of Structural Performance Under Uniform Static Air Pressure Difference

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 2 (2000; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload Relays Rated 600 V

NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures

NEMA MG 1 (2016; SUPP 2016) Motors and Generators

NEMA ST 20 (1992; R 1997) Standard for Dry-Type Transformers for General Applications

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;

TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;

TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;

TIA 17-11; TIA 17-12; TIA 17-13; TIA

17-14; TIA 17-15; TIA 17-16; TIA 17-17 )

National Electrical Code

UNDERWRITERS LABORATORIES (UL)

UL 325 (2013; Reprint May 2015) Door, Drapery, Gate, Louver, and Window Operators and Systems

AM#2...AM#2

1.2 SUBMITTALS

Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES.

SD-02 Shop Drawings

Doors

Show types, sizes, locations, metal gages including minimum metal decimal thickness, hardware provisions, installation details, and other details of construction. For electrically-operated doors, include supporting brackets for motors, location, type, and ratings of motors, switches, and safety devices.

Fabrication Drawings

SD-03 Product Data

Doors

SECTION 08 36 13 Page 2

Electric operators

For electrically motor-operated doors, submit manufacturer's wiring diagrams for motor and controls.

SD-05 Design Data

Design Analysis

Submit design analysis with calculations showing that the design of each different size and type of sectional overhead door unit and its anchorage to the structure meets the minimum AM#2*wind loading requirements for the project.AM#2*

SD-08 Manufacturer's Instructions

Doors

SD-10 Operation and Maintenance Data

Doors;

Submit Data Package 2 in accordance with Section 01 78 00 CLOSEOUT

SUBMITTALS.

1.3 DELIVERY, STORAGE, AND HANDLING

Protect doors and accessories from damage during delivery, storage, and handling. Clearly mark manufacturer's brand name. Store doors in dry locations with adequate ventilation, free from dust and water. Remove damaged items and provide new. Provide easy access for inspection and handling of overhead doors prior to installation.

1.4 Design Data Requirements

AM#2...AM#2

Submit design analysis with calculations showing that the design of each different size and type of sectional overhead door unit and its anchorage to the structure meets AM#2*the wind loading requirements.AM#2* Calculations verifying the structural performance of each sectional overhead door proposed for use, under the given loads, must be prepared and signed by a registered professional engineer. Reflect the sectional overhead door components and anchorage devices to the structure, as determined by the design analysis, in the shop drawings.

AM#2...AM#2

1.5 DRAWINGS

Submit the Fabrication Drawings for sectional overhead door units showing complete sectional overhead door assembly including hardware, weatherstripping, and subframe assembly details.

AM#2...AM#2

SECTION 08 36 13 Page 3

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Hard-Drawn Springwire

ASTM A227/A227M.

2.1.2 Oil-Tempered Springwire

ASTM A229/A229M.

2.1.3 Steel Sheet

ASTM A653/A653M.

2.1.4 Steel Shapes

ASTM A36/A36M.

2.1.5 Aluminum Extrusions

ASTM B221, Alloy 6063-T5.

2.1.6 Aluminum Sheets and Strips

ASTM B209, alloy and temper best suited for the purpose.

2.2 DOORS

Doors shall comply with ANSI/DASMA 102. Metal doors to have horizontal sections hinged together which operate in a system of tracks to completely close the door opening in the closed position and make the full width and height of the door opening available for use in the open position. Provide a permanent label on the door indicating the name and address of the manufacturer. Provide doors with standard lift type designed to slide up and back into a horizontal overhead position and requiring a maximum of 16 inch of headroom for 2 inch tracks and 21 inch of headroom for 3 inch tracks and vertical lift type designed to slide upward into a vertical position.

Doors operate by electric power with auxiliary hand chain operation.

2.3 DESIGN REQUIREMENTS

Design wind load shall conform to the design wind load for the building of door area without damage. Doors shall be tested in accordance with either ASTM E330/E330M or ANSI/DASMA 108 and shall meet the acceptance criteria of

ANSI/DASMA 108.

2.4 FABRICATION

2.4.1 Steel Overhead Doors

Form door sections of hot-dipped galvanized steel not lighter than 20 gage with longitudinal integral reinforcing ribs. Install sections not less than 2 inch in thickness. Meeting rails to have interlocking joints to ensure a weathertight closure and alignment for full width of the door. Provide sections of the height indicated or the manufacturer's standard. Do not exceed thick 24 inch height for intermediate sections. Bottom sections may be varied to suit door height. Do not exceed 30 inch height for bottom

SECTION 08 36 13 Page 4 section.

2.4.1.1 Insulated Sections

Insulate door sections with plastic foam or other material providing a "R" value of 14 or greater. Cover interior of door sections with steel sheets of not lighter than 26 gage to completely enclose the insulating material.

2.4.2 Tracks

Provide galvanized steel tracks not lighter than 14 gage thick for 2 inch tracks and not lighter than 12 gage thick for 3 inch tracks. Provide galvanized steel vertical tracks with continuous galvanized steel angle not lighter than 13 gage for installation to walls. Incline vertical track through use of adjustable brackets to obtain a weathertight closure at jambs. Reinforce horizontal track with galvanized steel angle; support from track ceiling construction with galvanized steel angle and cross bracing to provide a rigid installation.

2.4.3 Hardware

Provide hinges, brackets, rollers, locking devices, and other hardware required for complete installation. Install roller brackets and hinges with 14 gage galvanized steel. Provide rollers with ball bearings and case-hardened races. Provide reinforcing on doors where roller hinges are connected. Provide a positive locking device and cylinder lock with two keys on manually operated doors.

