WSM_Technical_Spec.pdf

- 5 - GEA Westfalia Separator Group GmbH

Technical Specifications

Compact Units CUE 5 & CUE 20

- 6 - GEA Westfalia Separator Group GmbH

Description

General conditions:

Operating voltage / Frequency: 440-460 Volt 60 Hz Valve voltage : 24 DC (produced in our Control unit)

Control voltage : 230 Volt (produced in our Control unit)

Enclosure : 54 IP

Ambi ent temp.: max. +50°C

Steam pressure abs.: 8 bar

Classification society: According to the rules and regulations of the classification society: ABS with Inspection by classification society

Scope of certificates: Separator: Quality test certific. DIN 55350-18-4.3.3, prepared by Classification Soc. ABS

Electric -motor: Quality test certific. DIN 55350-18-4.1.2 prepared by maker

Feed pump aggregate: Quality test certific. DIN 55350-18-4.1.2 prepared by maker

Pre-Heater: Inspection by Class. Soc. Incl. Test certificate, prepared by Classification Soc. ABS

Control unit: Type test certificate for Control Unit, prepared by maker CU / CP: Test acc. standard procedure by maker witness by

Classification Soc.

Painting: Separator: RAL7001 (silver grey) Control panel: RAL7001 (silver grey) CU: RAL7001 (silver grey) paint composition: 40µm primer, 40µm top coat

Language: Signs / Labels: English Documentation: English

Packing: Seaworthy packing

2 x Main Engine Detergent Lube Oil Treatment System

Each system will be sized for an effective capacity of 4,550 liters/hr for detergent lube oil. The system quoted will be based on a complete package system (Compact Unit).

The systems are each quoted with Sludge Transfer Units (STU). If the existing systems are located directly over the sludge tank, these STU can be deleted from the proposal;

thus reducing the price. Each system consists of:

One (1) Pump/Strainer for LO (FPU)

One (1) OSE 20-91-037/20 Centrifuge Compact Unit (C U)

One (1) Control and Monitoring Unit COMU

One (1) Set of special servicing tools for both (2) centrifugal separators

One (1) Set of commissioning spare parts

Complete set each of Instruction Manuals for the LO Systems, CD-ROM and hard copy

- 10 - GEA Westfalia Separator Group GmbH

LO high detergent SAE40 - 4550 l/h throughput capacity No Designation 2 Separator OSE 20-91-067 Design 20

Self-ejection type with:

- Regulating rings for the heavy phase

- Pressure transmitter water discharge PT

- Soft-Stream inlet system

- HydroStop ejection system with standard accessories:

2 -Rubber cushions with welding plates -Flexible feed and discharge lines -Flow meter -Pressure gauge -Pressure transmitter PT -Valve block for operating filling and displacement water with water pressure reducer -Parts for commissioning

2 Special color for separator 2 Quality test certificate DIN 55350-18-4.3.3

(Inspection certificate M to DIN 55350 Part 18) concerning functional test with liquid

2 AC three-phase motor for separator with thermistor, p = 4 kW 50 Hz, p = 4,6 kW 60Hz, design V1, Protection-class IP 55, Iso-class F

2 Quality test certificate DIN 55350-18-4.1.2 (Manufacturer certificate M to DIN 55350 Part 18) concerning functional test

1 Set of tools 1 Tool board

2 3/2 way feed valve assembly

-3/2-way piston control valve -pilot valve 24 V DC -PT 2x 100 feeler -pre-set valve -non return valve

2 Test cock for pressure transmitter

2 Control panel for Separator and valve control Steel sheet casing, protection class IP 54, acc. regulations of VDE/IEC and classification societies, with:

-Main switch -AC/24DC Transformer -Fuses for control circuit -Connection terminals consisting of:

2 Control unit D10 -Automatic control of operation -Visualising the program by LCD display -Operation with keypad -Input/output status by LED

- 11 - GEA Westfalia Separator Group GmbH

-Diagnosis function -Trouble shooting -Operating hour counter -Operating voltage 230 V/AC -Control voltage 24 V/DC Standard alarms:

-Common alarm -Temperature max.

-Temperature min.

