SC_CRA007_598477_Caven Point Rev.0.pdf

PDF 3 MB Posted Feb 28, 2025

Attached to: Hybrid vessel Charging System Project at Caven Point Marine Terminal
Solicitation number: W912DS25B0003
Issued by: Department of the Army Corps of Engineers Engineering District New York

About this file

Written by GovTribe AI · Feb 28, 2025

This is a 57-page electrical wiring and technical implementation document for a cable crane system at Caven Point Marine Terminal in Jersey City, NJ. The document details the technical specifications and wiring regulations for a cable crane system being provided by Stemmann Technik GmbH to the US Army Corps of Engineers, with Ockerman Automation Consulting Inc. serving as an intermediary.

The document includes comprehensive technical drawings, schematics, and specifications for the cable crane's electrical systems, including wiring colors, minimum cross sections, material regulations, and control cabinet layouts. Key components detailed include the main power supply (480V AC and 120V AC), control circuits, safety systems, sensors, drives for cable pull motors, rotation controls, and communication interfaces. The system features both shore power and hotel power connections, with associated safety chains and pilot contacts. The document provides detailed terminal assignments, PLC programming information, and panel layouts for the control cabinets. This appears to be revision 0 dated February 20, 2025, submitted for customer approval.

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fromSheet

Cable Crane Caven Point 6861069

Date

Modification

76 8 93

Name

&BAA

Title page / cover sheet

Cover sheet

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Pr ot ec te d by c op yr ig ht . P as sin g on a s w el l a s re pr od uc tio n of th is do cu m en t, its u til iza tio n an d co m m un ica tio n of it s co nt en ts a re p ro hi bi te d in a s fa r a s no t e xp re ss ly p er m itt ed

Cr. UHK

SC_CRA007

Approved by TPI Index

Project type: Cable Crane

Basic article:

48565

6861069

SC_CRA007_598477_Caven Point Rev.0

Project number:

Niedersachsenstr. 2

Project Name:

598477

Schüttorf

Stemmann Technik GmbH

Deutschland

Reference:

6120135

Ockerman Automation Consult. Inc.

Customer:

Newport News, VA 23607

US Army Corps of Engineers

USA

2600 Washington Avenue

Caven Point Marine Terminal, 3 Chapel Ave 07305 Jersey City, NJ

End customer:

Cable Crane Caven Point

System image:

Project details Revision for CUSTOMER APPROVAL

Cable Crane Caven Point

6861069

Date

Modification

76 8 93

Name

&BAA

Title page / cover sheet

Cover sheet

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

TECHNICAL IMPLEMENTATION REGULATIONS Stemmann Technik GmbH

Niedersachsenstr. 2

WIRING REGULATIONS

Main current AC

Main current DC

Neutral conductor

Protective wire

Control circuit AC

Control circuit DC

Control circuit AC, grounded

External voltage (external)

Interlock circuit (external)

Black (BK)

White (WH)

Green-Yellow (GNYE)

Red (RD)

White (WH)

Blue (BU)

Orange (OG)

WIRING COLORS

MINIMUM CROSS SECTIONS

Main current

Protective wire

Control line

PLC wiring

WIRING

mm²: 1,5 / 2,5 / 4 / 6

AWG: 16 / 14 / 12 / 10

Multinorm UL/CSA/(HAR), CE core cable

MATERIAL REGULATIONS

Enclosures

Enclosure base

Enclosure color

Degree of protection up to 2.5 mm²

4 to 150 mm²

ENCLOSURES TERMINALS

2,5 / 14

1,0 / 18

0,75 / 19

ASR 1200 x 800 x 300 mm

Stainless Steel AISI 316L

IP 66, TYPE 4X, 12, IK 10

PT Phoenix contact

UHK Phoenix contact

Heating voltage AC (external) Orange (OG)

Control circuit DC, grounded White/Blue (WH/BU) External voltage, grounded (external) White/Orange (WH/OG) mm² / AWG

AWG: 19 / 18

mm²: 0,75 / 1Multinorm UL/CSA, CE core cable

6861069

Date

Modification

76 8 93

&BAB1/1

Name

&BAA

Title page / cover sheet

Cover sheet

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

DateRevision comment Revision description Creator

Revision overview Page name

F17_001

Revision name Reason for revision change

Revision 0 Revision for CUSTOMER APPROVAL Initial Release all n/a UHK 20. Feb. 2025

&BAA/3

6861069

Date

Modification

76 8 93

1.1

Name

&BAB1

Table of contents : &BAA/1 -

=CMS+UC1&EFS/32

Table of content

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Edited by

Column X: An automatically generated page was edited supplementary page field

Table of contents DatePage description

F06_001

XPage

&BAA/1 UHKTitle page / cover sheet 24.02.2025

&BAA/2 UHKTitle page / cover sheet 21.02.2025

&BAA/3 UHKTitle page / cover sheet 24.02.2025

&BAB1/1 UHKTable of contents : &BAA/1 - =CMS+UC1&EFS/32 24.02.2025

&BAB1/1.1 UHKTable of contents : =CMS+UC1&EFS/33 - =CMS+UC4&EFS/100 24.02.2025

&BDB/1 UHKStructure identifier overview 24.02.2025

&EFA1/1 UHKSystem overview drawing 20.02.2025

&EFA2/1 UHKOverview Interface to customer 24.02.2025

&EFA2/2 UHKOverview System cabling 24.02.2025

=CMS+UC1&EFA4/1 UHKPLC CPU Input/Output, Digital/Analog 20.02.2025

=CMS+UC1&EFA4/2 UHKPLC module 1 Input/Output, Digital 20.02.2025

=CMS+UC1&EFA4/3 UHKPLC module 2 Input/Output, Digital 20.02.2025

=CMS+UC1&EFA4/4 UHKPLC module 3 Input/Output, Analog 20.02.2025

=CMS+UC1&EFA4/5 UHKPLC module 4 Input, Digital 20.02.2025

=CMS+UC1&EFS/10 UHKPower supply 480V and 120V 24.02.2025

=CMS+UC1&EFS/11 UHKDistribution 480V AC / 24V DC 24.02.2025

=CMS+UC1&EFS/12 UHKDistribution 120V 24.02.2025

=CMS+UC1&EFS/13 UHKDistribution Heaters 24.02.2025

=CMS+UC1&EFS/14 UHKDistribution 24V DC 24.02.2025

=CMS+UC1&EFS/15 UHKInputs and outputs auxiliary circuits 24.02.2025

=CMS+UC1&EFS/16 UHKInputs and outputs auxiliary circuits 24.02.2025

=CMS+UC1&EFS/17 UHKEmergency stop Drives 24.02.2025

=CMS+UC1&EFS/20 UHKSupply Drives Cabel pull 1 24.02.2025

=CMS+UC1&EFS/21 UHKSupply Drives Cabel pull 2 24.02.2025

=CMS+UC1&EFS/22 UHKSupply Drives Rotation 24.02.2025

=CMS+UC1&EFS/23 UHKDrive Rotation Monitoring 24.02.2025

=CMS+UC1&EFS/25 UHKDrive Cable pull motor 1 Control 20.02.2025

=CMS+UC1&EFS/26 UHKDrive Cable pull motor 2 Control 24.02.2025

=CMS+UC1&EFS/27 UHKDrives Cable pull motor, protection 20.02.2025

=CMS+UC1&EFS/28 UHKDrives Cable pull motors Brake resistor 20.02.2025

=CMS+UC1&EFS/29 UHKDrive Rotation Motor control 24.02.2025

=CMS+UC1&EFS/30 UHKSensors Rotation 24.02.2025

=CMS+UC1&EFS/32 UHKSensors and gear limit switch Cable drive 1 energy chain 24.02.2025

