SPAWAR_MCV_Drawing_SOP-U.1.0_(2)_(1).pdf

SPACE AND NAVAL WARFARE SYSTEMS CENTER

(SPAWARSYSCEN) ATLANTIC

MOBILE COMMUNICATIONS VEHICLE (MCV)

DRAWING PACKAGE

STANDARD OPERATING PROCEDURE (SOP)

Version 1.0

Submitted:

May 29, 2014

Prepared By:

SPACE AND NAVAL WARFARE SYSTEMS CENTER (SPAWARSYSCEN) ATLANTIC

PO BOX 190022

NORTH CHARLESTON, SC 29419-9022

UNCLASSIFIED

MCV

Drawing Standard Operating Procedure (SOP) i

AUTHENTICATION

Approved by: __________________________________ Date: _______________ Laura S. Rolinger MCV Chief Engineer SPAWARSYSCEN Atlantic ii

RECORD OF CHANGES

Revision Number Date Figure, Table, or

Paragraph # Type of Change Description of Change Approved By

* A – Added M – Modified D – Deleted iii

TABLE OF CONTENTS

AUTHENTICATION ................................................................................................................................................... i

RECORD OF CHANGES ........................................................................................................................................... ii

TABLE OF CONTENTS ...........................................................................................................................................iii LIST OF FIGURES ....................................................................................................................................................iii

1. INTRODUCTION

1.1 PURPOSE

1.2 REQUIRED STANDARDS AND REFERENCES

1.3 INTENT OF DRAWING PACKAGE

1.4 DRAWING TYPES

1.5 SHEET AND PAGE SPECIFICS

2. STANDARD PRACTICES

2.1 ALL DRAWINGS

2.2 DRAWING TREE

2.3 FUNCTIONAL BLOCK DIAGRAM

2.4 INTERCONNECTION DIAGRAM

2.5 ARRANGEMENT DRAWINGS

2.6 INSTALLATION DRAWINGS

2.7 ASSEMBLY DRAWINGS

2.8 CABLE ASSEMBLY DRAWINGS

2.9 METAL FABRICATION DRAWINGS

2.10 VENDOR ITEM CONTROL DRAWINGS

2.11 ALTERED ITEM DRAWINGS

APPENDIX A: DRAWING LINE TYPES AND WEIGHTS ............................................................................ A-1

LIST OF FIGURES

FIGURE 1: GENERAL DRAWING TEMPLATE

FIGURE 2: TITLE BLOCK

FIGURE 3: APPLICATION BLOCK

FIGURE 4: REVISION BLOCK

FIGURE 5: FORMAT OF SHEET AFTER SHEET 1

FIGURE 6: DRAWING TREE EXAMPLE

FIGURE 7: DRAWING TREE SHEET 2

FIGURE 8: EQUIPMENT IDENTIFICATION

FIGURE 9: CABLE ASSEMBLY TOLERANCES

FIGURE 10: LABEL TABLE FOR CABLES GREATER THAN 36"

FIGURE 11: LABEL TABLE FOR CABLES LESS THAN 36"

1. INTRODUCTION

1.1 PURPOSE

The purpose of this Standard Operating Procedure (SOP) is to document a common and consistent practice in which drawings are created for the Mobile Communication Vehicle (MCV) Project.

1.2 REQUIRED STANDARDS AND REFERENCES

All drawings shall be developed in accordance with the following references:

• American Society of Mechanical Engineers (ASME) Y14 series of standards and reference

• Liebich, J. H., & Fischer, B. R. (2008). Drawing Requirements Manual (DRM) (11th ed.).

Electronic Industries Assn.

Any practices stated in this document that conflict with the DRM shall supersede the guidance of the DRM. All drawing line weights and line types are listed in Appendix 1.

1.3 INTENT OF DRAWING PACKAGE

The MCV drawing package shall be developed to a Level 3 Technical Data Package (TDP). As defined in MIL-STD-31000, a Level 3 TDP is a production level document that consists of all the elements necessary to provide the design, engineering, manufacturing, inspection, packaging, and quality assurance provision information necessary to enable the procurement or manufacture of an item. The product shall be defined to the extent necessary for a competent manufacturer to produce an item, which duplicates the physical, interface, and functional characteristics of the original product, without additional design engineering effort or recourse to the current design activity. Production data shall reflect the approved, tested, and accepted configuration for the defined delivered item.

