TDP 2 1051896 REV- HARNESS ASSEMBLY HDTS-W11.pdf

C

A

D

C

B

A

D W

G

N

O

NOTES: UNLESS OTHERWISE SPECIFIED

REVISIONS

REV DESCRIPTION DATE APPROVED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES.

TOLERANCES SHOWN BELOW

FRACTIONS ±, , ANGLES ± 1°

3 PLACE DECIMALS ± .010

2 PLACE DECIMALS ± .03

1 PLACE DECIMALS ± .5

U.S. ARMY

AVIATION AND MISSILE COMMAND

REDSTONE ARSENAL, ALABAMA 35898

FILENAME:

APPROVED BY ORDER OF COMMANDER

USAAMCOM

SUBMITTED

ENGINEER

CHECKED

PREPARED

NEXT ASSY

APPLICATION

SCALE:

DRAWING NO.CAGE CODESIZE

TITLE

CONTRACT NO.

DATE

USED ON

REV

THIRD ANGLE PROJECTION

APPROVED

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

ZONE

ASME Y14.5-2009. ABBREVIATIONS AND ACRONYMS IAW Y14.38.

IAW ASME Y14.100-2013. DIMENSIONING AND TOLERANCING IAW

1. APPLICABLE STANDARDS/SPECIFICATIONS: INTERPRET DRAWING

D

1051896D_-

FA8075-14-D-0025

HARNESS ASSY

HDTS-W11

2013/05/01

D 81996 1051896 -

NONE SHEET 1 OF 5

N.BRUMFIELD 2013/05/09

R.BUKOVAC 2013/05/09

N.BRUMFIELD 2013/05/09

B.KECK 2013/05/09

1051773 CH-47F

1051686 UH-60A/L

1051996 UH-60A/L

1051824 UH-60M

ALL SHEETS SAME REV

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

CAGE CODE

PART OR

IDENTIFYING NUMBER

NOMENCLATURE OR DESCRIPTION MATERIAL SPECIFICATION NOTES

ITEM OR

FIND NO.

QTY PER DASH NO.

PARTS LIST

-10

- 81996 -10 HARNESS ASSY HDTS-W11 -

1 18863 ABC60233 HARNESS ASSY 1

AR 58536 AA52084-C-3 TAPE, LACING AND TYING 11 A-A-52084

3 06090 S0303R SPLICE, CONDUCTOR 13

1 81996 1051939-261 CABLE MARKER 4 1051939

3 81996 1051939-263 CABLE MARKER 5 1051939

1 81996 1051939-267 CABLE MARKER 7 1051939

1 81349 D38999/26WD35PN CONNECTOR, PLUG, ELECTRICAL 8 MIL-DTL-38999/26

1 81349 D38999/26WC35PA CONNECTOR, PLUG, ELECTRICAL 9 MIL-DTL-38999/26

18 96906 MS27488-22-2 PLUG, END SEAL, ELECTRICAL, CONNECTOR 10 MS27488

8 06090 S0302R SPLICE, CONDUCTOR 14

1 031M6 ISOHS150NF1304-5S BACKSHELL, ELECTRICAL CONNECTOR 15

6 81996 1051936-NPVF200CL-004 TAPE, LABEL 3 1051936

3 06090 B-040-22-N INSULATION SLEEVING, ELECTRICAL 12

2 06090 HRHT-2/2 INSULATION SLEEVING, ELECTRICAL 2

1 81996 1051936-AA59569R36T0500-012 BRAID, WIRE 18 1051936

1 81996 1051936-AA59569R36T0781-012 BRAID, WIRE 17 1051936

1 81996 1051936-5111001332-018 SLEEVING 19 1051936

1 81996 1051939-511 CABLE MARKER 20 1051939

1 81996 1051939-513 CABLE MARKER 21 1051939

1 81996 1051939-523 CABLE MARKER 22 1051939

1 81996 1051939-747 CABLE MARKER 23 1051939

2 81996 1051936-M22759/43-24-9-006 WIRE, ELECTRICAL 24 1051936

1 81996 1051939-265 CABLE MARKER 6 1051939

1 031M6 ISOHJ150NF1505-S BACKSHELL, ELECTRICAL CONNECTOR 16

1 81996 1051939-769 CABLE MARKER 25 1051939

NOTES CONTINUED ON SHEET 2

2 81996 1051936-M23053/5-105-0-001 INSULATION SLEEVING, ELECTRICAL 26 1051936

1 81996 1051936-M23053/5-104-0-001 INSULATION SLEEVING, ELECTRICAL 27 1051936

1 81996 1051936-5111001932-018 SLEEVING, TEXTILE, ELECTRICAL 28 1051936

5.