6861069

Date

Modification

76 8 93

&BDB/1

Name

&BAB1

Table of contents : =CMS+UC1&EFS/33 -

=CMS+UC4&EFS/100

1.1 Table of content

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Edited by

Column X: An automatically generated page was edited supplementary page field

Table of contents DatePage description

F06_001

XPage

=CMS+UC1&EFS/33 UHKSensors and gear limit switch Cable drive 2 Cable reel 24.02.2025

=CMS+UC1&EFS/34 UHKSensors Cable pull 24.02.2025

=CMS+UC1&EFS/37 UHKSafety relay cable pull supervision 24.02.2025

=CMS+UC1&EFS/40 UHKPLC Voltage supply 24.02.2025

=CMS+UC1&EFS/43 UHKProfinet Bus internal 24.02.2025

=CMS+UC1&EFS/45 UHKProfinet Bus external 20.02.2025

=CMS+UC1&EFS/50 UHKRemote control CMS 24.02.2025

=CMS+UC1&EFS/51 UHKRemote control CMS 24.02.2025

=CMS+UC1&EFS/54 UHKControl cabinet door Operation 20.02.2025

=CMS+UC1&EFS/55 UHKControl cabinet door Operation 20.02.2025

=CMS+UC1&EFS/56 UHKControl cabinet door Operation 24.02.2025

=CMS+UC1&EFS/57 UHKSignal tower 24.02.2025

=CMS+UC1&EFS/59 UHKLighting Crane 24.02.2025

=CMS+UC1&EFS/60 UHKOutputs Customer communication 20.02.2025

=CMS+UC1&EFS/62 UHKInputs Customer communication 20.02.2025

=CMS+UC1&EFS/65 UHKOutputs and Inputs Safety chain 24.02.2025

=CMS+UC1&EFS/67 UHKOutputs and Inputs Customer communication 21.02.2025

=CMS+UC1&EFS/110 UHKPanel layout mounting plate Control cabinet 20.02.2025

=CMS+UC2&EFS/100 UHKCable connection Shore Power 24.02.2025

=CMS+UC2&EFS/101 UHKCable connection Customer Control cable 24.02.2025

=CMS+UC2&EFS/102 UHKHeater Shore Power connection Box 20.02.2025

=CMS+UC2&EFS/110 UHKPanel layout mounting plate U1 Shore Power connection Box 20.02.2025

=CMS+UC3&EFS/110 UHKPanel layout Terminal box 20.02.2025

=CMS+UC4&EFS/100 UHKCable connection Hotel Power 24.02.2025

&BAB1/1.1

6861069

Date

Modification

76 8 93

&EFA1/1

Name

&BDB

Structure identifier overview

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

LabelingFull designation

F24_002

Structure description

Structure identifier overview

=CMS CMS SystemFunctional Identifier

=KUNDE CustomerFunctional Identifier

+UC1 Control cabinetLocation Identifier

+UC2 Shore Cable Connection BoxLocation Identifier

+UC3 Junction BoxLocation Identifier

+UC4 Hotel Cable Connection BoxLocation Identifier

+UB1 External Devices CraneLocation Identifier

+UB2 External Devices TowerLocation Identifier

+CMS CMS SystemLocation Identifier

+SGK Customer switchgearLocation Identifier

+SHP ShipLocation Identifier

&BDB/1

6861069

Date

Modification

76 8 93

&EFA2/1

Name

&EFA1

System overview drawing

System overview

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

&EFA1/1

6861069

Date

Modification

76 8 93

Name

&EFA2

Overview Interface to customer

Block diagram

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

CONNECTION TECHNOLOGY = SHIPSWITCH = Customer CMS Cabel Crane = STEMMANNCABLE INSTALLATION = Customer

Supply Power Voltage 3~ 480V AC

CMS Shore Power connection

CMS Control

Shore Power Plug 1

-Voltage level Power: 480V 3 Phases+N+PE Max. Power: 7,5kVA Terminals: max 6mm²

-Provide Load-Disconnector

CMS Radio remote control

CMS Cabel = STEMMANN

Pi lo t S ho re P ow er c ab le L

Shore Power cable 1

Earthing

The grounding cable is to be connected to the bottom of the tower tube

Push button 1: Turn left 2: Turn right 3: LV Shore Cables up 4: LV Shore Cables down 5: Hotel Cable up 6: Hotel Cable down 7: LV Shore Power Ship 8: Hotel Power Ship Emergency Stop

(Typical arrangement)

Shore Power cable 2 Shore Power Plug 2

Hotel Power cable Hotel Power Plug

Interface/Communication cable 24V DC

Supply Control Voltage 1~ 120V AC

-Voltage level control: 120V 1 Phase+N+PE Max. Power: 2,75kVA Terminals: max 6mm²

-Interface control signals:

Potential free contacts in CMS, 24V DC from customer side 24V DC relays in CMS, controlled from customer side Terminals: max 2,5mm²

Customer Communication cable Communication Plug

3x185+2x95/2+1x(4x2,5) mm²

3x70+3x16(PE)+2x2,5 mm²

12x2,5mm², -J, sh

-Provide ground point

-Provide supplies for Power and Control Voltage

Size: 3x185+2x95/2mm² *) (OD 67,9mm)

Size:

-Provide supplies for Signal exchange

-Integrate Pilot Contacts

Size: 3x70+3x16(PE)mm² *)

Size: 12x2,5mm² *)

Size: 1x185mm² *)

25x2,5mm²

Ferrule connection for incoming customer cables

Pi lo t H ot el P ow er c ab le

Ca bi ne t H ea te r

Output interface signals CMS status:

• CMS ready for operation

• CMS cable extended

• CMS cable retracted

• CMS at automatic mode

• CMS at manual mode

• CMS Rest Position

• Cable pull prewarning

• CMS common fault

• E-Stop of CMS

• Cable pull exceeded

Radio connection

Size: 3x185+2x95/2mm² *)

*) Copper cables, Shown are maximum cable sizes, Final cable as per information from customer, Max. gland sizes on CMS to be considered.

Input interface signals Onshore status:

• Pilot contacts closed LV onshore cable

• Pilot contacts closed Hotel cable

• Switchgear Error

• Switchgear Energy Transmission active

• Release/enable Emergency Stop chain

CMS Input/Output interface signals, Typical configuration:

Size:

(OD 67,9mm)

(OD 38,5mm)

(OD 15-16,2mm)

CMS Hotel Power connection

Ferrule connection for incoming customer cables

Ca bi ne t H ea te r

-XD11-XD11

-XG11

-XG14

-XD13

-XG13

-XD4

-XG5-XD4

-XD4

-XD1

-XG8

-XD12

-XG12

-XG5

-XD/XG

-XD/XG -XD4-XG5

Erdung am Turm acc. Standard: See specification acc. Standard: See specification

See specification acc. Standard: See specification

Safety Chain/Pilot contact cable 24V DC 25x2,5mm²

3 Phases + N + PE Pre-Fuse 3-Pole (C 25A) 5-wire cable

1 Phase + N + PE Pre-Fuse 1-Pole (C 25A) 3-wire cable

*) Cross section:

2,5-6mm²

(14-10AWG)

OD: 15-25mm

2,5-6mm²

(14-10AWG)

OD: 11-20mm

*) Cross section:

CABLE SUPPLY = Customer

For CMS: See details on respective schematic sheets

-100XD1

-100XD2

-100XD4

-101XG3

-X

=CMS+UB1=CMS+UC2

=CMS+UC1

=KUNDE+SGK

=CMS+UC4

=CMS+UC3

-X

=KUNDE+SHP

6861069

Date

Modification

76 8 93

=CMS+UC1&EFA4/1

Name

&EFA2

Overview System cabling

Block diagram

Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

30BG1

Rotation

Motor rotation

22WD1

13WD3

22WG1

cable drive 1

21WD2

30WG4

32WG1

30BG2

+UC2

13WD1

High current

3~480V AC 1~120V AC

57PF1

end left end right

34WG1

34WG2

34WG3

34WG4

20MA2

21WG1

Earthing cable to be connected to tower bottom

Signal lights

+UC3

22MA1

20MA1/20TA1

57WG1

21WD1

50WG1 50SG1

Earthing

Customer side

Hotel Power cable

Shore Power cable 1 Shore Power cable 2

Earthing

30WG5

cable drive 2

21MA2

21MA1/21TA1

100WG1

Customer Communication cable

Customer Commu-nication Cable

Control

20WD1

20WG1

20WD2

33BG1

LV1

Pilot1

LV2

Pilot2

Pilot H Control

33WG1

Cable pull monitoring

34BG4

34BG3 Emergency Stop

34BG2

34BG1 Prewarning

32BG1

100XD1 100XD2 100XD4101XG3

30WG3

+UC4

Falsch

100WG3

13WD2

24V DC 24V DC

En er gy c ha in

Ca bl e Re el

Energy chain

Cable Reel

Shore Power cable 1

Shore Power cable 2

Hotel Power cable

CMSPower supply Power + Control

Signals Status+Em.chain

45WG1

45WG2

45WG3 / Profinet

28RA1

28RA2

20TA1

21TA1

Prewarning

Emergency Stop

Sensor Sensor Sensor Sensor

Sensor Sensor

Gear limit switch

59WD1

59WD2

59WD4

Working lights

21WD3

20WD3

Onshore

Ship

+UC1

Working lights

59WD3

Control cabinet

Junction box

LV connectionbox Hotel cable Connection

Power Heater, Brake Temperature

Gear limit switch

Control

Power

Control

Pilot Contacts

Heating

PROFINET

Lighting

Signal lamp

Remote control

Pilot Contacts

c ab le

Co nt ro l c ab le

C us to m er

Ho te l c ab le

Sensor line

Remote control

Plug Plug Plug

Heating

Gear limit switch

Sensor line Sensor line Sensor line

Sensor line Sensor line

Power

Power Power

Lighting

Lighting Lighting

CUSTOMER INTERFACE

Gear limit switch

Brake resistor

Brake resistor absolute value encoder

Supply

30BX1

59EA1 59EA2

59EA3

59EA4

100WD5

WG13

WD11

WD12

WD14

WG4 WG3WD2WD1

WE1

+UB1

+UB1+UB1

+UB1

+UB1 +UB1

+UB1

+UB2+UB2

+UB2

=+&EFA2/2

6861069

Date

Modification

87 9 104

Name

&EFA4

+UC1

=CMS

PLC CPU

Input/Output, Digital/Analog

PLC card overviewCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

-40KE1

&EFS/40.1

Siemens

6ES7215-1AG40-0XB0

-40KE1

&EFS/40.1

Siemens

6ES7215-1AG40-0XB0

X10:7 DI a.0

0 E0.0 &EFS/17.4 Emergency Stop Crane

X10:5 M

&EFS/40.2

X10:3

&EFS/40.2

X10:1 L+

&EFS/40.1

X11:5

AI 0

0 PEW

X10:13 DI a.6

6 E0.6 &EFS/16.2 Feedback 120V voltage

X10:11 DI a.4

4 E0.4 &EFS/16.5 Circuit breakers triggered 24VDC

X10:8 DI a.1

1 E0.1 &EFS/17.8 Emergency Stop Shore power

X11:6

AI 1

1 PEW

X10:2 M

&EFS/40.1

X10:4 L+

&EFS/40.2

X10:6 1M

&EFS/40.2

X10:9 DI a.2

2 E0.2 &EFS/37.3 E-Stop Cable supervision extended

X10:10 DI a.3

3 E0.3 &EFS/16.4 Circuit breakers triggered Heating external

X10:12 DI a.5

5 E0.5 &EFS/29.7 Motor Monitoring Error

X10:14 DI a.7

7 E0.7 &EFS/16.6 Feedback Contactor Motors

X11:4 3M

&EFS/40.3

X10:19 DI b.4

12 E1.4 &EFS/29.5 Motor Rotate Error

X10:17 DI b.2

10 E1.2 &EFS/27.3 Motor protection relay Converter 1

X10:15 DI b.0

8 E1.0 &EFS/16.7 Feedback Contactor Heaters external

X10:16 DI b.1

9 E1.1 &EFS/25.2 Converter cable drive 1 Error message

X10:18 DI b.3

11 E1.3 &EFS/27.4 Motor protection relay external fan 1

X10:20 DI b.5

13 E1.5 &EFS/62.4 Switchgear Error

X11:2

AQ 0

0 PAW

X11:3

AQ 1

1 PAW

X11:1 2M

&EFS/40.3

X1P1 R: &EFS/43.2

X12:1 4L+

&EFS/40.1

X12:5 DQ a.2

2 A0.2 &EFS/16.3 Electronic Fuse Reset

X12:2 4M

&EFS/40.1

X12:3 DQ a.0

0 A0.0 &EFS/15.2 Contactor Release Drives

X12:4 DQ a.1

1 A0.1 &EFS/15.3 Contactor Heating Motors

X12:6 DQ a.3

3 A0.3 &EFS/29.2 Motor Rotate Right (CW)

X12:9 DQ a.6

6 A0.6

X12:7 DQ a.4

4 A0.4 &EFS/29.3 Motor Rotate Left (CCW)

X12:8 DQ a.5

5 A0.5 &EFS/29.4 Motor Rotate Reset

X12:10 DQ a.7

7 A0.7

X12:11 DQ b.0

8 A1.0 &EFS/15.6 Release LV Shore power Crane Okay

X12:12 DQ b.1

9 A1.1 &EFS/15.7 Release Hotel power Crane Okay

X1P2 R : &EFS/43.3

6861069

Date

Modification

87 9 104

Name

&EFA4

+UC1

=CMS

PLC module 1 Input/Output, Digital

PLC card overviewCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

-40KE2

&EFS/40.4

SIEMENS

6ES7223-1BL32-0XB0

SM1223 DI 16x24VDC / DO 16x24VDC S7-1200

E8.7 -X10:11

DI a.7

E8.0 -X10:4

DI a.0 &EFS/34.2E8.0Cable tension monitoring Prewarning CH1

E9.3 -X11:7

DI b.3 &EFS/29.4E9.3Motor Rotate Rotation enable

E8.1 -X10:5

DI a.1 &EFS/34.4E8.1Cable tension monitoring Prewarning CH2

E8.2 -X10:6

DI a.2 &EFS/34.6E8.2Cable tension monitoring Warning CH1

E8.3 -X10:7

DI a.3 &EFS/34.8E8.3Cable tension monitoring Warning CH2

E8.4 -X10:8

DI a.4 &EFS/32.3E8.4Energy chain Retracted Prewarning NC

E8.5 -X10:9

DI a.5 &EFS/32.5E8.5Energy chain Extended Prewarning NC

E8.6 -X10:10

DI a.6

E9.7 -X11:11

DI b.7

E9.0 -X11:4

DI b.0 &EFS/30.3E9.0Sensor Rotate End position left

E9.4 -X11:8

DI b.4 &EFS/62.3-67KF3:14Switchgear energy transmission active

E9.5 -X11:9

DI b.5 &EFS/62.5-67KF5:14Input Spare

E9.6 -X11:10

DI b.6

E9.1 -X11:5

DI b.1 &EFS/30.5E9.1Sensor Rotate End position right

E9.2 -X11:6

DI b.2 &EFS/62.1-67KF1:14Safety chain 1 LV Cable 1 and 2 closed - Plug inserted

-X10:1

L+

&EFS/40.4

-X10:2

&EFS/40.4

-X10:3

&EFS/40.5

-X11:3

&EFS/40.5

-X11:1

&EFS/40.5

-X11:2 n.c.

