Solicitation Attach 2 - Spec 14210 for Passenger Elevators.pdf
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- Russell B Long Elevator Modernization Federal contract opportunity
- Solicitation number
- 47PH0524R0078
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This document is a technical specification for the modernization of 2 passenger elevators at the Russell B. Long Federal Building in Baton Rouge, LA. The specification includes details on the required equipment and installation, including new geared traction passenger elevators, solid state motor drives, microprocessor group supervisory control, emergency operation, cab interiors, signal systems, and other components. The work also includes 2 optional modernization projects for additional elevators in the building. This solicitation is a 100% Small Business Set-aside with an estimated construction cost between $1,000,000 and $5,000,000. The solicitation closing date is May 20, 2024 and the source selection will be based on the Best Value trade-off methodology.
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US COURTHOUSE ELEVATOR MODERNIZATION RLA
Baton Rouge, LA LA0097bt
ELECTRIC ELEVATORS 14210 - TABLE OF CONTENTS 1
SECTION 14210
ELECTRIC ELEVATORS
TABLE OF CONTENTS
1. GENERAL: --------------------------------------------------- 1
2. RELATED WORK: --------------------------------------------- 3
3. STANDARD REFERENCES: -------------------------------------- 4
4. QUALIFICATIONS: -------------------------------------------- 4
5. SHOP DRAWINGS --------------------------------------------- 5
6. SAMPLES --------------------------------------------------- 7
7. MANUALS --------------------------------------------------- 7
8. WARRANTY AND GUARANTEE ---------------------------------- 8
9. MAINTENANCE ---------------------------------------------- 8
10. INSTRUCTIONS ----------------------------------------------- 9
11. POWER SUPPLY --------------------------------------------- 10
12. CAPACITY, SPEED, TRAVEL, PLATFORM SIZE --------------------- 10
13. ELECTRIC FEEDERS AND WIRING ------------------------------ 10
14. ACCESSORIES ----------------------------------------------- 12
15. PAINTING AND FINISHING ------------------------------------- 13
Attachment 2
ELECTRIC ELEVATORS 14210 - TABLE OF CONTENTS 2
16. MACHINE BEAMS AND OTHER SUPPORT STEEL ------------------- 14
17. GEARED MACHINE ------------------------------------------ 15
18. CONTROLLER ---------------------------------------------- 16
19. SOLID STATE MOTOR DRIVE (SCR DRIVE) ------------------------ 17
20. CAR LIGHTING AND FAN CONTROL ----------------------------- 18
21. GROUP AUTOMATIC OPERATION ------------------------------- 18
22. MICROPROCESSOR GROUP SUPERVISORY CONTROL --------------- 20
25. EMERGENCY POWER OPERATION ------------------------------ 24
26. GROUP CAR CONTROL FUNCTIONS ----------------------------- 24
27. INDIVIDUAL CAR CONTROLLER -------------------------------- 27
28. COMPUTING ENVIRONMENT ---------------------------------- 27
29. GUIDE RAILS ----------------------------------------------- 28
30. SAFETY AND GOVERNOR ------------------------------------- 29
31. HOISTING AND GOVERNOR ROPES ------------------------------ 30
32. COUNTERWEIGHT ------------------------------------------- 30
33. CAR AND COUNTERWEIGHT BUFFERS --------------------------- 31
35. TERMINAL STOPPING DEVICES -------------------------------- 31
36. ROLLER GUIDE ASSEMBLIES ---------------------------------- 31
ELECTRIC ELEVATORS 14210 - TABLE OF CONTENTS 3
37. CAR FRAME AND PLATFORM ---------------------------------- 32
38. ELEVATOR CARS -------------------------------------------- 32
39. FINISH OF CAR FIXTURES ------------------------------------- 35
40. EMERGENCY CAR LIGHTING ---------------------------------- 35
41. TELEPHONE ------------------------------------------------ 36
42. CERTIFICATE FRAME ---------------------------------------- 37
43. WALL PROTECTION PADS ------------------------------------- 37
44. SIGNAL SYSTEM --------------------------------------------- 38
46. EMERGENCY RECALL OPERATION ----------------------------- 39
47. SMOKE DETECTORS AND ANNUNCIATORS ----------------------- 40
48. PASSENGER ELEVATOR HOISTWAY ENTRANCES ------------------ 41
49. DOOR OPERATORS ------------------------------------------ 44
50. INTERLOCKS AND CONTACTS --------------------------------- 44
50. INDEPENDENT SERVICE -------------------------------------- 45
52. TESTS ----------------------------------------------------- 46
ELECTRIC ELEVATORS 14210 - 1
SECTION 14210
ELECTRIC ELEVATORS
Passenger Elevator Nos. 1-2
1. GENERAL:
1.1 This section of the specification includes the furnishing of all material and performance of all work required for the removal of existing elevator equipment and installation of new equipment to provide two (2) geared traction passenger elevators. The passenger elevators are arranged in one group.
1.2 No more than one elevator shall be taken out of service during the normal working hours of the building to perform this work. Any noisy or disruptive work will be performed after the normal working hours of the facility. Include all after hours work within the proposal.
