J-7 Specifications - Vol II_032224.pdf

100% Design Submission Specifications Volume II: Div. 23 – Div. 33

B2621 Dorm Renovations Title I A&E Services

Joint Base McGuire-Dix-Lakehurst, NJ

CONTRACT NO: FA8903-21-D-0004

TASK ORDER: FA4484-23-F-0172

100 Airside Drive Moon Township, PA 15108

WWW.MBAKERINTL.COM

22 March 2024

This Page Intentionally Left Blank

B2621 Dorm Renovations Joint Base McGuire-Dix-Lakehurst, NJ FA8903-21-D-0004 100% Design Submission

B2621 Dorm Renovations Joint Base McGuire-Dix-Lakehurst, NJ FA8903-21-D-0004 100% Design Submission

FA8903-21-D-0004

Joint Base McGuire-Dix-Lakehurst, NJ 100% Design Submission

DOCUMENT PROJECT Page 1

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 STATEMENT OF WORK

AF FORM 813

01 01 20 SPECIAL CONDITIONS

01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES

01 33 29 02/21 SUSTAINABILITY REQUIREMENTS AND

REPORTING

01 35 26 11/20, CHG 4: 08/23 GOVERNMENTAL SAFETY REQUIREMENTS

01 35 60 STORM WATER POLLUTION PREVENTION

01 45 00 08/23 QUALITY CONTROL

01 54 00 AFFIRMATIVE PROCUREMENT

ENVIRONMENTAL COMPLIANCE

01 57 19 08/22 TEMPORARY ENVIRONMENTAL CONTROLS

HAZARDOUS MATERIALS REPORT

01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 00 05/19, CHG 1: 08/21 CLOSEOUT SUBMITTALS

01 78 23 05/23 OPERATION AND MAINTENANCE DATA

01 91 00.15 05/23, CHG 2: 11/23 BUILDING COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 41 00 08/22 DEMOLITION AND DECONSTRUCTION

02 81 00 11/18 TRANSPORTATION AND DISPOSAL OF

HAZARDOUS MATERIALS

02 82 00 11/18, CHG 1: 11/19 ASBESTOS REMEDIATION

02 83 00 11/18 LEAD REMEDIATION

02 84 16 11/22 HANDLING OF LIGHTING BALLASTS AND

LAMPS CONTAINING PCBs AND MERCURY

02 85 00 11/18, CHG 1: 05/22 MOLD REMEDIATION

DIVISION 03 - CONCRETE

03 01 30.71 04/06 CONCRETE REHABILITATION

03 01 30.72 04/18 STRENGTHENING OF CAST-IN-PLACE CONCRETE

03 30 53 05/14 MISCELLANEOUS CAST-IN-PLACE CONCRETE

DIVISION 05 - METALS

05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL

05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING

05 51 33 02/16, CHG 2: 02/18 METAL LADDERS

05 52 00 08/23 METAL RAILINGS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY

06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL

CABINETS

06 61 16 08/20 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING

07 92 00 08/23 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

Joint Base McGuire-Dix-Lakehurst, NJ

DOCUMENT PROJECT Page 2

08 14 00 08/16, CHG 1: 08/18 WOOD DOORS

08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS

08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE

08 87 23.13 08/09 SAFETY FILMS

DIVISION 09 - FINISHES

09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD

09 30 10 08/20 CERAMIC TILING

09 51 00 08/20 ACOUSTICAL CEILINGS

09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING

09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING

09 90 00 02/21 PAINTS AND COATINGS

DIVISION 10 - SPECIALTIES

10 14 00.20 08/20 INTERIOR SIGNAGE

10 26 00 08/20 WALL PROTECTION

10 28 13 08/20 TOILET ACCESSORIES

10 44 16 11/19 FIRE EXTINGUISHERS

DIVISION 12 - FURNISHINGS

12 21 00 08/17, CHG 2: 11/18 WINDOW BLINDS

DIVISION 22 - PLUMBING

22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE

22 07 19.00 40 02/23 PLUMBING PIPING INSULATION

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

COMMON PIPING FOR HVAC

VIBRATION AND SEISMIC CONTROLS FOR

HVAC PIPING AND EQUIPMENT

TESTING, ADJUSTING, AND BALANCING FOR

HVAC

THERMAL INSULATION FOR MECHANICAL

SYSTEMS

COMMISSIONING OF MECHANICAL AND

PLUMBING SYSTEMS

INSTRUMENTATION AND CONTROL FOR HVAC

INSTRUMENTATION AND CONTROL DEVICES

FOR HVAC

CONTROL VALVES, SELF-CONTAINED

BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

ELECTRIC AND ELECTRONIC CONTROL SYSTEM

FOR HVAC

SPACE TEMPERATURE CONTROL SYSTEMS

SEQUENCES OF OPERATION FOR HVAC CONTROL

FACILITY GAS PIPING

LOW TEMPERATURE WATER (LTW) HEATING

SYSTEM

HYDRONIC PUMPS

REFRIGERANT PIPING

HVAC AIR DISTRIBUTION

METAL DUCTS

23 05 15 05/22 23 05 48.00 40 05/22

23 05 93 11/15

23 07 00 02/13, CHG 7: 05/20

23 08 00 05/23

23 09 00 02/19, CHG 3: 05/21

23 09 13 11/15, CHG 2: 05/21

23 09 13.34 40 02/17

23 09 23.02 02/19, CHG 1: 02/20

23 09 33.00 40 11/20

23 09 53.00 20 02/10, CHG 2: 08/17

23 09 93 11/15

23 11 20 05/20

23 21 13.00 20 04/06, CHG 2: 11/19

23 21 23 08/17

23 23 00 08/21

23 30 00 05/20, CHG 1: 02/22

23 31 13.00 40 08/22

Joint Base McGuire-Dix-Lakehurst, NJ

DOCUMENT PROJECT Page 3

23 37 13.00 40 08/22 DIFFUSERS, REGISTERS, AND GRILLES

23 52 43.00 20 05/15, CHG 2: 08/18 LOW PRESSURE WATER HEATING BOILERS

23 82 19.00

05/17

(UNDER 800,000 BTU/HR OUTPUT)

