TDP 2 1051814 REV - HARNESS ASSY HDTS-W2 UH-60M.pdf

D

C

A

D

C

B

A

D W

G

N

O

NOTES: UNLESS OTHERWISE SPECIFIED

REVISIONS

REV DESCRIPTION DATE APPROVED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES.

TOLERANCES SHOWN BELOW

FRACTIONS ±, , ANGLES ± 1°

3 PLACE DECIMALS ± .010

2 PLACE DECIMALS ± .03

1 PLACE DECIMALS ± .5

U.S. ARMY

AVIATION AND MISSILE COMMAND

REDSTONE ARSENAL, ALABAMA 35898

FILENAME:

APPROVED BY ORDER OF COMMANDER

USAAMCOM

SUBMITTED

ENGINEER

CHECKED

PREPARED

NEXT ASSY

APPLICATION

SCALE:

DRAWING NO.CAGE CODESIZE

TITLE

CONTRACT NO.

DATE

USED ON

REV

THIRD ANGLE PROJECTION

APPROV

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

ZONE

1. APPLICABLE STANDARDS/SPECIFICATIONS: INTERPRET DRAWING

IAW ASME Y14.100-2013 AND MIL-STD-31000. DIMENSIONING AND

TOLERANCING IAW ASME Y14.5-2009. ABBREVIATIONS AND

ACRONYMS IAW ASME Y14.38.

1051814D_-

FA8075-14-D-0025

HARNESS ASSY

HDTS-W2, UH-60M

2013/05/20

D 81996 1051814 -

NONE SHEET 1 OF 7

N.BRUMFIELD 2013/05/20

R.BUKOVAC 2013/05/20

N.BRUMFIELD 2013/05/20

B.KECK 2013/05/20

1051824 UH-60M

ALL SHEETS SAME REV

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

3. WIRE AND CABLE IDENTIFICATION, ASSEMBLY, INSPECTION, AND

LENGTH <25" 25-120" >120-600" >600"

TOLERANCE +/-1.0" +/-3.0" +/-6.0" +/-12.0"

WIRING DIAGRAM 1051810.

4. CABLE AND WIRE LENGTH TOLERANCE,

UNLESS OTHERWISE NOTED:

BAG AND TAG -10 LOOSE ITEMS WITH A DIGITALLY PRINTED LABEL

IAW MIL-STD-130 AND DELIVER WITH HARNESS. BAG IDENTIFICATION

2. THIS DRAWING TO BE USED IN CONJUNCTION WITH

CONTACTS SUPPLIED WITH CONNECTOR. BACKFILL UNUSED

M81969/14-01 WHITE.

USE CRIMP TOOL M22520/2-01, POSITIONER M22520/2-07,

INSERTION TOOL M81969/14-01 GREEN AND REMOVAL TOOL

6.

7.

8.

9.

CONTACT POSITIONS WITH CONTACTS AND SEALING PLUGS (FIND NO. 20).

FILL POSITIONS C, E, H, L, M, AND N WITH M39029/56-348

CONTACTS.

USE CRIMP TOOL M22520/5-01, POSITIONER M22520/5-103.

10.

DO NOT CLOSE CONNECTOR UNTIL HARNESS 1051817-10

IS TERMINATED AT P-CDIU-P1 AND CP-CDIU-P1.

LARGE WIRE OVERBRAID AT CONNECTOR A MINIMUM OF 2 INCHES.

OVERLAP WIRE OVERBRAID OF SMALLER LEGS COMING INTO THE

12.

COMING INTO CONNECTOR. TRIM AS REQUIRED. TIE IN POSITION

2 INCHES OVER TEXTILE SLEEVING OF SMALLER CABLES

OVERLAP LARGE TEXTILE SLEEVING AT CONNECTOR A MINIMUM OF

13.

LACING TAPE (FIND NO. 21) IN 2 PLACES ALONG THE JUNCTION

SO THAT A GOOD BOND IS OBTAINED.

FILL POSITIONS K AND F WITH M85049/80-8 SEALING PLUGS (FIND

11.

TAPE.

USE LABEL TAPE (FIND NO. 13) AS REQUIRED TO SUFFICIENTLY COVER MARKER

14.

CAGE CODE

PART OR

IDENTIFYING NUMBER

NOMENCLATURE OR DESCRIPTION MATERIAL SPECIFICATION NOTES

ITEM OR

FIND NO.