2.4.4 Counterbalancing

Counterbalance doors with an oil-tempered, helical-wound torsional spring mounted on a steel shaft. Provide adjustable spring tension, connect spring to doors with cable through cable drums. Provide cable safety factor of at least 5 to 1.

2.5 ELECTRIC OPERATORS

2.5.1 Operator Features

Operators shall be labeled and listed to the requirements of UL 325.

Provide operators of the drawbar type or side mount (jack shaft) type as recommended by the manufacturer. Include operators with electric motor, machine-cut reduction gears, steel chain and sprockets, magnetic brake, brackets, pushbutton controls, limit switches, magnetic reversing contactor, a manual chain hoist operator for emergency use, and other accessories necessary for operation. Design electric operator so motor may be removed without disturbing the limit switch timing and without affecting the manual operator. Provide the operator with slipping clutch coupling to prevent stalling the motor. Provide a clutch controlled emergency manual operator so that it may be engaged and disengaged from the floor; do not affect limit switch timing by operation. The manual operator is not required if door can be manual-pushup operated with a force not to exceed 25 pounds. Provide an electrical or mechanical device that disconnects the motor from the operating mechanism when the manual operator is engaged.

2.5.2 Motors

NEMA MG 1, high-starting torque, reversible type with sufficient horsepower and torque output to move the door in either direction from any position.

SECTION 08 36 13 Page 5

Provide a motor to produce a door travel speed of not less than 8 inch or more than one foot per second without exceeding the rated capacity. Motors shall be operate on current of the characteristics indicated at not more than 3600 rpm.

2.5.3 Controls

Provide a motor for each door with an enclosed, across-the-line type, magnetic reversing contactor, thermal overload and undervoltage protection, solenoid-operated brake, limit switches, and control switches. Locate control switches at least 5 feet above the floor so the operator will have complete visibility of the door at all times. Provide control equipment to conform to NEMA ICS 1 and NEMA ICS 2. Provide control enclosures with NEMA ICS 6, Type 12 or Type 4, except that contactor enclosures may be Type

1. Provide a three-button type control switch stations with buttons marked "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons shall require only momentary pressure to operate. The "CLOSE" button shall require constant pressure to maintain the closing motion of the door. If the door is in motion and the "STOP" button is pressed or the "CLOSE" button released, the door shall stop instantly and remain in the stop position;

from the stop position, the door may be operated in either direction by the "OPEN" or "CLOSE" button. Pushbuttons shall be full-guarded to prevent accidental operation. Provide limit switches to automatically stop doors at the fully open and closed positions. Limit switch positions shall be readily adjustable.

2.5.4 Entrapment Protection Devices

Entrapment protection devices shall be provided for electrically-operated doors in accordance with UL 325. These devices shall immediately stop and reverse the door in its closing travel upon sensing an obstruction in the door opening or upon failure of the device or any component of the control system. Any momentary door-closing circuit shall be automatically locked out and the door shall be operable manually or with constant pressure controls until the failure or damage has been corrected. No entrapment protection device shall be used as a limit switch, unless its function is specifically intended to do so.

2.5.5 Control Transformers

NEMA ST 20. Provide transformers in power circuits as necessary to reduce the voltage on the control circuits to 120 volts or less.

2.5.6 Electrical Components

NFPA 70. Furnish manual or automatic control and safety devices, including extra flexible Type SO cable and spring-loaded automatic takeup reel or equivalent device, for operation of the doors. Conduit wiring and mounting of controls are specified in the corresponding electrical specification section.

2.6 WEATHER SEALS

Provide exterior doors with weatherproof joints between sections by means of tongue-and-groove joints, rabbetted joints, shiplap joints, or wool pile, vinyl or rubber weatherstripping; a rubber, or vinyl adjustable weatherstrip at the top and jambs; and a compressible neoprene or rubber weather seal attached to the bottom of the door. On exterior doors that are electrically operated, where a sensing edge is employed, the bottom

SECTION 08 36 13 Page 6 seal shall be combination compressible weather seal and sensing edge for stopping door movement.

2.7 FINISHES

Hot-dip galvanize concealed metal surfaces and tracks in accordance with ASTM A123/A123M. Hot-dip galvanized and other ferrous metal surfaces, except rollers and lock components, which are galvanized or plated shop primed.

2.7.1 Galvanized and Shop Primed

Provide a zinc coating on specified surfaces, a phosphate treatment, and a shop prime coat of rust-inhibitive paint. Conform to ASTM A653/A653M for galvanized coating, coating designation G60, for steel sheets, and ASTM A123/A123M for assembled steel products. The weight of coatings for assembled products shall be as designated in Table I of ASTM A123/A123M for the class of material to be coated. Provide a prime coat especially developed for materials treated by phosphates and adapted to application by dipping or spraying. Repair damaged zinc-coated surfaces with galvanizing repair paint and spot prime. At the Contractor's option, a two-part system including bonderizing, baked-on epoxy primer, and baked-on enamel topcoat may be applied in lieu of prime coat specified.

PART 3 EXECUTION

3.1 INSTALLATION

NFPA 70. Install doors in accordance with approved shop drawings and manufacturer's written installation instructions. Lubricate and adjust doors to operate freely.

Provide a weathertight installation and free from warp, twist, or distortion. Adjust and lubricate doors to operate freely.

Provide all items and accessories for a complete installation in every respect.

3.2 ELECTRICAL WORK

NFPA 70. Conduit, wiring, and mounting of controls.

3.3 TESTING

After installation is complete, operate doors to demonstrate installation and function of operators, safety features, and controls. Correct deficiencies.

