P09 Final Specs. Vol. II 589A5-15-115 ED Phase II.pdf

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589A5-15-115B: UPGRADE EMERGENCY DEPARTMENT PHASE II
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36C25522R0042
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This is a request for proposal for a construction project to upgrade the emergency department at the Colmery-O'Neil Veterans Administration Medical Center in Topeka, Kansas. The project includes specifications and drawings attached. Contractors must visit the site on January 26, 2022 and submit proposals through the vendor portal by the due date, with paper copies also delivered to the NCO 15 Contracting Office. The NAICS code is 236220 for commercial and institutional building construction, with a size standard of $39.5 million. The project is exempt from state sales tax.

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Text version

Upgrade Emergency Department Colmery-O’Neil VA Medical Center Topeka, Kansas

Volume 2

Divisions 21 Through 33 and Appendix project manual no.:

VA project no.: 589A5-15-115B

HFG project no.: H VA TOPE 15100 issue date: December 21st, 2021, 100%

VA PROJECT NO. 589A5-15-115 10-01-15

TABLE OF CONTENTS – VOLUME 2

00 01 10-1

Section 00 01 10.2

DIVISION 00- SPECIAL SECTIONS DATE

00 01 10.2 TABLE OF CONTENTS – VOLUME 2 10-16

DIVISION 21- FIRE SUPPRESSION

21 13 13 Wet-Pipe Sprinkler Systems 06-15 21 13 16 Dry-Pipe Sprinkler Systems 01-15

DIVISION 22 – PLUMBING

22 05 11 Common Work Results for Plumbing 09-15 22 05 23 General-Duty Valves for Plumbing Piping 09-15 22 07 11 Plumbing Insulation 09-15 22 11 00 Facility Water Distribution 09-15 22 13 00 Facility Sanitary and Vent Piping 09-15 22 13 23 Sanitary Waste Interceptors 09-15 22 14 00 Facility Storm Drainage 09-15 22 40 00 Plumbing Fixtures 09-15 22 62 00 Vacuum Systems for Laboratory and Healthcare Facilities 09-15 22 63 00 Gas Systems for Laboratory and Healthcare Facilities 09-15

DIVISION 23 – HEATING, VENTILATING, AND AIR

CONDITIONING (HVAC)

23 05 11 Common Work Results for HVAC 02-15 23 05 12 General Motor Requirements for HVAC 11-10 23 05 41 Noise and Vibration Control for HVAC Piping and

Equipment 02-15

23 05 93 Testing, Adjusting, and Balancing for HVAC 02-15 23 07 11 HVAC and Boiler Plant Insulation 02-15 23 08 00 Commissioning of HVAC Systems 06-13 23 09 23 Direct-Digital Control System for HVAC 09-11 23 21 13 Hydronic Piping 09-12 23 21 23 Hydronic Pumps 02-15 23 22 13 Steam and Condensate Heating Piping 02-15 23 23 00 Refrigerant Piping 02-15 23 25 00 HVAC Water Treatment 02-15 23 31 00 HVAC Ducts and Casings 03-13 23 34 00 HVAC Fans 02-15 23 36 00 Air Terminal Units 02-15 23 37 00 Air Outlets and Inlets 02-15 23 40 00 HVAC Air Cleaning Devices 02-12 23 73 00 Indoor Central-Station Air-Handling Units 04-11 23 81 00 Decentralized Unitary HVAC Equipment 02-11 23 81 43 Air-Source Unitary Heat Pumps 04-11 23 82 00 Convection Heating and Cooling Units 04-11 23 82 16 Air Coils 04-11

00 01 10-2

DIVISION 26 – ELECTRICAL

26 05 11 Requirements for Electrical Installations 07-15 26 05 19 Low-Voltage Electrical Power Conductors and Cables 07-13 26 05 26 Grounding and Bonding for Electrical Systems 12-12 26 05 33 Raceway and Boxes for Electrical Systems 05-14 26 09 23 Lighting Controls 05-14 26 27 26 Wiring Devices 08-14 26 29 11 Motor Controllers 08-14 26 36 23 Automatic Transfer Switches 12-12 26 41 00 Facility Lightning Protection 12-12 26 51 00 Interior Lighting 08-14 26 55 71 Medical and Surgical Lighting Fixtures 11-14 26 56 00 Exterior Lighting 05-14

DIVISION 27 – COMMUNICATIONS

27 05 11 Requirements for Communications Installations 06-15 27 05 26 Grounding and Bonding for Communications Systems 06-15 27 05 33 Raceways and Boxes for Communications Systems 06-15 27 10 00 Control, Communication and Signal Wiring 06-15 27 15 00 Communications Structured Horizontal Cabling 06-15 27 31 31 Voice Communications Switching and Routing Equipment

Extension 06-15

27 41 31 Master Antenna Television Equipment and Systems 06-15 27 51 23 Intercommunications and Program Systems 06-15 27 52 23 Nurse Call and Code Blue Systems 10-15

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

28 05 00 Common Work Results for Electronic Safety and Security 09-11 28 05 13 Conductors and Cables for Electronic Safety and

Security 09-11

28 05 26 Grounding and Bonding for Electronic Safety and Security

09-11

28 05 28.33 Conduits and Backboxes for Electronic Safety and Security

09-11

28 13 00 Physical Access Control System 10-11 28 23 00 Video Surveillance 09-11 28 26 00 Electronic Personal Protection System 09-11 28 31 00 Fire Detection and Alarm 10-11

