1604000 J NNSY Wastewater Treatment.pdf

SECTION J

DOCUMENTS, EXHIBITS, AND OTHER ATTACHMENTS

TABLE OF CONTENTS

ATTACHMENT NUMBER ATTACHMENT TITLE

J-1604000-01 Definitions and Acronyms

J-1604000-02 References and Technical Documents

J-1604000-03 Wastewater Treatment Plant and Collection System Description and

Inventory

J-1604000-04 Historical Chemical and Materials Usage

ATTACHMENT J-1604000-01

DEFINITIONS AND ACRONYMS

Definitions

Emergent Work, Wastewater

Treatment

Emergent Work is defined as any Government-ordered work requiring immediate wastewater treatment services commencing within 12 hours of notification and continuing until all wastewater batches are fully processed.

Equipment, Collateral Encompasses built-in and large substantially affixed equipment/property that is normally acquired and installed as part of a facility project.

Equipment, Installed Encompasses building-type equipment, built-in equipment, and large, substantially affixed equipment/property, and is normally acquired and installed as part of a facility project. Installed equipment is normally required to make a facility useful and operable.

Removing such equipment would impair the usefulness, safety, or environment of the facility or the facility restoration work required after its removal, is substantial.

Equipment, Personal

Property

Personal property equipment includes all equipment other than collateral equipment.

Such equipment, when acquired and used in a facility or a test apparatus, can be severed and removed aster erection or installation without substantial loss of value or damage thereto or to the premises where installed.

Facilities Life Cycle A facilities life cycle is divided into four stages, requirements (planning and design), acquisition (construction and acceptance), stewardship (operations, maintenance and repair), and disposal.

Facilities

Maintenance

Management

The planning, prioritizing, organizing, controlling, reporting, evaluating, and adjusting of facilities maintenance operations to support the CNO/NAVFAC facilities policy and objectives and satisfy customers’ facility needs. Defined by the International Facility

Management Association as “the practice of coordinating the physical workplace with the people and work of the organization.”

Integrated

Maintenance Plan

IMP is a recurring state-of-the-art, reliability-centered inspection, testing, maintenance and repair program that determines best practices for managing the functions and consequences of failures of facilities equipment and system components. IMP encompasses accepted commercial practices, including reactive, preventive, predictive and proactive maintenance, into one optimal program. The IMP approach gives the

Contractor full responsibility to maintain systems and equipment and perform repairs whenever necessary to ensure equipment and systems are operational and remain in a constant state of readiness.

Life-Cycle Costs A form of economic analysis that considers the total cost of owning, operating, and maintaining a building or system over its useful life.

Repair Repair is the restoration of facilities or equipment to such a condition that it may be effectively utilized for its designated purposes by overhaul, reconstruction, or replacement of constituent parts or materials which have deteriorated by action of the elements or usage, and which have not been corrected through maintenance. This term also applies to replacement of the entire unit or system if beyond economical repair. The intent of repair is to have the equipment at normal working condition.

Replacement Replacement, as a distinct work element, is confined to a program of planned replacement of a facility or its components. It may be further limited to major components such as air conditioning compressors, furnaces or hot water heaters. Replacement is performed when the equipment has reached the end of its useful life; when it no longer can perform due to degradation of its internal components and repair is no longer cost effective. Included under the replacement would be the major rebuilding of any component, since rebuilding also restores performance.

Restoration Restoration of real property to such a condition that it can be used for its intended purpose. Includes repair or replacement work to restore facilities damaged by inadequate sustainment, excessive age, natural disaster, fire, accident or other causes.

ATTACHMENT J-1604000-01

DEFINITIONS AND ACRONYMS

Sustainment Maintenance and repair activities necessary to keep a typical inventory of facilities in

“normal working condition”. Sustainment includes regularly scheduled maintenance as well as cyclical major repairs or replacement of components that occur periodically over the expected service life of the facilities.

SCADA A version of telemetry commonly used in wide-area industrial applications, such as electrical power generation and distribution and water distribution, which includes supervisory control of remote stations as well as data acquisition from those stations over a bidirectional communications link.

