Appendix T - P-3 A S Template 25 October 2009.xls

XLS spreadsheet 823 KB Posted

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Sustainment, Modification, and Installation Program in support of P-3 Aircraft (all T/M/S)
Solicitation number
N00019-09-R-0216
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Appendix T P-3 A S Template dtd 25Oct09

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Instructions

P-3 electronic data alignment sheet
This spreadsheet is intended for use with a laser tracker system.
General instructions:
1. Aircraft should be fully assembled with all structural components installed (small internal items, parachutes and CAD devices may be removed).
2. Position aircraft inside hangar, levelled (with a plumb bob) sitting on 4 jacks as shown in 3-2 Section I Figures.
Close hangar doors if wind speed exceeds 10 knots or if aircraft movement exceedes 0.002" or if the sun shines on or near the aircraft.
3. Allow aircraft to temperature stabilize for approximately 24 hours (depending on temp difference).
4. Adjust propellors to 0 degrees pitch
5. Rope off aircraft and not not allow personnel on aircraft.
6. Establish aircraft coordinates using points 7, 1L, 1R and check squareness using point 8 or 14.
Aircraft coordinate system reference plane intersects point 7 and is 15.08" below points 1L and 1R.
7. Establish references on the hangar floor to facilliatate moves of the tracker head.
8. Shoot points on the aircraft.
9. Copy data from the tracker software to the appropiate blocks in this spreadsheet.
Blocks 1-7 on "Fig 1-2 SH 5" sheet.yellow blocks
Incidence and Dihedral Data Table on "Fig 1-2 SH 5" sheet.Cells C39-C52
Engine/prop data onto "Engine Data" sheet.
10. Do not overwrite numbers (baselines) or zeros (formulas)
11. Results will be auto calculated and will display
12. Submit in accordance with contractural requirements, preferrably using this xls file, not as a pdf.
13. "oops" on the right of the figures stands for "out of published specs".
POCDan Marlowe
P-3 FST-1 FRCSE Jacksonville
904-542-5901
daniel.marlowe@navy.mil

&F Page &P of &N daniel.marlowe@navy.mil

Manual Figures

Double Click page to show in full resolution

&F Page &P of &N

FIG 1-2 SH 5

Notes
"oops"out of published specifications from NA 01-75PAA-3-2
"OK"within the published specifications
Enter data only into yellow fields. Do not enter data into gray areas
Do not overwrite values or zeros
P3 Aircraft Alignment and Symmetry Checks
SEQ #BUNODATE
WO#INSTRUMENT #Name
COMMENTS
AIR TEMPDURING ENGINES MEASURMENTSSTART°FENDING°F
DURING AIRFRAME MEASURMENTSSTART°FENDING°F
145
DimensionNominal DistanceMeasured DistanceAllowable DifferenceDimensionMeasured DistanceAllowable DifferenceDimensionMeasured DistanceAllowable Difference
A3Lp818.75C3Lp0C3Rp0
A3Rp818.75A3Lp0A3Rp0
Difference0+/- 1.00OKDifference090.32+/- 1.00oopsDifference090.32 +/- 1.0oops
26
DimensionNominal DistanceMeasured DistanceAllowable DifferencePointDistanceto C.L.Allowable Difference
C3Lp909.07NominalMeasured
C3Rp909.076Lp251.14
Difference0+/- 1.00OK6Rp251.14
Difference0+ 0.50OK
37
DimensionNominal DistanceMeasured DistanceAllowable DifferencePointDistanceto C.L.
B6Lp696.53Measuredallowable (left or right)
B6Rp696.539p0.15OK
Difference0+/- 0.5OK15p1.00OK
Incidence ChecksDihedral Checks
Incidence and dihedral(Do not enter data into these fields)(Do not enter data into these fields)
data table
PointHeight above level sight line. A/C 8PointHeight MeasurementAllowable differencePointHeight MeasurementAllowable difference
IL15.08IL15.083L0
1R15.082L01L15.08
2LDifference (1l-2L)15.081.78 +/- 0.10oopsDifference (3L-1L)-15.0849.68 +/- 2.00oops
2R1R15.083R0
3L2R01R15.08
3RDifference (1R-2R)15.081.78 +/- 0.10oopsDifference (3R-1R)-15.0849.68 +/- 2.00oops
4L4L03R0
4R3L03L0
5LDifference (4L-3L)00.34 +/- 0.10oopsDifference (3R-3L)0+/- 1.00OK
5R4R06L0
6L3R013L0
6RDifference (4R-3R)00.34 +/- 0.10oopsDifference (6L-13L)034.20 +/- 0.65oops
12L6L06R0
12R5L013R0
13LDifference (6l-5L)00.07 +/- 0.10OKDifference (6R-13R)034.20 +/- 0.65oops
13R6R013L0
5R013R0
Difference (6R-5R)00.07 +/- 0.10OKDifference (13L-13R)0+/- 0.16OK
12L0
13L0Vertical Stabilizer Perpendicularity Check
Difference (12L-13L)00.13 +/- 0.12oopsDimesionMeasured Distance
12R010L to 11L
13R010R to 11R
Difference (12R-13R)00.13 +/- 0.12oopsDifference0
13L0Allowable Difference+/- 0.36OK
1L15.08
Difference (13L-1L)-15.0891.93 +/- 0.50oops
13R0
1R15.08
Difference (13R-1R)-15.0891.93 +/- 0.50oops