DIVISION 31 – EARTHWORK

31 20 00 Earthwork 10-12 31 23 19 Dewatering 10-12

DIVISION 32 – EXTERIOR IMPROVEMENTS

32 05 23 Cement and Concrete for Exterior Improvements 05-13 32 17 23 Pavement Markings 04-10

00 01 10-3

DIVISION 33 - UTILITIES

33 40 00 Storm Sewer Utilities 10-11

APPENDIX 10-16

APPENDIX TABLE OF CONTENTS 10-16

Asbestos Survey Report (34 pages) 12-15 Limited Lead-Based Paint Survey (28 pages) 12-15 Limited Fungal Evaluation Report (24 pages) 12-15 Geotechnical Report (28 pages) 01-16

VA PROJECT NO. 589A5-15-115

06-01-15

WET-PIPE SPRINKLER SYSTEMS

21 13 13 - 1

SECTION 21 13 13

PART 1 - GENERAL

1.1 DESCRIPTION

A. Design, installation and testing shall be in accordance with

NFPA 13.

B. The design and installation of a hydraulically calculated automatic wet-pipe system complete and ready for operation, for all portions of

Building 91, including the MRI Suite, Mechanical Room, and attic space.

C. Modification of the existing sprinkler system as indicated on the drawings and as further required by these specifications.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

C. Section 07 84 00, FIRESTOPPING.

D. Section 09 91 00, PAINTING.

E. Section 22 05 23, GENERAL-DUTY VALVES FOR PLUMBING PIPING.

F. Section 28 31 00, FIRE DETECTION AND ALARM.

1.3 DESIGN CRITERIA

A. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13.

1. Perform hydraulic calculations in accordance with NFPA 13 utilizing the Area/Density method. Do not restrict design area reductions permitted for using quick response sprinklers throughout by the required use of standard response sprinklers in the areas identified in this section.

2. Sprinkler Protection: Sprinkler hazard classifications shall be in accordance with NFPA 13. The hazard classification examples of uses and conditions identified in the Annex of NFPA 13 shall be mandatory for areas not listed below. Request clarification from the

Government for any hazard classification not identified. To determining spacing and sizing, apply the following coverage classifications:

a. Light Hazard Occupancies: Patient care, treatment, and customary access areas.

21 13 13 - 2

b. Ordinary Hazard Group 1 Occupancies: Laboratories, Mechanical

Equipment Rooms, Transformer Rooms, Electrical Switchgear Rooms, Electric Closets, and Repair Shops.

c. Ordinary Hazard Group 2 Occupancies: Storage rooms, trash rooms, clean and soiled linen rooms, pharmacy and associated storage, laundry, kitchens, kitchen storage areas, retail stores, retail store storage rooms, storage areas, building management storage, boiler plants, energy centers, warehouse spaces, file storage areas for the entire area of the space up to 140 square meters

(1500 square feet) and Supply Processing and Distribution (SPD).

3. Hydraulic Calculations: Calculated demand including hose stream requirements shall fall no less than 10 percent below the available water supply curve.

4. Zoning:

a. For each sprinkler zone provide a control valve, flow switch, and a test and drain assembly with pressure gauge. For buildings greater than two stories, provide a check valve at each control valve.

b. Sprinkler zones shall conform to the smoke barrier zones shown on the drawings.

5. Provide seismic protection in accordance with NFPA 13. Contractor shall submit load calculations for sizing of sway bracing for systems that are required to be protected against damage from earthquakes.

1.4 SUBMITTALS

A. Submit as one package in accordance with Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III or Level IV Sprinkler Technician or stamped by a Registered Professional Engineer licensed in the field of Fire Protection Engineering. As the Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals will not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide an index referencing the appropriate specification section. In addition to the hard copies, provide submittal items in

Paragraphs 1.4(A)1 through 1.4(A)5 electronically in pdf format on a

21 13 13 - 3 compact disc or as directed by the COR. Submittals shall include, but not be limited to, the following:

1. Qualifications:

a. Provide a copy of the installing contractors fire sprinkler and state contractor’s license.

b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a

Registered Professional Engineer licensed in the field of Fire

Protection Engineering.

c. Provide documentation showing that the installer has been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to the Plans and Calculations chapter of NFPA

13. Drawings shall include graphical scales that allow the user to determine lengths when the drawings are reduced in size. Include a plan showing the piping to the water supply test location.

3. Manufacturer’s Data Sheets: Provide data sheets for all materials and equipment proposed for use on the system. Include listing information and installation instructions in data sheets. Where data sheets describe items in addition to those proposed to be used for the system, clearly identify the proposed items on the sheet.

4. Calculation Sheets:

a. Submit hydraulic calculation sheets in tabular form conforming to the requirements and recommendations of the Plans and

Calculations chapter of NFPA 13.

b. Submit calculations of loads for sizing of sway bracing in accordance with NFPA 13.

5. Valve Charts: Provide a valve chart that identifies the location of each control valve. Coordinate nomenclature and identification of control valves with COR. Where existing nomenclature does not exist, the chart shall include no less than the following: Tag ID

No., Valve Size, Service (control valve, main drain, aux. drain, inspectors test valve, etc.), and Location.

6. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in

Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. In

21 13 13 - 4 addition, submittals shall include, but not be limited to, the following:

a. A complete set of as-built drawings showing the installed system with the specific interconnections between the system switches and the fire alarm equipment. Provide a complete set in the formats as follows. Submit items 2 and 3 below on a compact disc or as directed by the COR.

1) One full size (or size as directed by the COR) printed copy.

2) One complete set in electronic pdf format.