3. WIRE AND CABLE IDENTIFICATION, ASSEMBLY, INSPECTION, AND

LENGTH <25" 25-120" >120-600" >600"

TOLERANCE +/-1.0" +/-3.0" +/-6.0" +/-12.0"

DIAGRAM 1051891 (CH-47F), 1051810 (UH-60M), 1051734 (UH-60A/L,

4. CABLE AND WIRE LENGTH TOLERANCE,

UNLESS OTHERWISE NOTED:

2. THIS DRAWING TO BE USED IN CONJUNCTION WITH WIRING

CONTACTS SUPPLIED WITH CONNECTOR. BACKFILL UNUSED

M81969/14-01 WHITE.

USE CRIMP TOOL M22520/2-01, POSITIONER M22520/2-09,

INSERTION TOOL M81969/14-01 GREEN, REMOVAL TOOL

6.

7.

8.

9.

CONTACT POSITIONS WITH CONTACTS AND SEALING PLUGS (FIND NO. 10).

TERMINATE THE SHIELD OF M27500-24SB1T23 CABLES ON CP-CDIU-P2

CONNECTOR END OF CABLE. STAGGER SPLICE, CONDUCTOR

OVERALL WIRE OVERBRAID AT CONNECTOR IAW IPC-J-STD-001.

THE MAXIMUM LENGTH OF SHIELD TERMINATOR WIRE BRAID PIGTAIL

IS 1.5 INCHES. SHIELD TERMINATOR PIGTAIL TO BE SOLDERED TO LARGE

REFERENCE ESL DRAWING 012837E-00 (CAGE CODE S0123).

10.

USE WINDOW METHOD WHEN INSTALLING SHIELD TERMINATORS AT

11.

INSTALL WIRE NUMBER MARKERS WITHIN 6 INCHES OF CP-CDIU-P2

13.

INSTALL WIRE NUMBER MARKERS WITHIN 6 INCHES OF CP-LSRV-P1

CONNECTOR AS REQUIRED.

COVER CABLE MARKER.

USE LABEL TAPE (FIND NO. 3) AS REQUIRED TO SUFFICIENTLY

15.

SECURE LARGE WIRE OVERBRAID TO WIRE OVERBRAID OF

LARGE WIRE OVERBRAID AT CONNECTOR A MINIMUM OF 2 INCHES.

OVERLAP WIRE OVERBRAID OF HARNESS COMING INTO THE

12.

INTO CONNECTOR. TRIM AS REQUIRED. TIE IN POSITION USING

2 INCHES OVER TEXTILE SLEEVING OF HARNESS COMING

OVERLAP LARGE TEXTILE SLEEVING AT CONNECTOR A MINIMUM OF

14.

INCOMING HARNESS USING A MINIMUM OF 5 WRAPS OF LACING TAPE

(FIND NO. 11), IN 2 PLACES ALONG THE JUNCTION, SO THAT

(FIND NO. 14) AS REQUIRED.

CONNECTOR AS REQUIRED.

LACING TAPE (FIND NO. 11).

A GOOD BOND IS OBTAINED. TRIM AS REQUIRED.

BAG AND TAG HARNESS ASSEMBLY WITH A DIGITALLY PRINTED LABEL

IAW MIL-STD-130. BAG IDENTIFICATION SHALL INCLUDE: CAGE CODE,

DRAWING NO., PART NO., AND QUANTITY.

INSTALLATION PER SAE-AS50881.

5.

CP-LSRV-P1 CONNECTOR.