1.3 Equipment to be reused: The following existing equipment may be reused with certain repairs, modifications, or adjustments as hereinafter specified:
A. Machine Room:
1. Machine Beams.
2. Geared Machines (New AC Motors)
3. Car frame, platform, Cab shell.
B. Hoistway:
1. Main and counterweight rails.
2. Hoistway entrance sills, headers, and fascias.
3. Counterweight frames and counterweights.
C. All other components of the elevator system shall be installed new, whether specifically mentioned in the specifications, to provide two (2) complete elevator units.
1.4 All parts of the elevator equipment shall be of such design, size, and material as to satisfactorily function under all conditions of loading and operation with specified rated load and rated speed range. All parts shall be built to standard dimensions, tolerances, and clearances so that similar parts of similar machines and devices are completely interchangeable. The mechanical fastenings used throughout the equipment on parts subject to wear and requiring replacement shall be key and seat, nut, screw, or other removable and replaceable type not requiring physical deformation or field positioning. The use of rivets or similar devices will not be accepted as mechanical fastenings for such parts.
1.5 The major elevator components shall be the products of one manufacturer of
ELECTRIC ELEVATORS 14210 - 2
established reputation, except they may be the products, either wholly or in part, of another manufacturer of established reputation provided such items are engineered and produced under coordinated specifications. Also, the major components to be furnished shall be of a make or makes that have performed satisfactorily together under conditions of normal use in not less than two other elevator installations of equal or greater capacity and speed for a period of at least one year. Prior to award, the names and addresses of the buildings and the names of the owners or managers thereof, in which the proposed combination of major components has so performed, shall be furnished.
A. The term "major elevator components" as mentioned above shall mean such items as an elevator hoisting machine, motor drive, controller, selector, and group supervisory control equipment.
1.6 Equipment in the elevator machine room shall be so arranged that such items as rotating elements and sheaves can be removed for repairs or replacement, either by trolley hoist and dolly, or other conventional means, without dismantling or removing other equipment components in the machine room.
1.7 Adequate workspace for maintenance and repair operations shall be provided around the elevator equipment in machine room with clear passage to any access or trap doors.
1.8 Where practical, elevator controllers shall be located near, and in the same positions relative to the driving machines they control. The driving machine shall be visible from its controller.
1.9 Trolley beams shall not be utilized as the normal support of elevator equipment such as sheaves for selector cable.
1.10 Elevator data requirements listed below shall be obtained from either the project drawings or within this specification:
A. Elevator Data:
1. Elevator rated load lifting capacity in pounds.
2. Elevator car rated speed in feet per minute.
3. Car travel in feet.
4. Number of landings.
5. Number of openings.
6. Platform size.
7. Class of service, i.e., passenger or freight.
8. Type of machine, i.e., geared or gearless.
9. Type of control, i.e., rheostatic, generator field, or static (3vf Drive).
10. Type of operation, i.e., two stop single car selective collective, two car selective collective or group automatic.
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11. Type of design of passenger car.
12. Type of hoistway doors.
13. Type of hoistway door operation.
14. Type of car door or gate.
15. Type of car door or gate operation.
16. Type of signal system.
17. Characteristics of power supply.
18. Finishes.
1.11 The elevator system shall consist of:
A. Two (2) geared electric passenger elevators operating in one group.
2. RELATED WORK:
2.1 The following related work is included in this section and other sections of the specification and shall be the responsibility of the Elevator Contractor:
A. Elevator hoistways and their enclosures and venting, pit spaces, enclosed machine rooms, trolley beams.
B. Temporary guards at all hoistway openings as required under "Accident
Prevention" clause of the General Conditions.
C. Bevel all ledges and platforms between the hoistways at each landing to not less than 75 degrees.
D. Provide Elevator machine room energy efficient lighting and 110 GFCI outlets, energy efficient pit lighting and 110 GFCI outlets, and energy efficient hoistway lighting circuits. Pit lighting switch shall be accessible from access door.
E. Provide pans under roof drains. (As needed)
F. Remove sprinklers and heat detectors from the hoistways and machine rooms.
Remove all sprinkler piping from machine room.
G. Provide all car top guardrails as required.
H. Provide HVAC for machine rooms as needed.
I. Provide hoistway venting. (AS NEEDED)
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3. STANDARD REFERENCES:
3.1 Unless as modified herein or otherwise distinctly specified, all elevator material, design, clearances, definitions, construction, workmanship and tests shall conform to the requirements of the American National Standard Safety Code for Elevators, and, Escalators, (ANSI A17.1-2019) or latest edition, including errata, interpretations and revisions and hereinafter referred to as the A17.1 Code.
3.2 Wherever Federal Specifications, Codes, Standard Details and other standards are referenced, latest editions and amendments shall apply in accordance with the clause entitled "Standard References: in the General Conditions.
3.3 References to the NEC are to the 2020 National Electrical Code (ANSI C1) or latest edition. All electrical work specified in the A17.1 Code shall be done in accordance with the 2020 NEC.
3.4 References to UL standards are to standards of Underwriters Laboratories, Inc.
3.5 References to NEMA are to Standards of the National Electrical Manufacturers Association.
3.6 Referring to the requirements of clause entitled "Building Codes, Fees and Charges" in the General Conditions the work shall also comply with the applicable State and local Code requirements or regulations except the requirements of the A17.1 Code shall govern in the event of a conflict.
3.7 References to Handicap Provisions are to "Uniform Federal Accessibility Standard" (UFAS) and the "Americans with Disabilities Act Accessibility Guidelines" (ADAAG). In case of conflicts in the requirements, the most stringent requirements shall be required.