3) One complete set in AutoCAD format or a format as directed by the COR.

b. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed Material and Testing Certificate as indicated in NFPA

13. Certificates shall be provided to document all parts of the installation.

c. Operations and Maintenance Manuals that include step-by-step procedures required for system startup, operation, shutdown, and routine maintenance and testing. The manuals shall include the manufacturer's name, model number, parts list, and tools that should be kept in stock by the owner for routine maintenance, including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization, including address and telephone number, for each item of equipment.

d. One paper copy of the Material and Testing Certificates and the

Operations and Maintenance Manuals above shall be provided in a binder. In addition, these materials shall be provided in pdf format on a compact disc or as directed by the COR.

e. Provide one additional copy of the Operations and Maintenance

Manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser or as directed by the COR.

1.5 QUALITY ASSURANCE

A. Installer Reliability: The installer shall possess a valid State of

Kansas fire sprinkler contractor's license. The installer shall have

21 13 13 - 5 been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL or approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA. All materials and equipment shall be free from defect. All materials and equipment shall be new unless specifically indicated otherwise on the contract drawings.

1.6 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. National Fire Protection Association (NFPA):

13-13...................Installation of Sprinkler Systems

25-14...................Inspection, Testing, and Maintenance of Water-

Based Fire Protection Systems

101-15..................Life Safety Code

170-15..................Fire Safety Symbols

C. Underwriters Laboratories, Inc. (UL):

Fire Protection Equipment Directory (2011)

D. Factory Mutual Engineering Corporation (FM):

Approval Guide

PART 2 - PRODUCTS

2.1 PIPING & FITTINGS

A. Piping and fittings for private underground water mains shall be in accordance with NFPA 13.

1. Pipe and fittings from inside face of building 300 mm (12 in.) above finished floor to a distance of approximately 1500 mm (5 ft.)

outside building: Ductile Iron, flanged fittings and 316 stainless steel bolting.

B. Piping and fittings for sprinkler systems shall be in accordance with

NFPA 13.

1. Plain-end pipe fittings with locking lugs or shear bolts are not permitted.

2. Piping sizes 50 mm (2 inches) and smaller shall be black steel

Schedule 40 with threaded end connections.

21 13 13 - 6

3. Piping sizes 65 mm (2 ½ inches) and larger shall be black steel

Schedule 10 with grooved connections. Grooves in Schedule 10 piping shall be rolled grooved only.

4. Use nonferrous piping in MRI Scanning Rooms.

5. Plastic piping shall not be permitted except for drain piping.

6. Flexible sprinkler hose shall be FM Approved and limited to hose with threaded end fittings with a minimum inside diameter or 1-inch and a maximum length of 6-feet.

2.2 VALVES

A. General:

1. Valves shall be in accordance with NFPA 13.

2. Do not use quarter turn ball valves for 50 mm (2 inch) or larger drain valves.

B. Control Valve: The control valves shall be a listed indicating type.

Control valves shall be UL Listed or FM Approved for fire protection installations. System control valve shall be rated for normal system pressure but in no case less than 175 PSI.

C. Check Valve: Shall be of the swing type with a flanged cast iron body and flanged inspection plate.

D. Automatic Ball Drips: Cast brass 20 mm (3/4 inch) in-line automatic ball drip with both ends threaded with iron pipe threads.

2.3 FIRE DEPARTMENT SIAMESE CONNECTION (NOT USED)

2.4 SPRINKLERS

A. All sprinklers shall be FM approved quick response except

“institutional” type sprinklers shall be permitted to be UL Listed quick response. “Institutional” type sprinklers in Mental Health and

Behavior Units shall be UL listed or FM approved quick response type.

Maximum break away strength shall be certified by the manufacturer to be no more than 39 kPa (85 pounds). Provide FM approved quick response sprinklers in all areas, except that standard response sprinklers shall be provided in freezers, refrigerators, elevator hoistways, elevator machine rooms, and generator rooms.

B. Temperature Ratings: In accordance with NFPA 13 except that sprinklers in elevator shafts and elevator machine rooms shall be no less than intermediate temperature rated and sprinklers in generator rooms shall be no less than high temperature rated.

C. Provide sprinkler guards in accordance with NFPA 13 and when the elevation of the sprinkler head is less than 7 feet 6 inches above

21 13 13 - 7 finished floor. The sprinkler guard shall be UL listed or FM approved for use with the corresponding sprinkler.

2.5 SWITCHES:

A. Valve Supervisory Switches for Ball and Butterfly Valves: May be integral with the valve.

2.6 GAUGES

A. Provide gauges as required by NFPA 13. Provide gauges where the normal pressure of the system is at the midrange of the gauge.

2.7 PIPE HANGERS, SUPPORTS AND RESTRAINT OF SYSTEM PIPING

A. Pipe hangers, supports, and restraint of system piping shall be in accordance with NFPA 13.

2.8 WALL, FLOOR AND CEILING PLATES

A. Provide chrome plated steel escutcheon plates.

2.9 ANTIFREEZE SOLUTION

A. Antifreeze solution shall be in accordance with NFPA 13 and shall be compatible with use in a potable water supply.

2.10 VALVE TAGS

A. Engraved black filled numbers and letters not less than 15 mm (1/2 inch) high for number designation, and not less than 8 mm (1/4 inch) for service designation on 19 gage, 40 mm (1-1/2 inches) round brass disc, attached with brass "S" hook, brass chain, or nylon twist tie.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.