FAN COIL UNITS

DIVISION 25 - INTEGRATED AUTOMATION

25 05 11.01 05/21, CHG 1: 08/23 CYBERSECURITY FOR HVAC

FACILITY-RELATED CONTROL SYSTEMS

25 05 11.02 05/21, CHG 1: 08/23 CYBERSECURITY FOR FIRE PROTECTION

FACILITY-RELATED CONTROL SYSTEMS

25 05 11.03 05/21, CHG 1: 08/23 CYBERSECURITY FOR ELECTRICAL

FACILITY-RELATED CONTROL SYSTEMS

25 08 10 05/21 UTILITY MONITORING AND CONTROL SYSTEM

TESTING

25 10 10 02/19, CHG 1: 05/21 UTILITY MONITORING AND CONTROL SYSTEM

(UMCS) FRONT END AND INTEGRATION

DIVISION 26 - ELECTRICAL

26 05 00.00 40 11/20 COMMON WORK RESULTS FOR ELECTRICAL

26.00

40 08/19

08/23

GROUNDING AND BONDING FOR ELECTRICAL

SYSTEMS

POWER SYSTEM STUDIES

26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM

26 24 16.00 40 08/19 PANELBOARDS

26 27 14.00 20 02/21, CHG 1: 05/21 ELECTRICITY METERING

02/20, 08/23

CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS

UNDER 600 VOLTS

LIGHTNING PROTECTION SYSTEM

26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING

26 56 00 08/21 EXTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING

SYSTEM

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 08/20 INTERIOR FIRE ALARM AND MASS

NOTIFICATION SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00 08/23 EARTHWORK

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 31 19 DECORATIVE METAL FENCES AND GATES

32 92 19 08/17, CHG 1: 08/21 SEEDING

DIVISION 33 - UTILITIES

33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

-- End of Project Table of Contents --

B2621 Dor m Renovat i ons Joi nt Base McGui r e- Di x- Lakehur st , NJ FA8903- 21- D- 0004 100% Desi gn Submi ssi on

SECTI ON 23 05 15

COMMON PI PI NG FOR HVAC

05/ 22

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN I NSTI TUTE OF STEEL CONSTRUCTI ON ( AI SC)

AI SC 325 ( 2017) St eel Const r uct i on Manual

AMERI CAN SOCI ETY OF MECHANI CAL ENGI NEERS ( ASME)

ASME A112. 18. 1/ CSA B125. 1 ( 2018) Pl umbi ng Suppl y Fi t t i ngs

ASME A112. 19. 2/ CSA B45. 1 ( 2018; ERTA 2018) St andar d f or Vi t r eous Chi na Pl umbi ng Fi xt ur es and Hydr aul i c Requi r ement s f or Wat er Cl oset s and Ur i nal s

ASME B1. 20. 7 ( 1991; R 2013) St andar d f or Hose Coupl i ng Scr ew Thr eads ( I nch)

ASME B16. 1 ( 2020) Gr ay I r on Pi pe Fl anges and Fl anged Fi t t i ngs Cl asses 25, 125, and 250

ASME B16. 3 ( 2021) Mal l eabl e I r on Thr eaded Fi t t i ngs, Cl asses 150 and 300

ASME B16. 4 ( 2021) Gr ay I r on Thr eaded Fi t t i ngs;

Cl asses 125 and 250

ASME B16. 5 ( 2020) Pi pe Fl anges and Fl anged Fi t t i ngs NPS 1/ 2 Thr ough NPS 24 Met r i c/ I nch St andar d

ASME B16. 9 ( 2018) Fact or y- Made Wr ought But t wel di ng Fi t t i ngs

ASME B16. 11 ( 2022) For ged Fi t t i ngs, Socket - Wel di ng and Thr eaded

ASME B16. 22 ( 2021) Wr ought Copper and Copper Al l oy Sol der Joi nt Pr essur e Fi t t i ngs

ASME B16. 25 ( 2017) But t wel di ng Ends

ASME B16. 26 ( 2018) St andar d f or Cast Copper Al l oy Fi t t i ngs f or Fl ar ed Copper Tubes

ASME B16. 34 ( 2021) Val ves - Fl anged, Thr eaded and Wel di ng End

ASME B16. 39 ( 2020) St andar d f or Mal l eabl e I r on

SECTI ON 23 05 15 Page 1

Thr eaded Pi pe Uni ons; Cl asses 150, 250, and 300

ASME B31. 3 ( 2022) Pr ocess Pi pi ng

ASME B36. 10M ( 2022) Wel ded and Seaml ess Wr ought St eel Pi pe

ASME B40. 100 ( 2022) Pr essur e Gauges and Gauge At t achment s

ASME BPVC SEC I X ( 2017; Er r at a 2018) BPVC Sect i on I X- Wel di ng, Br azi ng and Fusi ng Qual i f i cat i ons