-- End of Section --

SECTION 08 36 13 Page 7

SECTION TABLE OF CONTENTS

DIVISION 10 - SPECIALTIES

SECTION 10 26 00

WALL AND DOOR PROTECTION

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 SUSTAINABLE DESIGN CERTIFICATION

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 WARRANTY

PART 2 PRODUCTS

2.1 STANDARD PRODUCTS

2.2 CORNER GUARDS

2.2.1 Stainless Steel Corner Guards

2.3 WALL COVERING/PANELS

2.4 FINISH

2.4.1 Stainless Steel Finish

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Corner Guards

3.1.2 Stainless Steel Guards

3.1.3 Protective/Washable Wall Covering

3.1.4 Components

-- End of Section Table of Contents --

SECTION 10 26 00 Page 1

SECTION 10 26 00

WALL AND DOOR PROTECTION

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

UL ENVIRONMENT (ULE)

ULE Greenguard UL Greenguard Certification Program

1.2 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Corner Guards

SD-03 Product Data

Corner Guards

Wall Covering/Panels

SD-04 Samples

Finish

SD-06 Test Reports

Corner Guards

SD-07 Certificates

Corner Guards

SECTION 10 26 00 Page 2

1.3 SUSTAINABLE DESIGN CERTIFICATION

Product shall be third party certified in accordance with ULE Greenguard Gold, SCS Scientific Certification Systems Indoor Advantage Gold or equal.

Certification shall be performed annually and shall be current.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the project site in manufacturer's original unopened containers with seals unbroken and labels and trademarks intact. Keep materials dry, protected from weather and damage, and stored under cover.

Materials shall be stored at approximately 70 degrees F for at least 48 hours prior to installation.

1.5 WARRANTY

Provide manufacturer's standard performance guarantees or warranties that extend beyond a 1 year period.

PART 2 PRODUCTS

2.1 STANDARD PRODUCTS

To the maximum extent possible, corner guards, and wall panels shall be the standard products of a single manufacturer and shall be furnished as detailed. Drawings show general configuration of products required, and items differing in minor details from those shown will be acceptable.

2.2 CORNER GUARDS

2.2.1 Stainless Steel Corner Guards

Stainless steel corner guards shall be fabricated of 18 gauge thick material conforming to ASTM A167, type 302 or 304.AM#2...

...AM#2

Corner guard shall be formed to dimensions shown.

2.3 WALL COVERING/PANELS

Tackboard

a. Tackboard: 6.0mm - 0.25mm thick linoleum tackboard. Single Piece 1.22m x 28m. Install size as indicated on drawings.

b. Mounting Height: install as indicated on drawings

c. Acceptable Manufacturers:

1. Forbo

2. Wall Talkers

2.4 FINISH

2.4.1 Stainless Steel Finish

Finish for stainless steel shall be in accordance with ASTM A167, Type 302 or 304 , finish number 4.

SECTION 10 26 00 Page 3

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Corner Guards

Material shall be mounted at location indicated in accordance with manufacturer's recommendations.

3.1.2 Stainless Steel Guards

a. Mount guards on external corners of interior walls, partitions and columns as shown .

b. Where corner guards are installed on gypsum board, clean surfaces and anchor guards with a neoprene solvent-type contact adhesive specifically manufactured for use on gypsum board construction. Remove excess adhesive from the guard edges and allow to cure undisturbed for 24 hours.

3.1.3 Protective/Washable Wall Covering

Protective/Washable Wall Covering: As sceduled.

a. G2 Bioblend, a blend of PETG and biopolymer: Snap-on cover of .080" (2mm) thickness shall be extruded from chemical and stain resistant G2 BioBlend.

b. Recycled G2 BioBlend, a blend of PETG and biopolymer: Retainer of .075" (2mm) tickness shall be extruded from chemical and stain resistant recycled G2 BioBlend.

3.1.4 Components

a. Top Caps shall be made of injection molded thermoplastics.

b. Fasteners: All mounting system accessories appropriate for substrates indicated on the drawing shall be provided.