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

HDTS CONFIGURATION), OR 1051710 (UH-60A/L, ASDC

CONFIGURATION).

K.WIETER

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

D 81996

SHEET 2 OF 5NONE

1051896 -

NOTES CONTINUED FROM SHEET 1

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

19. ABBREVIATIONS NOT LISTED IN ASME Y14.38:

HDTS - HELMET DISPLAY AND TRACKER SYSTEM

BS - BACKSHELL

18.

HARNESS ONLY.

SHIELD TERMINATION DETAIL USED ON CP-LSRV-P1 LEG OF WIRE

CDIU - COMMON DISPLAY INTERFACE UNIT

21.

LOCATE MARKERS APPROXIMATELY AS SHOWN. ENSURE PLUG/

JACK IDENTIFIERS ARE LOCATED WITHIN 6 INCHES OF CONNECTOR

HOUSING, AND HARNESS IDENTIFIER IS WITHIN 3 INCHES OF PLUG/

JACK IDENTIFIER, AND SECURE IN PLACE.

17.

CONNECTOR END OF CABLE. STAGGER SPLICE, CONDUCTOR

TERMINATE THE SHIELD OF CABLE E10224 ON CP-CDIU-P2

(FIND NO. 13) AS REQUIRED.

CONDUCTOR(S). DO NOT LEAVE MORE THAN 2 INCHES OF UNSHIELDED

(FIND NO. 26 FOR MULTIPLE-CONDUCTOR AND FIND NO. 27 FOR

ON CONNECTOR SIDE OF SHIELDED CABLES, TRIM WIRE SHIELD EVEN

23.

WITH JACKET AND COVER USING 1 INCH OF INSULATION SLEEVING

SINGLE-CONDUCTOR CABLES), OVERLAPPING JACKET AND

CONDUCTOR(S) AT CONNECTOR.

POSITION SHIELD TERMINATOR WINDOW FAR ENOUGH AWAY FROM

CONNECTOR SO THAT WIRE OVERBRAID CAN BE PULLED BACK

WITHOUT BREAKING SOLDER JOINT OF SHIELD TERMINATOR WIRE

22.

BRAID PIGTAIL. STAGGER AS REQUIRED.

16.

IN-HOUSE Sn60, Sn62 OR Sn63 SOLDER COMPOSITION.

SOLDER OPERATION TO BE PERFORMED IAW IPC-J-STD-001, USING

20.

WIRE LENGTH SHOWN IN WIRE TABLE IS QUANTITY SUPPLIED FOR

FABRICATION. TRIM HARNESS LEG TO COMPLY WITH DIMENSION

SHOWN PRIOR TO INSTALLING CABLE MARKERS.

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

D 81996

SHEET 3 OF 5NONE

1051896 -

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

WIRE TABLE CONTINUED ON SHEET 4

MASTER KEYWAY

CP-CDIU-P2

(CLOCKING ORIENTATION)

(LOOKING AT MATING FACE OF CONNECTOR)

90°

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

D 81996

SHEET 4 OF 5NONE

1051896 -

WIRE TABLE CONTINUED FROM SHEET 3

8.

2.0 IN

MAX

16.0 INCHES MAXIMUM

0.40 TO 0.80 IN

(CP-LSRV-P1 CONNECTOR ONLY)

MULTIPLE CONDUCTOR CABLES (REF)

SINGLE CONDUCTOR CABLES (REF)

23.

10.

8. 23. 10. 16.

16.

22.

22.SHIELD TERMINATION DETAIL OF SHIELDED CABLES

18.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

D 81996

SHEET 5 OF 5NONE

1051896 -

-10 HARNESS ASSY HDTS-W11

CP-QRC-J1 CP-CDIU-P2

CP-LSRV-P1

7.

7.

15.

15.

15.

15.

12.

14.

23.

12.

14.

15. 15.

13.

72.0 (+0/-2)

46.0 (+2/-0)

11.

20.

20.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

21. 21.

21. 21.

9. 17.

17.

9.

16. 18.

21.

21.

23.

8.

8.

10.

10.

16.

16.

(18.0)