-Water seal losst or pressure losst in clean oil outlet This alarms meets the requirement of the classification societies

2 Motor starter for separator motor

- Motor protection (automatic cutouts)

- Tripping device for PTC sensors Motor starter for feed pump motor

- variable motor protection both with

- Start/Stop push button

- direct startup

2 Control voltage transformer no separate infeed

2 Special color for control panel 2 Emergency-off switch, loose

2 Feed pump type 10

Screw pump aggregate with:

-AC motor -internal relieve valve -brackets

2 Quality test certificate DIN 55350-18-4.2.2 (Manufacturer inspection certificate M to DIN 55350 Part 18) concerning functional test

2 Special color for feed pump 2 Manometer for inlet and outlet pressure incl. shut off swich 2 Strainer DN 50 2 Feed pump motor starter

2 Steam pre-heater system type 10 with brazed plate heat exchanger and standard accessories:

-PI-controller build in Separator control D10/20 -Motor control valve -PT 100 feeler -Safety valve -Strainer -Steam trap ball float type

2 Insulation for preheater 2 Inspection by classification society incl. certificate

- 12 - GEA Westfalia Separator Group GmbH

CU E20 Compact Unit with arrangement drawing consisting of:

2 Base module CU E20 steel frame with leak oil panel, mounting of all necessary equipment, piping an painting.

2 Control and Monitoring Unit COMU D18 sheet steel control panel for pedestal mounting equipped with monitoring and control systems.

Mounted at the base module and wired.

2 Sludge Transfer Unit STU consisting of:

-stainless steel sludge collecting tank -diaphragm pump -compressed air control equipment -solenoid valve -ventilation connection Mounted at the base module, piped and wired.

2 Heater Unit HU steel frame with leak oil panel, mounting of heater an control equipment, piping an painting.

Mounted at the base module, piped and wired.

2 Feed Pump Unit FPU steel frame with leak oil panel, mounting of feed pump and strainer, piping an painting.

Mounted at the base module, piped and wired.

2 Acceptance test certificate 3.1B concerning functional test with liquid prepared by maker

1 x Auxiliary Engine Detergent Lube Oil Treatment S ystem

This one (1) system will be sized for an effective capacity of 710 liters/hr for detergent lube oil. The system quoted will be based on a complete package system (Compact Unit. The systems are each quoted with Sludge Transfer Units (STU). If the existing systems are located directly over the sludge tank, these STU can be deleted from the proposal; thus reducing the price. Each system consists of:

One (1) Pump/Strainer for LO (FPU)

One (1) OSE 5-91-037/5 Centrifuge Compact Unit (CU)

One (1) Control and Monitoring Unit COMU

One (1) Set of special servicing tools for all thre e (3) centrifugal separators

One (1) Set of commissioning spare part

Complete set each of Instruction Manuals for the LO Systems, CD-ROM and hard

- 13 - GEA Westfalia Separator Group GmbH

LO high detergent SAE40 - 710 l/h throughput capacity No Designation 1 Separator OSE 5-91-037 Design 5

Self-ejection type with:

- Regulating rings for the heavy phase

- Pressure transmitter water discharge PT

- Soft-Stream inlet system

- HydroStop ejection system with standard accessories:

1 -Rubber cushions with welding plates -Flexible feed and discharge lines -Flow meter -Pressure gauge -Pressure transmitter PT -Valve block for operating filling and displacement water with water pressure reducer -Parts for commissioning

1 Test cock for pressure transmitter 1 Special color for separator 1 Quality test certificate DIN 55350-18-4.3.3

(Inspection certificate M to DIN 55350 Part 18) concerning functional test with liquid

1 AC three-phase motor for separator with thermistor, EI2 approved - maker WEG p = 4 kW 50 Hz, p = 4,6 kW 60Hz, design V1, Protection-class IP 55, Iso-class F

1 Quality test certificate DIN 55350-18-4.1.2 (Manufacturer certificate M to DIN 55350 Part 18) concerning functional test

1 Set of tools 1 Tool board

1 3/2 way feed valve assembly

-3/2-way piston control valve -pilot valve 24 V DC -PT 2x 100 feeler -pre-set valve -non return valve

1 Control panel for Separator and valve control Steel sheet casing, protection class IP 54, acc. regulations of VDE/IEC and classification societies, with:

-Main switch -AC/24DC Transformer -Fuses for control circuit -Connection terminals consisting of:

1 Control unit D10 -Automatic control of operation -Visualising the program by LCD display -Operation with keypad -Input/output status by LED -Diagnosis function -Trouble shooting

- 14 - GEA Westfalia Separator Group GmbH

-Operating hour counter -Operating voltage 230 V/AC -Control voltage 24 V/DC Standard alarms:

-Common alarm -Temperature max.

-Temperature min.

-Water seal losst or pressure losst in clean oil outlet This alarms meets the requirement of the classification societies

1 Motor starter for separator motor

- Motor protection (automatic cutouts)

- Tripping device for PTC sensors Motor starter for feed pump motor

- variable motor protection both with

- Start/Stop push button

- direct startup

1 Control voltage transformer no separate infeed

1 Special color for control panel 1 Emergency-off switch, loose 1 Feed pump type 3

Screw pump aggregate with:

-AC motor -internal relieve valve -brackets

1 Quality test certificate DIN 55350-18-4.2.2 (Manufacturer inspection certificate M to DIN 55350 Part 18) concerning functional test

1 Special color for feed pump 1 Manometer for inlet and outlet pressure incl. shut off swich 1 Strainer DN 25 1 Feed pump motor starter CU E5 Compact Unit with arrangement drawing consisting of:

1 Base module CU E5 steel frame with leak oil panel, mounting of all necessary equipment, piping and painting.

1 Control and Monitoring Unit COMU sheet steel control panel for pedestal mounting equipped with monitoring and control systems.