SECTION 10 26 00 Page 4

EIE431 Conventional Munitions Maintenance AM#02

DIVISION 21 - FIRE SUPPRESSION

SECTION 21 30 00

FIRE PUMPS

04/08

PART 1 GENERAL

1.1 SUMMARY

1.2 SEQUENCING

1.2.1 Primary Fire Pump

1.2.2 Pressure Maintenance Pump

1.3 FIRE PUMP INSTALLATION RELATED SUBMITTALS

1.4 REFERENCES

1.5 SUBMITTALS

1.6 EXTRA MATERIALS

1.7 QUALITY ASSURANCE

1.7.1 Fire Protection Specialist

1.7.2 Qualifications of Installer

1.7.3 Preliminary Test Certification

1.7.4 Final Test Certification

1.7.5 Manufacturer's Representative

1.8 DELIVERY, STORAGE, AND HANDLING

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.2 FIRE PUMP

2.3 REQUIREMENTS FOR FIRE PROTECTION SERVICE

2.3.1 General Requirements

2.3.2 Alarms

2.4 ABOVEGROUND PIPING COMPONENTS

2.4.1 Pipe Sizes 2.5 inches and Larger

2.4.1.1 Pipe

2.4.1.2 Grooved Mechanical Joints and Fittings

2.4.1.3 Flanges

2.4.1.4 Gaskets

2.4.1.5 Bolts

2.4.1.6 Nuts

2.4.1.7 Washers

2.4.2 Piping Sizes 2 inches and Smaller

2.4.2.1 Steel Pipe

2.4.2.2 Copper Tubing

2.4.3 Pipe Hangers and Supports

2.4.4 Valves

2.4.4.1 Gate Valves and Control Valves

2.4.4.2 Tamper Switch

2.4.4.3 Check Valve

2.4.4.4 Circulating Relief Valve

2.4.5 Hose Valve Manifold Test Header

2.4.6 Escutcheon Plates

2.5 ELECTRIC MOTOR DRIVER

SECTION 21 30 00 Page 1 July 12, 2019

2.6 FIRE PUMP CONTROLLER

2.6.1 Controller for Electric Motor Driven Fire Pump

2.7 PRESSURE SENSING LINE

2.8 PRESSURE MAINTENANCE PUMP

2.8.1 General

2.8.2 Pressure Maintenance Pump Controller

2.9 JOINTS AND FITTINGS FOR COPPER TUBE

2.10 PUMP BASE PLATE AND PAD

2.11 HOSE VALVE MANIFOLD TEST HEADER

2.12 FLOW METER

PART 3 EXECUTION

3.1 EXAMINATION

3.2 INSPECTION BY FIRE PROTECTION SPECIALIST

3.3 INSTALLATION

3.3.1 Installation Drawings

3.3.2 Pump Room Configuration

3.3.3 Accessories

3.4 PIPE AND FITTINGS

3.4.1 Cleaning of Piping

3.4.2 Threaded Connections

3.4.3 Pipe Hangers and Supports

3.4.3.1 Vertical Piping

3.4.3.2 Horizontal Piping

3.4.4 Grooved Mechanical Joint

3.5 ELECTRICAL WORK

3.6 PIPE COLOR CODE MARKING

3.7 FLUSHING

3.8 FIELD TESTS

3.8.1 Hydrostatic Test

3.8.2 Preliminary Tests

3.8.3 Final Acceptance Test

3.8.3.1 Flow Tests

3.8.3.2 Starting Tests

3.8.3.3 Alarms

3.8.3.4 Miscellaneous

3.8.3.5 Correction of Deficiencies

3.8.3.6 Test Documentation

3.8.4 Test Equipment

3.9 CLOSEOUT ACTIVITIES

3.9.1 Field Training

3.9.2 As-Built Drawings

3.10 PROTECTION

SECTION 21 30 00 Page 2 July 12, 2019

SECTION 21 30 00

FIRE PUMPS

04/08

PART 1 GENERAL

1.1 SUMMARY

Except as modified in this Section or on the drawings, install fire pumps in conformance with NFPA 20 , NFPA 70 , and NFPA 72 , including all recommendations and advisory portions, which shall be considered mandatory; this includes advisory provisions listed in the appendices of such standards, as though the word "shall" had been substituted for the word "should" wherever it appears. In the event of a conflict between specific provisions of this specification and applicable NFPA standards, this specification governs. Devices and equipment for fire protection service shall be UL Fire Prot Dir listed or FM APP GUIDE approved.

Interpret all reference to the authority having jurisdiction to mean the Contracting Officer.

1.2 SEQUENCING

1.2.1 Primary Fire Pump

Primary fire pump shall automatically operate when the pressure drops to 90 psi, and manually when the starter is operated. Pump shall continue to run until shut down manually.

1.2.2 Pressure Maintenance Pump

Pressure maintenance pump shall operate when the system pressure drops to 105 psi. Pump shall automatically stop when the system pressure reaches 120 psi and after the pump has operated for the minimum pump run time specified herein.

1.3 FIRE PUMP INSTALLATION RELATED SUBMITTALS

The Fire Protection Specialist shall prepare a list of the submittals, from the Contract Submittal Register, that relate to the successful installation of the fire pump(s), no later than 7 days after the approval of the Fire Protection Specialist and the Manufacturer's Representative.

The submittals identified on this list shall be accompanied by a letter of approval signed and dated by the Fire Protection Specialist when submitted to the Government.

1.4 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN WATER WORKS ASSOCIATION (AWWA)

AWWA C111/A21.11 (2017) Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings

SECTION 21 30 00 Page 3 July 12, 2019

AWWA C606 (2015) Grooved and Shouldered Joints

ASME INTERNATIONAL (ASME)

ASME B16.18 (2012) Cast Copper Alloy Solder Joint Pressure Fittings

ASME B16.22 (2013) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings

ASME B16.26 (2013) Standard for Cast Copper Alloy Fittings for Flared Copper Tubes

ASME B16.3 (2011) Malleable Iron Threaded Fittings, Classes 150 and 300

ASME B16.39 (2014) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300

ASME B16.5 (2017) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard

ASME B18.2.2 (2015) Nuts for General Applications:

Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

ASTM INTERNATIONAL (ASTM)

ASTM A183 (2014) Standard Specification for Carbon Steel Track Bolts and Nuts

ASTM A449 (2014) Standard Specification for Hex Cap Screws, Bolts, and Studs, Steel, Heat Treated, 120/105/90 ksi Minimum Tensile Strength, General Use

ASTM A47/A47M (1999; R 2014) Standard Specification for Ferritic Malleable Iron Castings

ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A536 (1984; R 2014) Standard Specification for Ductile Iron Castings

ASTM B135 (2010) Standard Specification for Seamless Brass Tube

ASTM B42 (2015a) Standard Specification for Seamless Copper Pipe, Standard Sizes

ASTM B62 (2017) Standard Specification for Composition Bronze or Ounce Metal Castings

ASTM B75/B75M (2011) Standard Specification for Seamless Copper Tube

SECTION 21 30 00 Page 4 July 12, 2019

ASTM B88 (2016) Standard Specification for Seamless Copper Water Tube

ASTM D2000 (2012; R 2017) Standard Classification System for Rubber Products in Automotive Applications

ASTM F436 (2011) Hardened Steel Washers

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide http://www.approvalguide.com/

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA MG 1 (2016; SUPP 2016) Motors and Generators