ASME BPVC SEC VI I I D1 ( 2019) BPVC Sect i on VI I I - Rul es f or Const r uct i on of Pr essur e Vessel s Di v i s i on 1

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS A5. 8/ A5. 8M ( 2019) Speci f i cat i on f or Fi l l er Met al s f or Br azi ng and Br aze Wel di ng

AWS WHB- 2. 9 ( 2004) Wel di ng Handbook; Vol ume 2, Wel di ng Pr ocesses, Par t 1

ASTM I NTERNATI ONAL ( ASTM)

ASTM A6/ A6M ( 2022) St andar d Speci f i cat i on f or Gener al Requi r ement s f or Rol l ed St r uct ur al St eel Bar s, Pl at es, Shapes, and Sheet Pi l i ng

ASTM A53/ A53M ( 2022) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A105/ A105M ( 2021) St andar d Speci f i cat i on f or Car bon St eel For gi ngs f or Pi pi ng Appl i cat i ons

ASTM A106/ A106M ( 2019a) St andar d Speci f i cat i on f or Seaml ess Car bon St eel Pi pe f or Hi gh- Temper at ur e Ser vi ce

ASTM A126 ( 2004; R 2019) St andar d Speci f i cat i on f or Gr ay I r on Cast i ngs f or Val ves, Fl anges, and Pi pe Fi t t i ngs

ASTM A183 ( 2014; R 2020) St andar d Speci f i cat i on f or Car bon St eel Tr ack Bol t s and Nut s

ASTM A197/ A197M ( 2000; R 2019) St andar d Speci f i cat i on f or Cupol a Mal l eabl e I r on

ASTM A234/ A234M ( 2023a) St andar d Speci f i cat i on f or Pi pi ng Fi t t i ngs of Wr ought Car bon St eel and Al l oy St eel f or Moder at e and Hi gh Temper at ur e Ser vi ce

ASTM A276/ A276M ( 2023) St andar d Speci f i cat i on f or

SECTI ON 23 05 15 Page 2

St ai nl ess St eel Bar s and Shapes

ASTM A278/ A278M ( 2001; R 2020) St andar d Speci f i cat i on f or Gr ay I r on Cast i ngs f or Pr essur e- Cont ai ni ng Par t s f or Temper at ur es Up t o 650 degr ees F ( 350 degr ees C)

ASTM A307 ( 2021) St andar d Speci f i cat i on f or Car bon St eel Bol t s, St uds, and Thr eaded Rod 60 000 PSI Tensi l e St r engt h

ASTM A312/ A312M ( 2022a) St andar d Speci f i cat i on f or Seaml ess, Wel ded, and Heavi l y Col d Wor ked Aust eni t i c St ai nl ess St eel Pi pes

ASTM A563 ( 2021; E 2022a) St andar d Speci f i cat i on f or Car bon and Al l oy St eel Nut s

ASTM A888 ( 2021a) St andar d Speci f i cat i on f or Hubl ess Cast I r on Soi l Pi pe and Fi t t i ngs f or Sani t ar y and St or m Dr ai n, Wast e, and Vent Pi pi ng Appl i cat i ons

ASTM B32 ( 2020) St andar d Speci f i cat i on f or Sol der Met al

ASTM B62 ( 2017) St andar d Speci f i cat i on f or Composi t i on Br onze or Ounce Met al Cast i ngs

ASTM B88 ( 2022) St andar d Speci f i cat i on f or Seaml ess Copper Wat er Tube

ASTM B117 ( 2019) St andar d Pr act i ce f or Oper at i ng Sal t Spr ay ( Fog) Appar at us

ASTM B370 ( 2022) St andar d Speci f i cat i on f or Copper Sheet and St r i p f or Bui l di ng Const r uct i on

ASTM B749 ( 2020) St andar d Speci f i cat i on f or Lead and Lead Al l oy St r i p, Sheet and Pl at e Pr oduct s

ASTM C67/ C67M ( 2023) St andar d Test Met hods f or Sampl i ng and Test i ng Br i ck and St r uct ur al Cl ay Ti l e

ASTM C109/ C109M ( 2021) St andar d Test Met hod f or Compr essi ve St r engt h of Hydr aul i c Cement Mor t ar s ( Usi ng 2- i n. or ( 50- mm) Cube Speci mens)

ASTM C404 ( 2018) St andar d Speci f i cat i on f or Aggr egat es f or Masonr y Gr out

ASTM C476 ( 2023) St andar d Speci f i cat i on f or Gr out f or Masonr y

ASTM C553 ( 2013; R 2019) St andar d Speci f i cat i on f or Mi ner al Fi ber Bl anket Ther mal I nsul at i on f or Commer ci al and I ndust r i al Appl i cat i ons

SECTI ON 23 05 15 Page 3

ASTM C920 ( 2018) St andar d Speci f i cat i on f or El ast omer i c Joi nt Seal ant s

ASTM D2000 ( 2018) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Appl i cat i ons

ASTM D2308 ( 2007; R 2013) St andar d Speci f i cat i on f or Ther mopl ast i c Pol yet hyl ene Jacket f or El ect r i cal Wi r e and Cabl e

ASTM E1 ( 2014) St andar d Speci f i cat i on f or ASTM Li qui d- i n- Gl ass Ther momet er s

ASTM E84 ( 2023) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Mat er i al s