4. QUALIFICATIONS:
4.1 The prime contractor must perform a minimum of 90% of the total elevator work. Subcontractors may include fire alarm, electrical, etc.
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5. SHOP DRAWINGS:
5.1 Shop drawings shall be submitted in accordance with the "General Conditions" and "Special Conditions" sections.
5.2 Shop drawings shall include the following details as applicable to the systems specified:
A. Full dimension layout in plan and elevation showing the arrangement of equipment and all pertinent details of each elevator unit specified including:
1. Driving machine, controller, selector, motor generator, static motor drive unit, governor and other components located in machine room.
2. Car, counterweight, sheaves, supporting beams, guide rails, buffers, car and counterweight guide shoes, and other components located in hoistway.
3. Rail bracket spacing and maximum vertical forces on guide rails in accordance with the A17.1 Code.
4. Reactions at points of support.
5. Weights of principal parts.
6. Top and bottom clearance and over travel of car and counterweight.
7. Location of circuit breaker, switchboard panel or disconnect switch, light switch and feeder termination at controller.
8. Location of outlets for connection of traveling cables for car light and
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telephone.
9. Location of hoistway access switches.
B. Hoistway entrances and doors showing their method of operation, details of construction; and method of fastening to the structural members of the building.
C. Car designs specified, showing details of construction, fastenings to platform, car lighting, ventilation, location of all car equipment, handrails, and emergency exits including electric contacts and method of hinging and locking.
D. Details of all signal and operating fixtures including hoistway access switches.
E. Details of sound and vibration isolation units for generator sets, if used.
F. Details of roller guide assemblies.
G. Details of sill sections and supports.
H. Details of selection, recall, and emergency operation switches including wiring diagrams.
I. Other drawings required or hereinafter specified.
5.3 The name of manufacturer, type or style designation, and the additional information called for below shall be listed on the shop drawings for each of the following:
A. Driving machine.
B. Driving machine motor including hp and rpm.
C. Elevator controller.
D. Group supervisory system controller.
E. Indicator panel.
F. Car safety including maximum rated load and speed.
G. Governor.
H. Power door operator.
I. Door interlocks and electrical contacts.
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J. Buffers including stroke, certified maximum and minimum loads and maximum striking speed.
K. Car ventilation blower including c.f.m. and hp ratings.
L. Car emergency lighting.
M. Static motor drive unit.
6. SAMPLES:
6.1 Referring to the "Sample" requirements of the General Conditions, submit for approval, four samples of all finishes, car floor materials, operating and signal system fixtures, hoistway entrance and door materials, sills, protection pads, and light fixture lenses.
7. MANUALS:
7.1 Three (3) sets of operating and maintenance manuals shall be furnished in bound form. Manuals shall include:
A. Description of the elevator system's method of operation and control including the functions of signals, door devices and other specified features.
B. Written instructions for the adjustment and care of the equipment.
C. Replacement parts list with part numbers.
D. Type of lubricant required for each lubricated part.
E. Complete set of as-built wiring diagrams.
7.2 The identification label for each manual shall include the subject, building name and location, government contract number and the specific elevator numbers to which the manual applies.
7.3 One set of manuals shall be provided in tool cabinet in elevator machine room unless otherwise directed. The two additional sets shall be delivered to the Contracting Officer's Representative.
ELECTRIC ELEVATORS 14210 - 8
8. WARRANTY AND GUARANTEE:
8.1 All work under this section shall be subject to the terms specified under
"Guarantees" in the General Conditions and the guarantee period for an elevator unit shall be one year after the date the final elevator is placed in normal use by the Government.
9. MAINTENANCE:
9.1 Furnish full maintenance for the elevators starting on the day the actual work begins at the site during the installation period, and for 12 months after final acceptance by the Government of the last elevator in entire project. The maintenance service shall consist of regular weekly examinations of the installation and shall include the necessary adjustments, repairs, cleaning, lubrication, and supply and replacement of all parts to keep the equipment in proper operating condition.
9.2 All routine adjustments and service shall be performed by trained employees of the elevator contractor and may be made during the regular working hours of the trade.
All services required to ensure safe and reliable performance of the elevators shall be provided by regularly assigned maintenance personnel of the elevator contractor.
9.3 Weekly preventive maintenance program shall be scheduled for each elevator. The date and hours of work shall be scheduled and submitted for approval and acceptance by the Building Manager. All personnel shall register with the proper Government authority upon entering and leaving the building.
9.4 Provide 24-hour emergency call-back service for the maintenance period, by promptly responding to requests from the Building Manager or his authorized representative by telephone or otherwise, to restore elevator services where a shutdown or trouble should develop. This emergency call-back services shall be limited to minor adjustments required to protect the immediate safety of the equipment and persons in and about the elevator. Contractor shall respond to emergency call backs in one hour or less.
A. The Contractor shall provide and keep current a suitable check chart for each elevator. The charts shall be posted in the machine rooms on which entries shall be made to indicate the status of scheduled items of maintenance work performed, and the time in man-hours. The Contractor must properly initial the chart to indicate that the work has been accomplished.
