SPI_AK15463726_Revision_D.pdf

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

DP

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of Information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

210K-Depot (19207) Tank, Fabric, 5000 Barrel, Fuel, W/Berm 19207 AK15463726

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

5430-01-546-3726 10-11-2017 D

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

001 NONE 6500.00 est. 435.0 est.

SEE BLOCK 17

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION MIL-STD-2073-1, METHOD 41

13. CLEANING 1 A/R CUSHIONING: A-A-1898, TYPE I, CLASS B

MIL-STD-2073-1 2 A/R BAG MATERIAL: MIL-PRF-131, CLASS 3

14. DRYING 3 2 CORRUGATED BOX: ASTM D5118, TYPE CF, CLASS

MIL-STD-2073-1 WR, GRADE W5c, SIZE & STYLE AS REQUIRED

15. PACKING 4 2 CONTAINER: ASTM D7478, TYPE II, CLASS 2, STYLE A

a. LEVEL A

MIL-STD-2073-1 & NOTE B

b. LEVEL B

N/A

16. MARKING

MIL-STD-129 & NOTE J

17. NOTES/DRAWING

A. All dust caps and plugs shall be installed and the permanently attched fittings shall be covered with cushioning material, A-A-1898, Type I, Class B, and secured in place with tape conforming to ASTM D 5330, Type II. All hose ends shall be sealed with caps and plugs to prevent entry of foreign material. All aluminum components shall be cushioned an secured with tape to hold in place. Cushioning should be of sufficient quantity to completely cover all aluminum surfaces.

B. The tank and berm liner are packed in separate crates. These crates are the Level A shipping containers.

C. The tank crate will be a modified ASTM D7478, Type II, Class 2, Style A (bolted crate, plywood sheathed, skid base). The ventilation requirements in ASTM D7478 are waived. The crate deck shall be made from 2" x 6" lumber and the deck surface shall be lined with 1/8” Masonite. The deck shall be supported by 4" x 4" beams and the beams have 4" x 4" rubbing strips. The rubbing strips shall be attached to the beams with carriage bolts. The carriage bolts shall be countersunk to prevent them from extending beyond the wood. The rubbing strips shall be beveled full depth at the angle of 45 degrees at the sling and forklift openings. The crate base allows for 4-way fork lift entry. The sides and tops are constructed with 1/8" Masonite on the interior then 2" x 4" lumber and then 3/4" plywood exterior. The 2” x 4” lumber framework between the plywood and Masonite shall be designed to adequately support the Masonite. The Masonite shall be fastened to the 2” x 4” lumber using fine threaded drywall screws (countersunk) and a panel adhesive. Maximum external dimensions for the tank crate are:

114.25" x 84.25" x 54.375". Wrap entire tank with a sheet of MIL-PRF-131, Class 3 material and then heat seal the material forming a bag around the tank. Remove as much air as possible from the bag before heat sealing.

Lifting slings (if used) will be on the outside of the bagged tank. Secure bagged tank to skid base but do not subject the bagged tank to the hazards of any sharp metal objects.

D. Place cushioned tank accessories listed on page 2 in an appropriately sized weather resistant corrugated box.

Once filled, wrap entire corrugated box with a sheet of MIL-PRF-131, Class 3 material and then heat seal the material forming a bag around the box.-Remove as much air as possible from the bag before heat sealing. Label the bagged box “TANK ACCESSORIES” and place inside tank crate on top of the bagged tank.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 2 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

Form Approved -BK OMB No. 0704-0188 DP

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

210K-Depot (19207) Tank, Fabric, 5000 Barrel, Fuel, 19207 AK15463726

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

5430-01-546-3726 08-23-2017 C

17. NOTES/DRAWING

Tank Accessories: QUANTITY

1. Filler/Discharge Elbow, 6 inch, Fem x Fem 2

2. Filler/Discharge Elbow, 6 inch, Fem x Male 2

3. 2” Drain Valve Assembly with Male x Fem coupling half ends 1

4. 6" Filler/Discharge Valve Assy. with Male x Fem coupling half ends 4

5. 2" I.D. Non-collapsible Drain Hose Assy. (One end bolted flange, other end 2" Male coupling half) 1

6. 2" I.D. Non-collapsible hose (10' length with Male x Fem coupling half ends) 1

7. 6" I.D. Non-collapsible Filler/Discharge Hose Assy. (12' with Male x Fem coupling half ends) 4

8. Vent Assy. Fitting 1

9. Emergency Repair Kit 1

10. Consumable Items Overpack Kit 1

11. Hose Support Pad 2

E. The berm liner crate shall be constructed in the same manner as the tank crate described in paragraph C, except that the maximum external dimensions for the berm liner crate are: 114.25" x 84.25" x 23.75". Wrap entire berm liner with a sheet of MIL-PRF-131, Class 3 material and then heat seal the material forming a bag around the berm liner. Remove as much air as possible from the bag before heat sealing. Lifting slings (if used) will be on the outside of the bagged berm liner. Secure bagged berm liner to skid base but do not subject the bagged berm liner to the hazards of any sharp metal objects.

F. Place cushioned berm liner accessories listed below in an appropriately sized weather resistant corrugated box.

Once filled, wrap entire corrugated box with a sheet of MIL-PRF-131, Class 3 material and then heat seal the material forming a bag around the box.-Remove as much air as possible from the bag before heat sealing. Label the bagged box “BERM LINER ACCESSORIES” and place inside berm liner crate on top of the bagged berm liner.

Berm Liner Accessories QUANTITY

1. Drain Assembly from paragraph 3.4.3 of ATPD-2262 1

2. First Hose Assembly from paragraph 3.4.4 of ATPD-2262 1

3. Second Hose Assembly from paragraph 3.4.4 of ATPD-2262 1

4. Valve Assembly from paragraph 3.4.5 of ATPD-2262 1

G. For bolt application, holes shall be prebored to receive carriage bolts and shall be the exact diameter of the bolt.

The lead holes for lag bolts shall be the same diameter as the shank. Lag bolts shall be placed by being turned in the holes the full length of the bolt and shall not be driven in with a hammer or by any similar means. A flat washer shall be used under the head of each lag bolt and under the nut of each carriage bolt. Carriage bolts shall be countersunk to the depth of the head of the bolt and washer.

H. When stacked the berm liner and tank crate will have a combined height not exceeding 78.125".

I. Mark crates per MIL-STD-129, including Shelf Life data. The crates will be marked "1 of 2" and "2 of 2".

SPECIAL PACKAGING INSTRUCTION