QTY PER DASH NO.

PARTS LIST

-10-1

- 81996 -10 HARNESS ASSY HDTS-W2, UH-60M -

1 81996 -1 HARNESS - -

81996 1051936-M27500-22SP6T23-240 CABLE, ELECTRICAL 11 1051936

81996 1051936-M22759/43-22-9-504 WIRE, ELECTRICAL 44 1051936

81996 1051936-M27500-22SP2T23-504 CABLE, SPECIAL PURPOSE, ELECTRICAL 32 1051936

81996 1051936-M27500-22SP2T23-324 CABLE, SPECIAL PURPOSE, ELECTRICAL 22 1051936

81996 1051936-M22759/43-22-9-006 WIRE, ELECTRICAL 51 1051936

AR 58536 AA52084-C-3 TAPE, LACING AND TYING 21AR A-A-52084

81996 1051936-M22759/43-22-9-324 WIRE, ELECTRICAL 64 1051936

81996 1051939-239 CABLE MARKER 141 1051939

4 81996 1051939-525 CABLE MARKER 151 1051939

1 81996 1051939-245 CABLE MARKER 16 1051939

1 81996 1051939-247 CABLE MARKER 17 1051939

81996 1051936-AA59569R30T1125-012 BRAID, WIRE 71 1051936

81996 1051936-5111003232S-018 SLEEVING, TEXTILE, ELECTRICAL 101 1051936

81996 1051936-AA59569R36T0250-576 BRAID, WIRE 91 1051936

81996 1051936-AA59569R36T0250-372 BRAID, WIRE 81 1051936

81996 1051936-5111000632-384 SLEEVING 111 1051936

81996 1051936-5111000632-588 SLEEVING 121 1051936

81349 D38999/26WH35SA CONNECTOR, PLUG, ELECTRICAL 181 MIL-DTL-38999/26

2 77820 TV06RQW19-18S-LC CONNECTOR, PLUG, ELECTRICAL 19

12 96906 MS27488-22-2 PLUG, END SEAL, ELECTRICAL CONNECTOR 2072 MS27488

81343 M81824/1-2 SPLICE, CONDUCTOR 221 SAE-AS81824/1

8 81996 1051936-NPVF200CL-004 TAPE, LABEL 132 1051936

5.

81996 1051936-M27500-22SP6T23-420 CABLE, ELECTRICAL 231 1051936

(PARTS LIST CONTINUED ON SHEET 2)

16.

NOTES CONTINUED ON SHEET 2

17.

IF AT ALL POSSIBLE, DO NOT LEAVE MORE THAN 2 INCHES OF CENTER

CONDUCTOR(S) EXPOSED.

TRIM AS REQUIRED. SECURE LARGE WIRE OVERBRAID TO WIRE

OVERBRAID OF SMALLER LEGS USING A MINIMUM OF 5 WRAPS OF

USING LACING TAPE (FIND NO. 21).

USE CRIMP TOOL M22520/5-01, POSITIONER M22520/5-100.

15.

SHALL INCLUDE: CAGE CODE, DRAWING NO., PART NO., AND

QUANTITY FOR EACH ITEM.

INSTALLATION PER SAE-AS50881.

5.

M81969/14-10 ORANGE.

USE CRIMP TOOL M22520/2-01, POSITIONER M22520/2-10,

INSERTION TOOL M81969/14-10 RED AND REMOVAL TOOL

- INITIAL RELEASE PER ERR AV-14214 2018/12/07

S.SANDERS

NO. 43).