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 1963 (2014) Standard for Fire Hose Connections

NFPA 20 (2016; Errata 1 2016; Errata 2 2018) Standard for the Installation of Stationary Pumps for Fire Protection

NFPA 70 (2017; ERTA 1-2 2017; TIA 17-1; TIA 17-2;

TIA 17-3; TIA 17-4; TIA 17-5; TIA 17-6;

TIA 17-7; TIA 17-8; TIA 17-9; TIA 17-10;

TIA 17-11; TIA 17-12; TIA 17-13; TIA

17-14) National Electrical Code

NFPA 72 (2016; Errata 1 2018) National Fire Alarm and Signaling Code

NATIONAL INSTITUTE FOR CERTIFICATION IN ENGINEERING TECHNOLOGIES

(NICET)

NICET 1014-7 (2012) Program Detail Manual for Certification in the Field of Fire Protection Engineering Technology (Field Code 003) Subfield of Automatic Sprinkler System Layout

UNDERWRITERS LABORATORIES (UL)

UL 1247 (2007; Reprint Apr 2014) Diesel Engines for Driving Stationary Fire Pumps

UL 448 (2017) UL Standard for Safety Centrifugal Stationary Pumps for Fire-Protection Service

UL Fire Prot Dir (2012) Fire Protection Equipment Directory

1.5 SUBMITTALS

Government approval is required for submittals with a "G" designation;

SECTION 21 30 00 Page 5 July 12, 2019 submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

Fire Pump Installation Related Submittals

Fire Protection Specialist; G

No later than 14 days after the Notice to Proceed and prior to the submittal of the fire pump installation drawings.

SD-02 Shop Drawings

Installation Drawings; G

As-Built Drawings; G

Piping Layout; G

Pump Room; G

SD-03 Product Data

Catalog Data; G

Spare Parts

Preliminary Tests; G

At least 14 days prior to the proposed date and time to begin Preliminary Tests.

Field Tests; G

At least 2 weeks before starting field tests.

Manufacturer's Representative; G

Field Training; G

SD-06 Test Reports

Preliminary Tests; G

3 copies of the completed Preliminary Tests Reports, no later that 7 days after the completion of the Preliminary Tests.

SD-07 Certificates

Fire Protection Specialist; G

No later than 14 days after the Notice to Proceed and prior to the submittal of the fire pump installation drawings.

Qualifications of Installer; G

Preliminary Test Certification; G

SECTION 21 30 00 Page 6 July 12, 2019

Final Test Certification; G

SD-10 Operation and Maintenance Data

Operating and Maintenance Instructions; G

At least 14 days prior to conducting field training.

1.6 EXTRA MATERIALS

Submit Spare Parts data for each different item of equipment and material specified. The data shall include a complete list of parts and supplies, with current unit prices and source of supply, and a list of parts recommended by the manufacturer to be replaced after 1 year and 3 years of service. Include a list of special tools and test equipment required for maintenance and testing of the products supplied by the Contractor.

1.7 QUALITY ASSURANCE

1.7.1 Fire Protection Specialist

Perform work specified in this section under the supervision of and certified by the Fire Protection Specialist who is an individual registered professional engineer who has passed the fire protection engineering written examination administered by the National Council of Examiners for Engineering and Surveys (NCEES) or who is certified as a Level IV Technician by National Institute for Certification in Engineering Technologies (NICET) in the Automatic Sprinkler System Layout subfield of Fire Protection Engineering Technology in accordance with NICET 1014-7 .

Submit the name and documentation of certification of the proposed Fire Protection Specialists, no later than 14 days after the Notice to Proceed and prior to the submittal of the sprinkler system drawings and hydraulic calculations. The Fire Protection Specialist shall prepare and submit a list of the fire protection related submittals, no later than 14 days after the approval of the Fire Protection Specialist, from the Contract Submittal Register that relate to the successful installation of the sprinkler systems(s). The submittals identified on this list shall be accompanied by a letter of approval signed and dated by the Fire Protection Specialist when submitted to the Government. The Fire Protection Specialist shall be regularly engaged in the design and installation of the type and complexity of system specified in the contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months.

1.7.2 Qualifications of Installer

Work specified in this section shall be performed by the Fire Pump Installer who is regularly engage in the installation of the type and complexity of system specified in the contract documents. Fire Pump installer shall be certified as a NICET Level II Technician or a State of Alaska IIB equivalent and shall have a minimum of 5 years' experience on systems of similar complexity.

1.7.3 Preliminary Test Certification

When preliminary tests have been completed and corrections made, submit a signed and dated certificate with a request for a formal inspection and

SECTION 21 30 00 Page 7 July 12, 2019 tests.

1.7.4 Final Test Certification

Concurrent with the Final Acceptance Test Report, submit certification by the Fire Protection Specialist that the fire pump installation is in accordance with the contract requirements, including signed approval of the Preliminary and Final Acceptance Test Reports.

1.7.5 Manufacturer's Representative

Work specified in this section shall be performed under the supervision of and certified by a representative of the fire pump manufacturer. Submit the name and documentation of certification of the proposed Manufacturer's Representative, concurrent with submittal of the Fire Protection Specialist Qualifications. The Manufacturer's Representative shall be regularly engaged in the installation of the type and complexity of fire pump(s) specified in the Contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months.

1.8 DELIVERY, STORAGE, AND HANDLING

Protect all equipment delivered and placed in storage from the weather, excessive humidity and temperature variations, dirt and dust, or other contaminants. Additionally, all pipes shall be either capped or plugged until installed.