Mounted at the base module and wired.

1 Sludge Transfer Unit STU consisting of:

-stainless steel sludge collecting tank -diaphragm pump -compressed air control equipment -solenoid valve -ventilation connection Mounted at the base module, piped and wired.

1 Feed Pump Unit FPU steel frame with leak oil panel, mounting of feed pump and strainer, piping an painting.

- 15 - GEA Westfalia Separator Group GmbH

Mounted at the base module, piped and wired.

1 Acceptance test certificate 3.1B concerning functional test with liquid prepared by maker

Documentation 3 Standard documentation

One set as *.pdf on DVD One hardcopy file with register and table of content each set includes:

Instruction manual of purifier, Control unit, heater and feed pump & standard spare parts lists, dimension drawing, piping diagram, equipment list, documentation of control panel, safety precautions

GEA Mechanical Equipment engineering for a better world

The GEA Westfalia Separator etype separators are equipped with a

GEA Westfalia Separator soft stream inlet system for gentle product treatment.

This results in optimum separating effi-ciency and higher specific capacities.

The patented GEA Westfalia Separator hydrostop system of the GEA Westfalia

Separator etype separators enables con-trolled bowl ejections to be carried out at full operating speed.

Frame, hood and drive

The separators are of enclosed design and meet the requirements of the classi-fication societies. The separators are driven by a 3-phase AC motor. Power is transferred to the bowl spindle via a centrifugal clutch and a flat belt. All bearings are splash-lubricated from a central oil bath.

Application

Mainly on board of ships, in power stations, industry and oilfield.

Technical Data | Continuous treatment of fuel and lube oils Mineral Oil Separator GEA Westfalia Separator etype OSE

OSE 5, OSE 10, OSE 20, OSE 40, OSE 80, OSE 120

with GEA Westfalia Separator unitrolplus system

GEA Westfalia Separator eagleclass

Technical Data Mineral Oil Separators etype OSE Operating principles and constructional features

OSE… - 0136 - 067

OSE… - 0196 - 067

1 Dirty oil feed / displacement water feed

2 Clean oil discharge

3 Pressure gauge

4 Pressure transmitter

5 WMS sensor

6 SMS sensor

7 Solenoid valve (circulation)

8 Sensing liquid line

9 Centripetal pump, sensing liquid

10 Centripetal pump, clean oil

11 Separating disc

12 Sludge holding space

13 Dirty water discharge

14 Sludge discharge

15 Operating water discharge

16 Operating water feed

OSE… - 91 - 067

1 Dirty oil feed / displacement water feed

2 Clean oil discharge

3 Pressure gauge

4 Pressure transmitter

5 Pressure transmitter

6 Dirty water discharge

7 Centripetal pump, dirty water

8 Centripetal pump, clean oil

9 Separating disc

10 Sludge holding space

11 Sludge discharge

12 Operating water discharge

13 Operating water feed

3 4

3 4

Separators OSE… - 0136 - 067 /

OSE… - 0196 - 067 with GEA Westfalia

Separator unitrolplus system

The centrifuges are equipped with a self-cleaning disc-type bowl. They are employed for clarification and purifi-cation in fuel oil (up to a density of

1.01 g / ml) and lube oil treatment plants.

The oil is conveyed to the centrifuge by means of a separate pump. The feed (1) is via a closed line system. The clean oil is discharged under pressure (2) by means of a centripetal pump (10). The centrifuges operate without regulating rings.

GEA Westfalia Separator unitrolplus system

The separators with GEA Westfalia

Separator unitrolplus system are pro-vided with two monitoring systems:

• Water Monitoring System – WMS

• Sludge Monitoring System – SMS

Water Monitoring System (WMS)

The small volume of liquid (8) which is branched off via the separating disc (11) and the sensing liquid pump (9) is monitored by the WMS sensor (5).

If the WMS sensor registers water, the solenoid valve (10) opens and the water flows off through the dirty water dis-charge (13). As soon as the WMS sensor detects a change brought about by an increased proportion of oil, the solenoid valve (10) closes and the solenoid valve

(7) opens intermittently. The sensing liquid flow (8) is recycled into the feed (1).