A5.7 -X12:11

DQ a.7 &EFS/60.8 -60KF8:A1 CMS Common fault

A6.0 -X13:4

DQ b.0 &EFS/59.9 -59KF1:A1 Supply Working Light PLC output

A5.5 -X12:9

DQ a.5 &EFS/60.6 -60KF6:A1 CMS Park Position

A5.4 -X12:8

DQ a.4 &EFS/60.5 -60KF5:A1 CMS Manual Mode

A6.4 -X13:8

DQ b.4 &EFS/57.5 A6.4 Horn

A6.3 -X13:7

DQ b.3 &EFS/57.4 A6.3 Light Blue

A6.2 -X13:6

DQ b.2 &EFS/57.3 A6.2 Light White

A6.1 -X13:5

DQ b.1 &EFS/57.2 A6.1 Light Orange

A5.6 -X12:10

DQ a.6 &EFS/60.7 -60KF7:A1 CMS Cabel pull Prewarning

A6.7 -X13:11

DQ b.7

A6.6 -X13:10

DQ b.6

A6.5 -X13:9

DQ b.5 &EFS/56.8 -56PF1:X1 Light Door Error code

A5.2 -X12:6

DQ a.2 &EFS/60.3 -60KF3:A1 CMS cable retracted

A5.1 -X12:5

DQ a.1 &EFS/60.2 -60KF2:A1 CMS cable extended

A5.0 -X12:4

DQ a.0 &EFS/60.1 -60KF1:A1 CMS Ready for operation

A5.3 -X12:7

DQ a.3 &EFS/60.4 -60KF4:A1 CMS Automatic Mode

-X12:1 n.c.

-X12:2 n.c.

-X12:3 n.c.

-X13:1 n.c.

-X13:2 n.c.

-X13:3 n.c.

6861069

Date

Modification

87 9 104

Name

&EFA4

+UC1

=CMS

PLC module 2 Input/Output, Digital

PLC card overviewCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

-X11:2 n.c.

-X12:1 n.c.

-X12:2 n.c.

-X12:3 n.c.

-X13:1 n.c.

-X13:2 n.c.

-X13:3 n.c.

E10.0 -X10:4

DI a.0 &EFS/54.2-54SG1:24Manual operation door Lamp test

E10.7 -X10:11

DI a.7 &EFS/56.4-56SG2:14Manual operation door Release Shore power

E11.1 -X11:5

DI b.1 &EFS/56.6-56SG3:14Manual operation door Working Lights 1 hour

E11.0 -X11:4

DI b.0 &EFS/54.3-54SG1:14Manual operation door Reset System A8.0

-X13:4

DQ b.0

E11.3 -X11:7

DI b.3 &EFS/50.5E11.3Radio remote control Turn Right

E11.4 -X11:8

DI b.4 &EFS/50.6E11.4Radio remote control LV Cableset up

E11.5 -X11:9

DI b.5 &EFS/50.7E11.5Radio remote control LV Cableset down

E11.6 -X11:10

DI b.6 &EFS/51.2E11.6Radio remote control Release Shore power

E11.7 -X11:11

DI b.7 &EFS/51.3E11.7Radio remote control Release Range Compenstion

-40KE3

&EFS/40.6

SIEMENS

6ES7223-1BL32-0XB0

SM1223 DI 16x24VDC / DO 16x24VDC S7-1200

-X10:1

L+

&EFS/40.6

-X10:2

&EFS/40.6

-X10:3

&EFS/40.6

-X11:1

&EFS/40.7

-X11:3

&EFS/40.7

E11.2 -X11:6

DI b.2 &EFS/50.4E11.2Radio remote control Turn Left

E10.1 -X10:5

DI a.1 &EFS/54.4-54SG2:14Manual operation door Changeover Radio

E10.2 -X10:6

DI a.2 &EFS/54.6-54SG3:24Manual operation door Turn Left

E10.3 -X10:7

DI a.3 &EFS/54.7-54SG3:14Manual operation door Turn Right

E10.4 -X10:8

DI a.4 &EFS/55.2-55SG1:24Manual operation door LV Cableset up

E10.5 -X10:9

DI a.5 &EFS/55.3-55SG1:14Manual operation door LV Cableset down

E10.6 -X10:10

DI a.6 &EFS/56.2-56SG1:14Manual operation door Release Range Compenstion

A7.0 -X12:4

DQ a.0 &EFS/25.5 A7.0 Converter cable drive 1 Retract

A7.1 -X12:5

DQ a.1 &EFS/25.6 A7.1 Converter cable drive 1 Extend

A7.2 -X12:6

DQ a.2 &EFS/27.2 -27QA1:A1 Motor control external fan 1

A7.3 -X12:7

DQ a.3

&EFS/26.5 A7.3

A7.4 -X12:8

DQ a.4

&EFS/26.6 A7.4

A7.5 -X12:9

DQ a.5 &EFS/27.6 -27QA2:A1 Motor control external fan 2

A7.6 -X12:10

DQ a.6

A7.7 -X12:11

DQ a.7

A8.1 -X13:5

DQ b.1

A8.2 -X13:6

DQ b.2

A8.3 -X13:7

DQ b.3

A8.4 -X13:8

DQ b.4

A8.5 -X13:9

DQ b.5

A8.6 -X13:10

DQ b.6

A8.7 -X13:11

DQ b.7

6861069

Date

Modification

87 9 104

Name

&EFA4

+UC1

=CMS

PLC module 3 Input/Output, Analog

PLC card overviewCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

A V

L+

2-Draht Messumformer

4-Draht Messumformer

-X11:1 n.c.

-X11:2 n.c.

-X11:3 n.c.

-X13:1 n.c.

-X13:2 n.c.

-X13:3 n.c.

-40KE4

&EFS/40.8

SIEMENS

6ES7234-4HE32-0XB0

SM 1234 AI 4 x 13 Bit / AO 2 x 14 Bit S7-1200

-X10:2

&EFS/40.8

-X10:3

&EFS/40.8

-X10:1

L+

&EFS/40.8

IWX

-X10:4

AI 0+

&EFS/16.9IWX

Sensor outside temperature Analogue value -X10:5

AI 0-

IWX+2

-X10:6

AI 1+

&EFS/32.9IWX+2

Energy chain Absolute value -X10:7

AI 1-

IWX+4

-X11:4

AI 2+

-X11:5

AI 2-

IWX+6

-X11:6

AI 3+

&EFS/33.9IWX+6

Cable reel Absolute value -X11:7

AI 3-

-X13:4

AQ 0M

Umrichter Kabelantrieb 1 Drehmoment GND

QWX

-X13:5

AQ 0

+UH1-XG25:24

-X13:6

AQ 1M

Umrichter Kabelantrieb 1 Drehzahl GND

QWX+2

-X13:7

AQ 1

6861069

Date

Modification

87 9 104

&EFS/10

Name

&EFA4

+UC1

=CMS

PLC module 4 Input, Digital

PLC card overviewCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

-40KE5

&EFS/40.9

Siemens

6ES7221-1BH32-0XB0

X10:7 DI a.3

3 E12.3 &EFS/55.4 Manual operation door Hotel cable up

X10:5 DI a.1

1 E12.1 &EFS/50.9 Radio remote control Hotel Cable down

X10:3 1M

&EFS/40.9

X10:1 n.c.

X11:5 DI a.5

5 E12.5 &EFS/26.2 Converter cable drive 2 Error message

X11:3 2M

&EFS/40.10

X10:2 n.c.

X10:4 DI a.0

0 E12.0 &EFS/50.8 Radio remote control Hotel Cable up

X10:6 DI a.2

2 E12.2 &EFS/62.2 Safety chain 2 Hotel Cable closed - Plug inserted

X11:1

&EFS/40.10

X11:2 n.c.