B. The Contractor shall immediately notify the Contracting Officer (in writing) of the existence or the development of any defects in, or repairs required to the elevators which the Contractor considers he is not responsible for under the terms of the contract, and shall furnish him a written estimate of the cost to make necessary repairs. The Contracting Officer reserves the right to make
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final determination as to responsibility.
10. INSTRUCTIONS:
10.1 The instruction period for Government employees shall be not less than one (1) eight hour day for the work under this section. Manual and wiring diagram instructions given in elevator machine room will be considered the equivalent to classroom instructions.
10.2 Submit outline of instructions to be given, one (1) month prior to the Instruction
Period, for approval.
10.3 Instructions shall be completed before the warranty and maintenance period expires.
A. If the instructions have not been completed prior to the termination of the maintenance period, that period shall be extended as a part of the contractual requirements until the instruction requirements have been satisfied.
10.4 Provide, without additional expense to the Government, competent instructors to train employees of the Government, in the care, adjustment and operation and sequence functioning of the operation and the control system. Instruction shall be given during regular working hours and take place at the job site. The instruction shall be by qualified, factory trained engineering representatives possessing complete knowledge of the care, adjustment and operation of the elevator system.
A. Approximately half of the time shall be used for classroom instructions. All other time shall be used for instruction at the equipment. Where significant changes or modifications in equipment are made under the terms of the guarantee, additional instruction shall be provided as may be necessary to acquaint the operating personnel of the changes or modifications.
B. Three copies of an operating and maintenance manual, prepared by the contractor, shall be utilized by the contractor for instruction purposes. After completion of all instructions, the three copies of the manual shall be turned over to the Building Manager.
C. Three sets of as-built wiring diagrams with a complete description of operating sequences shall be furnished and delivered to the Construction Engineer fifteen (15) days prior to the start of the instructions, for use of the instructors.
D. The time and place of the instructions shall be coordinated with the Building
Manager.
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11. POWER SUPPLY:
11.1 The power available is 3 phase, 60 hertz, 480 volts alternating current for elevator power and single-phase, 60 hertz 120 volts alternating current for elevator car lighting.
11.2 Before any electrical equipment is manufactured or purchased, the characteristics available for elevator power and lighting shall be verified. Where characteristics are different from those specified above, the equipment shall be furnished for the power as verified by the contractor.
11.3 Failure to verify the power supply shall not relieve responsibility for the satisfactory operation of the equipment.
11.4 Controls shall have provisions for sequential return of all elevators and operation elevators on Emergency Power.
12. CAPACITY, SPEED, TRAVEL, PLATFORM SIZE:
12.1 The elevators shall have a capacity to lift the rated load at the rated speed in feet per minute, specified in the following schedule. The rated load shall be exclusive of the weight of the complete car and cables. The travel, terminal floors, number of stops and openings and the over-all car platform size given in the schedule shall be verified with requirements indicated on the drawings.
ELEVATOR SCHEDULE
RATED RATED OVERALL
ELEVATOR LOAD SPEED TERMINAL NO. OF NO. OF PLATFORM SIZE
NUMBER LBS. F.P.M. FLOORS STOPS OPENINGS WIDTH X DEPTH
1-2 3500 350 1-4 4 4 RETAIN EXISTING
13. ELECTRIC FEEDERS AND WIRING:
13.1 Provide new electric disconnect switches in both machine rooms for elevator power supply for all elevators rated for the new VVVF-AC drive system and new controls.
13.2 Provide new disconnects for the existing 110 Volt A.C. power supply for car light circuits for all elevators. New disconnects shall be labeled, located in the machine room, and lockable in the off position
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13.3 Provide new LED light fixtures with guards in the elevator machine rooms. Provide all hoistways with LED fixtures with a labeled, lockable disconnect in the machine room. LEDs in the hoistway shall be located at each landing.
Conduits and fittings shall be in accordance with the following Federal
Specifications:
A. Threaded steel conduit WW-C-581E
B. Electrical metallic tubing (EMT) WW-C-563A
C. Flexible metal conduit WW-C-566C
D. Fittings for cable and flexible conduit W-F-406B
E. Fittings for conduit W-F-408C
13.4 Couplings and connectors for EMT shall be steel or malleable iron, shall be
"Concretetight" or "Raintight", and shall be of either the gland and ring compression type or the stainless steel multiple point locking type. All connectors shall have insulated throats. Fittings using set screws or indentations as a means of attachment shall not be used.
13.5 All conduit connecting the various items of elevator equipment in the elevator machine room shall be run concealed where practicable. Metal wireways and auxiliary gutters shall be run exposed in readily accessible locations. All raceways embedded in concrete shall be rigid or intermediate steel conduit. At all other locations any of the other types of raceways specified may be used subject to conditions, specified. Raceway fittings shall provide conductor passageways free from burrs, shoulders or other projections which will reduce internal passage area or cause abrasion of conductors being pulled through.
13.6 All conductors to the car shall consist of flexible traveling elevator cables, conforming with the requirements of the NEC. Cables shall be run from the car junction box to a machine room junction box and from these boxes, conductors shall be run to various required locations. Each traveling cable conductor shall have a distinctive color code for identification of the individual conductors. Each traveling cable shall have at least 20 percent spare conductors. Junction boxes shall contain approved terminal blocks for connection of conductors. Terminal blocks shall have indelible identification numbers for each terminal connection. All connections to terminal blocks shall be made with pressure wire connectors.