B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard pipe-bending template. Concealed piping in spaces that have finished ceilings. Where ceiling mounted equipment exists, such as in operating and radiology rooms, install sprinklers so as not to obstruct the movement or operation of the equipment. Sidewall heads may need to be utilized. In stairways, locate piping as near to the ceiling as possible to prevent tampering by unauthorized personnel and to provide a minimum headroom clearance of 2250 mm (seven feet six inches). Piping shall not obstruct the minimum means of egress clearances required by

21 13 13 - 8

NFPA 101. Pipe hangers, supports, and restraint of system piping, and seismic bracing shall be installed accordance with NFPA 13.

C. Welding: Conform to the requirements and recommendations of NFPA 13.

D. Drains: Provide drips and drains, including low point drains, in accordance with NFPA 13. Pipe drains to discharge at safe points outside of the building or to sight cones attached to drains of adequate size to readily carry the full flow from each drain under maximum pressure. Do not provide a direct drain connection to sewer system or discharge into sinks. Install drips and drains where necessary and required by NFPA 13. The drain piping shall not be restricted or reduced and shall be of the same diameter as the drain collector.

E. Supervisory Switches: Provide supervisory switches for sprinkler control valves.

F. Waterflow Alarm Switches: Install waterflow alarm switches and valves in stairwells or other easily accessible locations.

G. Inspector's Test Connection: Install and supply in accordance with NFPA

13, locate in a secured area, and discharge to the exterior of the building.

H. Affix cutout disks, which are created by cutting holes in the walls of pipe for flow switches and non-threaded pipe connections to the respective waterflow switch or pipe connection near to the pipe from where they were cut.

I. Provide escutcheon plates for exposed piping passing through walls, floors or ceilings.

J. Clearances: For systems requiring seismic protection, piping that passes through floors or walls shall have penetrations sized 50 mm (2 inches) nominally larger than the penetrating pipe for pipe sizes 25 mm

(1 inch) to 90 mm (3 ½ inches) and 100 mm (4 inches) nominally larger for penetrating pipe sizes 100 mm (4 inches) and larger.

K. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space. Seal penetrations of walls, floors and ceilings of other types of construction, in accordance with

Section 07 84 00, FIRESTOPPING.

21 13 13 - 9

L. Where dry pendent sprinklers are used for freezers or similar spaces and they are connected to the wet pipe system, provide an EPDM boot around the dry pendent sprinkler on the heated side and securely seal to the pipe and freezer to prevent condensation from entering the freezer.

M. Provide pressure gauges at each water flow alarm switch location and at each main drain connection.

N. For each fire department connection, provide the symbolic sign given in

NFPA 170 and locate 2400 to 3000 mm (8 to 10 feet) above each connection location. Size the sign to 450 by 450 mm (18 by 18 inches) with the symbol being at least 350 by 350 mm (14 by 14 inches).

O. Firestopping shall be provided for all penetrations of fire resistance rated construction. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.

P. MRI Suite: Provide no more than one penetration of the MRI shield enclosure.

Q. Painting of Pipe: In finished areas where walls and ceilings have been painted, paint primed surfaces with two coats of paint to match adjacent surfaces, except paint valves and operating accessories with two coats of gloss red enamel. Exercise care to avoid painting sprinklers. Painting of sprinkler systems above suspended ceilings and in crawl spaces is not required. Painting shall comply with Section 09

91 00, PAINTING. Any painted sprinkler shall be replaced with a new sprinkler.

R. Sprinkler System Signage: Provide rigid sprinkler system signage in accordance with NFPA 13 and NFPA 25. Sprinkler system signage shall include, but not limited to, the following:

1. Identification Signs:

a. Provide signage for each control valve, drain valve, sprinkler cabinet, and inspector’s test.

b. Provide valve tags for each operable valve. Coordinate nomenclature and identification of operable valves with COR.

Where existing nomenclature does not exist, the Tag

Identification shall include no less than the following: (FP-B-

F/SZ-#) Fire Protection, Building Number, Floor Number/Smoke Zone

(if applicable), and Valve Number. (E.g., FP-500-1E-001) Fire

Protection, Building 500, First Floor East, Number 001.)

2. Instruction/Information Signs:

21 13 13 - 10

a. Provide signage for each control valve to indicate valve function and to indicate what system is being controlled.

b. Provide signage indicating the number and location of low point drains.

3. Hydraulic Placards:

a. Provide signage indicating hydraulic design information. The placard shall include location of the design area, discharge densities, required flow and residual pressure at the base of riser, occupancy classification, hose stream allowance, flow test information, and installing contractor. Locate hydraulic placard information signs at each alarm check valve.

S. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government.

T. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without prior permission of the Contracting Officer. Contractor shall develop an interim fire protection program where interruptions involve occupied spaces. Request in writing at least one week prior to the planned interruption.

3.2 INSPECTION AND TEST

A. Preliminary Testing: Flush newly installed systems prior to performing hydrostatic tests in order to remove any debris which may have been left as well as ensuring piping is unobstructed. Hydrostatically test system, including the fire department connections, as specified in NFPA

13, in the presence of the Contracting Officers Representative (COR) or his designated representative. Test and flush underground water line prior to performing these hydrostatic tests.

B. Final Inspection and Testing: Subject system to tests in accordance with NFPA 13, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test.

Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms. Furnish all instruments, labor and materials required for the tests and provide the services of the installation foreman or other competent representative of the installer to perform the tests. Correct deficiencies and retest system as necessary, prior

21 13 13 - 11 to the final acceptance. Include the operation of all features of the systems under normal operations in test

3.3 INSTRUCTIONS

A. Furnish the services of a competent instructor for not less than two hours for instructing personnel in the operation and maintenance of the system, on the dates requested by the COR.