ASTM E814 ( 2023a) St andar d Test Met hod f or Fi r e Test s of Penet r at i on Fi r est op Syst ems

ASTM F104 ( 2011; R 2020) St andar d Cl assi f i cat i on Syst em f or Nonmet al l i c Gasket Mat er i al s

ASTM F2389 ( 2023) St andar d Speci f i cat i on f or Pr essur e- r at ed Pol ypr opyl ene ( PP) Pi pi ng Syst ems

CAST I RON SOI L PI PE I NSTI TUTE ( CI SPI )

CI SPI 310 ( 2012) Coupl i ng f or Use i n Connect i on wi t h Hubl ess Cast I r on Soi l Pi pe and Fi t t i ngs f or Sani t ar y and St or m Dr ai n, Wast e, and Vent Pi pi ng Appl i cat i ons

FLUI D SEALI NG ASSOCI ATI ON ( FSA)

FSA- 0017 ( 1995e6) St andar d f or Non- Met al l i c Expansi on Joi nt s and Fl exi bl e Pi pe Connect or s Techni cal Handbook

I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)

I EEE 515 ( 2017) St andar d f or t he Test i ng, Desi gn, I nst al l at i on, and Mai nt enance of El ect r i cal Resi st ance Heat Tr aci ng f or I ndust r i al Appl i cat i ons

I EEE C2 ( 2023) Nat i onal El ect r i cal Saf et y Code

MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS

I NDUSTRY ( MSS)

MSS SP- 58 ( 2018) Pi pe Hanger s and Suppor t s - Mat er i al s, Desi gn and Manuf act ur e, Sel ect i on, Appl i cat i on, and I nst al l at i on

MSS SP- 67 ( 2022) But t er f l y Val ves

MSS SP- 70 ( 2011) Gr ay I r on Gat e Val ves, Fl anged and

SECTI ON 23 05 15 Page 4

Thr eaded Ends

MSS SP- 72 ( 2010a) Bal l Val ves wi t h Fl anged or But t - Wel di ng Ends f or Gener al Ser vi ce

MSS SP- 80 ( 2019) Br onze Gat e, Gl obe, Angl e and Check Val ves

MSS SP- 110 ( 2010) Bal l Val ves Thr eaded, Socket - Wel di ng, Sol der Joi nt , Gr ooved and Fl ar ed Ends

MSS SP- 125 ( 2010) Gr ay I r on and Duct i l e I r on I n- Li ne, Spr i ng- Loaded, Cent er - Gui ded Check Val ves

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA MG 1 ( 2021) Mot or s and Gener at or s

NEMA MG 10 ( 2017) Ener gy Management Gui de f or Sel ect i on and Use of Fi xed Fr equency Medi um AC Squi r r el - Cage Pol yphase I nduct i on Mot or s

NEMA MG 11 ( 1977; R 2012) Ener gy Management Gui de f or Sel ect i on and Use of Si ngl e Phase Mot or s

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2023) Nat i onal El ect r i cal Code

NSF I NTERNATI ONAL ( NSF)

NSF/ ANSI 14 ( 2022) Pl ast i cs Pi pi ng Syst em Component s and Rel at ed Mat er i al s

U. S. DEPARTMENT OF DEFENSE ( DOD)

MI L- C- 18480 ( 1982; Rev B; Not i ce 2 2009; Not i ce 3 2022) Coat i ng Compound, Bi t umi nous, Sol vent , Coal - Tar Base

MI L- DTL- 17813 ( 2009; Rev H; Supp 1 2009; Not i ce 1 2013) Expansi on Joi nt s, Pi pe, Met al l i c Bel l ows, Gener al Speci f i cat i on f or

U. S. GENERAL SERVI CES ADMI NI STRATI ON ( GSA)

CI D A- A- 1922 ( Rev A; Not i ce 1; Not i ce 2; Not i ce 3;

Not i ce 4) Shi el d, Expansi on ( Caul k i ng Anchor s, Si ngl e Lead)

CI D A- A- 1923 ( Rev A; Not i ce 1; Not i ce 2; Not i ce 3;

Not i ce 4) Shi el d, Expansi on ( Lag, Machi ne and Ext er nal l y Thr eaded Wedge Bol t Anchor s)

CI D A- A- 1924 ( Rev A; Not i ce 3) Shi el d, Expansi on ( Sel f Dr i l l i ng Tubul ar Expansi on Shel l Bol t Anchor s

SECTI ON 23 05 15 Page 5

CI D A- A- 1925 ( Rev A; Not i ce 3) Shi el d Expansi on ( Nai l Anchor s)

CI D A- A- 55614 ( Basi c; Not i ce 2) Shi el d, Expansi on ( Non- Dr i l l i ng Expansi on Anchor s)

CI D A- A- 55615 ( Basi c; Not i ce 1; Not i ce 2; Not i ce 3;

Not i ce 4) Shi el d, Expansi on ( Wood Scr ew and Lag Bol t Sel f - Thr eadi ng Anchor s

UNDERWRI TERS LABORATORI ES ( UL)

UL 1479 ( 2015; Repr i nt May 2021) Fi r e Test s of Thr ough- Penet r at i on Fi r est ops

1. 2 GENERAL REQUI REMENTS

a. Sect i on 23 30 00 HVAC AI R DI STRI BUTI ON appl i es t o wor k speci f i ed i n t hi s sect i on

b. Sect i on 23 05 48. 00 40 VI BRATI ON AND SEI SMI C CONTROLS FOR HVAC PI PI NG AND EQUI PMENT appl i es t o wor k speci f i ed i n t hi s sect i on.

c. Submi t Recor ds of Exi st i ng Condi t i ons consi st i ng of t he r esul t s of Cont r act or ' s sur vey of wor k ar ea condi t i ons and f eat ur es of exi st i ng st r uct ur es and f aci l i t i es wi t hi n and adj acent t o t he j obsi t e.