K.WIETER

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 2 OF 7NONE

1051814 -

4 06090 S0303R SPLICE, CONDUCTOR 254

2 06090 S0305R SPLICE, CONDUCTOR 262

031M6 ISOHJ150NF2309-S BACKSHELL, ELECTRICAL CONNECTOR 291

2 031M6 ISOHS150NF1907-5S BACKSHELL, ELECTRICAL CONNECTOR 30

2 06090 HRHT-3/2 INSULATION SLEEVING, ELECTRICAL 271

2 06090 HRHT-2/2 INSULATION SLEEVING, ELECTRICAL 28

2 81996 1051936-5111001332-018 SLEEVING 31 1051936

1 0U583 MS25036-103 TERMINAL, LUG 35 SAE-AS25036

81996 1051936-AA59569R36T0250-480 BRAID, WIRE 331 1051936

81996 1051936-5111000632-492 SLEEVING 341 1051936

2 81996 1051936-AA59569R36T0781-012 BRAID, WIRE 32 1051936

81996 1051936-AA59569R36T0250-276 BRAID, WIRE 361 1051936

81996 1051936-5111000632-288 SLEEVING 371 1051936

28 0U583 M39029/56-348 CONTACT, ELECTRICAL 38 SAE-AS39029/56

12 0U583 M39029/56-351 CONTACT, ELECTRICAL 24 SAE-AS39029/56

18. ABBREVIATIONS NOT LISTED IN ASME Y14.38:

HDTS - HELMET DISPLAY TRACKER SYSTEM

BS - BACKSHELL

S - SPLICE

NOTES (CONTINUED FROM SHEET 1)

81996 1051936-M22759/43-22-9-060 WIRE, ELECTRICAL 391 1051936

1 81996 1051939-535 CABLE MARKER 40 1051939

19.

SEE SHEET 7 FOR LENGTH OF EACH LEG OF HARNESS.

20.

AIRCRAFT GROUND STUD HAS NO MARKED REFERENCE DESIGNATOR

AND IS LOCATED AT STA186, LBL10 AND WL223. IT IS THE FORWARD

MOST STUD IN A BANK LINED UP IN A ROW RUNNING FORE AND AFT.

21.

PLACE CABLE MARKER AND HEAT-SHRINK BOOT OVER ENTIRE

BUNDLE ENTERING CONNECTOR.

1 81996 1051939-527 CABLE MARKER 41 1051939

1 81996 1051939-533 CABLE MARKER 42 1051939

CAGE CODE

PART OR

IDENTIFYING NUMBER

NOMENCLATURE OR DESCRIPTION MATERIAL SPECIFICATION NOTES

ITEM OR

FIND NO.

QTY PER DASH NO.

PARTS LIST

-10-1

P/O - PART OF

22.

LOCATE MARKERS APPROXIMATELY AS SHOWN. ENSURE PLUG/JACK

IDENTIFIERS ARE LOCATED WITHIN 6 INCHES OF CONNECTOR HOUSING,

AND HARNESS IDENTIFIER IS WITHIN 3 INCHES OF PLUG/JACK IDENTIFIER,

AND TIE IN PLACE.

(PARTS LIST CONTINUED FROM SHEET 1)

4 81349 M85049/80-8 PLUG, END SEAL, ELECTRICAL CONNECTOR 43 SAE-AS85049/80

- INITIAL RELEASE PER ERR AV-14214 2018/12/07

S.SANDERS

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 3 OF 7NONE

1051814 -

WIRE TABLE CONTINUED ON SHEET 4

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 4 OF 7NONE

1051814 -

WIRE TABLE CONTINUED FROM SHEET 3

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 5 OF 7NONE

1051814 -

-1 HARNESS

7.

SPLICE

P-CDIU-P1

(J104)

CP-CDIU-P1

5.

12.

13.

14.

14.

(J103)

AIRCRAFT GROUND

ASDC-P2

14.0 (+2/-0)

19.

MASTER KEYWAY

ASDC-P2

(CLOCKING ORIENTATION)

(LOOKING AT MATING FACE OF CONNECTOR)

30°

22.

22.

-1 (REF)

ASDC-P2

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 6 OF 7NONE

1051814 -

-10 HARNESS ASSEMBLY

P-CDIU-P1

CP-CDIU-P1

10.

10.

14.

14.

11.

11.

13.

12.

13.

12.

(J104)

(J103)

8.

8.

17.

17.

AIRCRAFT GROUND

(USE EXISTING

AIRCRAFT GND)

20.

14.

21.

14.

21.

21.

21.

14.

22. 22.

22.

14.

22.

22.

22. 22.

14.

22.

14.

22.

15.

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 7 OF 7NONE

1051814 -

WIRE HARNESS LEG LENGTH DETAIL

P-CDIU-P1

(J104)

ASDC-P2

240.0 (+/-2)

324.0 (+0/-2)

CP-CDIU-P1

504.0 (+/-2)

AIRCRAFT GROUND

60.0 (+0/-2)

ASDC-P2

ASDC-P2

ASDC-P2

(J103)

ASDC-P2

420.0 (+/-2)