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

a. Materials and equipment shall be standard products of a manufacturer regularly engaged in the manufacture of such products and shall essentially duplicate items that have been in satisfactory use for at least 2 years prior to bid opening.

b. Submit manufacturer's catalog data included with the Fire Pump Installation Drawings for each separate piece of equipment proposed for use in the system. Catalog data shall indicate the name of the manufacturer of each item of equipment, with data annotated to indicate model to be provided. In addition, a complete equipment list that includes equipment description, model number and quantity shall be provided. Catalog data for material and equipment shall include, but not be limited to, the following:

(1) Fire pumps, drivers and controllers including manufacturer's certified shop test characteristic curve for each pump. Shop test curve may be submitted after approval of catalog data but shall be submitted prior to the final tests.

(2) Pressure maintenance pump and controller.

(3) Piping components.

(4) Valves, including gate, check, globe and relief valves.

(5) Gauges.

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(6) Hose valve manifold test header and hose valves.

(7) Flow meter.

(8) Restrictive orifice union.

(9) Associated devices and equipment.

c. All equipment shall have a nameplate that identifies the manufacturer's name, address, type or style, model or serial number, and catalog number. Pumps and motors shall have standard nameplates securely affixed in a conspicuous place and easy to read. Fire pump shall have nameplates and markings in accordance with UL 448 . Diesel driver shall have nameplate and markings in accordance with UL 1247 .

Electric motor nameplates shall provide the minimum information required by NFPA 70 , Section 430-7.

2.2 FIRE PUMP

Fire pump shall be electric motor driven. Each pump capacity shall be rated at 1,000 gpm with a rated net pressure of 100 psi. Fire pump shall furnish not less than 150 percent of rated flow capacity at not less than 65 percent of rated net pressure. Pump shall be centrifugal AM#2...

DELETED TEXT... AM#2 AM#2... horizontal split-case ...AM#2 fire pump. The maximum rated pump speed shall be 3350 rpm when driving the pump at rated capacity. Pump shall be automatic start and manual stop. Pump shall conform to the requirements of UL 448 . Fire pump discharge and suction gauges shall be certified oil-filled type.

2.3 REQUIREMENTS FOR FIRE PROTECTION SERVICE

2.3.1 General Requirements

Materials and Equipment shall have been tested by Underwriters Laboratories, Inc. and listed in UL Fire Prot Dir or approved by Factory Mutual and listed in FM APP GUIDE. Where the terms "listed" or "approved" appear in this specification, such shall mean listed in UL Fire Prot Dir or FM APP GUIDE.

2.3.2 Alarms

Provide audible and visual alarms as required by NFPA 20 on the controller. Provide remote supervision as required by NFPA 20 , in accordance with NFPA 72 . Alarm signal shall be activated upon the following conditions: electric motor controller has operated into a pump running condition, loss of electrical power to electric motor starter, and phase reversal on line side of motor starter. Exterior alarm devices shall be weatherproof type. Provide alarm silencing switch and red signal lamp, with signal lamp arranged to come on when switch is placed in OFF position.

2.4 ABOVEGROUND PIPING COMPONENTS

2.4.1 Pipe Sizes 2.5 inches and Larger

2.4.1.1 Pipe

Piping shall be ASTM A53/A53M, Schedule 40, Type E or Type S, Grade A;

black steel pipe. Steel pipe shall be joined by means of flanges welded

SECTION 21 30 00 Page 9 July 12, 2019 to the pipe or mechanical grooved joints only.

2.4.1.2 Grooved Mechanical Joints and Fittings

Joints and fittings shall be designed for not less than 250 psi service and shall be the product of the same manufacturer. Fitting and coupling houses shall be malleable iron conforming to ASTM A47/A47M, Grade 32510;

ductile iron conforming to ASTM A536, Grade 65-45-12. Gasket shall be the flush type that fills the entire cavity between the fitting and the pipe.

Nuts and bolts shall be heat-treated steel conforming to ASTM A183 and shall be cadmium plated or zinc electroplated.

2.4.1.3 Flanges

Flanges shall be ASME B16.5 , Class 300 flanges.

2.4.1.4 Gaskets

Gaskets shall be AWWA C111/A21.11 , cloth inserted red rubber gaskets.

2.4.1.5 Bolts

Bolts shall be ASTM A449, Type 1. Bolts shall extend no less than three full threads beyond the nut with bolts tightened to the required torque.

2.4.1.6 Nuts

Nuts shall be hexagon type conforming to ASME B18.2.2 .

2.4.1.7 Washers

Washers shall meet the requirements of ASTM F436. Flat circular washers shall be provided under all bolt heads and nuts.

2.4.2 Piping Sizes 2 inches and Smaller

2.4.2.1 Steel Pipe

Steel piping shall be ASTM A53/A53M. Fittings shall be ASME B16.3 , Class 150, zinc-coated threaded fittings. Unions shall be ASME B16.39 , Class 150, zinc-coated unions.

2.4.2.2 Copper Tubing

Copper tubing shall be ASTM B88, Type L or K, soft annealed. Fittings shall be ASME B16.26 , flared joint fittings. Pipe nipples shall be ASTM B42copper pipe with threaded end connections.

2.4.3 Pipe Hangers and Supports

Pipe hangers and support shall be UL listed UL Fire Prot Dir or FM approved FM APP GUIDE.

2.4.4 Valves

Valves shall be UL listed UL Fire Prot Dir or FM approved FM APP GUIDE for fire protection service. Valves shall have flange or threaded end connections.

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2.4.4.1 Gate Valves and Control Valves

Gate valves and control valves shall be outside screw and yoke (O.S.&Y.)

type which open by counterclockwise rotation. Butterfly-type control valves are permitted where indicated.