Commencement of wor k const i t ut es accept ance of t he exi st i ng condi t i ons.

d. I ncl ude wi t h Equi pment Foundat i on Dat a f or pi pi ng syst ems al l pl an di mensi ons of f oundat i ons and r el at i ve el evat i ons, equi pment wei ght and oper at i ng l oads, hor i zont al and ver t i cal l oads, hor i zont al and ver t i cal c l ear ances f or i nst al l at i on, and si ze and l ocat i on of anchor bol t s.

e. Submi t Fabr i cat i on Dr awi ngs f or pi pes, val ves and speci al t i es consi st i ng of f abr i cat i on and assembl y det ai l s t o be per f or med i n t he f act or y.

f . Submi t Mat er i al , Equi pment , and Fi xt ur e Li st s f or pi pes, val ves and speci al t i es i ncl udi ng manuf act ur er ' s st y l e or cat al og number s, speci f i cat i on and dr awi ng r ef er ence number s, war r ant y i nf or mat i on, and f abr i cat i on s i t e i nf or mat i on. Pr ovi de a compl et e l i s t of const r uct i on equi pment t o be used.

g. Submi t Manuf act ur er ' s St andar d Col or Char t s f or pi pes, val ves and speci al t i es showi ng t he manuf act ur er ' s r ecommended col or and f i ni sh sel ect i ons.

h. I ncl ude wi t h Li st i ng of Pr oduct I nst al l at i ons f or pi pi ng syst ems i dent i f i cat i on of at l east 5 uni t s, s i mi l ar t o t hose pr oposed f or use, t hat have been i n successf ul ser vi ce f or a mi ni mum per i od of 5 year s.

I ncl ude i n t he l i s t pur chaser , addr ess of i nst al l at i on, ser vi ce or gani zat i on, and dat e of i nst al l at i on.

i . Submi t Recor d Dr awi ngs f or pi pes, val ves and accessor i es pr ovi di ng cur r ent f act ual i nf or mat i on i ncl udi ng devi at i ons and amendment s t o t he dr awi ngs, and conceal ed and vi s i bl e changes i n t he wor k.

SECTI ON 23 05 15 Page 6 j . Submi t Connect i on Di agr ams f or pi pes, val ves and speci al t i es i ndi cat i ng t he r el at i ons and connect i ons of devi ces and appar at us by showi ng t he gener al physi cal l ayout of al l cont r ol s, t he i nt er connect i on of one syst em ( or por t i on of syst em) wi t h anot her , and i nt er nal t ubi ng, wi r i ng, and ot her devi ces.

k. Submi t Coor di nat i on Dr awi ngs f or pi pes, val ves and speci al t i es showi ng coor di nat i on of wor k bet ween di f f er ent t r ades and wi t h t he st r uct ur al and ar chi t ect ur al el ement s of wor k. Det ai l al l dr awi ngs suf f i c i ent l y t o show over al l di mensi ons of r el at ed i t ems, c l ear ances, and r el at i ve l ocat i ons of wor k i n al l ot t ed spaces. I ndi cat e on dr awi ngs wher e conf l i c t s or c l ear ance pr obl ems exi st bet ween var i ous t r ades.

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Mat er i al , Equi pment , and Fi xt ur e Li st s

SD- 02 Shop Dr awi ngs

Recor d Dr awi ngs

Connect i on Di agr ams

Coor di nat i on Dr awi ngs

Fabr i cat i on Dr awi ngs

I nst al l at i on Dr awi ngs

SD- 03 Pr oduct Dat a

Pi pe and Fi t t i ngs

Pi pi ng Speci al t i es

Val ves

Mi scel l aneous Mat er i al s

Suppor t i ng El ement s

Equi pment Foundat i on Dat a

SD- 04 Sampl es

Manuf act ur er ' s St andar d Col or Char t s

SD- 05 Desi gn Dat a

Pi pe and Fi t t i ngs

Pi pi ng Speci al t i es

SECTI ON 23 05 15 Page 7

Val ves

SD- 06 Test Repor t s

Hydr ost at i c Test s

Ai r Test s

Val ve- Oper at i ng Test s

Dr ai nage Test s

Non- Dest r uct i ve El ect r i c Test s

Syst em Oper at i on Test s

SD- 07 Cer t i f i cat es

Recor d of Sat i sf act or y Fi el d Oper at i on

Li st of Qual i f i ed Per manent Ser vi ce Or gani zat i ons

Li st i ng of Pr oduct I nst al l at i ons

Recor ds of Exi st i ng Condi t i ons

Sur f ace Resi st ance

Shear and Tensi l e St r engt hs

Temper at ur e Rat i ngs

Bendi ng Test s

Fl at t eni ng Test s

Tr ansver se Gui ded Wel d Bend Test s

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i on and Mai nt enance Manual s

1. 4 QUALI TY ASSURANCE

1. 4. 1 Mat er i al and Equi pment Qual i f i cat i ons

Pr ovi de mat er i al s and equi pment t hat ar e st andar d pr oduct s of manuf act ur er s r egul ar l y engaged i n t he manuf act ur e of such pr oduct s, whi ch ar e of a s i mi l ar mat er i al , desi gn and wor kmanshi p. Pr ovi de st andar d pr oduct s i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s pr i or t o bi d openi ng. The 2- year use i ncl udes appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze. Ensur e t he pr oduct has been f or sal e on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es dur i ng t he 2 year per i od.