Acronym Title

ANSI American National Standards Institute

ASHRAE American Society of Heating, Refrigerating and Air-Conditioning Engineers

ASME American Society of Mechanical Engineers

DAF Dissolved Air Flotation

IWTS Industrial Wastewater Treatment System

MACP Manhole Assessment and Certification Program

NASSCO National Association of Sewer Service Companies

NPDES National Pollutant Discharge Elimination System

OMSI Operation and Maintenance Support Information

PACP Pipeline Assessment and Certification Program

SCADA Supervisory Control and Data Acquisition

SRM Sustainment, Restoration and Modernization

UFC Unified Facilities Criteria

WEF Water Environmental Federation

ATTACHMENT J-1604000-02

REFERENCES AND TECHNICAL DOCUMENTS

Reference Title

EI 11C201 Wastewater Collection and Pumping

MO-209 Engineering Criteria

MIL-HDBK-1005/9 Industrial and Oily Wastewater Control

UFC 3-240-02N Wastewater Treatment Systems

UFC 3-240-04A Wastewater Collection

UFC 3-240-07FA Sanitary and Industrial Wastewater Collection: Gravity Sewers and

Appurtenances

UFC 3-240-09FA Domestic Wastewater Treatment

UFC 4-832-01N Design: Industrial and Oily Wastewater Control

Non-Government Publications

National Association of Sewer Service Companies, (NASSCO)

11521 Cronridge Drive, Suite J, Ownings, MD 21117

American National Standards Institute, Inc. (ANSI)

11 West 42nd Street, New York, NY 10036

ATTACHMENT J-1604000-03

WASTEWATER TREATMENT PLANT AND COLLECTION SYSTEM DESCRIPTION AND INVENTORY

Process system provided by the Government for contractor use consists of the following components:

1. Vertical tube coalescing (VTC) oil water separator. (6 each)

VTC has a design flow of 100 GPM. The separator operating capacity is 710 gallons with an oil storage capacity of

600 gallons. Periodic removal of waste oil from the VTC is accomplished by the oil transfer pumps and then discharged in the oil recovery storage tank.

2. Dissolved air flotation DAF subsystem. The DAF subsystem consists of a flotation separator tank with an attached skimmer, a flocculation tank, a retention tank, and polymer/chemical tanks with mixers a Ph adjustment system, injection and transfer pumps. (6 each)

The DAF tank receives flow, by gravity, from the flocculation tank. The DAF is designed to separate suspended solids (both heavier and lighter than water) and remove them from the waste stream.

3. Sludge plate presses. (2 each)

The treated sludge is pumped into the press by an air-operated diaphragm feed pump. The sludge slurry is pumped into a center feed inlet that runs along the length of the press, allowing the sludge to disperse to each of the separate filter chambers on the rack, uniformly and simultaneously. Under pressure, the particles in the sludge are deposited on the surface of each of the filter plates. Each chamber on the rack is opened and the sludge cake is manually scraped off the filter plate, falling through a chute to the collection hopper.

ATTACHMENT J-1604000-04

HISTORICAL CHEMICAL AND MATERIALS USAGE

Note: The Contractor has historically provided the following chemicals, including current Safety Data Sheets (SDS) to Code 106, for all chemicals stored onsite.

Year 2020

Name Estimated Annual Quantity

Ferric Sulfate 11,453 Lbs/Yr

Hydrated Lime 10,887 Lbs/Yr

Praestol 2530 (Anionic Polymer) 511 Lbs/Yr

66 Degree Baume Sulfuric Acid 5,026 Lbs/Yr

Year 2021

Ferric Sulfate 10,664 Lbs/Yr

Hydrated Lime 9,043 Lbs/Yr

Praestol 2530 (Anionic Polymer) 483 Lbs/Yr

66 Degree Baume Sulfuric Acid 4,328 Lbs/Yr

Year 2022

Ferric Sulfate 9,921 Lbs/Yr

Hydrated Lime 7,757 Lbs/Yr

Praestol 2530 (Anionic Polymer) 445 Lbs/Yr

66 Degree Baume Sulfuric Acid 2,510 Lbs/Yr

Year 2023

Ferric Sulfate 14,358 Lbs/Yr

Hydrated Lime 14,683 Lbs/Yr

Praestol 2530 (Anionic Polymer) 980 Lbs/Yr

66 Degree Baume Sulfuric Acid 8,493 Lbs/Yr

Year 2024

Ferric Sulfate 14,778 Lbs/Yr

Hydrated Lime 14,373 Lbs/Yr

Praestol 2530 (Anionic Polymer) 762 Lbs/Yr

66 Degree Baume Sulfuric Acid 7,371 Lbs/Yr