08 81 00 Glazing rev.pdf

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Construct F‐35 Flight Simulator, Wisconsin Air National Guard Truax Field Air National Guard Base
Solicitation number
W50S9F-20-R-0001
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This document outlines a federal contract opportunity for the construction of an F-35 flight simulator facility at Truax Field Air National Guard Base in Madison, Wisconsin. The project involves demolishing an existing 4,646 square foot building and constructing a new 19,000 square foot, four-simulator training facility that will include independent mechanical, plumbing, waste water, electrical, and technology systems. The facility must meet intelligence community and Lockheed Martin specifications. Additional work includes asbestos removal, communications cabling, and security hardware installation. Five optional line items are included for security windows, exterior insulation, window canopies, CMU interior walls, and a brand name justification. The solicitation will be unrestricted with HubZone and small business preferences applying. Interested offerors must register in SAM and attend a pre-proposal site visit on August 25, 2020. Proposals are due September 24, 2020 and award will be made based on technical merit, past performance, small business participation, and price. The contract duration is 565 days from notice to proceed.

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F-35 SIMULATOR DESIGN

TRUAX ANGB, WI

708508

SECTION 08 81 00 Page 1 PW\DEN003\708508 April 14, 2020

PART 1 GENERAL

1.1 REFERENCES

SECTION 08 81 00

GLAZING

08/11

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z97.1 (2015) Safety Glazing Materials Used in Buildings - Safety Performance Specifications and Methods of Test

ASTM INTERNATIONAL (ASTM)

ASTM C1036 (2016) Standard Specification for Flat Glass

ASTM C1048 (2018) Standard Specification for Heat-Strengthened and Fully Tempered Flat Glass

ASTM C1184 (2014) Standard Specification for Structural Silicone Sealants

ASTM C509 (2006; R 2015) Elastomeric Cellular Preformed Gasket and Sealing Material

ASTM C864 (2005; R 2015) Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers

ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants

ASTM D2287 (2012) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion Compounds

ASTM D395 (2016; E 2017) Standard Test Methods for Rubber Property - Compression Set

ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings

GLASS ASSOCIATION OF NORTH AMERICA (GANA)

GANA Glazing Manual (2008) Glazing Manual

GANA Sealant Manual (2008) Sealant Manual

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SECTION 08 81 00 Page 2 PW\DEN003\708508 April 14, 2020

INSULATING GLASS MANUFACTURERS ALLIANCE (IGMA)

IGMA TB-3001 (2001) Guidelines for Sloped Glazing

IGMA TM-3000 (1990; R 2016) North American Glazing Guidelines for Sealed Insulating Glass Units for Commercial & Residential Use

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

16 CFR 1201 Safety Standard for Architectural Glazing Materials

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Installation

Drawings showing complete details of the proposed setting methods, mullion details, edge blocking, size of openings, frame details, materials, and types and thickness of glass.

SD-03 Product Data

Insulating Glass

Exterior Glazing - performance documentation for all glass types.

Glazing Accessories

Manufacturer's descriptive product data, handling and storage recommendations, installation instructions, and cleaning instructions.

SD-04 Samples

Insulating Glass

Plastic Sheet

Glazing Compound

Glazing Tape

Sealant

Two 8 by 10 inch samples of each of the following: insulating glass units.

SD-07 Certificates

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SECTION 08 81 00 Page 3 PW\DEN003\708508 April 14, 2020

Insulating Glass

Certificates stating that the glass meets the specified requirements. Labels or manufacturers marking affixed to the glass will be accepted in lieu of certificates.

Glazing Accessories

Certificates from the manufacturer attesting that the units meet the luminous and solar radiant transmission requirements for heat absorbing glass.

SD-08 Manufacturer's Instructions

Setting and Sealing Materials

Glass Setting

Submit glass manufacturer's recommendations for setting and sealing materials and for installation of each type of glazing material specified.

1.3 SYSTEM DESCRIPTION

Fabricate and install watertight and airtight glazing systems to withstand thermal movement and wind loading without glass breakage, gasket failure, deterioration of glazing accessories, or defects in the work. Glazed panels must comply with the safety standards, in accordance with ANSI Z97.1, and comply with indicated wind/snow loading in accordance with ASTM E1300.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver products to the site in unopened containers, labeled plainly with manufacturers' names and brands. Store glass and setting materials in safe, enclosed dry locations and do not unpack until needed for installation. Handle and install materials in a manner that will protect them from damage.

1.5 ENVIRONMENTAL REQUIREMENTS

Do not start glazing work until the outdoor temperature is above 40 degrees F and rising, unless procedures recommended by the glass manufacturer and approved by the Contracting Officer are made to warm the glass and rabbet surfaces. Provide ventilation to prevent condensation of moisture on glazing work during installation. Do not perform glazing work during damp or rainy weather.