1. 4. 2 Al t er nat i ve Qual i f i cat i ons

Pr oduct s havi ng l ess t han a t wo- year f i el d ser vi ce r ecor d ar e accept abl e

SECTI ON 23 05 15 Page 8 i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on f or not l ess t han 6000 hour s, excl usi ve of t he manuf act ur er ' s f act or y or l abor at or y t est s, can be shown.

1. 4. 3 Ser vi ce Suppor t

Ensur e t he equi pment i t ems ar e suppor t ed by ser vi ce or gani zat i ons. Submi t a cer t i f i ed l i s t of qual i f i ed per manent ser vi ce or gani zat i ons f or suppor t of t he equi pment whi ch i ncl udes t hei r addr esses and qual i f i cat i ons.

Sel ect ser vi ce or gani zat i ons t hat ar e r easonabl y conveni ent t o t he equi pment i nst al l at i on and abl e t o r ender sat i sf act or y ser vi ce t o t he equi pment on a r egul ar and emer gency basi s dur i ng t he war r ant y per i od of t he cont r act .

1. 4. 4 Manuf act ur er ' s Namepl at e

Pr ovi de a namepl at e on each i t em of equi pment bear i ng t he manuf act ur er ' s name, addr ess, model number , and ser i al number secur el y af f i xed i n a conspi cuous pl ace; t he namepl at e of t he di st r i but i ng agent i s not accept abl e.

1. 4. 5 Modi f i cat i on of Ref er ences

I n each of t he publ i cat i ons r ef er r ed t o her ei n, consi der t he advi sor y pr ovi s i ons t o be mandat or y, as t hough t he wor d, " shal l " had been subst i t ut ed f or " shoul d" wher ever i t appear s. I nt er pr et r ef er ences i n t hese publ i cat i ons t o t he " aut hor i t y havi ng j ur i sdi ct i on, " or wor ds of s i mi l ar meani ng, t o mean t he Cont r act i ng Of f i cer .

1. 4. 5. 1 Def i ni t i ons

For t he I nt er nat i onal Code Counci l ( I CC) Codes r ef er enced i n t he cont r act document s, advi sor y pr ovi s i ons ar e consi der ed mandat or y, t he wor d " shoul d" i s i nt er pr et ed as " shal l . " Ref er ence t o t he " code of f i c i al " i s i nt er pr et ed t o mean t he " Cont r act i ng Of f i cer . " For Navy owned pr oper t y, i nt er pr et r ef er ences t o t he " owner " t o mean t he " Cont r act i ng Of f i cer . " For l eased f aci l i t i es, r ef er ences t o t he " owner " i s i nt er pr et ed t o mean t he " l essor . " Ref er ences t o t he " per mi t hol der " ar e i nt er pr et ed t o mean t he " Cont r act or . "

1. 4. 5. 2 Admi ni st r at i ve I nt er pr et at i ons

For I CC Codes r ef er enced i n t he cont r act document s, t he pr ovi s i ons of Chapt er 1, " Admi ni st r at or , " do not appl y. These admi ni st r at i ve r equi r ement s ar e cover ed by t he appl i cabl e Feder al Acqui s i t i on Regul at i ons ( FAR) i ncl uded i n t hi s cont r act and by t he aut hor i t y gr ant ed t o t he Of f i cer i n Char ge of Const r uct i on t o admi ni st er t he const r uct i on of t hi s pr oj ect . Ref er ences i n t he I CC Codes t o sect i ons of Chapt er 1, ar e appl i ed as appr opr i at e by t he Cont r act i ng Of f i cer and as aut hor i zed by hi s admi ni st r at i ve cogni zance and t he FAR.

1. 5 DELI VERY, STORAGE, AND HANDLI NG

Handl e, st or e, and pr ot ect equi pment and mat er i al s t o pr event damage bef or e and dur i ng i nst al l at i on i n accor dance wi t h t he manuf act ur er ' s r ecommendat i ons, and as appr oved by t he Cont r act i ng Of f i cer . Repl ace damaged or def ect i ve i t ems.

SECTI ON 23 05 15 Page 9

1. 6 ELECTRI CAL REQUI REMENTS

Fur ni sh mot or s, cont r ol l er s, di sconnect s and cont act or s wi t h t hei r r espect i ve pi eces of equi pment . Ensur e mot or s, cont r ol l er s, di sconnect s and cont act or s conf or m t o and have el ect r i cal connect i ons pr ovi ded under Sect i on 26 20 00 I NTERI OR DI STRI BUTI ON SYSTEM. Fur ni sh i nt er nal wi r i ng f or component s of packaged equi pment as an i nt egr al par t of t he equi pment .

Ext ended vol t age r ange mot or s i s not per mi t t ed. Pr ovi de cont r ol l er s and cont act or s wi t h a maxi mum of 120 vol t cont r ol c i r cui t s, and auxi l i ar y cont act s f or use wi t h t he cont r ol s f ur ni shed. When mot or s and equi pment f ur ni shed ar e l ar ger t han si zes i ndi cat ed, i ncl ude t he cost of addi t i onal el ect r i cal ser vi ce and r el at ed wor k under t he sect i on t hat speci f i ed t hat mot or or equi pment . Pr ovi de power wi r i ng and condui t f or f i el d i nst al l ed equi pment under and conf or m t o t he r equi r ement s of Sect i on 26 20 00

I NTERI OR DI STRI BUTI ON SYSTEM.