A. Traveling cables shall be so suspended, anchored and run that the strain on individual cable conductors will be reduced to a minimum and connections to terminal blocks will be free from all strain. The outer cable covering must remain intact between junction boxes and abrupt bending of cable producing
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distortion of cable will not be permitted. If, due to sway or change in relative position of traveling cables, complete freedom from contact with the hoistway construction cannot be avoided, suitable shields or pads shall be provided wherever necessary to prevent chafing or damage to the cables.
B. Traveling cables shall include not less than 10% spares and six (6) spare shielded pairs.
13.7 Furnish and install all wires and cables necessary for the proper connection and operation of all equipment installed under the elevator contract. All conductors shall be in accordance with NEC requirements. The conductor size shall be such that the maximum current carried will not exceed limits prescribed by the NEC.
A. Unless otherwise specified, conductors exclusive of traveling cables, shall be annealed copper with 60o Centigrade or better insulation and shall be in accordance with Federal Specification J-C-30A. Single and multiple conductor cables shall have color coding or other suitable identification for each conductor. Unless otherwise specified, no joints or splices shall be permitted in wiring except at outlets. Tap connectors may be used in wireways provided they meet all NEC requirements. Installation of conductors in raceways shall conform to the NEC.
13.8 All conductors used for external wiring between the various items of elevator equipment shall be connected to terminal blocks which meet UL Standard 1059 (1975). Crimp-type connectors shall be applied with an appropriate setting tool to ends of all size No. 10 or smaller external wires.
14. ACCESSORIES:
14.1 Three sets each of complete, legible field wiring diagrams, including single line diagrams showing all electrical circuits shall be furnished. All symbols shall be listed corresponding to the identity or markings on machine room and hoistway apparatus of the systems specified. One set of diagrams shall be coated with laminated plastic, or other approved covering, suitably bound and placed in the machine room where directed. Each of the two remaining sets shall be neatly bound and delivered to the Contracting Officers Representative. The diagrams shall be revised to include all field modifications.
14.2 A complete set of tools necessary for making all system adjustments shall be furnished for each elevator machine room and delivered to the Construction Engineer. (A metal tool cabinet having two shelves and a hinged door shall be provided in each elevator machine room. Cabinet size shall be not less than 48 inches high, 18 inches wide and 14 inches deep.)
14.3 Include an adjuster's level service tool or terminal with complete written
ELECTRIC ELEVATORS 14210 - 13
installation manuals, service manuals, adjustment information and instructions for performing systems adjustments, special and emergency functions, diagnostic trouble shooting, and systems testing as required by ANSI A17.1 code. The service tool shall become the property of GSA, and if the device requires reprogramming it shall be performed at no additional cost to the government for the life of the equipment.
14.4 Cylinder locks shall have a bronze cylinder with not less than five pin tumblers or shall have not less than a five-disc combination provided wafer keyways, tumblers, and springs are of stainless steel. Provide three nickel silver keys for each lock and deliver same to the Construction Engineer. Provide an identification tag on each key with stamped legend "PROPERTY OF U.S. GOVERNMENT" on reverse side.
Tags shall conform to Federal Specification FF-T-77B, Type A, Class 1, engraved.
Locks shall be independently keyed unless otherwise specified. Key operated switches shall be of the cylinder lock key operated type.
14.5 A hoistway access switch shall be provided at the top and bottom terminal landings for all elevators. Hoistway access switches shall be of the key operated type meeting all requirements of the A17.1 Code. The movement of a car by means of the hoistway access switch at the top terminal landing shall be limited to approximately 12 feet down travel and a return to the top landing. Access switches shall be mounted flush and inconspicuously in the door jamb.
A. Faceplates, if furnished, shall be of metal of same composition and finish as the faceplates of landing call buttons for the corresponding landing. The exposed portion of each access switch or its faceplate shall have indelible legends to indicate its "Identity" and the "Up," "Down" or "Off" positions.
14.6 All elevators shall be provided with an operating device mounted on the car crosshead which will permit slow speed operation of the car. Separate additional means for operation of power door operators and automatic car leveling devices are not required. The operating device shall be mounted in a metal box and shall be rigidly secured in a position conveniently accessible on top of the car. Operating devices shall be shrouded or otherwise protected in an approved manner to prevent accidental movement. Provide indication of Fire Service Operation within or adjacent to the car top operating device.
14.7 Where access to elevator pit is through the bottom terminal landing, the pit stop switches shall be located 4 feet above pit floor and 18" above bottom landing floor and adjacent to the pit ladder.
14.8 Provide Hoistway Door Unlocking Devices at each entrance for all elevators, conforming to the requirements of the A17.1 Code.
15. PAINTING AND FINISHING:
ELECTRIC ELEVATORS 14210 - 14
15.1 Unless otherwise specified the machine, motor, motor drive, controller, selector, sheaves, car frame, counterweight frame, machine and sheave beams, guide rails and buffers except their machined surfaces, door operator, cams, and other ferrous metal items furnished for each elevator shall be painted with not less than one shop priming coat and one field coat of semi-gloss enamel in the manufacturer's standard color.
A. Holes or other imperfections in the surfaces of a machine, motor, casting, motor generator and the like shall be filled and smoothed off before the factory priming coat is applied.
B. The painting and finishing of governor, car, hoistway entrances and doors shall be as specified under their respective headings.
