TDP 2 1051817 REV - HARNESS ASSY HDTS-W8 UH-60M.pdf

C

A

D

C

B

A

D W

G

N

O

NOTES: UNLESS OTHERWISE SPECIFIED

REVISIONS

REV DESCRIPTION DATE APPROVED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES.

TOLERANCES SHOWN BELOW

FRACTIONS ±, , ANGLES ± 1°

3 PLACE DECIMALS ± .010

2 PLACE DECIMALS ± .03

1 PLACE DECIMALS ± .5

U.S. ARMY

AVIATION AND MISSILE COMMAND

REDSTONE ARSENAL, ALABAMA 35898

FILENAME:

APPROVED BY ORDER OF COMMANDER

USAAMCOM

SUBMITTED

ENGINEER

CHECKED

PREPARED

NEXT ASSY

APPLICATION

SCALE:

DRAWING NO.CAGE CODESIZE

TITLE

CONTRACT NO.

DATE

USED ON

REV

THIRD ANGLE PROJECTION

APPROV

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

ZONE

1. APPLICABLE STANDARDS/SPECIFICATIONS: INTERPRET DRAWING

IAW ASME Y14.100-2013 AND MIL-STD-31000. DIMENSIONING AND

TOLERANCING IAW ASME Y14.5-2009. ABBREVIATIONS AND

ACRONYMS IAW ASME Y14.38.

D

1051817D_-

FA8075-14-D-0025

HARNESS ASSY

HDTS-W8, UH-60M

2013/05/21

D 81996 1051817 -

NONE SHEET 1 OF 6

N.BRUMFIELD 2013/05/21

R.BUKOVAC 2013/05/21

N.BRUMFIELD 2013/05/21

B.KECK 2013/05/21

1051824 UH-60M

ALL SHEETS SAME REV

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

3. WIRE AND CABLE IDENTIFICATION, ASSEMBLY, INSPECTION, AND

LENGTH <25" 25-120" >120-600" >600"

TOLERANCE +/-1.0" +/-3.0" +/-6.0" +/-12.0"

WIRING DIAGRAM 1051810.

4. CABLE AND WIRE LENGTH TOLERANCE,

UNLESS OTHERWISE NOTED:

2. THIS DRAWING TO BE USED IN CONJUNCTION WITH

USE CRIMP TOOL M22520/5-01, POSITIONER M22520/5-43 (CLOSURE B),

AND REMOVAL TOOL M81969/14-05.

6.

7.

8.

9.

SHIELD OF CABLE TO BE TERMINATED TO BODY OF SPECIFIED

CONTACT.

10.

CONTACTS SUPPLIED WITH CONNECTOR. BACKFILL UNUSED

CONTACT POSITIONS WITH SUPPLIED CONTACTS.

CONNECTORS ARE PART OF HDTS-W2 HARNESS ASSEMBLY 1051814-10.

AND POSITIONER M22520/5-45 (CLOSURE A). USE REMOVAL TOOL

FOR INNER CONTACT USE CRIMP TOOL M22520/2-01 AND POSITIONER

M22520/2-37. FOR OUTER CONTACT USE CRIMP TOOL M22520/5-01

11.

INSTALL WIRE NUMBER MARKERS PER SAE-AS50881.

12.

PART OF AMPHENOL KIT (FIND NO. 21).

SECURE LARGE WIRE OVERBRAID TO WIRE OVERBRAID OF SMALLER

LARGE WIRE OVERBRAID AT CONNECTOR A MINIMUM OF 2 INCHES.

OVERLAP WIRE OVERBRAID OF SMALLER LEGS COMING INTO THE

14.

COMING INTO CONNECTOR. TIE IN POSITION USING LACING TAPE

2 INCHES OVER TEXTILE SLEEVING OF SMALLER CABLES

OVERLAP LARGE TEXTILE SLEEVING AT CONNECTOR A MINIMUM OF

15.

LEGS USING A MINIMUM OF 5 WRAPS OF LACING TAPE (FIND NO. 20),

IN 2 PLACES ALONG THE JUNCTION, SO THAT A GOOD BOND

USE LABEL TAPE (FIND NO. 10) AS REQUIRED TO SUFFICIENTLY

13.