1. 7 ELECTRI CAL I NSTALLATI ON REQUI REMENTS

Ensur e el ect r i cal i nst al l at i ons conf or m t o I EEE C2, NFPA 70, and r equi r ement s speci f i ed her ei n.

1. 7. 1 New Wor k

Pr ovi de el ect r i cal component s of mechani cal equi pment , such as mot or s, mot or st ar t er s ( except st ar t er s/ cont r ol l er s whi ch ar e i ndi cat ed as par t of a mot or cont r ol cent er ) , cont r ol or push- but t on st at i ons, f l oat or pr essur e swi t ches, sol enoi d val ves, i nt egr al di sconnect s, and ot her devi ces f unct i oni ng t o cont r ol mechani cal equi pment , as wel l as cont r ol wi r i ng and condui t f or c i r cui t s r at ed 100 vol t s or l ess, t o conf or m wi t h t he r equi r ement s of t he sect i on cover i ng t he mechani cal equi pment .

Ext ended vol t age r ange mot or s ar e not per mi t t ed. Pr ovi de under Di v i s i on 26, t he i nt er connect i ng power wi r i ng and condui t , cont r ol wi r i ng r at ed 120 vol t s ( nomi nal ) and condui t , t he mot or cont r ol equi pment f or mi ng a par t of mot or cont r ol cent er s, and t he el ect r i cal power c i r cui t s, except i nt er nal wi r i ng f or component s of package equi pment i s pr ovi ded as an i nt egr al par t of t he equi pment . When mot or s and equi pment f ur ni shed ar e l ar ger t han si zes i ndi cat ed, pr ovi de any r equi r ed changes t o t he el ect r i cal ser vi ce as may be necessar y and r el at ed wor k as a par t of t he wor k f or t he sect i on speci f y i ng t hat mot or or equi pment .

1. 7. 2 Modi f i cat i ons t o Exi st i ng Syst ems

Wher e exi st i ng mechani cal syst ems and mot or - oper at ed equi pment r equi r e modi f i cat i ons, pr ovi de el ect r i cal component s under Di v i s i on 26.

1. 7. 3 Hi gh Ef f i c i ency Mot or s

1. 7. 3. 1 Hi gh Ef f i c i ency Si ngl e- Phase Mot or s

Unl ess ot her wi se speci f i ed, pr ovi de hi gh ef f i c i ency s i ngl e- phase f r act i onal - hor sepower al t er nat i ng- cur r ent mot or s cor r espondi ng t o t he appl i cat i ons l i s t ed i n NEMA MG 11.

1. 7. 3. 2 Hi gh Ef f i c i ency Pol yphase Mot or s

Unl ess ot her wi se speci f i ed, sel ect pol yphase mot or s based on hi gh ef f i c i ency char act er i st i cs r el at i ve t o t he appl i cat i ons as l i s t ed i n NEMA MG 10. Addi t i onal l y, ensur e pol yphase squi r r el - cage medi um i nduct i on mot or s wi t h cont i nuous r at i ngs meet or exceed ener gy ef f i c i ent r at i ngs i n

SECTI ON 23 05 15 Page 10 accor dance wi t h Tabl e 12- 6C of NEMA MG 1.

1. 7. 4 Thr ee- Phase Mot or Pr ot ect i on

Pr ovi de cont r ol l er s f or mot or s r at ed one one hor sepower and l ar ger wi t h el ect r oni c phase- vol t age moni t or s desi gned t o pr ot ect mot or s f r om phase- l oss, under vol t age, and over vol t age. Pr ovi de pr ot ect i on f or mot or s f r om i mmedi at e r est ar t by a t i me adj ust abl e r est ar t r el ay.

1. 8 I NSTRUCTI ON TO GOVERNMENT PERSONNEL

When speci f i ed i n ot her sect i ons, f ur ni sh t he ser vi ces of compet ent i nst r uct or s t o gi ve f ul l i nst r uct i on t o t he desi gnat ed Gover nment per sonnel i n t he adj ust ment , oper at i on, and mai nt enance, i ncl udi ng per t i nent saf et y r equi r ement s, of t he speci f i ed equi pment or syst em.

Pr ovi de i nst r uct or s t hor oughl y f ami l i ar wi t h al l par t s of t he i nst al l at i on and t r ai ned i n oper at i ng t heor y as wel l as pr act i cal oper at i on and mai nt enance wor k.

Gi ve i nst r uct i on dur i ng t he f i r st r egul ar wor k week af t er t he equi pment or syst em has been accept ed and t ur ned over t o t he Gover nment f or r egul ar oper at i on. The number of man- days ( 8 hour s per day) of i nst r uct i on f ur ni shed i s as speci f i ed i n t he i ndi v i dual sect i on. When mor e t han f our man- days of i nst r uct i on ar e speci f i ed, use appr oxi mat el y hal f of t he t i me f or c l assr oom i nst r uct i on. Use ot her t i me f or i nst r uct i on wi t h t he equi pment or syst em.

When si gni f i cant changes or modi f i cat i ons i n t he equi pment or syst em ar e made under t he t er ms of t he cont r act , pr ovi de addi t i onal i nst r uct i on t o acquai nt t he oper at i ng per sonnel wi t h t he changes or modi f i cat i ons.

