N6339422R0001 RFP Amendment 6 - Summary of Changes.pdf
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- Attached to
- Vertical Launching System (VLS) Module Transformer Platform (MTP) Federal contract opportunity
- Solicitation number
- N6339422R0001
About this file
This document provides details of a solicitation for the manufacture, assembly, test, acceptance and delivery of Vertical Launching System Module Transformer Platform components. The Naval Surface Warfare Center Port Hueneme Division is seeking proposals for production of Module Transformer Platforms, a Maintenance Assistance Module kit, Onboard Repair Part kit, Installation and Checkout spares kit, Depot spares kit, and Lowest Replaceable Unit kit. Offerors must submit questions by a specified date two weeks prior to the closing date. The specifications and drawing package are available to DoD contractors through a written request process. The Naval Sea Systems Command is the contracting authority for this opportunity to support the Air Dominance Department at NSWC Port Hueneme.
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
The purpose of this amendment is to provide responses to questions and update clauses.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 44
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 19-Jan-2022
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X N6339422R0001
X 9B. DATED (SEE ITEM 11)
12-Nov-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
19-Jan-2022
CODE
NAVAL SURFACE WARFARE CENTER
4363 MISSILE WAY,
PORT HUENEME CA 93043-4307
N63394 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
N6339422R0001
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE
The following have been added by full text:
AMENDMENT 6
The purpose of this amendment is to respond to questions and to update CLINs/SLINs and attachment JS-1 accordingly.
1) Question: Amend 4 changed the close date from Jan 11 to Feb 8th, so how can amend 5 change it from Jan 11 to Jan 26?
Response: Both Amendments 4 and 5 state that the close date had moved from 11 January 2022 to 26 January 2022.
2) Question: Please confirm that the WS 20130 Production Environmental Test Requirements are to be performed at the 8660382-9, 8660384-9, and 5497369-19 deliverable assembly levels?
Response: The Transformer Platforms MTP1, MTP2 and STP are not tested IAW WS20130. Refer to the drawings for each part and assembly for PET requirements.
3) Question: Please confirm the deliverable item for CLIN options 2200AA and 2300AA is only the part number 5497369-19?
Response: CLIN options 2200AA and 2300AA is referenced to the System Transformer (ST).
4) Question: Please confirm that each 1000 series CLIN is made up of qty 1 of part number 8660382-9, qty 1 of part number 8660384-9, and qty 1 of part number 5497369-19 per set?
Response: Each MTP set includes one MTP #1 and one MTP #2.
5) Question: Please confirm that CLIN options 1200, 1300, and 1400 consists of qty 1 of part number 8660382-9, qty 1 of part number 8660384-9, and qty 1 of part number 5497369-19 per set?
Response: Each MTP set includes one MTP #1 and one MTP #2.
6) Question: It appears part lists 5597950 is called out for, but is missing from the data package. Can you advise if this is available, and if so if we can get a copy?
Response: Drawings will be provided.
7) Question: Could the Govt. please provide PLs for the following: 5598467, 5498334, and 5498333, along with associated drawings.
Response: Drawings will be provided.
SECTION B - SUPPLIES OR SERVICES AND PRICES
SUBCLIN 1000AA
The CLIN extended description has changed from:
To:
MTP Set is one MTP #1 and one MTP #2.
SUBCLIN 1000AB
MTP Set is one MTP #1 and one MTP #2
SUBCLIN 1000AC
SUBCLIN 1000AD
CLIN 1100
The CLIN description has changed from MTP #1 - MTP #2 - STP Set to MTP #1 - MTP #2 - MTP Set.
The steppladder pricing structure has been deleted.
SUBCLIN 1100AA
The CLIN description has changed from MTP #1 - MTP #2 - STP Set to MTP #1 - MTP #2 - MTP Set.
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP #1 - MTP #2 - MTP Set 48 units
1100AA 12.00 23.00
24.00 35.00
36.00 48.00
CLIN 1200
The CLIN description has changed from MTP #1 - MTP #2 - STP Set to MTP #1 - MTP #2 - MTP Set.
SUBCLIN 1200AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP #1 - MTP #2 - MTP Set 60 units
1200AA 12.00 23.00
24.00 35.00
49.00 60.00
CLIN 1300
SUBCLIN 1300AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP #1 - MTP #2 - MTP Set 48 units
1300AA 12.00 23.00
24.00 35.00
CLIN 1400
SUBCLIN 1400AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP #1 - MTP #2 - MTP Set 72 units
1400AA 12.00 23.00
24.00 39.00
40.00 52.00
53.00 72.00
CLIN 2000
The CLIN description has changed from MTP - ST to ST - System Transform.
The CLIN extended description has changed from:
Manufacture, assemble, test and deliver MTP System Transformer (ST) in accordance with the SOW and TDP.
Refer to CDRLs for item and data requirements.
Manufacture, assemble, test and deliver System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 2000AA
The CLIN description has changed from USN DDG, Shipset 1, MTP ST to USN DDG, Shipset 1, ST.
CLIN 2100
The CLIN description has changed from MTP - ST to ST - Transformer.