- - - E N D - - -

01-01-15

DRY-PIPE SPRINKLER SYSTEMS

21 13 16 - 1

SECTION 21 13 16

A. Design, installation and testing shall be in accordance with NFPA 13.

B. The design and installation of a hydraulically calculated automatic dry-pipe sprinkler system complete and ready for operation, for those locations as shown on the contract drawings.

1.2 RELATED WORK

A. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Section 07 84 00, FIRESTOPPING.

C. Section 09 91 00, PAINTING.

D. Section 22 05 23, GENERAL-DUTY VALVES FOR PLUMBING PIPING.

E. Section 28 31 00, FIRE DETECTION AND ALARM.

1.3 DESIGN CRITERIA

A. Design Basis Information: Provide design, materials, equipment, installation, inspection, and testing of the automatic sprinkler system in accordance with the requirements of NFPA 13.

1. Perform hydraulic calculations in accordance with NFPA 13 utilizing the Area/Density method, including all applicable design area incre ases.

2. Sprinkler Protection: Sprinkler hazard classifications shall be in accordance with NFPA 13. The hazard classification examples of uses and conditions identified in the Annex of NFPA 13 shall be mandatory. Request clarification from the Government for any hazard classification not identified.

3. Dry-pipe Sprinkler System Volume:

a. Contractor shall indicate the calculated volume of each system on the sprinkler system shop drawings.

b. For dry-pipe sprinkler systems with volumes greater than 1893 L

(500 gal) up to 2839 L (750 gal), provide a quick opening device unless water delivery time calculations indicate the quick opening devices is not required.

c. For dry-pipe sprinkler systems with volumes greater than 2839 L

(750 gal), provide calculations for water delivery time.

Calculations shall demonstrate compliance with NFPA 13.

21 13 16 - 2

4. Nitrogen Generator Plant: Coordinate sizing of nitrogen generator and air compressor with the nitrogen generator manufacturer.

5. Hydraulic Calculations: Calculated demand including hose stream requirements shall fall no less than 10 percent below the available water supply curve.

6. Provide seismic protection in accordance with NFPA 13. Contractor shall submit load calculations for sizing of sway bracing for systems that are required to be protected against damage from earthquakes.

1.4 SUBMITTALS

A. Submit as one package in accordance with Section 01 33 23, SHOP

DRAWINGS, PRODUCT DATA, AND SAMPLES. Prepare detailed working drawings that are signed by a NICET Level III or Level IV Sprinkler Technician or stamped by a Registered Professional Engineer licensed in the field of Fire Protection Engineering. As the Government review is for technical adequacy only, the installer remains responsible for correcting any conflicts with other trades and building construction that arise during installation. Partial submittals will not be accepted. Material submittals shall be approved prior to the purchase or delivery to the job site. Suitably bind submittals in notebooks or binders and provide an index referencing the appropriate specification section. In addition to the hard copies, provide submittal items in

Paragraphs 1.4(A)1 through 1.4(A)5 electronically in pdf format on a compact disc or as directed by the COR. Submittals shall include, but not be limited to, the following:

1. Qualifications:

a. Provide a copy of the installing contractors fire sprinkler and state contractor’s license.

b. Provide a copy of the NICET certification for the NICET Level III or Level IV Sprinkler Technician who prepared and signed the detailed working drawings unless the drawings are stamped by a

Registered Professional Engineer licensed in the field of Fire

Protection Engineering.

c. Provide documentation showing that the installer has been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

21 13 16 - 3

2. Drawings: Submit detailed 1:100 (1/8 inch) scale (minimum) working drawings conforming to the Plans and Calculations chapter of NFPA

13. Drawings shall include graphical scales that allow the user to determine lengths when the drawings are reduced in size. Include a plan showing the piping to the water supply test location.

3. Manufacturer’s Data Sheets: Provide data sheets for all materials and equipment proposed for use on the system. Include listing information and installation instructions in data sheets. Where data sheets describe items in addition to those proposed to be used for the system, clearly identify the proposed items on the sheet.

4. Calculation Sheets:

a. Submit hydraulic calculation sheets in tabular form conforming to the requirements and recommendations of the Plans and

Calculations chapter of NFPA 13.

b. For dry-pipe sprinkler systems with volumes more than 2838 L (750 gal), submit calculations for dry-pipe system water delivery time in accordance with NFPA 13.

c. Submit calculations of loads for sizing of sway bracing in accordance with NFPA 13.

5. Valve Charts: Provide a valve chart that identifies the location of each control valve. Coordinate nomenclature and identification of control valves with COR. Where existing nomenclature does not exist, the chart shall include no less than the following: Tag ID

No., Valve Size, Service (control valve, main drain, aux. drain, inspectors test valve, etc.), and Location.

6. Final Document Submittals: Provide as-built drawings, testing and maintenance instructions in accordance with the requirements in

Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES. In addition, submittals shall include, but not be limited to, the following:

a. A complete set of as-built drawings showing the installed system with the specific interconnections between the system switches and the fire alarm equipment. Provide a complete set in the formats as follows. Submit items 2 and 3 below on a compact disc or as directed by the COR.

1) One full size (or size as directed by the COR) printed copy.

2) One complete set in electronic pdf format.