&F Page &P of &N

FIG 1-2 SH 7

1. Set blade angle at flat pitch at tips and mark propeller blades 1, 2, 3 and 4 (see detail).
2. Positon propeller as shown with point 1 directly above point 3.
3. Measure and record in table the difference of horizontal distances X and Y from
Upper and lower blade tips to transit vertical plane.
4. Rotate propeller 90 degrees and repeat through all points.
Power Plant Incidence Check
NO. 1NO. 2NO. 3NO. 4
Points(x-y) Horizontal DifferenceAngle dPoints(x-y) Horizontal DifferenceAngle dPoints(x-y) Horizontal DifferenceAngle dPoints(x-y) Horizontal DifferenceAngle d
1 vs 3001 vs 3001 vs 3001 vs 300
2 vs 4002 vs 4002 vs 4002 vs 400
3 vs 1003 vs 1003 vs 1003 vs 100
4 vs 2004 vs 2004 vs 2004 vs 200
Measured Average00Measured Average00Measured Average00Measured Average00
Nominal Average4.99*1.77°Nominal Average3.67*1.3°Nominal Average3.67*1.3°Nominal Average4.99*1.77°
Allowable Variation+ 0.71 - 0.56+ 0.25° - 0.20°Allowable Variation+ 1.00 - 0.56+ 0.36° - 0.20°Allowable Variation+ 1.00 - 0.56+ 0.36° - 0.20°Allowable Variation+ 0.71 - 0.56+ 0.25° - 0.20°
oopsoopsoopsoopsoopsoopsoopsoops
* Includes Static Deflection

&F Page &P of &N

FIG 1-2 SH 8

1. Set blade angle at flat pitch tips
2. Position blades 1 and 3 on vertical C.L.
3. Measure and record distances from each pair of blade tips.
4. Rotate propeller 90 degrees and repeat through all points.
5. Propeller diameter tip to tip is 162.00 +/- 0.258
NO. 1NO. 2NO. 3NO. 4
PointsMeasured X14Measured X15PointsMeasured X16Measured X17PointsMeasured X18Measured X19PointsMeasured X20Measured X21
1 vs 3001 vs 3001 vs 3001 vs 300
2 vs 4002 vs 4002 vs 4002 vs 400
3 vs 1003 vs 1003 vs 1003 vs 100
4 vs 2004 vs 2004 vs 2004 vs 200
Average X140Average X160Average X180Average X200
Average X150Average X170Average X190Average X210
Difference0Difference0Difference0Difference0
Allowable Difference+/- 0.51Allowable Difference+/- 0.51Allowable Difference+/- 0.51Allowable Difference+/- 0.51
OKOKOKOK

&F Page &P of &N

ENGINE DATA

ENGINE 1POINT IDXYZ
E1_1VS3_1
E1_1VS3_2
E1_1VS3_3
E1_1VS3_4
E1_2VS4_1
E1_2VS4_2
E1_2VS4_3
E1_2VS4_4
E1_3VS1_1
E1_3VS1_2
E1_3VS1_3
E1_3VS1_4
E1_4VS2_1
E1_4VS2_2
E1_4VS2_3
E1_4VS2_4
ENGINE 2POINT IDXYZ
E2_1VS3_1
E2_1VS3_2
E2_1VS3_3
E2_1VS3_4
E2_2VS4_1
E2_2VS4_2
E2_2VS4_3
E2_2VS4_4
E2_3VS1_1
E2_3VS1_2
E2_3VS1_3
E2_3VS1_4
E2_4VS2_1
E2_4VS2_2
E2_4VS2_3
E2_4VS2_4
ENGINE 3POINT IDXYZ
E3_1VS3_1
E3_1VS3_2
E3_1VS3_3
E3_1VS3_4
E3_2VS4_1
E3_2VS4_2
E3_2VS4_3
E3_2VS4_4
E3_3VS1_1
E3_3VS1_2
E3_3VS1_3
E3_3VS1_4
E3_4VS2_1
E3_4VS2_2
E3_4VS2_3
E3_4VS2_4
ENGINE 4POINT IDXYZ
E4_1VS3_1
E4_1VS3_2
E4_1VS3_3
E4_1VS3_4
E4_2VS4_1
E4_2VS4_2
E4_2VS4_3
E4_2VS4_4
E4_3VS1_1
E4_3VS1_2
E4_3VS1_3
E4_3VS1_4
E4_4VS2_1
E4_4VS2_2
E4_4VS2_3
E4_4VS2_4

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NOTES

NOTES

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MBD005A6B1D.pdf

NAVAIR 01-75PAA-3-2

1-7 Change 1

Figure 1-2. Alignment and Symmetry (Sheet 5)

MBD005A711E.pdf

1-9 Figure 1-2. Alignment and Symmetry (Sheet 7)

MBD005A7464.pdf

1-10 Figure 1-2. Alignment and Symmetry (Sheet 8)

MBD005A6DFE.pdf

1-8 Figure 1-2. Alignment and Symmetry (Sheet 6)

MBD005A650C.pdf

1-5 Figure 1-2. Alignment and Symmetry (Sheet 3)

MBD005A67ED.pdf

1-6 Figure 1-2. Alignment and Symmetry (Sheet 4)

MBD005A5E29.pdf

1-3 Figure 1-2. Alignment and Symmetry (Sheet 1)

MBD005A615E.pdf

Change 1 1-4 Figure 1-2. Alignment and Symmetry (Sheet 2)

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