The CLIN extended description has changed from:
Option Year 1: Manufacture, assemble, test and deliver MTP System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
Option Year 1: Manufacture, assemble, test and deliver System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 2100AA
The CLIN description has changed from MTP - ST to ST - System Transformer.
The unit of issue has changed from Set to Each.
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
ST 11 Units 2100AA 2.00 3.00
4.00 7.00
8.00 11.00
CLIN 2200
The CLIN extended description has changed from:
Option Year 2: Manufacture, assemble, test and deliver MTP System Transformer (ST) in accordance with the SOW
Option Year 2: Manufacture, assemble, test and deliver System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 2200AA
The CLIN description has changed from MTP - STP MAM CMPNTS to ST - System Transformer.
The unit of issue has changed from Set to Each.
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
ST 11 Units 2200AA 2.00 3.00
8.00 11.00
CLIN 2300
The CLIN extended description has changed from:
Option Year 3: Manufacture, assemble, test and deliver MTP System Transformer (ST) in accordance with the SOW
Option Year 3: Manufacture, assemble, test and deliver System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 2300AA
The CLIN description has changed from MTP - STP MAM CMPNTS to ST - System Transformer.
The unit of issue has changed from Set to Each.
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
ST 9 Units 2300AA 2.00 3.00
8.00 9.00
CLIN 2400
The CLIN extended description has changed from:
Option Year 4: Manufacture, assemble, test and deliver MTP System Transformer (ST) in accordance with the SOW
Option Year 4: Manufacture, assemble, test and deliver System Transformer (ST) in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 2400AA
The CLIN description has changed from MTP- ST to ST - System Transformer.
The unit of issue has changed from Set to Each.
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
ST 13 Units 2400AA 2.00 4.00
5.00 8.00
9.00 13.00
CLIN 3000
Manufacture, assemble, test and deliver MTP Onboard Repair Part (OBRP) Components (CMPNTS) in accordance with the SOW and TDP, Refer to CDRLs for item and data requirements.
Manufacture, assemble, test and deliver MTP - ST Onboard Repair Part (OBRP) Components (CMPNTS) in accordance with the SOW and TDP, Refer to CDRLs for item and data requirements.
CLIN 3100
The CLIN description has changed from MTP - STP-ST OBRP CMPNTS to MTP - ST OBRP CMPNTS.
The CLIN extended description has changed from:
Option Year 1: Manufacture, assemble, test and deliver MTP OBRP Components in accordance with the SOW and
Option Year 1: Manufacture, assemble, test and deliver MTP - ST OBRP Components in accordance with the SOW
SUBCLIN 3100AA
The stepladder pricing structure has changed from:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - STP-ST OBRP
CMPNTS 6 Units
3100AA 1.00 2.00
3.00 4.00
5.00 6.00
To:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST OBRP CMPNTS 6
Units
3100AA 1.00 2.00
3.00 4.00
5.00 6.00
CLIN 3200
Option Year 2: Manufacture, assemble, test and deliver MTP OBRP Components in accordance with the SOW and
Option Year 2: Manufacture, assemble, test and deliver MTP - ST OBRP Components in accordance with the SOW
SUBCLIN 3200AA
The stepladder pricing structure has changed from:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - STP-ST OBRP
CMPNTS 6 Units
3200AA 1.00 2.00
3.00 4.00
5.00 6.00
To:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST OBRP CMPNTS 6
Units
3200AA 1.00 2.00
CLIN 3300
The CLIN extended description has changed from:
Option Year 3: Manufacture, assemble, test and deliver MTP OBRP Components in accordance with the SOW and
Option Year 3: Manufacture, assemble, test and deliver MTP - ST OBRP Components in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 3300AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST OBRP CMPNTS 6
Units
3300AA 1.00 2.00
CLIN 3400
The CLIN extended description has changed from:
Option Year 4: Manufacture, assemble, test and deliver MTP OBRP Components in accordance with the SOW and
Option Year 4: Manufacture, assemble, test and deliver MTP - ST OBRP Components in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
SUBCLIN 3400AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST OBRP CMPNTS 6
Units
3400AA 1.00 2.00
CLIN 4000
The CLIN description has changed from MTP - STP INCO Spares to MTP - ST INCO Spares.
The CLIN extended description has changed from:
Manufacture, assemble, test and deliver MTP Installation and Checkout (INCO) Spares Kits in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
Manufacture, assemble, test and deliver MTP - ST Installation and Checkout (INCO) Spares Kits in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements.
CLIN 5000
The CLIN description has changed from MTP - STP-ST Depot Spares to MTP - ST Depot Spares.
Manufacture, assemble, test and deliver MTP Depot Spares Kits in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements
Manufacture, assemble, test and deliver MTP - ST Depot Spares Kits in accordance with the SOW and TDP. Refer to CDRLs for item and data requirements
SUBCLIN 5000AE
The CLIN description has changed from Germany Saschen, MTP Depot Spares to Germany Saschen, MTP - ST Depot Spares.
CLIN 6100
The CLIN description has changed from MTP - STP LRU Set to MTP - ST LRU Set.
The CLIN extended description has changed from:
Option Year 1: Manufacture, assemble, test and deliver MTP LRU Sets in accordance with the SOW and TDP.