1.6 ANTI-TERRORISM REQUIREMENTS

Glazing in exterior building elements such as storefronts, doors, windows, curtain walls, clerestories, and skylights shall be in accordance with UFC 4-010-01 DoD Minimum Antiterrorism Standards for Buildings. Provide no less than 1/4 in. (6 mm) nominal laminated glass. The 1/4 in. (6 mm) laminated glass consists of two nominal 1/8 in. (3 mm) glass panes bonded together with a minimum of a 0.030 in. (0.75 mm) interlayer of a material designed for blast resistance. For insulated glass units (IGU), use the laminated glass for the innermost pane. For laminated glass, provide a glazing frame bite in accordance with ASTM F 2248.

1.7 WARRANTY

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SECTION 08 81 00 Page 4 PW\DEN003\708508 April 14, 2020

1.7.1 Warranty for Insulating Glass Units

Warranty insulating glass units against development of material obstruction to vision (such as dust, fogging, or film formation on the inner glass surfaces) caused by failure of the hermetic seal, other than through glass breakage, for a 10-year period following acceptance of the work. Provide new units for any units failing to comply with terms of this warranty within 45 working days after receipt of notice from the Government.

1.7.2 Monolithic Reflective Glass

Manufacturer must warrant the monolithic reflective glass to be free of peeling or deteriorating of coating for a period of 10 years after Date of Substantial Completion. Warranty must be signed by manufacturer.

1.7.3 Monolithic Opacified Spandrel

Manufacturer must warrant the opacifier film on the spandrel to be free of peeling for a period of 5 years after Date of Substantial Completion.

Warranty must be signed by manufacturer.

PART 2 PRODUCTS

2.1 GLASS

ASTM C1036, unless specified otherwise. In doors and sidelights, provide safety glazing material conforming to 16 CFR 1201.

2.1.1 Clear Glass

For interior glazing (i.e., pass and observation windows), 1/4 inch thick glass should be used.

Type I, Class 1 (clear), Quality q4 (A). Provide for glazing openings not indicated or specified otherwise. Use double-strength sheet glass or 1/8 inch float glass for openings up to and including 15 square feet, 3/16 inch for glazing openings over 15 square feet but not over 30 square feet, and 1/4 inch for glazing openings over 30 square feet but not over 45 square feet.

2.1.2 Tempered Glass

ASTM C1048, Kind FT (fully tempered), Condition A (uncoated), Type I, Class 1 (transparent), Quality q3, 1/4 inch thick. Provide wherever safety glazing material is indicated or specified.

2.1.3 Spandrel Glass

2.1.3.1 Ceramic-Opacified Spandrel Glass

Ceramic-opacified spandrel glass must be Kind HS heat-strengthened transparent flat type, Condition B, coated with a colored ceramic material on No. 4 surface, Quality q3 - glazing select, 1/4 inch thick, conforming to ASTM C1048. Glass performance must be U-Value/Winter Nighttime 0.35. Color must be gray, as selected to best match insulating glass units.

2.2 INSULATING GLASS UNITS

2.2.1 Low Emissivity Insulating Glass

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SECTION 08 81 00 Page 5 PW\DEN003\708508 April 14, 2020

Interior and exterior glass panes for Low-E insulating units must be Type I annealed flat glass, Class 2-tinted with anti-reflective low-emissivity coating on No. 2 surface (inside surface of exterior pane), Quality q3 -glazing select, conforming to ASTM C1036. Glass performance must be U value maximum of 0.35, Solar Heat Gain Coefficient (SHGC) maximum of 0.39.

Color must be gray.

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SECTION 08 81 00 Page 6 PW\DEN003\708508 April 14, 2020

2.3 SETTING AND SEALING MATERIALS

Provide as specified in the GANA Glazing Manual, IGMA TM-3000, IGMA TB-3001, and manufacturer's recommendations, unless specified otherwise herein. Do not use metal sash putty, nonskinning compounds, nonresilient preformed sealers, or impregnated preformed gaskets. Materials exposed to view and unpainted must be gray or neutral color.

2.3.1 Putty and Glazing Compound

Provide glazing compound as recommended by manufacturer for face-glazing metal sash. Putty must be linseed oil type. Do not use putty and glazing compounds with insulating glass or laminated glass.

2.3.2 Glazing Compound

Use for face glazing metal sash. Do not use with insulating glass units or laminated glass.

2.3.3 Sealants

Provide elastomeric and structural sealants.

2.3.3.1 Elastomeric Sealant

ASTM C920, Type S, Grade NS, Class 12.5, Use G. Use for channel or stop glazing metal sash. Sealant must be chemically compatible with setting blocks, edge blocks, and sealing tapes, with sealants used in manufacture of insulating glass units. Color of sealant must be white.

2.3.3.2 Structural Sealant

ASTM C1184, Type S.

2.3.4 Preformed Channels

Neoprene, vinyl, or rubber, as recommended by the glass manufacturer for the particular condition.