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3) One complete set in AutoCAD format or a format as directed by the COR.

b. Material and Testing Certificate: Upon completion of the sprinkler system installation or any partial section of the system, including testing and flushing, provide a copy of a completed Material and Testing Certificate as indicated in NFPA

13. Certificates shall be provided to document all parts of the installation.

c. Operations and Maintenance Manuals that include step-by-step procedures required for system startup, operation, shutdown, and routine maintenance and testing. The manuals shall include the manufacturer's name, model number, parts list, and tools that should be kept in stock by the owner for routine maintenance, including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization, including address and telephone number, for each item of equipment.

d. One paper copy of the Material and Testing Certificates and the

Operations and Maintenance Manuals above shall be provided in a binder. In addition, these materials shall be provided in pdf format on a compact disc or as directed by the COR.

e. Provide one additional copy of the Operations and Maintenance

Manual covering the system in a flexible protective cover and mount in an accessible location adjacent to the riser or as directed by the COR.

1.5 QUALITY ASSURANCE

A. Installer Reliability: The installer shall possess a valid State of

Kansas fire sprinkler contractor's license. The installer shall have been actively and successfully engaged in the installation of commercial automatic sprinkler systems for the past ten years.

B. Materials and Equipment: All equipment and devices shall be of a make and type listed by UL or approved by FM, or other nationally recognized testing laboratory for the specific purpose for which it is used. All materials, devices, and equipment shall be approved by the VA. All materials and equipment shall be free from defect. All materials and equipment shall be new unless specifically indicated otherwise on the contract drawings.

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1.6 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.

B. National Fire Protection Association (NFPA):

13-.....................Installation of Sprinkler Systems

25-.....................Inspection, Testing, and Maintenance of Water-

Based Fire Protection Systems

101-....................Life Safety Code

170-....................Fire Safety Symbols

C. Underwriters Laboratories, Inc. (UL):

Fire Protection Equipment Directory

D. Factory Mutual Engineering Corporation (FM):

Approval Guide

PART 2 PRODUCTS

2.1 GENERAL

A. Dry-pipe sprinkler systems shall comply with the requirements of NFPA

13.

2.2 PIPING & FITTINGS

A. Piping and fittings for private underground water mains shall be in accordance with NFPA 13.

1. Pipe and fittings from inside face of building 300 mm (12 in.) above finished floor to a distance of approximately 1500 mm (5 ft.)

outside building: Ductile Iron, flanged fittings and 316 stainless steel bolting.

B. Piping and fittings for sprinkler systems shall be in accordance with

NFPA 13.

1. Plain-end pipe fittings with locking lugs or shear bolts are not permitted.

2. Piping sizes 50 mm (2 inches) and smaller shall be black steel

Schedule 40 with threaded end connections.

3. Piping sizes 65 mm (2 ½ inches) and larger shall be black steel

Schedule 10 with grooved connections. Grooves in Schedule 10 piping shall be rolled grooved only.

2.3 VALVES

A. General:

1. Valves shall be in accordance with NFPA 13.

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2. Do not use quarter turn ball valves for 50 mm (2 inch) or larger drain valves.

B. Control Valve:

1. Shall be a manually operated outside stem and yoke (OS&Y) type.

C. Dry-pipe Valve:

1. Shall be a latching differential type.

2. Shall be complete with trim piping, valves, fittings, pressure gauges, priming water fill cup, velocity drip check, drip cup, and other ancillary components as required for proper operation.

3. For dry-pipe sprinkler systems with volumes more than 1893 L (500 gal), provide a quick opening device unless water delivery time calculations have proven no quick opening device is required.

4. Shall be capable of external reset.

D. Check Valve:

1. Shall be of the swing type with a flanged cast iron body and flanged inspection plate.

E. Automatic Ball Drips: Cast brass 20 mm (3/4 inch) in-line automatic ball drip with both ends threaded with iron pipe threads.

F. Backflow Preventer: Provide backflow preventer in accordance with

Section 22 05 23, GENERAL-DUTY VALVES FOR PLUMBING PIPING. Provide means to forward flow test the backflow preventer in accordance with

NFPA 13.

2.4 SPRINKLERS

A. All sprinklers shall be FM approved. All sprinklers shall be either upright type, dry pendent type, or dry sidewall type. Provide FM

Approved quick response sprinklers in all areas, except that standard response sprinklers shall be provided in freezers, refrigerators, elevator hoistways, elevator machine rooms, and generator rooms.

B. Temperature Ratings: In accordance with NFPA 13 except that sprinklers in elevator shafts and elevator machine rooms shall be no less than intermediate temperature rated and sprinklers in generator rooms shall be no less than high temperature rated.

C. Provide sprinkler guards in accordance with NFPA 13 and when the elevation of the head is less than 7 feet 6 inches above finished floor. The sprinkler guard shall be listed or approved for use with the corresponding sprinkler.

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2.5 SUPERVISORY NITROGEN SYSTEM

A. General:

1. Nitrogen generation and supply system shall be in accordance with

NFPA 13.

B. Nitrogen Generator Plant:

1. Provide a nitrogen supply system in accordance with the manufacturers’ requirements. The system shall provide at least 98% nitrogen within the system piping.

2. The nitrogen generator shall be complete with, but not limited to, air compressor, air treatment filtration, nitrogen storage tank, relief valves, check valves, isolation valves, pressure regulator, air maintenance device, and all necessary pressure controls and gauges.

3. The air compressor shall be sized to pressurize the sprinkler system to 275 kPa (40 psi) within 30 minutes.

4. Nitrogen concentration shall be automatically monitored for each dry-pipe sprinkler zone.

a. The nitrogen monitoring device shall provide a digital readout of the nitrogen concentration for each connected dry-pipe sprinkler zone.

b. The nitrogen monitoring device shall sample the nitrogen concentration at least once a day.

c. Where the nitrogen concentration is below 98%, a trouble signal shall be sent to the fire alarm system (normally open contact) and/or the building management system.