1.4 DRAWING TYPES

The Drawing types that will be used in the MCV TDP are as follows:

• Drawing Tree

• Functional Block Diagram

• Interconnection Diagram

• Arrangement Drawings

• Installation Drawings

• Assembly Drawings

• Cable Assembly Drawings

• Metal Fabrication Drawings

• Vendor Item Control Drawings

• Altered Item Drawings

Each drawing type will be discussed in depth in its associated section.

1.5 SHEET AND PAGE SPECIFICS

All drawings that make up the MCV TDP shall be generated on D size dimensioned templates (22 in x 34 in). The drawings can be scaled for printing on smaller paper.

2. STANDARD PRACTICES

2.1 ALL DRAWINGS

The first sheet of all drawings shall have the features identified in Figure 1.

1. Title Block

2. Destruction Notice

3. Distribution Statement

4. Export Control Statement (if applicable)

5. Notes

6. UNCLASSIFIED//FOUO Banner

7. Revision Block

8. CAD Generated Document Block

Figure 1: General Drawing Template

1. Title Block

The Title Block’s purpose is to list pertinent data to identify the drawing’s purpose and relationship to the drawing package. The title block shall contain all data shown in Figure 2.

Figure 2: Title Block

A. Design Authority Block – This block identifies SPAWAR SYSTEM CENTER ATLANTIC as the design authority along with the correct mailing address.

B. Drawing Name Block – This block shall have the drawing name in H6 form followed by the unclassified designator (U). When not addressed in H6, drawing titles shall be in accordance with ASME Y14.100 C 6.2.

C. Drawing Number Block – This block identifies the Drawing Number assigned to the drawing.

The Drawing Number is located in two separate sections in the Title Block.

D. Revision Block – This block identifies the revision state of the drawing. The initial revision starts at REV “-” and proceeds to alpha characters as the drawing matures through revision cycles.

E. Sheet Number Block – This block identifies the current sheet number associated with the total sheet number.

F. Weight Block – This block identifies the weight of the drawing item. If a weight attribute is not applicable, “NONE” shall be listed in the block.

G. Scale Block – This block identifies the scale of the current sheet. If a scale attribute is not applicable, “NONE” shall be listed in the block.

H. Approvals Block – This block identifies the party responsible for the designated roles and the date this responsibility was executed.

J. Third Angle Projection Block – This block identifies the method utilized to produce projected views in the drawing. All MCV TDP drawings shall use third angle projection to develop projected views.

K. Application Block – This block identifies the parent drawing of the part or assembly and the top-level drawing associated with the package. The “USED ON” column shall only list the top level drawing in which the subject drawing may be found. The “NEXT ASSY” column shall list all next higher assembly drawings that list the subject drawing in the assembly drawing’s parts list. In cases where the “USED ON” and/or “NEXT ASSY” list exceeds the standard allocated six available blocks, the list shall continue directly to the left of the block as depicted in Figure 3. In cases the “USED ON” and/or “NEXT ASSY” list exceeds the standard and expanded available blocks, continue the list on the following sheet starting in the left hand corner adding blocks vertically until the top border is reached. Continue adding blocks to the right until all the drawing “USED ON” and “NEXT ASSY” are identified.

Figure 3: Application Block

L. Tolerance Block – This block identifies the manufacturing tolerances of the drawing part. The cable assembly drawing tolerance block has a different format than the example depicts. The cable assembly drawing tolerance block is discussed in Section 2.8.