2.4.4.2 Tamper Switch

The suction control valves, the discharge control valves, valves to test header and flow meter, and the by-pass control valves shall be equipped with valve tamper switches for monitoring by the fire alarm system.

2.4.4.3 Check Valve

Check valve shall be clear open, swing type check valve with flange or threaded inspection plate.

2.4.4.4 Circulating Relief Valve

An adjustable circulating relief valve shall be provided for each fire pump in accordance with NFPA 20 .

2.4.5 Hose Valve Manifold Test Header

Construct header of steel pipe. Provide ASME B16.5 , Class 150 flanged inlet connection to hose valve manifold assembly. Provide approved bronze hose gate valve with 2.5 inch National Standard male hose threads with cap and chain; locate 3 feet above grade in the horizontal position for each test header outlet.

2.4.6 Escutcheon Plates

Provide one-piece or split-hinge metal plates for piping entering floors, walls, and ceilings in exposed areas. Provide polished stainless steel or chromium-plated finish on copper alloy plates in finished spaces. Plates shall be secured in place.

2.5 ELECTRIC MOTOR DRIVER

Motors, controllers, contactors, and disconnects shall be provided with their respective pieces of equipment, as specified herein and shall have electrical connections provided under Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Controllers and contactors shall have a maximum of 120-volt control circuits, and auxiliary contacts for use with the controls furnished. When motors and equipment furnished are larger than sizes indicated, the cost of providing additional electrical service and related work shall be included under this section. Motor shall conform to NEMA MG 1Design B type. Integral size motors shall be the premium efficiency type in accordance with NEMA MG 1. Motor horsepower shall be of sufficient size so that the nameplate horsepower rating will not be exceeded throughout the entire published pump characteristic curve. The motor and fire pump controller shall be fully compatible.

2.6 FIRE PUMP CONTROLLER

Controller shall be the automatic type and UL listed UL Fire Prot Dir or FM approved FM APP GUIDE for fire pump service. Pump shall be arranged for automatic start, automatic stop, and manual push-button stop.

Controllers shall be completely terminally wired, ready for field

SECTION 21 30 00 Page 11 July 12, 2019 connections, and mounted in a NEMA Type 2 drip-proof enclosure arranged so that controller current carrying parts will not be less than 12 inches above the floor. Controller shall be provided with voltage surge arresters installed in accordance with NFPA 20 . Controller shall be equipped with a bourdon tube pressure switch or a solid state pressure switch with independent high and low adjustments, automatic starting relay actuated from normally closed contacts, visual alarm lamps and supervisory power light. Controller shall be equipped with a thermostat switch with adjustable setting to monitor the pump room temperature and to provide an alarm when temperatures falls below 40 degrees F Controller shall be equipped with a sequential start timer/relay feature to start multiple fire pumps in sequence. Controller shall be equipped with a minimum run period timer.

2.6.1 Controller for Electric Motor Driven Fire Pump

Controller shall be electronic soft start starting type. Controller shall be designed for 75 HP at 480 volts. Controller shall monitor pump running, loss of a phase or line power, phase reversal and pump room temperature. Alarms shall be individually displayed in front of panel by lighting of visual lamps. Each lamp shall be labeled with rigid etched plastic labels. Controller shall be equipped with terminals for remote monitoring of pump running, pump power supply trouble (loss of power or phase and phase reversal), and pump room trouble (pump room temperature).

Controller shall be equipped with a 7-day electric pressure recorder with 24-hour spring wound back-up. The pressure recorder shall provide a readout of the system pressure from 0 to 15 hp, time, and date.

Controller shall require the pumps to run for ten minutes for pumps with driver motors under 200 horsepower and for 15 minutes for pumps with motors 200 horsepowerand greater, prior to automatic shutdown. The controller shall be equipped with an externally operable isolating switch which manually operates the motor circuit. Means shall be provided in the controller for measuring current for all motor circuit conductors.

2.7 PRESSURE SENSING LINE

A completely separate pressure sensing line shall be provided for each fire pump and for the jockey pump. The sensing line shall be arranged in accordance with Figure A-7-5.2.1. of NFPA 20 . The sensing line shall be 1/2 inch H58 brass tubing complying with ASTM B135. The sensing line shall be equipped with two restrictive orifice unions each. Restricted orifice unions shall be ground-face unions with brass restricted diaphragms drilled for a 3/32 inch. Restricted orifice unions shall be mounted in the horizontal position, not less than 5 feet apart on the sensing line. Two test connections shall be provided for each sensing line. Test connections shall consist of two brass 1/2 inch globe valves and 1/4 inch gauge connection tee arranged in accordance with NFPA 20 .

One of the test connections shall be equipped with a 0 to 300 psi water oil-filled gauge. Sensing line shall be connected to the pump discharge piping between the discharge piping control valve and the check valve.

2.8 PRESSURE MAINTENANCE PUMP

2.8.1 General

Pressure maintenance pump shall be electric motor driven, in-line vertical shaft, centrifugal type with a rated discharge of 10 gpm at 100 psig.

Pump shall draft as indicated and shall discharge into the system at the downstream side of the pump discharge gate valve. An approved indicating

SECTION 21 30 00 Page 12 July 12, 2019 gate valve of the outside screw and yoke (O.S.&Y.) type shall be provided in the maintenance pump discharge and suction piping. Oil-filled water pressure gauge and approved check valve in the maintenance pump discharge piping shall be provided. Check valve shall be swing type with removable inspection plate.