5. A nitrogen system trouble alarm will sound when nitrogen system is in the bypass mode. Where the nitrogen system is in bypass mode, a trouble signal shall be sent to the fire alarm system (normally open contact) and/or the building management system.

6. The nitrogen generator plant shall be wall or skid mounted.

C. Purging Device:

1. The purging device shall shut automatically once the nitrogen concentration in the dry-pipe system piping reaches 98%.

2. The purging device shall be of the same manufacturer as the nitrogen generator.

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2.6 SUPERVISORY AIR SYSTEM

A. Provide an air supply system in accordance with NFPA 13 and the manufacturers’ requirements. The air supply system shall be sized to pressurize the sprinkler system to 275 kPa (40 psi) within 30 minutes.

B. Air Compressor: Compressor shall be tank mounted, single stage oil-free type, air-cooled, electric-motor driven, equipped with a check valve, shutoff valve, automatic drain on drip leg, and pressure switch for automatic starting and stopping. Pressure switch settings to start and stop the compressor shall be as required by system conditions. A safety relief valve shall be provided.

2.7 AIR PRESSURE MAINTENANCE DEVICE

A. Air Pressure Maintenance Device: Air pressure maintenance device shall be UL listed or FM approved and shall automatically reduce supply air pressure to provide the pressure required to be maintained in the piping system. The device shall have a cast bronze body and valve housing complete with diaphragm assembly, spring, filter, ball check to prevent backflow, 1.6 mm (1/16 inch) restriction to prevent rapid pressurization of the system, and adjustment screw. The device shall be capable of reducing an inlet pressure of up to 680 kPa (100 psig) to a fixed outlet pressure adjustable to 70 kPa (10 psig).

2.8 SPRINKLER CABINET

A. Provide sprinkler cabinet with the required number of sprinkler heads of all ratings and types installed, and a sprinkler wrench for each type of sprinkler in accordance with NFPA 13.

B. Provide a list of sprinklers installed in the property in the cabinet.

The list shall include the following:

1. Manufacturer, model, orifice, deflector type, thermal sensitivity, and pressure for each type of sprinkler in the cabinet.

2. General description of where each sprinkler is used.

3. Quantity of each type present in the cabinet.

4. Issue or revision date of list.

2.9 SPRINKLER SYSTEM SIGNAGE

A. Rigid plastic, steel or aluminum signs with white lettering on a red background with holes for easy attachment. Sprinkler system signage shall be attached to the valve or piping with chain.

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2.10 SWITCHES

A. OS&Y Valve Supervisory Switches shall be in a weatherproof die cast/red baked enamel, oil resistant, aluminum housing with tamper resistant screws, 13 mm (1/2 inch) conduit entrance and necessary facilities for attachment to the valves. Provide two SPDT switches rated at 2.5 amps at 24 VDC.

B. Alarm Pressure Switches: Activation by any flow of water equal to or in excess of the discharge from one sprinkler. The alarm pressure switch shall be UL Listed or Factory Mutual Approved for the application in which it is used. Activation of the alarm pressure switch shall cause an alarm on the fire alarm system control unit.

C. High/Low Pressure Supervisory Switches: The pressure switch shall be UL

Listed or FM Approved and contain two single pole double throw contacts. Each switch shall be adjustable from 70 to 414 kPa (10 to 60 psi). The low pressure switch shall supervise pressure in the system and shall be set to activate at 70 kPa (10 psi) above the dry-pipe valve trip point pressure. The high pressure switch shall supervise pressure in the system and shall be set to activate at 70 kPa (10 psi) above the normal dry-pipe supervisory pressure. Activation of either high or low pressure switch shall cause a supervisory alarm on the fire alarm system control unit.

2.11 GAUGES

A. Provide gauges as required by NFPA 13. Provide gauges where the normal pressure of the system is at the midrange of the gauge.

2.12 PIPE HANGERS, SUPPORTS AND RESTRAINT OF SYSTEM PIPING

A. Pipe hangers, supports, and restraint of system piping shall be in accordance with NFPA 13.

2.13 WALL, FLOOR AND CEILING PLATES

A. Provide chrome plated steel escutcheon plates.

2.14 VALVE TAGS

A. Engraved black filled numbers and letters not less than 15 mm (1/2 inch) high for number designation, and not less than 8 mm (1/4 inch) for service designation on 19 gage, 40 mm (1-1/2 inches) round brass disc, attached with brass "S" hook, brass chain, or nylon twist tie.

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PART 3 - EXECUTION

3.1 INSTALLATION

A. Installation shall be accomplished by the licensed contractor. Provide a qualified technician, experienced in the installation and operation of the type of system being installed, to supervise the installation and testing of the system.

B. Installation of Piping: Accurately cut pipe to measurements established by the installer and work into place without springing or forcing. In any situation where bending of the pipe is required, use a standard pipe-bending template. Conceal piping in spaces that have finished ceilings. In stairways, locate piping as near to the ceiling as possible to prevent tampering by unauthorized personnel and to provide a minimum headroom clearance of 2250 mm (seven feet six inches). Piping shall not obstruct the minimum means of egress clearances required by

NFPA 101. Pipe hangers, supports, and restraint of system piping, and seismic bracing shall be installed accordance with NFPA 13.