M. Contract Number Block – This block identifies the designated contract for which the drawing was produced.

2. Destruction Notice

This block shall be located in the bottom left of the first sheet, 0.125” from the sheet’s bottom border and 0.125” from the sheet’s left border. This statement shall read:

DESTRUCTION NOTICE - FOR CLASSIFIED DOCUMENTS, FOLLOW THE

PROCEDURES IN DoD 5220.22-M, INDUSTRIAL SECURITY MANUAL, CHAPTER 5, SECTION PARAGRAPHS 700 THROUGH 711 OR DoD 5200.1-R, INFORMATION

SECURITY PROGRAM REGULATION, CHAPTER IX. FOR UNCLASSIFIED, LIMITED

DOCUMENTS, DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

3. Distribution Statement

This block shall be located in the bottom left of the first sheet, 0.125” from the top border of the Destruction Notice block and .125” from the sheet’s left border. This statement shall read the following with the appropriate agency identified:

DISTRIBUTION STATEMENT C. DISTRIBUTION AUTHORIZED TO U.S.

GOVERNMENT AGENCIES AND THEIR CONTRACTORS ONLY TO PROTECT

CRITICAL TECHNICAL DATA ON SYSTEMS OR HARDWARE. OTHER REQUESTS

FOR THIS DOCUMENT SHALL BE REFERRED TO [INSERT AGENCY NAME].

4. Export Control Statement

If applicable, this block shall be located in the bottom left of the first sheet, 0.125” from the top border of the Distribution Statement block and 0.125” from the sheet’s left border. This statement shall read:

“WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS

RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, ET.

SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50,

U.S.C., APP. 2401 ET. SEQ. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO

SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH

PROVISIONS OF DoD DIRECTIVE 5230.25.”

5. Notes

This section will vary based on the type of drawing being created. Specific notes per drawing type will be discussed in their appropriate section. All drawings shall have a header and first note reading:

NOTES: UNLESS OTHERWISE SPECIFIED

1. DRAWING IS IN ACCORDANCE WITH ASME Y14.100-2004.

If the drawing lists dimensions on any page, the second note shall read:

2. DIMENSIONS AND TOLERANCES PER ASME Y14.5-2009.

6. UNCLASSIFIED//FOUO Banner

A banner reading “UNCLASSIFIED//FOUO” shall be located on the top center and bottom center of all sheets inside the drawing border.

7. Revision Block

A revision block shall be located in the top right corner of every sheet. Figure 4 identifies the attributes of the Revision Block.

Figure 4: Revision Block

A. Drawing Number Field – This field shall be populated with the assigned drawing number.

B. Sheet Field – This field shall be populated with the current sheet number

C. Sheet Revision Field – This field shall be populated with the current working revision.

*NOTE: Drawing Number Field, Sheet Field, and Sheet Revision Field will be the same on all sheets of the active drawing.

D. Zone Field – This field shall list the sheet and zone where a change has occurred between revisions. This field shall be populated with “-” during the initial revision of the drawing or if multiple changes occur between revision to prevent a listing of zone callouts.

E. Revision Field – This field shall be populated with the revision associated with the revision row. This field shall not be changed or updated when the drawing is revised.

F. Description Field – This field shall describe the change justifying the revision. “INITIAL DESIGN” shall be populated for the first version of a drawing.

G. Date Field – This field shall be populated with the date the current version of the drawing is approved.

H. Approved Field – This field shall be populated with the drawing approvers name at the time the drawing is approved.

*NOTE: Zone Field, Revision Field, Description Field, Date Field, and Approved Field will have rows added as the drawing matures and is revised. Only the first sheet shall be tabular.

All other sheets shall list “-” in the Zone Field, Revision Field, Date Field, and Approved Field.

“SEE SHEET 1” shall be populated in the Description Field. See Figure 5 below.

8. CAD Generated Document Block

This block shall be located in the top right corner on only the first sheet between the revision block. This block shall read:

THIS DRAWING HAS BEEN GENERATED AND IS MAINTAINED BY A CAD SYSTEM.

CHANGES SHALL ONLY BE INCORPORATED AS DIRECTED BY THE DESIGN

ACTIVITY.

All sheets following sheet 1 shall have the features as identified in Figure 5.

Figure 5: Format of Sheet after Sheet 1

1. Title Block – Similar to sheet 1, the title block shall be located in the bottom right corner of the sheet. Information is limited to the design control Commercial and Government Entity (CAGE) code, drawing number, current revision, scale, weight, and sheet number. The first and last sheet shall read “SHEET: 1 OF X” and “SHEET: X OF X”. All intermediate sheets shall only list the current sheet number, “SHEET: 2”.