COVER CABLE MARKER.

(FIND NO. 20). TRIM AS REQUIRED.

IS OBTAINED. TRIM AS REQUIRED.

NOTES CONTINUED ON SHEET 2

BAG, AND TAG -10 LOOSE ITEMS WITH A DIGITALLY PRINTED

LABEL IAW MIL-STD-130 AND DELIVER WITH HARNESS. BAG IDENTIFICATION

SHALL INCLUDE: CAGE CODE, DRAWING NO., PART NO., AND QUANTITY

FOR EACH ITEM.

INSTALLATION PER SAE-AS50881.

5.

PARTS LIST ON SHEET 2

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

K.WIETER

M81969/14-12.

CAGE CODE

PART OR

IDENTIFYING NUMBER

NOMENCLATURE OR DESCRIPTION MATERIAL SPECIFICATION NOTES

ITEM OR

FIND NO.

QTY PER DASH NO.

PARTS LIST

-10-1

- 81996 -10 HARNESS ASSY, HDTS-W8 -

1 81996 -1 HARNESS - -

81996 1051936-E10224-324 CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL 12 1051936

81996 1051936-E10224-504 CABLE ASSEMBLY, SPECIAL PURPOSE, ELECTRICAL 22 1051936

AR 58536 AA52084-C-3 TAPE, LACING AND TYING 20AR A-A-52084

1 81996 1051939-251 CABLE MARKER 1510 1051939

2 81996 1051939-539 CABLE MARKER 161 1051939

1 81996 1051939-255 CABLE MARKER 1710 1051939

1 81996 1051939-257 CABLE MARKER 1815 1051939

1 81996 1051939-259 CABLE MARKER 1915 1051939

81996 1051936-AA59569R30T1000-012 BRAID, WIRE 31 1051936

81996 1051936-5111001932-018 SLEEVING 41 1051936

77820 10-628485-844B CONNECTOR, PLUG, ELECTRICAL 211

031M6 ISOHS150NF2508-5S BACKSHELL, ELECTRICAL CONNECTOR 231

06090 HRHT-3/2 INSULATION SLEEVING, ELECTRICAL 241

81996 1051939-249 CABLE MARKER 141 1051939

2 81996 1051936-NPVF200CL-004 TAPE, LABEL 104 1051936

4 77820 21-033388-021 CONTACT, ELECTRICAL 22

81996 1051936-AA59569R36T0250-576 BRAID, WIRE 51 1051936

81996 1051936-5111000632-576 SLEEVING 61 1051936

81996 1051936-AA59569R36T0250-348 BRAID, WIRE 71 1051936

81996 1051936-5111000632-360 SLEEVING 81 1051936

5.

81996 1051936-M23053/5-106-0-001 INSULATION SLEEVING, ELECTRICAL 95 1051936

81996 1051936-M27500-24SB4T23-005 CABLE, SPECIAL PURPOSE, ELECTRICAL 112 1051936

81996 1051936-M27500-24SB2T23-005 CABLE, SPECIAL PURPOSE, ELECTRICAL 123 1051936

81996 1051936-M17/94-RG179-005 CABLE, RADIO FREQUENCY 137 1051936

81996 1051936-M23053/5-105-0-001 INSULATION SLEEVING, ELECTRICAL 257 1051936

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 2 OF 6NONE

1051817 -

23.

INSTALL CABLE NUMBER MARKER WITHIN 6 INCHES OF END OF CABLE

20.

TERMINATE USING AMPHENOL, CAGE: 77820, INSTALL DRAWING L-2035-AF.

21.

TERMINATE USING AMPHENOL, CAGE: 77820, INSTALL DRAWING L-2119-E.

CAP CABLE WITH 1 INCH OF INSULATION SLEEVING (FIND NO. 25).

22.

24. ABBREVIATIONS NOT LISTED IN ASME Y14.38:

HDTS - HELMET DISPLAY TRACKER SYSTEM

BS - BACKSHELL

C&S - CAP AND STOW

AT INSTALLATION AS REQUIRED.

PINCH OPEN END CLOSED.

25.