C. The machine room floor, pit floor and car top shall have all unused holes or defects filled and shall be painted with semi-gloss light colored gray.
15.2 Identification Markings:
A. Elevator hoistways shall have floor designations on the walls and/or doors of hoistways in accordance with the A17.1 Code.
B. Floor designations shall be provided at each hoistway entrance on both sides of the jamb visible from within the car and the elevator lobby at a height of 60 inches above the floor. Designations shall be on a contrasting color background, a minimum of 2-1/2 inches high and raised at least 0.030 inch.
Identification markings for machines, motor generators, controllers, etc. shall be provided at locations where directed. The numbers of hoisting machines and motor generators sets shall be 4 inches high and the numbers for controllers, selectors and other auxiliary equipment shall be 2 inches high.
C. The identification numerals or letters for floor landings, machines, etc., shall be either stencil painted or decal type of a color which will contrast with color of the surface to which the marking is applied. Decal type markings shall have a coat of clear varnish or equivalent after application.
16. MACHINE BEAMS AND OTHER SUPPORT STEEL:
16.1 All necessary structural steel beams or other steel members required for support of elevator machine, sheaves, rope hitches, governor, buffers, grating, and other
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elevator equipment, shall be provided. Bearing plates and anchors shall be provided to mount adapter beams and other support steel securely in place.
Existing beams and slabs may be reused provided the calculations reveal they are adequate for the equipment to be used and support the loads in accordance with the A17.1 Code. Otherwise, provide support as required.
16.2 Provide metal sleeves projecting 2 inches above the concrete slab for all hoisting rope and governor rope, selector rope or tape, and other similar openings. Sleeves shall be not less than No. 12 U.S.S. Gage and shall have inside sleeves sloped same as the ropes and tapes.
16.3 Fill and finish all unused holes in machine room, secondary floors, and walls, and hoistway.
17. GEARED MACHINE:
17.1 Existing geared hoist machine shall be retained. All components including seals, bearings, etc. shall be replaced as required for “like new” machine operation. All “leaks” shall be repaired, and all gear cases shall have oil flushed and replaced. Hoist motor shall be replaced with a new AC VVVF type as specified.
17.2 The brake shoes shall be relined with a suitable fireproof friction material shaped so the drum or disc will run free with a normal clearance. Brake application shall be automatically controlled to obtain noiseless, smooth, and gradual stops with either light or loaded car.
17.3 All existing drive sheaves and deflector sheaves may be reused or replaced.
New bearings, if needed, shall be installed in deflector sheaves.
17.4 Provide guards around drive sheave and any rotating components at pinch points.
17.5 If needed, new vibration isolating machine pads shall be provided to prevent transmission of machine vibration to the building structure. The location and deflection characteristic of the vibration isolation units used shall produce an approximately uniform and non-excessive loading on the units under all operating conditions from minimum to maximum rated elevator load lifting capacity. The foundation shall incorporate positive means to prevent lateral displacement of the machine. Shop drawings showing details of vibration isolating foundation proposed shall be submitted for approval.
18. GEARED MACHINE MOTOR:
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18.1 The hoisting machine motor shall be of the AC variable voltage variable frequency type, designed to develop the required high starting torque with a low starting current. The motor shall be suited in all respects to the AC used.
The motor shall be ruggedly designed, and all parts shall be capable of meeting the severe requirements of elevator service. The motor shall meet the requirements of NEMA Standard MG1-1972 for elevator service. The temperature rise rating shall be consistent with the class of insulation supplied.
The motor shall have sufficient capacity to meet the test requirements.
18.2 The armature with brake drum shall be mechanically balanced. All windings in both armature and field shall permit reasonable easy renewal. All coils shall be impregnated to prevent absorption of moisture and oil.
18.3 The speed of the motor when operated with controller in full speed position shall not vary more than 5 percent of the normal rated speed under all loads within the capacity range.
18.4 The insulation resistance between conductors and the frame of motor shall be not less than one megohm. The dielectric shall successfully pass a dielectric test of 60 Hertz alternating current applied for one minute.
18.5 The design of frames, end bells, etc., shall insure perfect alignment of bearings and minimize vibration
18.6 The motor bearings shall be either the ball or roller type arranged for grease lubrication and fitted with grease gun connections and drain plugs. The bearings and lubricant reservoirs shall be dust tight and shall incorporate effective lubricant seals or other means to prevent lubricant leakage. The fittings for lubrication may be omitted where pre-lubricated sealed for life type bearings are used.
19. CONTROLLER:
19.1 Furnish and install new controls for all elevators. The elevator controller shall provide operation as specified hereinafter. Controllers shall be of the floor mounted, free-standing type with NEMA 1 enclosures, with locking cabinet doors.
Bolt the bottoms of the control panels to the floor.
19.2 The sockets or circuits boards used for the mounting of relays and electrical or electronic components shall be made of an approved moisture resisting dielectric material having dielectric and structural properties suitable for its intended usage.
The material shall conform to requirements of NEMA LI 1-1971 (R 1976) for the type and grade suited for the application. The sockets and circuit boards shall be secured to panel frame with bolts, screws, or other approved demountable means.
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A. The controller panel frame shall be of rigid steel construction to provide means for mounting circuit boards or devices. Panel frames supporting controller switching devices which produce a perceptible panel frame vibration, shall be provided with an approved vibration absorbing mounting.