2. UNCLASSIFIED//FOUO BANNER – This banner shall be listed on the top center and bottom center of each sheet.

3. Revision Block – See Figure 5 above

*NOTE: All sheets after sheet 1 shall list “-” in the Zone Field, Revision Field, Date Field, and Approved Field. “SEE SHEET 1” shall be populated in the Description Field.

2.2 DRAWING TREE

The purpose of the Drawing Tree is to organize the drawing structure similar to an index. As illustrated in Figure 6, the Drawing Tree drawing number is the highest-level assembly drawing number and is listed as the USED ON drawing in the USED ON block located on the first sheet of all drawings with the exception of the Drawing Tree itself. “FINAL” shall be listed as the USED ON drawing and the NEXT ASSY drawing in the USED ON block. Reference drawings such as the Vehicle Modification Drawing, Block Wire Diagrams, Functional Interface Diagrams, and the Arrangement Drawing are listed directly under the Drawing Tree.

Figure 6: Drawing Tree Example

The second sheet of the Drawing Tree, as depicted in Figure 7, lists the Installation Drawings under the Arrangement drawing.

Figure 7: Drawing Tree Sheet 2

2.3 FUNCTIONAL BLOCK DIAGRAM

The Function Interface Diagram (FID) identifies the interfacing between components. This is a quick reference document that only lists interfaces once. For example, if equipment A has three separate cables connecting to equipment B, only one line would depict the three separate connections. Dashed lines are placed around the functional group of equipment to identify the subsystem to which the piece of equipment is assigned. All equipment shall be identified by its drawing nomenclature, acronym in parenthesis, and configuration number (######-## where the first six digits are the drawing number and the last two digits are the configuration number beginning with 01) as demonstrated in Figure 8.

ROUTER

(RTR)

Figure 8: Equipment Identification

2.4 INTERCONNECTION DIAGRAM

The Interconnection Diagram, commonly referred to as a Block Wire Diagram (BWD), is a drawing listing all interfaces between equipment and identifies the cables and adapters used as the interface.

Systems shall be separated to individual sheets or in instances in which a system is too larger or complex for one sheet, multiple sheets. All equipment shall be identified by its drawing nomenclature, acronym in parenthesis, and configuration number (see Figure 8 above) and identify ports that interface to other equipment. Cables shall be identified by a configuration number listed in close proximity to the middle of the cable so it is easy to read. Cable ends shall also be identified. For items too small to list the equipment identification or for crowded areas where it is difficult to list the cable configuration number, leaders may be drawn to the item and called out in that manner following the same guidelines as listed above.

For interfaces that span multiple systems, a dashed box shall be placed around the component that is not assigned to the system on the active sheet. A flag note shall be placed next to the dashed box and a note shall be listed on the first sheet identifying the system that includes the component and the sheet on which the component is located.

Interconnection Diagrams/Block Wire Diagram Drawings shall list the standard note identified in Section 2.1, Notes, with the addition of the following two notes:

2. DEPICTIONS OF CONNECTIONS AND THEIR POSITION ON EACH DEVICE ARE

FOR ILLUSTRATION PURPOSES ONLY IN THESE DRAWINGS. PHYSICAL

LAYOUT MAY VARY.

3. CABLES WITH THE FOLLOWING NUMBER (531### - 532###) ARE

FABRICATED CABLES.

For Note 3, 531### - 531### is the assigned range of fabricated cable drawing numbers.

2.5 ARRANGEMENT DRAWINGS

The purpose of the Arrangement Drawing is to identify all critical components and associate their physical location in the vehicle with their parent system. This drawing shall have a parts list on the first sheet listing all the systems that make up the vehicle. All equipment shall be identified in parenthesis with the drawing name, followed by the acronym in parentheses, the item’s configuration, and the associated system.

(ROUTER, (RTR), ######-##, P/O ITEM x)

In the above example, ROUTER is the drawing name, RTR is the assigned acronym, ######-## is the item’s configuration number, and x is the item number from the parts list.