X11:4 DI a.4

4 E12.4 &EFS/55.5 Manual operation door Hotel cable down

X11:6 DI a.6

6 E12.6 &EFS/27.7 Motor protection relay converter 2

X11:7 DI a.7

7 E12.7 &EFS/27.8 Motor protection relay external fan 2

X12:5 DI b.1

1 E13.1 &EFS/33.5 Cable Reel Extended Prewarning NC

X12:3 3M

&EFS/40.9

X12:1 n.c.

X12:2 n.c.

X12:4 DI b.0

0 E13.0 &EFS/33.3 Cable Reel Retracted Prewarning NC

X12:6 DI b.2

2 E13.2

X12:7 DI b.3

3 E13.3

X13:3 4M

&EFS/40.10

X13:2 n.c.

X13:1 n.c.

X13:4 DI b.4

4 E13.4

X13:5 DI b.5

5 E13.5

X13:6 DI b.6

6 E13.6

X13:7 DI b.7

7 E13.7

&EFA4/5

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Power supply 480V and 120V

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Input voltage Earthing

CMS

Supply Voltage 480V, 60Hz, 3 Ph. + N + PE Clockwise rotating field Power consumption max: (7,5 kVA) Cable cross section, flex: 2,5-6mm² (14-10AWG) Cable outer diameter: 15-25mm

Remains energized when main switch is opened

Input voltage

Remains energized when main switch is opened

480V 60Hz 120V 60Hz

480V, 60Hz 120V, 60Hz

CUSTOMER INTERFACE CUSTOMER INTERFACE

Supply Voltage 120V, 60Hz, 1 Ph. + N + PE

Power consumption max: (2,75 kVA) Cable cross section, flex: 2,5-6mm² (14-10AWG) Cable outer diameter: 11-20mm

Customer information:

-Pre-Fuse 3-Pole (C 20A) -No Neutral wire available

Customer information:

-Pre-Fuse 1-Pole (C 30A)

BK 6

m m ²

BK 6

m m ²

BK 6

m m ²

PLATE

-U1

m m ²

CUBICLE

-U2

DOOR

-U3

-XD1 1L1 1L2 1L3 1PE1

0,6/1 kV 5x10

-WD1

1 2 3 GNYE

-XD1

1PE2

CMS

-U0

PLATE

-U1

0,6/1 kV 1x16

Single 600-J

+UB2-10WE1

GNYE

+UB2

=KUNDE+SGK

6 mm²

m m ²

-XD1 2L1 2PE

0,6/1 kV 3x2,5

-WD2

BK BU GNYE

=KUNDE+SGK

-XD1

W H m m ²

BK 6

m m ²

6 mm²

1N1 1N2 2N

-10QB1

/10.8

I=32A

1L1

1T1

1L2

1T2

1L3

1T3

2L1

2T1

2L2

2T2

2L3

2T3

-10QB1

/10.2

L1 / 11.1

L2 / 11.1

L3 / 11.1

120L1 / 12.1

120N / 12.1

L1 L2 L3 L1.1 N.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Distribution 480V AC / 24V DC

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Power supply Motors

480V 60Hz

Power supply 24V

Weidmüller PROmax3

Adjust 22.5-29.5 V

-11TB1

/1 6.

L1(+) L2(-) L3 PE 12 14

-11FC2

C4A

91767 91440

/1 6.

-11FC1

C15A

91575 91440

/2 9.

1/L1

2/T1

-15QA1

/15.2

3/L2

4/T2

5/L3

6/T3

1, m m

6 mm²

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

W H/

1, m m ²

1, m m

BK 2,

m m ²

BK 2,

m m

BK 2,

m m

L1/10.6

L2/10.6

L3/10.6

V24 14.2M

M _L

V0 14.3

L1M L2M L3M

0V24V

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Distribution 120V

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Out

-12EA1

SZ.2500300

2500300

PEN

N PE

Light Enclosure

Plug Enclosure

-12BT1

ADJ.: 5°C

SK.3110000

3110000

L (L1)

N (L2)

Heating

Cooling

Heating Enclosure

Feddback 120V voltage

230 V 3x16 3 m

YAKY

-12WD1

1/2

2/1

-12FB1

B13A / 30mA

L NPE

-12XD1

Type AB (US)

15A

-XD5 1 2

PE1

3 4

PE2

5 6

PE3

180W

L N

-12EB1

180W

3x1,5

-12WD3

BUBN GNYE

L PE N

-XD4 1 2

PE1

-12FC1

C10A

/1 6.

BK 2,

m m

W H

2, m m

6 mm²

BK 2,

m m

W H

2, m m

BK 2,

m m

W H

2, m m

BK 2,

m m

W H

2, m m

1,31

GNYE

-12KF1

3 W

12 11

/16.2

22 21

32 31

120N/10.10

120L1/10.10

120H_N / 13.1

120H_L1 / 13.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Distribution Heaters

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

120V 60Hz

Heating Shore Cable Connection Box

+UC2

Heating Motor Rotate

Heating Hotel Cable Connection Box

+UC4

Heating Motor

Energy chain

Heating Motor

Cable reel

-XD4 3 4

PE2

3G2.5

ÖLFLEX® TRAY II

+UB2-13WD1

1 GNYE2

+UB1-22MA1

/22.2

1/L1

2/T1

-15QA2

/15.3

5/L3

6/T3

5 6

PE3

-XD4 1 2 -XD4 3 4 -XD4 5 6-XD4 7 8

+UC3

/20.1

+UB2-20WD5

2.5

3G2.5

ÖLFLEX® TRAY II

+UB1-13WD2

21 GNYE

/20.1

+UB2-20WD5

2.5

3G2.5

ÖLFLEX® TRAY II

+UB1-13WD5

1 GNYE2

7 8

PE4 PE5

9 10

BK 2,

m m

W H

2, m m

BK 2,

m m

W H

2, m m

2.5

1+UB1-13XD1

/13.1

2 3 4

1+UB2-13XD2

/13.1 2 3 4

/20.1

+UB1-20WD4

2.5

/20.1

+UB1-20WD4

2.5

PE PE PEPE

+UB1-20TA1

/20.1

3G2.5

ÖLFLEX® TRAY II

+UB1-13WD3

21 GNYE

+UB1-21TA1

/21.1

3G2.5

ÖLFLEX® TRAY II

+UB1-13WD4

21 GNYE

9 10

120H_L1/12.10

120H_N/12.10

2- E2

4- E2

L2H NH

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Distribution 24V DC

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

-14FC1

CBM E8 24DC/0.5-10A NO-R

1413 /16.5

I = 3 A

0,5 1

I = 2 A

0,5 1

I = 2 A

0,5 1

I = 2 A

0,5 1

I = 2 A

0,5 1

I = 4 A

0,5 1

I = 4 A

0,5 1

I = 0 A

0,5 1

IN+

2 21

IN-

OUT+

2 3 4 5 6 7 8

SIGNALS

RESET I>80%

PLC Supply, Contactors, Remote, Signallights

Digital Inputs Safety Relay Sensors Working Lights

Supply Ethernet

Working Lights

VDC GND

1, m m

U m m ²

0, m m

U m m ²

1, m m

-XD7 1L+ 1L+ 2L+ 2L+ 3L+ 3L+ 4L+ 5L+

1, m m

W H/

m m

² W

1, m m

-XD7 M M M

-2L+ 16.1

-3L+ 17.1

V24 11.4

V0 11.4

-1L+ 40.1

-4L+ 23.1

-5L+ 43.1

-6L+ 59.1

-7L+ 59.5

1M- 15.1

24V1 24V2 24V3 24V4 24V5 0VM

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Inputs and outputs auxiliary circuits

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Release LV Shore power Crane Okay

