Exh_5c_CAT_Generator_Maintenance_Schedule.docx

DAILY INSPECTION - Inspection of fan belts , alternator belt , oil level , coolant level , leak from hose , battery connection , starter connection , sensor connection , air filter indicators , radiator air restriction , fuel water separator , battery switch , synchronize panel , control panel and clean generator , alternator and floor of generator container.

1. Hourly record parameter and all gauges for proper operation.

MONTHLY INSPECTION – Inspection of air cooler , oil heater , leak from fuel, oil and water piping , battery water level , battery charger proper operation, apply grease battery connection points to prevent corrosion , fuel level in storage tank, drain off water and sediment from day tank and fuel water separator, exhaust for excessive black or white smoke , turbo charger abnormal or noise or vibration, exhaust manifolds, mufflers and piping for leak , automatically start unit and run with load and without load and including daily inspection.

250 HRS SERVICE – Washed radiator , put grease fan bearing and fuel link joint. Cleaned generator , alternator , air breather , synchronize panel, control panel , level of battery solution and clean or change air filters according condition of air filters and continue like daily inspection.

500 HRS SERVICE – Change oil filter , primary fuel filter and lube oil according manufacturer’s recommendations for detailed procedures. And continue like 250 hrs service and daily inspection. And take oil sample for oil analysis to check generator wear condition.

1000 HRS SERVICE – Follow the manufacturer’s recommendation for change oil filter, fuel filter ( primary and secondary ) , lube oil and continue like 250 hrs service and daily inspection. Also take oil sample .

EVERY 2000 HRS – Adjustment for valve lash and injector fuel timing.