2.6 INSTALLATION DRAWINGS

The purpose of the Installation Drawings is to provide all the information required to install a system.

These drawings shall be separated into systems and include the components that make up the system, cables that connect the system, any adapters used to connect within the system, metal brackets used to constrain equipment and hardware used to mount equipment, cables, and metal brackets. A parts list shall be located on the first sheet that lists the item number, quantity, nomenclature or description, specification, part number or identifying number and cage code. All items identified in the above description shall be listed in the parts list.

Section cuts and detailed bubbles shall be used to identify views providing clarity to call out items listed in the parts list. Items in the parts list shall only be called out once in the drawing with a bubble callout.

Any need to identify items after calling them out with a find number (in a bubble) shall be referenced with its item number written in parentheses, i.e. (ITEM 3). Items that require identification that do not belong to the system being installed (i.e., cross system interface) shall be identified as shown in Figure 8.

Cable routes are identified in installation drawings. Cable lines represent cable centerline and shall not be scaled. Line weights are listed in Appendix 1. When cables are routed behind objects in the drawing view, the cable shall be depicted as a hidden line. In cases where a cable routing routes into or out of the plane of the drawing, symbols may be used to depict these routes. The symbol indicates the cable is routing into the plane of the drawing. The symbol indicates the cable is routing out of the plane of the drawing.

Installation Drawings shall list the standard notes identified in Section 2.1, Notes, with the addition of the following notes:

3. SYMBOL DENOTES CABLE ROUTED INTO THE PLANE OF THE DRAWING.

SYMBOL DENOTES CABLE ROUTED OUT OF THE PLANE OF THE DRAWING.

4. SEE DRAWING [INSERT DRAWING NUMBER] FOR BLOCK WIRING DIAGRAM TO DETERMINE

PORT CONNECTIONS FOR CABLES.

5. SEE DRAWING [INSERT DRAWING NUMBER] FOR VEHICLE MODIFICATION REQUIREMENTS.

6. SEE DRAWING [INSERT DRAWING NUMBER] FOR POWER COMPONENT INSTALLATION.

7. SEE DRAWING [INSERT DRAWING NUMBER] FOR POWER BLOCK WIRE DIAGRAM.

*NOTE: Note 5 is not applicable for vehicle supplier drawings.

2.7 ASSEMBLY DRAWINGS

Assembly Drawings depict the assembling of components. The parts list on the first sheet shall identify all components required to build the assembly. Assembly Drawings may be used to create a subassembly that may be too complicated to call out in an Installation Drawing. When identifying the Assembly Drawing in an Installation Drawing, only identify the Assembly Drawing number and not the subassembly components.

2.8 CABLE ASSEMBLY DRAWINGS

Cable Assembly Drawings provide fabrication details to build and assemble cable assemblies. The parts list shall identify all components required to build the assembly. A wiring diagram shall be located in the bottom left corner of the drawing directly above the export statement. The wiring diagram shall identify the pin out of the cable including connector pin identifications, cable or wire color and identify the ends of the cable. Cable Assembly Drawings require a different tolerance block than metal fabrications.

Figure 9 defines the cable assembly tolerances.

Figure 9: Cable Assembly Tolerances

All cables require labeling. Cables greater than 36.00” in length shall be labeled with four labels while cables less than 36.00” in length (with the exception of patch cables; explained later in this section) shall be labeled with three labels.

Cables 36.00” OR Greater in Length

These cables will have four labels. Two labels 1.00” from each end of the cable the label is identifying and two labels 6.00” from the end of the cable the label is identifying. The labels shall be depicted on the cable drawing and reference a six-column table describing the verbiage printed on the label. If a cable has more than two ends, labels shall be included 1.00” from each end of the cable identifying the P# of the end of the cable and the cable configuration number. The label normally placed 6.00” from the ends of a two-ended cable shall be placed at the discretion of the engineer. Additional columns shall be added to the label table to account for cables with more than two ends. More information on the label table will be provided later in this section.