Option Year 1: Manufacture, assemble, test and deliver MTP - ST LRU Sets in accordance with the SOW and TDP.
Refer to CDRLs for item and data requirements.
SUBCLIN 6100AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST LRU Set 6 Units 6100AA 1.00 2.00
CLIN 6200
Option Year 2: Manufacture, assemble, test and deliver MTP LRU Sets in accordance with the SOW and TDP.
Option Year 2: Manufacture, assemble, test and deliver MTP - ST LRU Sets in accordance with the SOW and TDP.
Refer to CDRLs for item and data requirements.
SUBCLIN 6200AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST LRU Set 6 Units 6200AA 1.00 2.00
CLIN 6300
The CLIN extended description has changed from:
Option Year 3: Manufacture, assemble, test and deliver MTP LRU Sets in accordance with the SOW and TDP.
Option Year 3: Manufacture, assemble, test and deliver MTP - ST LRU Sets in accordance with the SOW and TDP.
Refer to CDRLs for item and data requirements.
The stepladder pricing structure has changed from:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - STP LRU Set 6 Units 6300 1.00 2.00
3.00 4.00
5.00 6.00
To:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST LRU Set 6 Units 6300 1.00 2.00
SUBCLIN 6300AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST LRU Set 6 Units 6300AA 1.00 2.00
CLIN 6400
The CLIN description has changed from MTP - STP LRU Sets to MTP - ST LRU Sets.
The CLIN extended description has changed from:
Option Year 4: Manufacture, assemble, test and deliver MTP LRU Sets in accordance with the SOW and TDP.
Option Year 4: Manufacture, assemble, test and deliver MTP - ST LRU Sets in accordance with the SOW and TDP.
Refer to CDRLs for item and data requirements.
SUBCLIN 6400AA
The following stepladder pricing structure has been added:
STEPLADDER NAME ITEM NO FROM QUANTITY TO QUANTITY UNIT PRICE
MTP - ST LRU Set 6 Units 6400AA 1.00 2.00
CLIN 7000
The Production Readiness Review will take place 3 months after contract award and will continue quarterly.
The Production Readiness Review will take place 3 months after contract award.
The pricing detail quantity has decreased by 3.00 from 4.00 to 1.00.
The unit of issue has changed from Quarter (Time) to Each.
CLIN 7100
Option Year 1: The Production Readiness Review will take place 3 months after contract award and will continue quarterly.
Option Year 1: The Production Readiness Review will take place 3 months after contract award.
CLIN 7200
Option Year 2: The Production Readiness Review will take place 3 months after contract award and will continue
Option Year 2: The Production Readiness Review will take place 3 months after contract award.
CLIN 7300
Option Year 3: The Production Readiness Review will take place 3 months after contract award and will continue
Option Year 3: The Production Readiness Review will take place 3 months after contract award.
CLIN 7400
Option Year 4: The Production Readiness Review will take place 3 months after contract award and will continue
Option Year 4: The Production Readiness Review will take place 3 months after contract award.
The following have been modified:
NOTE A
STEPLADDER PRICING
Stepladder pricing is utilized in this solicitation to provide Offerors an opportunity to propose different pricing for separate quantity ranges within applicable Contract Line Items (CLINs). Price evaluation of step ladder CLINs will utilize a randomly selected quantity. Notwithstanding the option to propose different unit pricing for different quantities, the Offeror may propose the same unit price for all quantities.
For all option CLINs with stepladder pricing, the Government may unilaterally exercise a given line item more than once. Option CLINs with stepladder pricing may be exercised until the total quantity purchased equals the maximum quantity listed for that option CLIN in Section B.
MAXIMUM QUANTITY MULTIPLE OPTION QUANTITY CLINS
CLINs, SLINs or other provisions in this contract set forth option quantities associated with option exercise periods.
Offerors should use those estimated quantities for planning purposes and in the preparation of its proposals. After award of the contract, the Government may need to move quantity between these option CLINs. The contract resulting from this solicitation will have a maximum dollar value or a maximum number of units that may be purchased. The Government, may, through contract modification, move quantities of items, labor or estimated costs between the option CLINs as long as the contract maximum is not exceeded.
If pricing varies by option exercise period, the pricing applicable is the pricing applicable when the option is exercised. For example, items moved from option year 4 to option year one will be payable at the rates applicable in option year one.
The following table provides the approximate timeframes that the CLINs and associated SLINs, where applicable, will be awarded or exercised. This information is provided for planning purposes only and is subject to change depending on need and funding availability.
