ATTACHMENT 21 Electrical Systems.pdf

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Attached to
Facilities Maintenance and Repair, Base Maintenance Services for US Army Garrison Rheinland Pfalz, Germany
Solicitation number
W564KV20R2000
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About this file

This document contains an attachment outlining maintenance checklists for electrical systems at power plants and substations, as well as a notice for a forthcoming requirements contract for facilities maintenance and repair services at U.S. Army installations in Germany.

The maintenance checklists provide guidance for daily, monthly, annual, and compensations checks of electrical components including transformers, switchgear, generators, uninterrupted power supplies, frequency converters, and exterior grounds. The forthcoming requirements contract is anticipated to have a ceiling value of $375 million and a period of performance including a five-year ordering period and nine-month option period. The contract will be for base maintenance services at approximately fifteen locations under the U.S. Army Garrison Rheinland Pfalz footprint in Germany. The solicitation is planned for release in the first quarter of 2020 under full and open competition.

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. ATTACHMENT 21 – Electrical Systems

Power Plant Daily Checklist

The Contractor shall and record the following information as a minimum for each visit

1 General a Operators name b Date c Time 2 Plant Structure a General condition b Cleanliness c Water- Rain/Flood/Drainage damage/leaks d Structure-Roof/Walls/Floor/Doors/Window damage e HVAC f Lighting g Leakages of any kind 3 Transformers a General condition b Cleanliness c Coolant d Humidity Pearls, Silica Gel e Visual check on cable connections f Leakages of any kind

4 Switchgear a Check for tripped switches

Power Measuring Instruments a Main Feeder Switch load (Amps) b Secondary Switchgear load (Amps) c Power Factor e Voltage and Frequency 5 Generator a General condition b Cleanliness c Battery Status/Voltage d Oil and coolant levels e Oil-Pipes/hoses/filters f Air filters g Exhaust system h Operation hours counter i Leakages of any kind

6 Generator Cooling Equipment a General Condition b Cleanliness c Coolants-Levels/pipes/radiator d Leakages e Fan Blockages-Caused by foreign objects/snow etc.

7 Fuel Supply a General Condition of Tanks/pipes/hoses b Fuel levels c Leakages d Leakage warning devices

8 UPS

a General Condition of Unit b Warnings c Batteries d Battery Connections and oxidation e Battery leakages 9 Frequency Converter a General Condition/Operation b Cleanliness c Bearings d Voltage/Frequency fluctuation

10 Temperature a Interior of Plant b Exterior of Plant

11 Load Banks a General condition b Cleanliness c Weatherproof d Air filters e Ventilation f Electro Connections

12 Exterior Grounds a General condition b Cleanliness c Grass cutting required d Drainage

Power Plants and Generators Annual Checklist

Annual 1 General a Operators name b Date c Time 2 Switchgear a Thoough cleaning b Load/trip test as per manufacturers recommendations c Tighten all cable connections 3 Generator a General condition b Replace Oil/Filter as per manufacturers recommendations c General maintenance as per manufacturers recommendations 4 Generator Cooling Equipment a General Condition b Effortless operation of line valves c Repaint pipes/fittings as required 5 Fuel Supply a General Condition of Tanks/pipes/hoses b Remove rust/repaint tanks as required

. Transformers Monthly and Annual Checklist

Transformer Station Monthly Checklist

The Monthly Checklist Log should check and record the following information as a minimum for each visit:

1 General a Operators name b Date c Time 2 Station Structure a General condition b Cleanliness c Water- Rain/Flood/Drainage damage d Structure-Roof/Walls/Floor/Doors/Window damage e Clean Roofs, Gutters and Downpipes of Debris, Leaves, Weeds and Ice f Lighting exterior/interior g Leakages of any kind 3 Transformers a General condition b Cleanliness c Coolant d Humidity Pearls, Silica Gel e Visual check on cable connections f Leakages of any kind

4 Switchgear a Cleanliness b Check SF6 pressure gauges, refill anti-arcing agent as required c Check for tripped switches 5 Power Measuring Instruments a Main Feeder Switch load (Amps) b Secondary Switchgear load (Amps) c Power Factor d Voltage and Frequency 6 Exterior Grounds a General condition b Cleanliness removal of debris/foliage/snow & ice c Grass/tree/shrub cutting required

Transformer Station Annual Checklist

The Annual Checklist Log should check and record the following information as a minimum for each visit:

1 General a Operators name b Date c Time

3 Transformers a Thorough cleaning b Coolant refill as required c Replace Humidity Pearls, Silica Gel d Tighten all cable connections e Test Buchholz Relay as per manufacturers recommendations

4 Switchgear a Thorough cleaning b Load/trip test as per manufacturers recommendations

6.21.4. Frequency Converters Annual Checklist

a Operators name b Date c Time 2 Building a General condition b Cleanliness c Water- Rain/Flood/Drainage damage d Structure-Roof/Walls/Floor/Doors/Window damage e Lighting Interior/Exterior f Leakages of any kind

3 Switchgear a Check for tripped switches 4 Power Measuring Instruments a Main Feeder Switch load (Amps) b Secondary Switchgear load (Amps) c Power Factor d Voltage and Frequency 5 Frequency Converter a General condition b Cleanliness c As per manufacturers recommendations d Bearing Lubricants e Motor Brushes f Air filters g Operation hours counter h Leakages of any kind

6 HVAC

a General Condition b Cleanliness c Coolants-Levels/pipes/radiator d Leakages e Fan Blockages-Caused by foreign objects/snow etc.

7 Exterior Grounds a General condition b Cleanliness removal of debris/foliage/snow & ice c Grass/tree/shrub cutting required

. Compensations Annual Checklist a Operators name b Date c Time 2 Building a General condition b Cleanliness c Water- Rain/Flood/Drainage damage d Structure-Roof/Walls/Floor/Doors/Window damage e Lighting Interior/Exterior f Leakages of any kind

3 Switchgear/Fuse a Check for tripped switches or fuses 4 Power Measuring Instruments a Main Feeder Switch load (Amps) b Power Factor c Voltage and Frequency 5 Compensation a General condition b Cleaning the system of dirt and dust c As per manufacturers recommendations d Visual check fuses, capacitors, chokes and all electrical connections e Contactors/Relays f Overheating of the system g Temperature in the cabinet and on the reactor winding h Capacitance measurements on the capacitors i Reactive power controller is working properly and set.

j Inspect the fuse elements and discharge resistors k Tighten terminal connections l Air filters m Measurement report, documentation including the measured values

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