TERMINATE USING AMPHENOL, CAGE: 77820, INSTALL DRAWING L-2119-ER.

CAP ENTIRE CABLE WITH 1 INCH OF INSULATION SLEEVING

16.

17.

AND POSITIONER M22520/4-02. USE INSERTION TOOL M81969/14-03 BLUE

FOR INNER CONTACT USE CRIMP TOOL M22520/2-01 AND POSITIONER

M22520/2-35. FOR OUTER CONTACT USE CRIMP TOOL M22520/4-01

18.

TERMINATE USING AMPHENOL, CAGE: 77820, INSTALL DRAWING L-2119-D.

19.

TERMINATE USING AMPHENOL, CAGE: 77820, INSTALL DRAWING L-2119-ES.

(FIND NO. 9). PINCH OPEN END CLOSED.

CDIU - COMMON DISPLAY INTERFACE UNIT

26.

LOCATE MARKERS APPROXIMATELY AS SHOWN. ENSURE PLUG/

JACK IDENTIFIERS ARE LOCATED WITHIN 6 INCHES OF CONNECTOR

HOUSING, AND HARNESS IDENTIFIER IS WITHIN 3 INCHES OF PLUG/

JACK IDENTIFIER, AND SECURE IN PLACE.

NOTES (CONTINUED FROM SHEET 1)

SHL - SHIELD

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

AND REMOVAL TOOL M81969/14-03 WHITE.

81996 1051939-245 CABLE MARKER 261 1051939

81996 1051939-247 CABLE MARKER 271 1051939

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 3 OF 6NONE

1051817 -

WIRE TABLE CONTINUED ON SHEET 4

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 4 OF 6NONE

1051817 -

P-CDIU-P1 & CP-CDIU-P1

(CONTACT 21-033388-021

ORIENTATION)

ASDC-P8

(CONTACT 21-033497-051

ORIENTATION)

(LOOKING AT FACE OF CONTACT)

(LOOKING AT FACE OF CONTACT)

KEYWAY

KEYWAY

WIRE TABLE CONTINUED FROM SHEET 3

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 5 OF 6NONE

1051817 -

-1 HARNESS

ASDC-P8

9.

(P-CDIU-P1)

(CP-CDIU-P1)

5.

REF

REF

14.

15.

13. 13.

16.

22.

FAB SHOP: ALL PARTS LISTED TO BE INSTALLED ON -1 HARNESS

DURING FABRICATION.

11.

11.

11.

11.

26. 26. 11.

11.

11.

11.

INITIAL RELEASE PER ERR AV-14214- 2018/12/07 S.SANDERS

13.

13.

26.

-1 (REF)

ASDC-P8

SCALE:

DRAWING NO.CAGE CODESIZE REV

D

C

A

D

C

B

A

D W

G

N

O

EXPORT CONTROL WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA

WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE

22, U.S.C. SEC 2751 ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979,

AS AMENDED, TITLE 50, U.S.C., APP 2401 ET SEQ. VIOLATIONS OF THESE

EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE

IN ACCORDANCE WITH PROVISION OF DoD DIRECTIVE 5230.25

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT

OF DEFENCE (DoD) AND DoD CONTRACTOR'S ONLY FOR ADMINISTRATIVE AND

OPERATIONAL USE. THIS DETERMINATION WAS MADE ON 23 FEB 2012. OTHER

REQUEST SHALL BE REFERRED TO PRODUCT MANAGER (PM) AIR WARRIOR (AW).

SFAE-SDR-AW. REDSTONE ARSENAL, AL 35898-5000.

REVISIONS

REV DESCRIPTION DATE APPROVEDZONE

D 81996

SHEET 6 OF 6NONE

1051817 -

-10 HARNESS ASSEMBLY

(P-CDIU-P1)

(CP-CDIU-P1)

10.

10.

13.

13.

FAB SHOP: BAG AND TAG ALL -10 HARNESS ASSEMBLY

PARTS AS LOOSE PARTS. ALL -10 HARNESS ASSEMBLY

PARTS ARE TO BE INSTALLED ON HARNESS DURING

AIRCRAFT INSTALLATION ONLY.

23.

23.

23.

23.

26.