Deliverable
CLINs and Award/Option Exercise Schedule
Base Year Option Year 1 Option Year 2 Option Year 3 Option Year 4
VLS MTP Set CLIN 1000* CLIN 1100 CLIN 1200 CLIN 1300 CLIN 1400
System Transformer CLIN 2000* CLIN 2100 CLIN 2200 CLIN 2300 CLIN 2400
MTP-STP OBRP
Components
CLIN 3000* CLIN 3100 CLIN 3200 CLIN 3300 CLIN 3400
MTP-ST INCO Spares CLIN 4000* N/A N/A N/A N/A
MTP-ST Depot Spares CLIN 5000* N/A N/A N/A N/A
MTP-ST LRU Set N/A CLIN 6100 CLIN 6200 CLIN 6300 CLIN 6400
Production Readiness Review
CLIN 7000* CLIN 7100 CLIN 7200 CLIN 7300 CLIN 7400
Physical Configuration Audit
CLIN 8000*
Data Deliveribles/CDRLs CLIN 9999 *CLINs 1000, 2000, 3000, 4000, 5000, 7000 and 8000 will be funded at contract award
Maximum Quantities: The maximum number of VLS MTP and ST production units and associated kits that can be purchased under this contract is as follows:
Supply Deliverable CLINs Maximum Quantity VLS MTP-Set 1000, 1100, 1200, 1300 and 1400 260
System Transformer 2000, 2100, 2200, 2300 and 2400 50
MTP-ST OBRP Components 3000, 3100, 3200, 3300 and 3400 39
MTP-ST INCO Spares 4000 6
MTP-ST Depot Spares 5000 5
MTP-ST LRU Set 6100, 6200, 6300 and 6400 24
SECTION C - DESCRIPTIONS AND SPECIFICATIONS
The following have been modified:
STATEMENT OF WORK
STATEMENT OF WORK
VERTICAL LAUNCHING SYSTEM
MODULE TRANSFORMER PLATFORM N63394-22-R-0001
1.0 SCOPE
The Contractor shall be responsible for the satisfactory and timely performance of all tasks defined in the Statement of Work (SOW). This SOW, with its supporting attachments and referenced documentation, describes the total requirement for the manufacture, assembly, test and delivery of Vertical Launching System (VLS) Module Transformer Platform (MTP), Onboard Repair Part (OBRP) kit, Installation and Checkout (INCO) spares kit, Depot spares kit, and Lowest Replaceable Unit (LRU) kit.
2.0 PROGRAM AUTHORITY
Naval Surface Warfare Center, Port Hueneme Division (NSWC PHD) is the program authority for this contract.
3.0 APPLICABLE DOCUMENTS
The following documents, of the issue indicated, form a part of this SOW, including all applicable terms, conditions, clauses, attachments and exhibits. The exact revisions of the documents are not cited in the text of this SOW. The Contractor shall apply the latest version of the documents in effect at the time of award of the contract. In the event of a conflict between the documents referenced herein and the contents of this SOW, the SOW shall be considered the superseding requirement.
3.1 Government Documents
Document Number Document Title MIL-STD-109C Quality Assurance Terms and Definitions MIL-STD-1686C Electrostatic Discharge Control Program for Protection of
Electrical and Electronic Parts, I Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices)
WS 20130 Production Environmental Test Requirements for VLS TL130-AD-PLN-010-VLS Configuration Management Program Plan for the MK 41 VLS, Volume 1, Equipment (Hardware) Configuration Management MK 41 VLS Standing Instruction 94-1F, Attachment 6
Marking for technical data
TL130-AD-PLN-030-VLS, Firmware Configuration Management NAVSEA Drawing Module Transformer Platform (MTP) and System Transformer
(ST)
3.2 Industry Documents
Document Number Document Title ANSI/ISO/ASQC Q9001 Quality Systems - Model for Quality Assurance in Design, Development, Production, Installation and Servicing ANSI/EIA-649 2011 National Consensus Standard for Configuration Management ANSI/ASQC Q9004 Quality System Elements ISO 9001 Quality Program Requirements SAE Aerospace Standard AS9102 Rev A
Aerospace First Article Inspection
ISO 14000 Environmental Management Systems Standards SAE AS5553 & AS6174 Counterfeit Prevention Plan
4.0 REQUIREMENTS
The Government requires manufacturing of VLS Module Transformer Platform (MTP) and System Transformer (ST), OBRP, INCO, Depot and LRU kits in accordance with the documents specified in SOW and the technical data package (TDP). All MTP, ST and associated components kits shall meet all requirements in accordance with the TDP and associated specifications. The MTP set contains one MTP #1 and one MTP #2.
The OBRP kit contains the following:
Nomenclature Part Number Quantity
Transformer, Power Assy 5598314-9 1 Transformer, Power Assy T5 8666059-1 1
Transformer, Power Assy 5598215-9 1
The INCO spares kit contains the following:
Nomenclature Part Number Quantity
Transformer, Power Assy 5598314-9 1 Transformer, Power Assy T5 8666059-1 2
The Depot spares kit contains the following:
Transformer, Power Assy 5598314-9 2 Transformer, Power Assy T5 8666059-1 2
The LRU spares kit contains the following:
Plate Assy, Platform No. 1 8660381-9 18
4.1 Automatic Test Equipment
The Government will provide all necessary test equipment to test the LRUs and MTPs.
The Government has certified the MTP - ST and associated equipment ATEs, along with test program sets for use.
The Contractor shall be responsible for maintaining and calibrating the necessary test capability including ATE, associated interface cables, test tools and calibration tools.
Changes to certified ATE shall be submitted to the Government for approval and certification.