Release Hotel power Crane Okay

Contactor Release Drives

Contactor Heating Motors

-15KF1

3 W

12 11

/65.1

22 21

/65.1

32 31

DQ b.0 11X12

Release LV Shore power Crane Okay

-40KE1

-15KF1:A1

A1.0

&EFA4/1.7

DBU

0,75 mm²

DQ b.1 12X12

Release Hotel power Crane Okay

-15KF2:A1

A1.1

&EFA4/1.7

-15KF2

3 W

12 11

/65.0

22 21

32 31

17KF1

/17.2

DQ a.0 3X12

Contactor Release Drives

40KE1

-15QA1:A1

A0.0

&EFA4/1.7

DQ a.1 4X12

Contactor Heating Motors

-15QA2:A1

A0.1

&EFA4/1.7

0, m m

-15QA1

AC-3, 5,5KW/400V, 1S

1/L1 2/T1 /11.2 3/L2 4/T2 /11.2 5/L3 6/T3 /11.2

1413 /16.6

-15QA2

AC-3, 3KW/400V, 1S

1/L1 2/T1 /13.7 3/L2 4/T2 5/L3 6/T3 /13.7

1413 /16.7

WH/BU

1 mm²

WH/BU

1 mm²

WH/BU

1 mm²

WH/BU

1 mm²

DBU

0,75 mm²

WH/BU

1 mm²1M-/14.7 1M- / 16.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Inputs and outputs auxiliary circuits

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Electronic Fuse Reset

Circuit breakers triggered Heating external

Circuit breakers triggered

24VDC

Feedback Contactor Motors

Feedback Contactor Heaters external

Sensor outside temperature Analogue value

M12

-16BT1

-50..150°C

TA2115

18-32 VDC

I/O Link

Out

L+

L-

Feedback 120V voltage

-12FC1

/12.6

14FC1

/14.2

RESET

DI a.3

40KE1

-12FC1:14

Circuit breakers triggered Heating external

X10

E0.3

&EFA4/1.2

DI a.4

-14FC1:14

Circuit breakers triggered 24VDC

E0.4

&EFA4/1.2

DQ a.2 5X12

Electronic Fuse Reset

-40KE1

A0.2 A0.2

&EFA4/1.7

DI a.7

-15QA1:14

Feedback Contactor Motors

E0.7

&EFA4/1.2

DI b.0

-15QA2:14

Feedback Contactor Heaters external

E1.0

&EFA4/1.2

AI 0+

-40KE4

IWX

Sensor outside temperature Analogue value

-X10

IWX

&EFA4/4.4

0, m m

250/300 V 4x0,34 2 m

PUR

/16.9

-16WG1

WH /16.9

-16WG1

-15QA1

/15.2

-15QA2

/15.3

-11FC2

/11.4

6-XG6 5

-XG6 7 8

BK13

-14FC1

/14.2

DI a.6

-40KE1

-12KF1:11

Feedback 120V voltage

X10

E0.6

&EFA4/1.2

0, m m

WH/BU

1 mm²

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²

0, m m

DBU

0,75 mm²

-12KF1

/12.6

-11TB1

/11.4

2L+ / 27.12L+/14.3

1M-/15.10 1M- / 17.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Emergency stop Drives

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Emergency Stop Crane

A2 24V

-17KF1

Device for monitoring of safety-related circuits

1413 /15.2 3433 /67.4

PNOZ X3.10P C 24VACDC 3n/o 1n/c 1so

PILZ.787314

S16

S34

S15

S33

S12

S14

S11

S13

S32

Y32

S22

Y31

S21

Y30

S31A1 A1

A2 A2

Emergency Stop Switch inevitable locking, Twist release, with collar, yellow red

Emergency Stop Shore power

-17SG1

Falsch

1 mm²

DBU

0, m m

U m m ²

DI a.0

40KE1

E0.0 Emergency Stop Crane

X10

E0.0

&EFA4/1.2

DI a.1

-40KE1

-65SG1:44

Emergency Stop Shore power

X10

E0.1

&EFA4/1.2

m m ²

U m m ²

WH/BU

1 mm²

WH/BU

1 mm² m m ²

U m m ²

/6 5.

/5 0.

1M-/16.10

3L+/37.10

1M- / 23.1

3L+/14.4 3L+ / 37.1

NA_LS

65.2

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Supply Drives Cabel pull 1

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

+UB1-20TA1

/45.5 /25.4 /28.2 /13.8

380…500V/0.75kW

Dome

L1X1

Dome

SHIELD

Motordaten:

Stern: 400V

Cable movement 1 energy chain, motor with converter Torque control

Motor cable movement 1 energy chain External fan

Motordaten:

Stern: 480V

480V 60Hz geschaltet

+UB1-20MA1

W1 PE

M 3~

+UB1-20MA2 U1 V1 W1

3~ M

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

-20QA1

0,7...1A

ADJ.0,9A

I>I> I>

/2 7.

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

-20QA2

0,18...0,2A

ADJ.0,15A

I>I> I>

/2 7.

1/L1

2/T1

-27QA1

/27.2

3/L2

4/T2

5/L3

6/T3

-XD2 1 2 3 4 5 6

-XD2 1 2 3 4 5 6 7 8

+UC3

4G2.5

ÖLFLEX® TRAY II CY

/20.3

+UB1-20WD1

SH3 GNYE21 4G2.5

ÖLFLEX® TRAY II CY

/20.6

+UB1-20WD2

GNYE SH1 2 3

12G2.5

ÖLFLEX® TRAY II CY

/13.4 /13.7 /13.4 /13.7 /20.7

+UB2-20WD5

1 2 3 4 5 6

-XE2 PE-XE2 PE

2,5 mm²

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

SHGNYE

PE-XE1

7 8

1+UB2-20XD2

/20.1

2 3 5+UB2-13XD2

/13.1

4 5 6 7

1+UB1-20XD1

/20.1

2 3 5+UB1-13XD1

/13.1 4 5 6 7 8

12G2.5

ÖLFLEX® TRAY II CY

/13.3 /13.7 /20.7

+UB1-20WD4

SH1 2 3 4 5 6 7 2.5

GNYE

-XE2 PE

PE PE PE

M_L1/11.2

M_L2/11.2

M_L3/11.2

M_L1 / 21.1

M_L2 / 21.1

M_L3 / 21.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Supply Drives Cabel pull 2

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

+UB1-21TA1

/45.8 /26.4 /28.6 /13.9

380…500V/0.75kW

Dome

L1X1

Dome

SHIELD

Motordaten:

Stern: 400V

Cable movement 2 cable drum, motor with FU Torque control

Motor cable movement 2 cable reel External fan

Motordaten:

Stern: 480V

480V 60Hz geschaltet

+UB1-21MA1

W1 PE

M 3~

+UB1-21MA2 U1 V1 W1

3~ M

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

-21QA1

0,7...1A

ADJ.0,9A

I>I> I>

/2 7.

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

-21QA2

0,18...0,2A

ADJ.0,15A

I>I> I>

/2 7.

1/L1

2/T1

-27QA2

/27.6

3/L2

4/T2

5/L3

6/T3

-XD2 9 10 11 12

-XD2 9 10 11 12 15 16

+UC3

4G2.5

ÖLFLEX® TRAY II CY

/21.3

+UB1-21WD1

SH3 GNYE21 4G2.5

ÖLFLEX® TRAY II CY

/21.6

+UB1-21WD2

GNYE SH1 2 3

13 14

12G2.5

ÖLFLEX® TRAY II CY

/22.1 /21.7 /22.4

+UB2-21WD5

1 2 3

PE-XE1

-XE2 PE -XE2 PE

2,5 mm²

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

BK 2,

m m

54 6 GNYE SH

14-XD2 13 1615

1+UB2-21XD2

/21.1

2 3 4 5 6 7 8

1+UB1-21XD1

/21.1 2 3 4 5 6 7 8

12G2.5

ÖLFLEX® TRAY II CY

/22.1 /21.7

+UB1-21WD4

SH1 2 3 64 5 2.5

GNYE

-XE2 PE

PE PEPE

M_L1/20.10

M_L2/20.10

M_L3/20.10

M_L1 / 22.1

M_L2 / 22.1

M_L3 / 22.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Supply Drives Rotation