Cables Less Than 36.00” in Length

These cables shall have three labels. Two labels 1.00” from each end of the cable the label is identifying and one label at a defined distance (x = the midpoint of the cable). The labels shall be depicted on the cable drawing and reference a six-column table describing the verbiage printed on the label. More information on the label table will be provided later in this section. In drawings where greater than and less than 36.00” cables are depicted, “-” shall populate the label fields that are not applicable to the less than 36.00” cables.

Label Tables

Label Tables shall list the Configuration Number of the cable, Length L (overall length), Length X (length from P1 to the midpoint of cable) for cables less than 36”, and all applicable cable labels. Cables 36” in length and greater with two ends, Labels 1 and 4 identify P1 with the Configuration Number and P2 with the Configuration Number respectively, Label 2 identifies the cable routing from P1 to P2, and Label 3 identifies the cable routing from P2 to P1 (Reference Figure 10). On cables less than 36.00”, Labels 1 and 3 identify P1with the Configuration Number and P2 with the Configuration Number respectively, and Label 2 identifies the cable routing from P1 to P2 for non-patching cables and the cable name for patching cables (Reference Figure 11).

Figure 10: Label table for cables greater than 36"

Figure 11: Label table for cables less than 36"

For Labels 2 and 3 on cables greater than 36.00” and Label 2 on non-patching cables less than 36.00”, the component acronyms, ports, and unique cable number shall be identified by the following standard:

Label 2 = MCV-CMP1-W###-PORT1-CMP2-W###-PORT2

Label 3 = MCV -CMP2-W###-PORT2-CMP1-W###-PORT1

MCV represents the vehicle project acronym, CMP1 represents the acronym of the component on the P1 end of the cable, W### represents the unique cable number starting with a “W”, PORT1 represents the port the P1 end of the cable is connected to, CMP2 represents the acronym of the component on the P2 end of the cable, and PORT2 represents the port that the P2 end of the cable is connected.

Cables shall be colored to represent their classification level as designated by the MCV Chief Engineer.

For drawings that list multiple classifications of cables, all parts shall be listed in the parts list and identified in a configuration table. This table shall list the Configuration Number and Item Numbers that make up the configuration. For COTS cables that do not correctly represent the classification colors, colored vinyl tape shall cover 3.00” of the cable at each end to identify its classification.

Cable Assembly Drawings shall list the standard notes identified in Section 2.1, Notes. Additional notes may be required based on the configuration of the cable. If the cable has multiple conductors, use Note 3A, if the cable is a single conductor cable, use Note 3B. For Cable Assembly Drawings listing cables greater than 36.00”, use Note 4A, for Cable Assembly Drawings listing cables less than 36.00”, use Note 4B, and for drawings listing cables of greater and less than 36.00”, use Note 4C. For Cable Assembly Drawings that list multiple classifications requiring the creation of a configuration table, use Note 5.

3A. CABLES SHALL BE TESTED TO ENSURE PIN TO PIN CONNECTIVITY AND THAT SIGNAL

PINS DO NOT RING TO GROUND.

3B. FINISHED CABLE ASSEMBLY SHALL BE TESTED TO ENSURE END TO END CONTINUITY.

4A. ALL LABELS ARE IDENTIFIED IN TABLE 1. LABELS 1 AND 4 SHALL BE INSTALLED

APPROXIMATELY 1” FROM THE CONNECTOR ON THE ENDS OF THE CABLE. LABEL 2

SHALL BE INSTALLED APPROXIMATELY 6” FROM THE P1 CONNECTOR. LABEL 3 SHALL

BE INSTALLED APPROXIMATELY 6” FROM THE P2 CONNECTOR. ITEM X SHALL BE

INSTALLED OVER THE LABELS TO PREVENT DAMAGE TO THE LABELS.

4B. ALL LABELS ARE IDENTIFIED IN TABLE 1. LABEL 1 AND 3 SHALL BE INSTALLED

APPROXIMATELY 1” FROM THE CONNECTOR ON THE ENDS OF THE CABLE. LABEL 2

SHALL BE INSTALLED AT THE APPROXIMATE LOCATION AS IDENTIFIED BY DISTANCE X.

ITEM X SHALL BE INSTALLED OVER THE LABELS TO PREVENT DAMAGE TO THE LABELS.

4C. ALL LABELS ARE IDENTIFIED IN TABLE 1.