Sludge Monitoring System (SMS)

A small amount of product (8) is diverted via the separating disc (11). It is con-veyed by the sensing liquid pump (9) through the SMS sensor (6) and is fed back into the feed line (1) of the centri-fuge. If this flow of sensing liquid is interrupted by solids accumulated in the sludge space (12), the SMS sensor

(6) transmits a pulse to the control unit and the automatic ejection program is initiated. The control and monitoring unit guarantees unsupervised operation

“round-the-clock”.

Separators OSE… - 91 - 067

The separators are equipped with a self-cleaning disc-type bowl. They are employed for clarification and purifica-tion in fuel oil (fuel oil up to a density of 0.991 g / ml) and lube oil treatment plants. The product (1) is fed in through a system of closed lines. The heavy liquid phase (6) is pressure discharged by means of a centripetal pump (7). The clean oil (2) is also discharged by means of a centripetal pump (8). The centrifuges operate with regulating rings for the heavy phase.

Materials of construction

• Frame: grey cast iron

• Hood: Silumin

• Main bowl parts: stainless steel

Standard equipment

• 3-phase AC motor

• Rubber cushions with welding plates

• Flexible feed and discharge lines

• Pressure gauge

• Pressure transmitter clean oil discharge

• Valve block for operating, filling and displacement water

• 1 set of commissioning parts

• Ejection monitoring

• Motor temperature monitoring

Additional equipment

(available at extra cost, must comply with the specification of GEA Westfalia

Separator Group)

• Motor control

• Control unit for automatic operation

• Pump

• Prestrainer

• Preheater

• Automatic steam valve

• Shut-off valve

• Controls for electric heaters

• Set of tools

• Set of spare parts

• Vibrocontrol

• Product temperature monitoring

• Flow indicator

• 3 / 2 way valve

Technical Data Mineral Oil Separators etype OSE Operating principles and constructional features

Th e in fo rm at io n co nt ai ne d in t hi s br oc hu re m er el y se rv es a s a no n-bi nd in g de sc rip tio n of o ur p ro du ct s an d is w ith ou t gu ar an te e.

B in di ng in fo rm at io n, in p ar tic ul ar r el at in g to c ap ac ity d at a an d su ita bi lit y fo r sp ec ifi c ap pl ic at io ns ca n on ly b e pr ov id ed w ith in t he f ra m ew or k of c on cr et e in qu iri es

. P rin te d on c hl or in e-fr ee b le ac he d pa pe r

· P rin te d in G er m an y

· S ub je ct t o m od ifi ca tio n

· W es tf al ia a nd W es tf al ia

S ep ar at or a re r eg is te re d tr ad em ar ks o f

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M ec ha ni ca l E qu ip m en t G m bH

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EN

GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH

Werner-Habig-Straße 1, 59302 Oelde, Germany Phone: +49 2522 77-0, Fax: +49 2522 77-1778 www.gea.com

Dimensions in mm (inch)

C

B

A

Type A B C

OSE 5 760 (30) 401 (16) 759 (30)

OSE 10 846 (33) 544 (21) 880 (35)

OSE 20 1005 (40) 550 (22) 1009 (40)

OSE 40 1283 (51) 737 (29) 1288 (51)

OSE 80 1611 (63) 867 (34) 1503 (59)

OSE 120 1778 (70) 1190 (47) 1942 (76)

3-phase AC motor OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120

Rating at 50 Hz up to 4.0 kW up to 4.0 kW up to 7.5 kW up to 18.5 kW up to 30.0 kW –

Rating at 60 Hz up to 4.6 kW up to 4.6 kW up to 8.6 kW up to 21.0 kW up to 35.0 kW up to 60.0 kW

Speed at 50 Hz 3000 rpm 3000 rpm 3000 rpm 3000 rpm 1500 rpm –

Speed at 60 Hz 3600 rpm 3600 rpm 3600 rpm 3600 rpm 1800 rpm 1800 rpm

Type IMV1 IMV1 IMV1 IMV1 IMV1 IMV1

Type of IP55 IP55 IP55 IP55 IP55 IP55

Centripetal pump

Pressure 1.0 bar 1.0 bar 1.0 – 2.0 bar 2.0 bar 2.0 bar 2.0 – 3.0 bar

Weights and shipping data

Separator complete 150 kg (331 lb) 205 kg (452 lb) 320 kg (705 lb) 1060 kg (2337 lb) 1620 kg (3571 lb) 2500 kg (5511 lb)

Case dimensions mm / inch (L x W x H)

1100 x 600 x 1000 43 x 24 x 39

1280 x 700 x 1030 50 x 28 x 41

1300 x 870 x1030 51 x 34 x 41

1800 x1000 x1400 71 x 39 x 55

1800 x1050 x1600 71 x 41 x 63

2000 x1500 x 2100 79 x 59 x 83

Shipping volume 0.66 m3 0.92 m3 1.17 m3 2.50 m3 3.00 m3 6.00 m3

Capacities, for optimum throughputs refer to table of capacities.