19.3 All wiring on the panels shall be neatly formed and securely fastened in place. All equipment on the panels shall be readily accessible and easily replaceable. All controller relays shall be magnetically operated. Solid state components shall be electrically sized, physically spaced, and ventilated so their heat can be adequately dissipated during operation. All controller components shall be designed and rated to provide at least 20 years of operation as specified, with recommended maintenance, before replacement is required.
A. All mechanical switches and relays shall be opened either compression of leaf type contact springing or gravity when power is interrupted except those switches or relays which are magnetically or mechanically latched closed. All A.C. relay magnets shall be designed so residual magnetism will not interfere with proper operation. All similar switch and relay units on controllers shall be of the same manufacture.
19.4 Wiring for the various external control and operating circuits shall be brought to a terminal board and then shall continue to the various components on the controller panel. Terminal board may be an integral part of panel, or a separate panel mounted adjacent to same panel or terminal blocks mounted on the panel. Each terminal is to have indelible means of identification to facilitate testing of the various controller circuits. All connection of wires to terminal boards from external circuits shall be made with solderless pressure type wire connectors.
When a number of external connections are made to the same terminal, stud washers shall be provided between lugs to insure uniform seating and contact.
19.5 Each device on the controller panels shall be properly identified by name, letter or standard symbol which shall be neatly stencil painted, (or otherwise marked) in an approved indelible and legible manner, on the device or panel. The identification markings shall be coordinated with identical markings used on the wiring diagrams.
20. SOLID STATE MOTOR DRIVE (3VF DRIVE):
20.1 Remove existing drives and provide Variable Voltage Variable Frequency AC Regenerative type operation for all elevators.
System shall be adequate size to handle to new hoist machine. Suitable isolation transformer shall be provided. The system shall, during acceleration and deceleration periods, gradually change the voltage and frequency applied to the elevator motor without interruption of power to the motor to provide smooth acceleration, deceleration and running speeds, and accurate floor stops. All safety
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circuits shall conform to ASME 17.1 Code. Line filters, noise spike or notching suppressors and isolation transformers shall be provided to ensure electrical feedback to power source of power generated by overhauling loads shall not affect other computer operated equipment in the building. Resilient isolators shall be provided to support all drives and transformers. Audible noise shall not exceed 70 decibels under any operating condition.
A. The motor drive shall be equipped with devices which shall limit the current applied to the hoisting motor to that required for actual specified duty, and shall prevent damage to hoist motor from overload, overvoltage, or excessive current.
B. In case of brake application under normal operation, the hoisting motor shall be slowed down electrically, through a dynamic braking effect, so it will be practically stopped at the instant of brake application.
C. Motor drive components shall be installed in a NEMA 1enclosure located in the machine room. All components shall be conservatively rated to provide a life of not less than 80,000 hours. All electric connections between the electric feeder, the motor drive, and the elevator hoist motor shall be made with suitable connectors or to suitable terminal blocks.
21. CAR LIGHTING AND FAN CONTROL:
21.1 The control system shall be equipped with an adjustable timing device which when an elevator that has remained idle at its assigned parking floor for a predetermined time after the last registered call has been answered, shall automatically extinguish the regular interior car lighting and stop the car fan or blower, if running, of the corresponding car but the power circuits to convenience lights and receptacles on top and bottom of car shall not be interrupted. Any hall or car call registration shall cause the car lighting and fan to resume their normal functions.
21.2 The circuits shall be so arranged that power to the car lighting and car fan or blower shall not be interrupted by an overload, blown fuse, disconnect switch, or other abnormal conditions to the elevator controls.
22. GROUP AUTOMATIC OPERATION:
22.1 Passenger elevators Nos. 1-2 shall have group automatic operation and shall operate as one group.
22.2 The operating devices for group automatic operation shall include dispatch buttons in each car, landing call buttons and a group supervisory control system, all electrically connected to the control equipment governing selection of landing stops be made, direction of travel, starting, acceleration, retardation and stopping of the
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elevator cars and the systematic dispatching operations of the elevators.
22.3 A new car operating panel(s) shall be provided all elevators. The panel shall be of the swing return type and contain the following devices:
A. A series of car dispatch buttons having designations corresponding to the landing served and an integral registration light for each button. The actuation of a dispatch button in either panel shall cause the corresponding registration light in both panels to be illuminated until the call is canceled.
B. Key operated emergency stop switch.
C. Emergency signal button connected to a 6-inch diameter bell located on car top.
D. Door open and close buttons.
E. Key operated emergency service switch, pilot light and all necessary instructions, signage, etc. in main panel.
F. Key operated independent service switch, on main panel only, exposed flush on faceplate.
G. Provisions for hands-free emergency communication system, i.e. speaker perforation, buttons, operating instructions, signage, etc.
H. Space and wiring for future card reader system. Terminate wiring into a
“Security” junction box located on side of controllers. Provide a smoked plexiglass panel over the card reader space.
22. 4 All exposed car controls shall be at least 3/4-inch in size. All control buttons shall be designated by Braille and raised standard alphabet characters for letters, arabic characters for numerals, and standard symbols as required by the A17.1 Code.