4.2 First Article Inspection
The Contractor shall perform First Article Inspection (FAI) of all assemblies, subassemblies, components and detail parts including castings and forgings in accordance with SAE Aerospace Standard AS9102 Rev A. The purpose of FAI is to provide objective evidence that all TDP and specification requirements are correctly understood, accounted for, verified, and recorded. An FAI is not required for standard catalog items, commercial-off-the-shelf items, raw materials or items procured in accordance with source control drawings.
The Contractor shall submit all FAI requirement waivers to the NSWC PHD for approval. The waiver shall identify, at a minimum, the part description, part number, manufacturer, date last built, location last built, FAI report summary (if applicable), FAI discrepancies and corrective actions (if applicable), and waiver justification.
The Government reserves the right to witness all FAI activities. The Contractor shall submit a comprehensive schedule of FAI events prior to the first event in accordance with CDRL A001. The schedule shall include date, time, expected duration and location.
The Contractor shall generate FAI reports in accordance with AS9102 Rev A. The Contractor shall retain the FAI reports for at least seven years. The Government reserves the right to examine all FAI reports. The Contractor shall submit a report copy via digital means in accordance with CDRL A002.
All deficiencies discovered during the FAIs shall be corrected at Contractor’s expense prior to unit delivery to the Government.
5.0 TECHNICAL DATA REVIEWS, QUALITY AUDITS
During the performance of the contract, the Government shall have the right to perform technical data reviews and quality audits consisting of evaluation of records, processes and products to verify the Contractor's compliance with the respective quality programs. The Government audits may include evaluation of effectiveness in implementing the Contractor's and Subcontractors' or suppliers' audit programs to promote prevention of defects, which includes schedule of audits, evaluation of operations, notification of required corrective action with follow-up and means of notification to top management concerning audit results.
6.0 FOLLOW-ON PHYSICAL CONFIGURATION AUDIT
During the performance of the contract, the Government shall have the right to perform a Physical Configuration Audit (PCA). The PCA may include an evaluation of the effectiveness of the Contractor, Subcontractor and/or supplier audit programs to promote prevention of defects. This includes scheduling of audit, evaluation of operations, and notification of required corrective action with follow-up and means of notification to top management concerning audit results. The PCA will be conducted in accordance with Section 7 of TL130-AD- PLN-010-VLS, Configuration Management Program Plan for the MK 41 VLS, Volume 1, Equipment (Hardware) Configuration Management.
One (1) PCA shall be conducted over the course of the contract on the MTP. The MTPs shall be selected by the Government and the Contractor from the initial production run.
The Contractor shall provide qualified engineering, technical, manufacturing, administrative, management and other support as necessary for the PCA. The Contractor shall provide all tools, measuring devices and other equipment required for equipment disassembly, dimensional and tolerance verification and performance verification. The Contractor shall provide an area to conduct PCA that is well illuminated, temperate and low noise level. The PCA work area shall contain worktables, print copies of all pertinent drawings, telephone and easy access to a copy machine.
During the PCA, the Contractor shall provide, at a minimum, individual parts that make up the configuration item, completed assemblies, an as-built list delineating all Engineering Change Proposal (ECP) (either requested or approved), deviations and waivers, hardcopies of production specifications and technical drawings, complete shortage list, manufacturing instructions, acceptance test procedures and data, purchase order documents and associated certificates of conformance from suppliers or appropriate documents indicating compliance with material or drawing requirements in accordance with CDRL A003.
The PCA will be conducted at the Contractor's, Subcontractors' and suppliers' facilities by the Government team.
The Government will notify the Contractor seven (7) to 14 business days prior to performance of the PCA. This notice will include identification of assemblies, subassemblies and/or piece parts to be audited. The PCA will be approximately one to two weeks in duration.
Following conduct of the PCA, the Contractor shall generate the necessary documentation to resolve all audit findings and provide these to the Government audit team within the timeframe specified by the Government in accordance with CDRL A004. The Government audit team will evaluate the documentation to assess corrective action(s) taken to close any and all audit finding(s). Necessary documentation may include, but not be limited to, revised manufacturing processes, ECPs, notice of revisions, SCN and revised TDP drawings.
Government and Contractor pre- and post-PCA activities are described in Sections 7.4 through 7.7 of the VLS Configuration Management Plan TL130-AD-PLN-010-VLS.
7.0 GOVERNMENT INSPECTION
The Contractor shall provide technical, administrative, and management support for Government source inspection for purposes of inspection and acceptance of supplies and services provided by the Contractor, Subcontractor and suppliers. Government source inspection will be conducted at the convenience of the Government.
8.0 PRODUCTION ENVIRONMENTAL TESTS
The Contractor shall perform production environmental testing as specified by the TDP or production environmental test requirements for VLS Specification WS 20130.
9.0 TECHNICAL DATA RIGHTS
The Government will maintain the Government-owned TDP. The Contractor shall submit proposed changes to the TDP to the Government. The Government shall retain unlimited rights to all versions of and changes to all drawings, specifications and other documents for the VLS components produced under this contract.
10.0 MARKING FOR TECHNICAL DATA
The Contractor shall mark all technical data in accordance with MK 41 VLS Standing Instruction 94-1F, Attachment
6. This instruction is applicable to new documents, revised documents or documents from file in response to a request for copy.