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

1/L1-22QA1

/29.3

1,6-7,0A, 24V

3R M

-3

3/L2 5/L3

2/T1 4/T2 6/T3

Motor Rotate Brake, PTC thermistor

Motordaten:

Stern: 480V

480V 60Hz geschaltet

+UB1-22MA1

/13.6 /23.2

U1 V1 W1

U2V2W2

M 3~

-XD2 17 18

19 20 21 22

+UC3

4G2.5

ÖLFLEX® TRAY II CY

/22.3

+UB1-22WD1

SH1 2 3 GNYE

23 24

/21.1

+UB2-21WD5

2.5

-XE2 PE

BK 2,

m m

BK 2,

m m

BK 2,

m m

2.5

-XD2 17 18

19 20 21 22 23 24

1+UB2-22XD2

/22.1

2 3 5 6

1+UB1-22XD1

/22.1 2 3 5 6

/21.1

+UB1-21WD4

2.5

PE PE

M_L1/21.10

M_L2/21.10

M_L3/21.10

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drive Rotation Monitoring

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Motor Rotate Temperature

TRIPPED

SIEMENS

READY

-23KF1

/29.7

3RN2010-1CW30

THERMISTOR MOT. PROT. 1NO 1NC BIMET 17.5

T1 T2 A2

T1 T2

+UB1-23WG1

/23.2 /23.2

ÖLFLEX® TRAY II CY

5G1

+UB1-22MA1

/22.2 x1 x2

+UC3

2-XG6 1

-XG6 1 2

DBU

1 mm²

-XE2 PE

WH/BU

1 mm²

DBU

0,75 mm²

DBU

0,75 mm²

-XE2 PE

11+UB1-33XG1

/33.1

11+UB2-33XG2

/33.1

/30.1

+UB2-30WG2

/30.1

+UB1-30WG1

3 4

1M-/17.5 1M- / 27.1

4L+/14.5 4L+ / 30.1

ANQ ANQ

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drive Cable pull motor 1 Control

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Converter cable drive 1 Retract

Converter cable drive 1 Extend

Converter cable drive 1 Error message

43X2

+UB1-20TA1

/20.1

DQ a.0 4-X12

Converter cable drive 1 Retract

-40KE3

A7.0 A7.0

&EFA4/3.6

DQ a.1

Converter cable drive 1 Extend A7.1 A7.1

&EFA4/3.6

DI b.1

40KE1

E1.1 Converter cable drive 1 Error message

X10

E1.1

&EFA4/1.2

A-X2

Ge be r

B-

Ge be r

+UC3

-XG4 25 26 27 28 29 30 31 32

-XG4 41 42 43 44 45 46 47 48

12G1

ÖLFLEX® TRAY II CY

/25.10

+UB1-25WG3

SH954 7 10863 GNYE1 2

25G1

ÖLFLEX® TRAY II CY

/26.4 /59.5 /25.9 /26.4 /59.6

+UB1-25WG1

1 2 3 4 5 6 7 8

-XE2 PE

0, m m

1+UB2-25XG2

/25.1

2 3 4 5 6 7 8

1+UB1-25XG1

/25.1 2 3 4 5 6 7 8

33 34

49 50

9 10

25G1

ÖLFLEX® TRAY II CY

/26.4 /59.5 /25.9 /26.9 /59.6

+UB2-25WG2

1 2 3 4 5 6 7 8 9 10 11

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drive Cable pull motor 2 Control

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Converter cable drive 2 Retract

Converter cable drive 2 Extend

Converter cable drive 2 Error message

DQ a.3 7-X12

-40KE3

A7.3 A7.3

&EFA4/3.6

DQ a.4

A7.4 A7.4

&EFA4/3.6

DI a.5

40KE5

E12.5 Converter cable drive 2 Error message

X11

E12.5

&EFA4/5.2

43X2

+UB1-21TA1

/21.1

A-X2

Ge be r

B-

Ge be r

+UC3

37 38 39 40

53 54 55 56

12G1

ÖLFLEX® TRAY II CY

/26.10

+UB1-26WG1

SH954 7 10863 GNYE1 2

25G1

ÖLFLEX® TRAY II CY

/25.4

+UB1-25WG1

-XE2 PE

0, m m

41 42

57 58

43 44

59 60

45 46

61 62

-XG4 36

-XG4 52

1+UB2-26XG2

/26.1

2 3 4 5 6 7 8

1+UB1-26XG1

/26.1 2 3 4 5 6 7 8

/25.4

+UB2-25WG2

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drives Cable pull motor, protection

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Motor control external fan 1

Motor protection relay Converter 1

Motor protection relay external fan 1

Motor protection relay converter 2

Motor protection relay external fan 2

Motor control external fan 2

-27QA1

AC-3, 3KW/400V, 1OE, DC 24V,

1/L1 2/T1 /20.5 3/L2 4/T2 /20.5 5/L3 6/T3 /20.6

21 22

DQ a.2 6-X12

Motor control external fan 1

-40KE3

-27QA1:A1

A7.2

&EFA4/3.6

DI b.2

-40KE1

-20QA1:14

Motor protection relay Converter 1

X10

E1.2

&EFA4/1.2

DI b.3

-20QA2:14

Motor protection relay external fan 1

E1.3

&EFA4/1.2

-20QA1

/20.2

-20QA2

/20.5

-27QA2

AC-3, 3KW/400V, 1OE, DC 24V,

1/L1 2/T1 /21.5 3/L2 4/T2 /21.5 5/L3 6/T3 /21.6

21 22

DI a.6

-40KE5

-21QA1:14

Motor protection relay converter 2

X11

E12.6

&EFA4/5.2

DI a.7

-21QA2:14

Motor protection relay external fan 2

X11

E12.7

&EFA4/5.2

DQ a.5 9-X12

Motor control external fan 2

-40KE3

-27QA2:A1

A7.5

&EFA4/3.6

-21QA1

/21.2

-21QA2

/21.5

WH/BU

1 mm²

WH/BU

1 mm²

0, m m

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²2L+/16.10 2L+ / 29.1

1M-/23.10 1M- / 29.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drives Cable pull motors Brake resistor

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Brake resistor converter 1 Brake resistor converter 2

+UB1-20TA1

/20.1

1 2

250 Ohm 750 W

+UB1-28RA1

B+X1 B-

+UB1-21TA1

/21.1

1 2

250 Ohm 750 W

+UB1-28RA2

B+X1 B-

3G2.5

ÖLFLEX® TRAY II CY

/28.4

+UB1-28WD1

21 SHGNYE 3G2.5

ÖLFLEX® TRAY II CY

/28.8

+UB1-28WD2

21 SHGNYE

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Drive Rotation Motor control

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Motor Rotate Rotation enable

Motor Rotate Error

Error

3RM1

Start L

IN2

Start R

IN1

A1-22QA1

/22.2

SIEMENS

Reset

IN3

Run

OUT

Motor Rotate Left (CCW)

Motor Rotate Right (CW)

Motor Rotate Reset

Motor Monitoring Error

11FC1

/11.2

DI b.3

40KE2

E9.3 Motor Rotate Rotation enable

-X11

E9.3

&EFA4/2.4

DI b.4

-40KE1

E1.4 Motor Rotate Error

X10

E1.4

&EFA4/1.2

DQ a.3 6X12

Motor Rotate Right (CW)

40KE1

A0.3 A0.3

&EFA4/1.7

DQ a.3

Motor Rotate Left (CCW) A0.4 A0.4

&EFA4/1.7

DQ a.4

Motor Rotate Reset A0.5 A0.5

&EFA4/1.7

DI a.5

-23KF1:14

Motor Monitoring Error

E0.5

&EFA4/1.2

WH/BU

1 mm²

0, m m

DBU

0,75 mm²

DBU

0,75 mm²

DBU

0,75 mm²

0, m m

-23KF1

/23.2

1M-/27.10 1M- / 30.1

2L+ / 54.12L+/27.10

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Sensors Rotation

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Sensor Rotate End position left