A: FOR CABLES LESS THAN 36”, LABEL 1 AND 3 SHALL BE INSTALLED

APPROXIMATELY 1” FROM THE CONNECTOR ON THE ENDS OF THE CABLE. LABEL

2 SHALL BE INSTALLED AT THE APPROXIMATE LOCATION AS IDENTIFIED BY

DISTANCE X. ITEM X SHALL BE INSTALLED OVER THE LABELS TO PREVENT

DAMAGE TO THE LABELS.

B: FOR CABLES EQUAL TO OR GREATER THAN 36”, LABELS 1 AND 4 SHALL BE

INSTALLED APPROXIMATELY 1” FROM THE CONNECTOR ON THE ENDS OF THE

CABLE. LABEL 2 SHALL BE INSTALLED APPROXIMATELY 6” FROM THE P1

CONNECTOR. LABEL 3 SHALL BE INSTALLED APPROXIMATELY 6” FROM THE P2

CONNECTOR. ITEM X SHALL BE INSTALLED OVER THE LABELS TO PREVENT

DAMAGE TO THE LABELS.

5. TABLE 2 IDENTIFIES THE PARTS TO BE INSTALLED BASED ON THE CONFIGURATION OF

THE CABLE.

*NOTE: For Note 4, if labels are covered with shrink-wrap, identify the item number of the shrink-wrap to be used over the labels.

2.9 METAL FABRICATION DRAWINGS

Metal Fabrication Drawings provide the necessary detail to fabricate a metal component. Standard block tolerances are acceptable given tolerance stacks do not prevent the metal fabrication from being assembled. Materials shall be defined in the notes along with prepping and painting conditions. Metal Fabrication Drawings shall list the standard notes identified in Section 2.1, Notes, with the addition of the following notes:

3. ALL DIMENSIONS ARE PRIOR TO COATING.

4. AFTER FABRICATION, PARTS AND ASSEMBLED EQUIPMENT SHALL BE CLEANED OF

SMUDGES; LOOSE, SPATTERED OR EXCESS SOLDER; WELD METAL; METAL CHIPS AND

MOLD RELEASE AGENTS; OR ANY OTHER FOREIGN MATERIAL THAT MIGHT DETRACT

FROM THE INTENDED OPERATION, FUNCTION, OR APPEARANCE OF THE EQUIPMENT.

5. REMOVE AL BURRS AND BREAK SHARP EDGES TO PREVENT PERSONAL INJURY.

6. RADIUS SHARP CORNERS PRIOR TO BENDING TO PREVENT CRACKING/FATIGUE.

7. FINISH SHALL BE APPLIED IN ACCORDANCE WITH MIL-DTL-53072.

A. PRIOR TO POWDER COATING, CLEANING, PRETREATMENT, AND CHEMICAL

CONVERSION OF METAL FABRICATIONS SHALL BE DONE IN ACCORDANCE WITH

TT-C-490 METHOD I, II, OR III, TYPE VI CLASS B.

B. [CHOOSE ONE OF THE FOLLOWING]

[For components to be installed inside the vehicle]

METAL FABRICATIONS SPECIFIED IN THIS SECTION AND INSTALLED ON THE

INTERIOR OF THE VEHICLE SHALL BE POWDER COATED PER FEDERAL STANDARD-

595 BLACK 27038 (SEMI-GLOSS).

[For fabrications to be installed on the exterior of the vehicle]

METAL FABRICATIONS SPECIFIED IN THIS SECTION AND INSTALLED ON THE

EXTERIOR OF THE VEHICLE SHALL BE POWDER COATED, OEM COLOR CODE G900,

WITH NO METALLIC CONTENT.

C. POWDER COATING SHALL MEET THE REQUIREMENTS OF MIL-PRF-24712B TYPE III

OR IV, CLASS 3 AND BE LISTED ON QUALIFIED PRODUCTS LIST (QPL) 24712B.

8. MARK PART WITH TEXT IN OPTION 1 WITH RUBBER STAMP APPROXIMATELY WHERE

SHOWN, IN ACCORDANCE WITH MIL-STD-130, USING WHITE INK PER A-A-208 TYPE 1.