11.0 MANUFACTURING PROCESSES
The Contractor shall maintain and control manufacturing processes to fabricate, assemble, inspect, test, and deliver VLS MTP as described in the SOW. The processes shall cover all phases from the ordering of raw materials to Government acceptance of the finished product. All hardware components shall be manufactured in accordance with the drawings and specifications referenced in the TDP and this SOW.
12.0 CONFIGURATION MANAGEMENT
The Contractor shall maintain a configuration management program, which shall provide for the administrative and functional systems necessary for configuration identification, control, status accounting and reporting, to ensure configuration identity with the MTP produced by the Contractor. The Contractor shall maintain a Contractor approved Configuration Management Plan that complies with ANSI/EIA-649 2011. Notwithstanding ANSI/EIA- 649 2011, the Contractor’s configuration management program shall comply with the VLS Configuration Management Plans, TL130-AD-PLN-010-VLS, and shall comply with the following:
12.1 Configuration Identification
The Contractor shall maintain identification of the product baselines throughout fabrication, testing, and delivery.
The Contractor shall ensure that equipment is assigned identifying numbers, designators, and serial numbers in accordance with the TDP.
Serialized items shall be traceable to source of manufacture and production contract year. This information may be incorporated as a formal part of the Contractor's serialization system or otherwise be annotated on the affected item.
Serial number assignments shall be requested in writing from the COR. The request for serial number assignment shall contain the following minimum information:
(a) Officially assigned item name
(b) Officially assigned type designation
(c) Officially assigned model number
(d) Top drawing number and list of drawings or parts list
(e) Exact quantity to be delivered under the contract including pre-production samples and spares required by the contract.
(f) Contract number
(g) National Stock Number
(h) NAVSEA cognizant office code
The Contractor shall submit a configuration definition data package describing the detailed configuration of each end item as delivered to the designated destination in accordance with CDRL A004. The Contractor shall maintain a system to monitor engineering release and correlation of manufactured products.
12.2 Military Specifications and Standards:
The Government shall maintain the Government owned Technical Data Package(s) (TDP). Proposed changes to the TDP shall be submitted by the Contractor to the Government. The Government shall retain unlimited rights to all versions of and changes to all drawings, specifications and other documents for the MTP and associated parts produced under this contract.
The Contractor shall prepare the updated drawings, specifications and all related documents with revisions, including the Request for Variance.
12.3 Qualification of Substitute Sources of Supply
The TDP contains source control or vendor item drawings that specify approved or suggested sources of supply.
The Contractor may qualify other sources for these items. Qualification of new sources selected by the Contractor shall be at the Contractor’s expense.
The Contractor shall submit all proposed changes to approved or suggested sources of supply as indicated in the source control or vendor item drawings in accordance with SOW. The package of information that is submitted for Government review shall contain all applicable drawings, test plans, procedures and qualification reports. An extended Government review period of 20 business days applies to all proposed changes to approved or suggested sources of supply.
12.4 Configuration Status Accounting
The Contractor’s configuration status accounting shall be in accordance with ANSI/EIA-649, the Configuration Management Plan for the VLS, Volume 1, Equipment (Hardware) Configuration Management, TL130-AD-PLN- 010-VLS, and the Configuration Management Plan for the VLS, Volume 3, Firmware Configuration Management, TL130-AD-PLN-030-VLS.
The Contractor shall provide a system that documents the exact delivered configuration of each unit. The Contractor, or Subcontractor at the appropriate tier, shall identify the "as-built" production configuration of each NAVSEA nomenclatured item by means of permanent markings on the appropriate ORDALT/ Ship Change Installation Procedure (SCIP) label plate on the equipment to identify the specific ORDALTs/SCIPs installed in the equipment being delivered. For Class I ECPs, which are not assigned an ORDALT number, the ORDALT label plate shall be marked with the applicable Class I ECP number as assigned by the Government. For purposes of this requirement, markings may be etched, steel stamped or affixed by other suitable means which results in the permanent identification of the equipment configuration. Ink stamping is not permitted.
12.5 Failure/Defect Reporting and Corrective Action System (FACAR)
The Contractor shall have a FACAR system established and maintained for both manufacturing and test processes.
Level of assembly for failure reporting shall be consistent with the requirement for recording defect history.
FACAR system information required to be recorded or reported by this SOW paragraph shall be submitted in accordance with CDRL A005.
The Contractor shall implement an effective system for evaluation and disposition of supplies and services that exhibit nonconformance, including those furnished by suppliers (Subcontractors and vendors). The Contractor shall ensure that the personnel staffing the FACAR system have the authority to coordinate and implement the necessary failure and problem reporting, analysis, and related corrective action. The Contractor shall ensure that nonconformance data is adequately analyzed, distributed to appropriate organizations and personnel, and that appropriate management decisions are based on this data. Analysis must target root cause corrective action. The Contractor shall take appropriate actions to improve or change processes that do not meet requirements. All use-as-is and repair dispositions shall include a determination of whether or not a change is required to the product database (drawing, specifications, work instructions, tooling, etc.). Determination that such a change is not required shall be recorded and shall be available to the Government for review. Acceptance of the nonconformance corrective action and disposition is the prerogative of the Government and can be revoked whenever the Contractor’s system fails to demonstrate effective root cause corrective action or when repeated nonconformance indicate an overall quality system degradation.