C. Welding: Conform to the requirements and recommendations of NFPA 13.

D. Pitching of Pipe: Conform to the requirements of NFPA 13.

E. Drains: Provide drips and drains, including low point drains, in accordance with NFPA 13. Pipe drains to discharge at safe points outside of the building. Do not provide a direct drain connection to sewer system or discharge into sinks.

F. Supervisory Switches: Provide supervisory switches for sprinkler control valves to monitor closure of the valve and for high and low system supervisory air/nitrogen pressure to monitor abnormal system pressures.

G. Pressure Alarm Switches: Install alarm pressure switches in easily accessible locations.

H. Inspector's Test Connection: Install and supply in conformance with

NFPA 13, and discharge to the exterior of the building. Locate test connection in an area not susceptible to mechanical damage. For dry-pipe sprinkler systems more than 2800 L (750 gal), provide the number of equivalent sprinkler outlets as calculated for water delivery time in accordance with NFPA 13.

I. Affix cutout disks, which are created by cutting holes in the walls of pipe for non-threaded pipe connections, to the respective pipe connection near to the pipe from where they were cut.

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J. Provide escutcheon plates for exposed piping passing through walls, floors or ceilings.

K. Clearances: For systems requiring seismic protection, piping that passes through floors or walls shall have penetrations sized 50 mm (2 inches) nominally larger than the penetrating pipe for pipe sizes 25 mm

(1 inch) to 90 mm (3 ½ inches) and 100 mm (4 inches) nominally larger for penetrating pipe sizes 100 mm (4 inches) and larger.

L. Sleeves: Provide for pipes passing through masonry or concrete. Provide space between the pipe and the sleeve in accordance with NFPA 13. Seal this space with a UL Listed through penetration fire stop material in accordance with Section 07 84 00, FIRESTOPPING. Where core drilling is used in lieu of sleeves, also seal space around penetrations. Seal penetrations of walls, floors and ceilings of other types of construction, in accordance with Section 07 84 00, FIRESTOPPING.

M. For each fire department connection, provide the symbolic sign given in

NFPA 170 and locate 2400 to 3000 mm (8 to 10 feet) above each connection location. Size the sign to 450 by 450 mm (18 by 18 inches) with the symbol being at least 350 by 350 mm (14 by 14 inches).

N. Firestopping shall be provided for all penetrations of fire resistance rated construction. Firestopping shall comply with Section 07 84 00, FIRESTOPPING.

O. Painting of Pipe: In finished areas where walls and ceilings have been painted, paint primed surfaces with two coats of paint to match adjacent surfaces, except paint valves and operating accessories with two coats of gloss red enamel. Exercise care to avoid painting sprinklers. Painting of sprinkler systems above suspended ceilings and in crawl spaces is not required. Painting shall comply with Section 09

90 00, PAINTING. Any painted sprinkler shall be replaced with a new sprinkler.

P. Locate sprinkler cabinet adjacent to the dry-pipe sprinkler system riser or as directed by COR.

Q. Sprinkler System Signage: Provide rigid sprinkler system signage in accordance with NFPA 13 and NFPA 25. Sprinkler system signage shall include, but not limited to, the following:

1. Identification Signs:

a. Provide signage for each control valve, drain valve, sprinkler cabinet, and inspector’s test.

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b. Provide valve tags for each operable valve. Coordinate nomenclature and identification of operable valves with COR.

Where existing nomenclature does not exist, the Tag

Identification shall include no less than the following: (FP-B-

F/SZ-#) Fire Protection, Building Number, Floor Number/Smoke Zone

(if applicable), and Valve Number. (E.g., FP-500-1E-001) Fire

Protection, Building 500, First Floor East, Number 001.)

2. Instruction/Information Signs:

a. Provide signage for each control valve to indicate valve function and to indicate what system is being controlled.

b. Provide signage indicating the number and location of low point drains.

3. Hydraulic Placards:

a. Provide signage indicating hydraulic design information. The placard shall include location of the design area, discharge densities, required flow and residual pressure at the base of riser, occupancy classification, hose stream allowance, flow test information, and installing contractor. Locate hydraulic placard information signs at each dry-pipe valve.

R. Repairs: Repair damage to the building or equipment resulting from the installation of the sprinkler system by the installer at no additional expense to the Government. Impairments to existing sprinkler systems shall be kept to a minimum. These systems shall remain functional as long as possible during the installation of the new system.

S. Interruption of Service: There shall be no interruption of the existing sprinkler protection, water, electric, or fire alarm services without prior permission of the Contracting Officer Representative. Contractor shall develop an interim fire protection program where interruptions involve in occupied spaces. Request in writing at least one week prior to the planned interruption.

3.2 INSPECTION AND TEST

A. Preliminary Testing: Flush newly installed systems prior to performing tests in order to remove any debris which may have been left as well as ensuring piping is unobstructed. Manually demonstrate nitrogen concentration in dry-pipe sprinkler system piping is at least 98%.

Hydrostatically test system, including the fire department connections, pneumatically test system, test air compressor fill time to operating

21 13 16 - 13 pressure within 30 minutes, and trip test system as specified in NFPA

13, in the presence of the Contracting Officers Representative (COR) or their designated representative. For dry-pipe sprinkler systems with a quick-opening device, the system shall be trip tested with the quick-opening device functioning and with the quick-opening device disabled.

Record the time to water delivery for each test. Demonstrate pitch of pipe is in compliance with NFPA 13.

B. Final Inspection and Testing: Subject system to tests in accordance with NFPA 13, and when all necessary corrections have been accomplished, advise COR to schedule a final inspection and test.

Connection to the fire alarm system shall have been in service for at least ten days prior to the final inspection, with adjustments made to prevent false alarms.

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