Identification markings for all exposed controls shall be adjacent in a contrasting color background to the left of the controls. Symbols, letters, or numerals shall be a minimum of 1/2 inch high and raised or recessed 0.030 inch. The control button for the main entrance shall be designated by a raised star to the left of the button.
Symbols shall be industry recognized standard types firmly affixed without adhesives.
22. 5 The emergency stop and emergency signal bell devices shall be approximately 35 inches above the car floor. The highest car dispatch button shall be no more than 54 inches above the floor.
22. 6 A metal service cabinet shall be located directly below, or arranged as an integral lower section, of the main car operating panel. The service cabinet shall have a
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hinged door with independently keyed cylinder lock. Door shall be arranged to swing away from the elevator entrance. The following devices shall be mounted behind the metal door:
A. Car light switch.
B. Car fan or blower switch.
C. Emergency light test button.
D. Keyed inspection switch to permit use of hoistway access switch.
E. 110 V GFI duplex receptacle complete with wiring and cover installed in service cabinet of each car.
F. The devices in all car operating panels shall be located in identical relative positions. Readable, indelible markings shall be provided for each device as required to indicate its identity and positions.
22.7 Provide new landing button signal fixtures, with space and wiring for future card reader control for security system for all elevators containing up and down buttons at each intermediate landing, single button fixtures at each terminal landing, and an integral registration light for each button. The group of elevators shall have landing call buttons, installed at ADA height in the existing locations.
23. MICROPROCESSOR GROUP SUPERVISORY CONTROL:
23.1 Microprocessor Group Automatic Control: The microprocessor dispatching shall be based on an advanced 16 bit microprocessor computer system that continuously scans and analyzes every elevator's changing position, condition and workload. It shall compute the potential arrival of every car in REAL TIME; it shall assign and reassign hall calls to the car that can arrive there the quickest. Supervisory and individual controllers shall be of the floor mounted, free-standing type with NEMA 1 enclosures, with locking cabinet doors.
23.2 REAL TIME Management” REAL TIME management of the dispatching shall permit the microprocessor to forecast the requirements for elevator service. The following elevator system information shall be taken into account to calculate the time required for each of the cars to travel to a hall call. The car with the MINIMUM RESPONSE TIME is dispatched to the hall call.
ETA System Information:
A. Elevator in or out of service
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B. Elevator in bypass mode
C. Elevator at lobby in NEXT mode
D. Direction and position of each elevator
E. Condition of the car doors: open, closed, opening, or closing.
F. Condition of each elevator: accelerating, full speed, decelerating.
G. Number of stops required due to car calls
H. Coincident car calls
I. System conditions: up peak, down peak
J. Predictive car and hall call assignments. For example, in most instances, an up-hall call causes a consequential car call to be registered. Forecasting future call movement in this manner gives the processor a more accurate "picture" of the developing traffic.
23.3 All of the above data shall be continuously scanned and hall calls shall be reassigned if the conditions change and another car can respond faster.
Assignments shall be made at a rate f up to 16 times per second thus reflecting changes in the traffic on a REAL TIME basis.
23.4 Operation:
A. Heavy Up Incoming Traffic Conditions: The microprocessor shall automatically recognize heavy incoming traffic in the morning, as well as other times during the day, by monitoring changes in car passenger loads, the number of car calls registered, and the frequency of cars departing the lobby.
The incoming traffic intensity shall determine the number of cars assigned to the lobby. The system shall recognize the increasing incoming traffic early and react in a controlled manner.
23.5 Once a car completes its up trip after it has answered its car calls and any up-hall calls assigned to it, it shall then reverse and proceed to the lobby floor, provided the system is still in heavy up. The assignment of these up and down hall calls is described in the following paragraph.
23.6 When the incoming traffic becomes lighter, the microprocessor shall allocate cars from the lobby accordingly. The other cars park with their doors closed at the landing they last served.
23.7 Select Hall Waiting Time (Up Peak): The up and down hall call response time
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shall be preset so that these calls can be answered in an adjustable minimum/maximum time interval, permitting better service to the incoming traffic.
When this feature is enabled, the microprocessor shall calculate the potential arrival of each car and assign or reassign the up and down hall calls (with the exception of the lobby floor) to the car that meets the selected service requirements, and not necessarily to the car with the best potential arrival time. If the calculated ETA's do not satisfy the minimum/maximum time interval, microprocessor shall assign the call to the car having its ETA closest to the minimum selected service. This feature shall be implemented on a per floor basis.
A. Heavy Down Traffic Conditions. The microprocessor shall automatically recognize heavy ongoing or down traffic by monitoring the number of down hall calls, their ETA, and the actual waiting time. During this mode, the down hall calls shall be given preferential service to handle the traffic which can occur in the evening or other time during the day. All cars assigned to the lobby floor shall be released. Cars arriving at the lower dispatching terminal shall light their lantern and remain at the terminal for the same length of time as for any other floor. all down hall calls are assigned based on which car has the best potential arrival time. The assignment of the up-hall calls is described in the following paragraph. Down peak traffic mode shall have priority over up peak.
23.8 Select Hall Waiting Time (Down Peak): The up hall call response time shall be preset so that these calls can be answered in an adjustable minimum/maximum time interval permitting better service to the outgoing traffic. The assignments shall be made the same way as under "Select Hall Waiting Time (Up Peak)" but for the up hall calls only.
23.9 Two-way Traffic…
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