12.6 Configuration Control
Minor Deviations:
(1) The Contractor shall submit the deviation to NSWC DD via NSWC PHD for review and approval.
(2) If NSWC DD concurs in classification, the deviation will be boarded at NSWC DD CCB for approval or disapproval.
(3) If NSWC DD does not concur in classification, the Contractor shall cancel the minor deviation.
The Contractor shall submit for review and approval all specification changes to NSWC PHD for review and approval.
13.0 TESTING, INSPECTION AND ACCEPTANCE
Testing and inspection of the VLS MTP shall be performed at the Contractor's facility in accordance with the applicable drawings, standards and specifications and factory test and inspection plans. The Contractor shall prepare specific written inspection and test procedures for each inspection and test operation to be performed by the Contractor. These inspection and test procedures shall be reviewed by the quality assurance organization and maintained current in accordance with the change control system requirements. The inspection and test procedures shall clearly identify the item through part number with revision and nomenclature, and include detail instructions and/or operations to be performed.
The Contractor shall maintain records of inspection results and quantitative test data for each deliverable end item and make them available to the Government upon request.
Although preliminary inspections will occur at the contractor’s facility, the final Inspection and Acceptance will take place at Port Hueneme, CA and will be performed by the Government. The Contractor is responsible for delivering items to the destination in Port Hueneme.
14.0 Parts Re-Screening
The Contractor is not required to implement the TDP requirements to conduct re-screening of electrical components.
Remarking of parts to the re-screened part number will not be required and the existing base part number shall remain intact. Programmable parts shall require re-identification.
15.0 Counterfeit Parts and Materials
The following minimum processes shall be implemented and flowed down by the Contractor to all Subcontractors in order to minimize the risk of use of counterfeit parts in VLS components.
The Contractor shall establish processes to minimize the risk of procuring and using counterfeit parts and materials.
The Contractor shall document these processes and provide those documented processes to Government upon request. These processes shall include:
At a minimum, these processes shall ensure that all components for MTP assemblies and subassemblies are purchased from Original Equipment Manufacturers (OEM), Original Component Manufacturers (OCM) authorized suppliers or franchised distributors. The term OEM, OCM, authorized supplier and franchised distributor are each defined in SAE AS5553.
At a minimum, the contractor shall ensure procurement practices and processes to purchase and install components from OEM, OCM, authorized suppliers and franchised distributors are flowed down to subcontractors and suppliers at all tiers.
The Counterfeit Prevention Plan, SAE AS5553 and SAE AS6174 requirements shall be flowed down to all subcontractors and suppliers.
The Contractor shall maximize the use of authentic, originally designed and/or qualified parts.
The Contractor shall assess potential sources of supply to minimize the risk of receiving counterfeit parts or materials.
The Contractor shall have purchasing procedures, which confirm whether a selected supplier is authorized, as defined in SAE AS5553 and SAE AS6174, for each purchase.
The Contractor shall define minimum inspection and test requirements for parts being procured and shall ensure that in-house, third-party, and/or supplier inspection and test procedures and facilities comply with these requirements. These minimum inspection and test requirements shall specify appropriate test methods to detect potential counterfeit parts and materials.
The Contractor shall require a certificate of compliance and supply chain traceability for all electronic part purchases.
The Contractor shall require a Certificate of Conformance, as defined in SAE AS5553 and SAE AS6174, and supply chain traceability for all electronic part purchases.
The Contractor shall use government or industry services such as the Government-Industry Data Exchange Program (GIDEP) and other commercially available services to identify part or supplier quality or authenticity problems.
The Contractor shall notify the Government of the occurrence of a confirmed counterfeit part or material and the actions taken to identify, contain, and impound all product from the lot, within seven (7) business days of confirmation of the counterfeit status. The Contractor shall flow down a requirement for similar notification from Subcontractors to the Contractor. The Contractor shall initiate and submit an alert to the GIDEP within 30 calendar days of knowledge of the counterfeit part or material.
Counterfeit parts and material are defined by SAE AS5553 and SAE AS6174 may be electronic or mechanical in nature. Counterfeit electronic parts may typically be used parts, which have been refurbished and represented as new. Commonly counterfeited electronic parts include parts such as microcontrollers or specially screened devices, or common parts, which have several pin-compatible versions from multiple manufacturers, such as memory devices and operational amplifiers. Counterfeit mechanical parts are typically improperly made, marked, or treated products. Examples are improper anodization or heat treatments, falsified data, mismarked parts sold as a higher-grade steel, or used/fake parts such as valves or circuit breakers.
An authorized supplier is a supplier authorized by the original component manufacturer to buy parts or materials directly from the manufacturer. Parts provided from authorized suppliers typically have never left the manufacturer’s authorized supply chain, and are accompanied by full manufacturer support and warranty.