CHARACTERS SHALL BE SANS-SERIF FONT, .125 INCH MINIMUM HEIGHT. “MFR” DENOTES

MANUFACTURER’S CAGE CODE. ITEMS TOO SMALL TO BE STAMPED SHALL BE LEGIBLY

ENGRAVED WITH THE TEXT IN OPTION 2 PRIOR TO PAINTING. AFTER PAINTING, THE

ENGRAVING SHALL BE COLOR FILLED WITH WHITE INK.

OPTION 1

29355-(DRAWING NUMBER) REV (REV LETTER)

MFR-

OPTION 2

29355-(DRAWING NUMBER) REV (REV LETTER)

2.10 VENDOR ITEM CONTROL DRAWINGS

Vendor Item Control Drawings (VICD) identify commercial off the shelf parts and their suggested source of supply, CAGE code, and part number. The VICD shall display a graphical representation of the part and list the parts critical characteristics in the Notes Section. VICDs shall have a suggested source of supply block located in the bottom left corner on the first sheet located directly above the export statement that lists a source for the item, preferably the manufactured vice a third-party vendor. Major components require the installation of unique labels. A table shall list these unique labels along with the associated configuration number of the item. The labels shall list the colloquial name assigned to the component on the first line, the assigned acronym in parentheses on the second line, and the configuration on the third line. The location of the label shall be identified in the field of the drawing of the VICD.

VICDs shall list the standard notes identified in Section 2.1, Notes, with the addition of the following notes:

3. IDENTIFICATION OF THE SUGGESTED SOURCE OF SUPPLY IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR

THE ITEM(S).

MANUFACTURER’S CAGE CODE

4. ITEM REQUIRES IDENTIFICATION LABEL. PLACE LABEL APPROXIMATELY WHERE

DEPICTED WITH TEXT FROM TABLE X. FRONT SHALL BE MINIMUM .125 IN HEIGHT, SANS-

SERIF FONT, TEXT SHALL BE BLACK IN COLOR.

5. SPECIFICATIONS:

A. PHYSICAL CHARACTERISTICS

A1. (DIMENSIONS)

A2. (PHYSICAL INTERFACE REQUIREMENTS)

B. ELECTRICAL CHARACTERISTICS

B1. (POWER REQUIREMENTS)

B2. (SIGNAL INTEROPERABILITY REQUIREMENTS)

*NOTE: For Note 4, only critical components will require labeling and this note.

*NOTE: For Note 5, list specifications in this format with appropriate headers.

2.11 ALTERED ITEM DRAWINGS

Altered Item Drawings are drawings that depict modifications to parts that are under the control of another design activity. Any VICD that requires modifications falls under this category. If the modification is required for every instance of a VICD, the altered item drawing and VICD may be combined. If instances exist where a VICD is used as in some instances and modified in other instance, two separate drawings are required.

A-1

APPENDIX A: DRAWING LINE TYPES AND WEIGHTS

LAYERS

• SECTION CUTS and DETAIL VIEWS o Line weight = .60 o Color = 130 (CYAN) o Line type = PHANTOM o Arrow size = .400 o Arrow style = CLOSED FILL

• GHOST

o Line weight = .15 o Color = 12 (RED) o Line type = CONTINUOUS o Transparency = 75%

• COMPONENTS

o Line weight = .30 o Color = 50 (YELLOW) o Line type = CONTINUOUS

• CABLES

o Line weight = .30 o Color = MAGENTA o Line type = CONTINUOUS

• TEXT

o Line weight = .18 o Color = YELLOW o Line type = CONTINUOUS

• BREAK LINES

o Line weight = .15 o Color = 30 (ORANGE)

A-2 o Line type = CONTINUOUS

FONTS

• DEFAULT

o Font = Romans o Height = .1400

• DRAWING TITLE AND DRAWING NUMBER

o Font = Romans o Height = .2800

• VIEW NAME

o Font = Romans o Height = .3000

• SHEET NAME

o Font = Romans o Height = .3000

• DESCRIPTION UNDER VIEW NAME

o Font = Romans o Height = .1500