2.3.5 Preformed Vinyl Extrusions

Preformed, semisolid, PVC-based material of proper size and compressibility for the particular condition, complying with ASTM D2287.

Use only where glazing rabbet is designed for tape and tape is recommended by the glass or sealant manufacturer. Provide spacer shims for use with compressible tapes. Tapes must be chemically compatible with the product being set.

2.3.6 Setting Blocks and Edge Blocks

Closed-cell neoprene setting blocks must be dense extruded type conforming to ASTM C509 and ASTM D395, Method B, Shore A durometer between 70 and

90. Edge blocking must be Shore A durometer of 50 (plus or minus 5).

Provide silicone setting blocks when blocks are in contact with silicone sealant. Profiles, lengths and locations must be as required and recommended in writing by glass manufacturer. Block color must be black.

708508

SECTION 08 81 00 Page 7 PW\DEN003\708508 April 14, 2020

2.3.7 Glazing Gaskets

Glazing gaskets must be extruded with continuous integral locking projection designed to engage into metal glass holding members to provide a watertight seal during dynamic loading, building movements and thermal movements. Glazing gaskets for a single glazed opening must be continuous one-piece units with factory-fabricated injection-molded corners free of flashing and burrs. Glazing gaskets must be in lengths or units recommended by manufacturer to ensure against pull-back at corners.

Provide glazing gasket profiles as recommended by the manufacturer for the intended application.

2.3.7.1 Fixed Glazing Gaskets

Fixed glazing gaskets must be closed-cell (sponge) smooth extruded compression gaskets of cured elastomeric virgin neoprene compounds conforming to ASTM C509, Type 2, Option 1.

2.3.7.2 Wedge Glazing Gaskets

Wedge glazing gaskets must be high-quality extrusions of cured elastomeric virgin neoprene compounds, ozone resistant, conforming to ASTM C864, Option 1, Shore A durometer between 65 and 75.

2.3.7.3 Aluminum Framing Glazing Gaskets

Glazing gaskets for aluminum framing must be permanent, elastic, non-shrinking, non-migrating, watertight and weathertight.

2.3.8 Accessories

Provide as required for a complete installation, including glazing points, clips, shims, angles, beads, and spacer strips. Provide noncorroding metal accessories. Provide primer-sealers and cleaners as recommended by the glass and sealant manufacturers.

PART 3 EXECUTION

Any materials that show visual evidence of biological growth due to the presence of moisture must not be installed on the building project.

3.1 PREPARATION

Preparation, unless otherwise specified or approved, must conform to applicable recommendations in the GANA Glazing Manual, GANA Sealant Manual, IGMA TB-3001, IGMA TM-3000, and manufacturer's recommendations. Determine the sizes to provide the required edge clearances by measuring the actual opening to receive the glass. Grind smooth in the shop glass edges that will be exposed in finish work. Leave labels in place until the installation is approved, except remove applied labels on heat-absorbing glass and on insulating glass units as soon as glass is installed.

Securely fix movable items or keep in a closed and locked position until glazing compound has thoroughly set.

3.2 GLASS SETTING

Shop glaze or field glaze items to be glazed using glass of the quality and thickness specified or indicated. Glazing, unless otherwise specified or approved, must conform to applicable recommendations in the

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SECTION 08 81 00 Page 8 PW\DEN003\708508 April 14, 2020

GANA Glazing Manual, GANA Sealant Manual, IGMA TB-3001, IGMA TM-3000, and manufacturer's recommendations. Aluminum windows, wood doors, and wood windows may be glazed in conformance with one of the glazing methods described in the standards under which they are produced, except that face puttying with no bedding will not be permitted. Handle and install glazing materials in accordance with manufacturer's instructions. Use beads or stops which are furnished with items to be glazed to secure the glass in place. Verify products are properly installed, connected, and adjusted.

3.2.1 Sheet Glass

Cut and set with the visible lines or waves horizontal.

3.2.2 Insulating Glass Units

Do not grind, nip, or cut edges or corners of units after the units have left the factory. Springing, forcing, or twisting of units during setting will not be permitted. Handle units so as not to strike frames or other objects. Installation must conform to applicable recommendations of IGMA TB-3001 and IGMA TM-3000.

3.3 CLEANING

Clean glass surfaces and remove labels, paint spots, putty, and other defacement as required to prevent staining. Glass must be clean at the time the work is accepted.

3.4 PROTECTION

Protect glass work immediately after installation. Identify glazed openings with suitable warning tapes, cloth or paper flags, attached with non-staining adhesives. Protect reflective glass with a protective material to eliminate any contamination of the reflective coating. Place protective material far enough away from the coated glass to allow air to circulate to reduce heat buildup and moisture accumulation on the glass.Remove and replace glass units which are broken, chipped, cracked, abraded, or otherwise damaged during construction activities with new units.

-- End of Section --

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