Sensor Rotate End position right

Sensor Rotate Absolute value

M12x1 A-coded pnp

1 2

-30BG1

pnp

1 2

-30BG2

3 M12x1 A-coded M12x1 A-coded

5x0.75 25 m

PUR

+UB1-30WG4

DI b.0

-40KE2

E9.0 Sensor Rotate End position left

-X11

E9.0

&EFA4/2.4

DI b.1

E9.1 Sensor Rotate End position right

E9.1

&EFA4/2.4

-30BX1

/45.2

REM-E-105T10C

-9E43B-B3M12

+UB1

+UC3

-XG4 1 2 3 4 5 6

5 7

5x0.75 25 m

PUR

+UB1-30WG5

5x0.75 25 m

PUR

+UB1-30WG3

Sensor Schwenken Endlage links

25G1

ÖLFLEX® TRAY II CY

/23.1 /32.3 /33.3 /34.2 /30.9 /32.9 /33.9

/34.10

+UB1-30WG1

1 2

WH/BU

1 mm²

0, m m

U n.c.

n.c.

3 4 5 6

1+UB2-30XG2

/30.1

2 3 4 5 6

Energy chain 1 State Retract NC

25G1

ÖLFLEX® TRAY II CY

/23.1 /32.3 /33.3 /34.2 /23.2 /30.9 /32.9 /33.9

/34.10

+UB2-30WG2

1 2 3 4 5 6

1+UB1-30XG1

/30.1

2 3 4 5 6

-XG4 1 2

3 4

5+ 7+

-XG4 0-

-XG4 0+

0.75

7 8 7 8

-XG4 7 8

1M-/29.10

4L+/23.10

1M- / 37.1

+UC1-4M / 32.1

+UC1-4L+ / 32.1

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Sensors and gear limit switch Cable drive 1 energy chain

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Energy chain Retracted

Prewarning NC

Energy chain Absolute value

Energy chain Extended

Prewarning NC

GTES 51/2B/3 17,5BM-499G

360° WERTEX- ANGLE. M.

OUTPUT CURRENT

SWITCH A SWITCH B SWITCH C SWITCH D ENCODER

24V

Falsch

GND

Energy chain Extended

Warning CH1 NC

Energy chain Extended

Warning CH2 NC

Condition

Warning CH1 Warning CH2Prewarning Energy chain retracted Energy chain extended

Prewarning

Condition Condition Condition Energy chain extended Energy chain extended

4 2

+UB1-32BG1

PTC1 OUT

24V

PTC2

GND

DI a.4

40KE2

E8.4 Energy chain Retracted Prewarning NC

-X10

E8.4

&EFA4/2.4

DI a.5

E8.5 Energy chain Extended Prewarning NC

E8.5

&EFA4/2.4

AI 1+

40KE4

IWX+2

Energy chain Absolute value

-X10

IWX+2

&EFA4/4.4

+UC3

-XG4 9 11 13 15

12G1

ÖLFLEX® TRAY II CY

/32.9

+UB1-32WG1

1 2

/30.1

+UB1-30WG1

-XE2 PE

0, m m

SH3 4 5 6 7 8 9 10 11

9+UB1-30XG1

/30.1

10 11

9+UB2-30XG2

/30.1 10 11

/30.1

+UB2-30WG2

9+-XG4

9--XG4

10 12 14 16

-XG4 9 10 12

+UC1-4M / 33.1

+UC1-4L+ / 33.1+UC1-4L+/30.9

+UC1-4M/30.9

NA_ZCH1

34.6

NA_ECH1

33.7

NA_ZCH2

34.8

NA_ECH2

33.8

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Sensors and gear limit switch Cable drive 2 Cable reel

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Cable Reel Retracted

Prewarning NC

Cable reel Absolute value

Cable Reel Extended

Prewarning NC

GTES 51/2B/3 17,5BM-499G

360° WERTEX- ANGLE. M.

OUTPUT CURRENT

SWITCH A SWITCH B SWITCH C SWITCH D ENCODER

24V

Falsch

GND

Cable Reel Extended

Warning CH1 NC

Cable Reel Extended

Warning CH2 NC

Condition

Warning CH1 Warning CH2Prewarning Cable reel retracted Cable reel extended

Prewarning

Condition Condition Condition Cable reel extended Cable reel extended

DI b.0

40KE5

E13.0 Cable Reel Retracted Prewarning NC

X12

E13.0

&EFA4/5.8

DI b.1

E13.1 Cable Reel Extended Prewarning NC

E13.1

&EFA4/5.8

AI 3+

40KE4

IWX+6

Cable reel Absolute value

-X11

IWX+6

&EFA4/4.4

+UC3

-XG4 13 14

-XG4 19 21 23

2112G1

ÖLFLEX® TRAY II CY

/33.9

+UB1-33WG1

SH3 4 5 6 78 910 11

/30.1

+UB1-30WG1

-XE2 PE

+UC4

0, m m

4 2

-33BG1

PTC1 OUT

24V

PTC2

GND

-XG4 15 16 17

282725

1+UB1-33XG1

/33.1

2 3 4 5

1+UB2-33XG2

/33.1 2 3 4 5

/30.1

+UB2-30WG2

19--XG4

19+-XG4 20 22 24 26

U m m ²

+UC1-4M / 34.1

+UC1-4L+ / 34.1+UC1-4L+/32.2

+UC1-4M/32.2

NA_ECH1

32.6

NA_KCH2

37.6

NA_KCH1

37.5

NA_ECH2

32.8

6861069

Date

Modification

87 9 104

Name

&EFS

+UC1

=CMS

Sensors Cable pull

SchematicsCMS System

Control cabinet Page

SC_CRA007_598477_Caven Point Rev.0Project name

Drawing number

Job number

Cr. UHK

SC_CRA007

Approved by TPI Index

Cable tension monitoring Prewarning CH1

Cable tension monitoring Prewarning CH2

Cable tension monitoring Warning CH1

Cable tension monitoring Warning CH2 pnp

1 2

-34BG1

pnp

1 2

-34BG2

pnp

1 2

-34BG3

pnp

1 2

-34BG4

3M12x1 A-coded M12x1 A-coded M12x1 A-coded M12x1 A-coded

5x0.75 25 m

PUR

+UB1-34WG1

5x0.75 25 m

PUR

+UB1-34WG2

5x0.75 25 m

PUR

+UB1-34WG3

5x0.75 25 m

PUR

+UB1-34WG4

DI a.0

40KE2

E8.0 Cable tension monitoring Prewarning

CH1

-X10

E8.0

&EFA4/2.4

DI a.1

E8.1 Cable tension monitoring Prewarning

CH2

E8.1

&EFA4/2.4

DI a.2

E8.2 Cable tension monitoring Warning CH1

-X10

E8.2

&EFA4/2.4

DI a.3

E8.3 Cable tension monitoring Warning CH2

E8.3

&EFA4/2.4

+UB1

+UC3

-XG4 19 20 21

-XG4 29 31

/30.1

+UB1-30WG1

PE-XE1

23 24

0, m m

GNYE

PE-XE2

7+UB1-33XG1

/33.1

8 9

7+UB2-33XG2

/33.1

8 9 1+UB2-59XG2

/59.1

1+UB1-59XG1

/59.1

29--XG4

29+-XG4

31-

31+

33-

33+

35-

35+ 30 32 34 36

0.75

/30.1

+UB2-30WG2

SH1

GNYE

NA_ZCH1

32.7

+UC1-4M/33.2

+UC1-4L+/33.2

NA_ZCH2

32.8

6861069

Date

Modification

87 9 104

Name

&…

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File details come from the government source that posted it. Updated Feb 28, 2025.