2.8.2 Pressure Maintenance Pump Controller

Pressure maintenance pump controller shall be arranged for automatic and manual starting and stopping and equipped with a "manual-off-automatic" switch. The controller shall be completely prewired, ready for field connections, and wall-mounted in a NEMA Type 2 drip-proof enclosure. The controller shall be equipped with a bourdon tube pressure switch or a solid state pressure switch with independent high and low adjustments for automatic starting and stopping. A sensing line shall be provided connected to the pressure maintenance pump discharge piping between the control valve and the check valve. The sensing line shall conform to paragraph, PRESSURE SENSING LINE. The sensing line shall be completely separate from the fire pump sensing lines. An adjustable run timer shall be provided to prevent frequent starting and stopping of the pump motor.

The run timer shall be set for 2 minutes. The controller shall have contacts for monitoring loss of power or out of automatic condition.

2.9 JOINTS AND FITTINGS FOR COPPER TUBE

Wrought copper and bronze solder-joint pressure fittings shall conform to ASME B16.22 and ASTM B75/B75M. Cast copper alloy solder-joint pressure fittings shall conform to ASME B16.18 . Cast copper alloy fittings for flared copper tube shall conform to ASME B16.26 and ASTM B62. Brass or bronze adapters for brazed tubing may be used for connecting tubing to flanges and to threaded ends of valves and equipment. Extracted brazed tee joints produced with an acceptable tool and installed as recommended by the manufacturer may be used. Grooved mechanical joints and fittings shall be designed for not less than 125 psig service and shall be the product of the same manufacturer. Grooved fitting and mechanical coupling housing shall be ductile iron conforming to ASTM A536. Gaskets for use in grooved joints shall be molded synthetic polymer of pressure responsive design and shall conform to ASTM D2000 for circulating medium up to 239 degrees F. Grooved joints shall conform to AWWA C606 Coupling nuts and bolts for use in grooved joints shall be steel and shall conform to

ASTM A183.

2.10 PUMP BASE PLATE AND PAD

Provide a common base plate for each horizontal-shaft fire pump for mounting pump and driver unit. Construct the base plate of cast iron with raised lip tapped for drainage or welded steel shapes with suitable drainage. Provide each base plate for the horizontal fire pumps with a 1 inchgalvanized steel drain line piped to the nearest floor drain. For vertical shaft pumps, pump head shall be provided with a cast-iron base plate and shall serve as the sole plate for mounting the discharge head assembly. Mount pump units and bases on a raised 4 inches reinforced concrete pad that is an integral part of the reinforced concrete floor.

2.11 HOSE VALVE MANIFOLD TEST HEADER

Hose valve test header shall be connected by ASME B16.5 , Class 300 flange inlet connection. Hose valves shall be UL listed UL Fire Prot Dir or FM approved FM APP GUIDE bronze hose gate valves with 2.5 inches American

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National Fire Hose Connection Screw Standard Threads (NH) in accordance with NFPA 1963 . The number of valves shall be in accordance with NFPA 20 .

Each hose valve shall be equipped with a cap and chain, and located no more than 3 feet and no less than 2 feet above grade.

2.12 FLOW METER

Meter shall be UL listed UL Fire Prot Dir or FM approved FM APP GUIDE as flow meters for fire pump installation with direct flow readout device.

Flow meter shall be capable of metering any waterflow quantities between 50 percent and 150 percent of the rated flow of the pumps. Arrange piping to permit flow meter to discharge to pump suction and to discharge through test header. Provide automatic air release if flow meter piping between pump discharge and pump suction forms an inverted "U". Meter shall be of the venturi type.

PART 3 EXECUTION

3.1 EXAMINATION

After becoming familiar with all details of the work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy before performing the work.

3.2 INSPECTION BY FIRE PROTECTION SPECIALIST

The Fire Protection Specialist shall periodically perform a thorough inspection of the fire pump installation, including visual observation of the pump while running, to assure that the installation conforms to the contract requirements. There shall be no excessive vibration, leaks (oil or water), unusual noises, overheating, or other potential problems.

Inspection shall include piping and equipment clearance, access, supports, and guards. Any discrepancy shall be brought to the attention of the Contracting Officer in writing, no later than three working days after the discrepancy is discovered. The Fire Protection Specialist shall witness the preliminary and final acceptance tests and, after completion of the inspections and a successful final acceptance test, shall sign test results and certify in writing that the installation the fire pump installation is in accordance with the contract requirements.

3.3 INSTALLATION

Equipment, materials, workmanship, fabrication, assembly, erection, installation, examination, inspection and testing shall be in accordance NFPA 20 , except as modified herein. In addition, the fire pump and engine shall be installed in accordance with the written instructions of the manufacturer.

3.3.1 Installation Drawings

Submit Fire Pump Installation Drawings consisting of a detailed plan view, detailed elevations and sections of the pump room, equipment and piping, drawn to a scale of not less than 1/2 inch = 1 foot. Drawings shall indicate equipment, piping, and associated pump equipment to scale.

Indicate all clearance, such as those between piping and equipment;

between equipment and walls, ceiling and floors; and for electrical working distance clearance around all electrical equipment. Include a legend identifying all symbols, nomenclatures, and abbreviations.

Indicate a complete piping and equipment layout including elevations

SECTION 21 30 00 Page 14 July 12, 2019 and/or section views of the following:

a. Fire pumps, controllers, piping, valves, and associated equipment.

b. Sensing line for each pump including the pressure maintenance pump.

c. A one-line schematic diagram indicating layout and sizes of all piping, devices, valves and fittings.

3.3.2 Pump Room Configuration

Provide detail plan view of the pump room including elevations and sections showing the fire pumps, associated equipment, and piping. Submit working drawings on sheets not smaller than 24 by 36 inches; include data for the proper installation of each system. Show piping schematic of pumps, devices, valves, pipe, and fittings. Provide an isometric drawing of the fire pump and all associated piping.