16.0 REVIEWS
16.1 Program/Production Reviews
The Production Readiness Review (PRR) will be conducted by the Government to ensure the Contractor has accomplished adequate production planning and preparations to produce MTP, ST, and associated cables that meet performance requirements in accordance with the contract schedules and without unacceptable risks. During PRR, the Contractor shall provide, at a minimum, overall comprehensive status of:
Producibility;
Manufacturing Planning;
Manufacturing Schedules;
Configuration Management;
Quality Assurance;
Material Procurement & Supplier Control;
Facility and Equipment;
Production Processing & Fabrication;
Calibration, Tool and Test Equipment;
Non-Conforming Material Control Completed Item Inspection and Test;
Handling, Storage and Delivery
The Contractor shall demonstrate the ability to manufacture and test the MTP and associated cables by providing various documents to include, but not be limited to, Manufacturing, Testing, Quality Assurance, Configuration Management, Calibration, and Supplier Management Plans. Policies, procedures, processes & plans demonstrating production processing & fabrication capability, facilities & equipment capacity, production scheduling, manpower resources & training, supplier management, parts & material procurement and shop loading will also be required.
On-Site examination of the plans/documents described above, as well as examination of the manufacturing equipment and facility, review of support functions/groups, and interviews with project personnel, are all integral parts of the PRR. Processes must be able to produce repeatable conforming hardware within time constraints of the contract. During the PRR, the Contractor shall be prepared to discuss manufacturing & procurement planning status, issues, problems, risks and schedules associated with the production program, and provide requested supporting objective evidence.
A successful review is predicated on the Government’s determination that there are no unacceptable risks, performance & quality requirements are fully met in the production configuration, and production capability demonstrates a satisfactory basis for proceeding into production. The Government in its sole discretion will determine whether the PRRs are successful.
The Government will provide a report summarizing the proceedings and identifying deficiencies and issues, as applicable. The Contractor shall provide a written response within 30 working days that addresses all identified deficiencies and issues and provides corrective actions.
The Contractor shall hold program reviews commencing after contract award, which shall cover progress, schedules and problems. These reviews will be used to assess the Contractor’s progress, risk in meeting contractual requirements and status. During these reviews, the Contractor shall provide, at a minimum, overall comprehensive status of:
Production, Procurement and Material Issues;
Subcontractor and Vendor Procurement;
Integrated Master Schedule including the Critical Path;
Make-or-Buy Program Changes;
Risk Analysis Activities;
Quality Program Status;
Defect Reduction Program Status;
Safety Program Status;
Configuration Management Activities;
Government Furnished Equipment/Property Status and Issues;
Component Procurement Status and Expected Delivery Schedule;
Equipment and Data Item Delivery Schedule;
Final System Test(s);
Cost Saving Initiatives;
Other Issues Identified by the Technical POC;
For planning purposes, the program review location will be at the Contractor’s facility.
The Contractor shall also conduct management meetings regarding delivery on a regular basis (to be mutually agreed upon between the Government and Contractor) between the program reviews. The meetings will be conducted via teleconference or at the Contractor’s facility.
Meetings may be held bi-weekly via teleconference;
Meeting materials shall be made available 24 hours prior to meeting start and distributed via email;
Bi-weekly review shall include updated to schedules for MTP, ST, and associated equipment production status with actual start and completion dates for each major step and updated projections with detailed explanation if schedule slips;
Bi-weekly review shall include any special topics as mutually agreed upon between the Government and Contractor;
The Contractor shall provide presentation material in accordance with CDRL A006. The Government shall reserve and exercise the right to hold additional informal reviews at mutually convenient times to follow progress and problems, which may exist. Attendance at program reviews may include Government personnel, Government support service Contractor personnel, and other Government representatives as appropriate (Contractor personnel are not permitted for all reviews addressing matters pertaining to competitive contracting and actual pricing).
16.2 Defect Reduction
The Contractor shall establish a statistically-based process control and defect reduction program to control and improve product quality. The Contractor shall present the progress of the process control and defect reduction program at the program reviews and/or periodic production reviews of SOW paragraph 16.1.
17.0 GENERAL REQUIREMENTS
17.1 Program Management
The Contractor shall follow its internal Program Management Plan in the production of VLS MTP and shall submit Progress, Status and Management Reports in accordance with CDRL A005.
17.2 Manufacturing Planning
The Contractor shall update their Manufacturing Plan to include VLS MTP and ST being produced by the Contractor under this contract. The Contractor shall develop manufacturing and test procedures. The Contractor shall identify key production processes and shall establish process capability and process control requirements for each. The Contractor shall submit Progress, Status, and Management reports to cover progress, schedule performance, technical and quality problems and other issues as may be appropriate to facilitate program management by the Government in accordance with CDRL A005.
17.3 Risk Assessment and Management
The Contractor shall perform risk assessment and management. The Contractor shall use its own established Risk Management Program; however, the Risk Management Program shall at a minimum contain the following:
Risk management shall be a continuous process, analyzing program risks and individual mitigation plans on a sufficiently frequent basis to be proactive in preventing major Program problems. Major problems include, but are not limited to, not meeting delivery dates and nonconformance to specifications and drawings. The analysis shall identify the risks associated with each area, assess the probability of occurrence, identify the impact of each risk on the overall program, and develop and implement risk mitigation plans for identified risks. The risk analysis shall use metrics from the Contractor’s Risk Management Program.
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