1. 9 ACCESSI BI LI TY

I nst al l al l wor k so t hat par t s r equi r i ng per i odi c i nspect i on, oper at i on, mai nt enance, and r epai r ar e r eadi l y accessi bl e. I nst al l conceal ed val ves, expansi on j oi nt s, cont r ol s, damper s, and equi pment r equi r i ng access, i n l ocat i ons f r eel y accessi bl e t hr ough access door s.

PART 2 PRODUCTS

2. 1 ELECTRI CAL HEAT TRACI NG

Pr ovi de heat t r ace syst ems f or pi pes, val ves, and f i t t i ngs t hat ar e i n accor dance wi t h I EEE 515 and be UL l i s t ed. Syst em i ncl ude al l necessar y component s, i ncl udi ng heat er s and cont r ol s t o pr event f r eezi ng.

Pr ovi de sel f - r egul at i ng heat er s consi st i ng of t wo 16 AWG t i nned- copper bus wi r es embedded i n par al l el i n a sel f - r egul at i ng pol ymer cor e t hat var i es i t s power out put t o r espond t o t emper at ur e al ong i t s l engt h. Ensur e heat er i s abl e t o be cr ossed over i t sel f wi t hout over heat i ng. Obt ai n appr oval bef or e used di r ect l y on pl ast i c pi pe. Cover heat er wi t h a r adi at i on cr oss- l i nked modi f i ed pol yol ef i n di el ect r i c j acket i n accor dance wi t h ASTM D2308.

For i nst al l at i on on pl ast i c pi pi ng, appl y t he heat er usi ng al umi num t ape.

Pr ovi de heat er wi t h an out er br ai d of t i nned- copper and an out er j acket of modi f i ed pol yol ef i n i n accor dance wi t h ASTM D2308, t o pr ovi de a good gr ound pat h and t o enhance t he heat er ' s r uggedness.

SECTI ON 23 05 15 Page 11

Pr ovi de heat er wi t h sel f - r egul at i ng f act or of at l east 90 per cent , i n or der t o pr ovi de ener gy conser vat i on and t o pr event over heat i ng.

Oper at e heat er on l i ne vol t ages of 208 vol t s wi t hout t he use of t r ansf or mer s.

Si ze Heat er accor di ng t o t he f ol l owi ng t abl e:

Pi pe Si ze

( I nch, Di amet er ) Mi nus 10 degr ees F Mi nus 20 degr ees F

3 i nches or l ess 5 wat t s per f oot ( wpf ) 5 wpf

4 i nch 5 wpf 8 wpf

6 i nch 8 wpf 8 wpf

8 i nch 2 st r i ps/ 5 wpf 2 st r i ps/ 8 wpf

12 i nch 2 st r i ps/ 8 wpf 2 st r i ps/ 8 wpf

Cont r ol syst ems by an ambi ent sensi ng t her most at set at 40 degr ees F ei t her di r ect l y or t hr ough an appr opr i at e cont act or .

2. 2 PI PE AND FI TTI NGS

Submi t equi pment and per f or mance dat a f or pi pe and f i t t i ngs consi st i ng of cor r osi on r esi st ance, l i f e expect ancy, gage t ol er ances, and gr ade l i ne anal ysi s. Submi t desi gn anal ysi s and cal cul at i ons consi st i ng of sur f ace r esi st ance, r at es of f l ow, head l osses, i nl et and out l et desi gn, r equi r ed r adi us of bend, and pr essur e cal cul at i ons. Al so i ncl ude i n dat a pi pe si ze, shape, and di mensi ons, as wel l as t emper at ur e r at i ngs, v i br at i on and t hr ust l i mi t at i ons mi ni mum bur st pr essur es, shut - of f and non- shock pr essur es and wel d char act er i st i cs.

2. 2. 1 Type BCS, Bl ack Car bon St eel

Ensur e pi pe 1/ 8 t hr ough 12 i nches i s Schedul e 40 bl ack car bon st eel , conf or mi ng t o ASTM A53/ A53M.

Ensur e pi pe 1/ 8 t hr ough 10 i nches i s Schedul e 40 seaml ess or el ect r i c- r esi st ance wel ded bl ack car bon st eel , conf or mi ng t o ASTM A53/ A53M, Type E, Gr ade B ( el ect r i c- r esi st ance wel ded) . Gr ade A shoul d be used f or per mi ssi bl e f i el d bendi ng, i n bot h cases.

Ensur e f i t t i ngs 2 i nches and under ar e 150- pounds per squar e i nch, gage ( psi g) wor ki ng st eam pr essur e ( wsp) banded bl ack mal l eabl e i r on scr ewed, conf or mi ng t o ASTM A197/ A197M and ASME B16. 3.

Ensur e uni ons 2 i nches and under ar e 250 pounds per squar e i nch, wsp f emal e, scr ewed, bl ack mal l eabl e i r on wi t h br ass- t o- i r on seat , and gr ound j oi nt , conf or mi ng t o ASME B16. 39.

Ensur e f i t t i ngs 2- 1/ 2 i nches and over ar e St eel but t wel d, conf or mi ng t o ASTM A234/ A234M and ASME B16. 9 t o mat ch pi pe wal l t hi ckness.

SECTI ON 23 05 15 Page 12

Ensur e f l anges 2- 1/ 2 i nches and over ar e 150- pound f or ged- st eel conf or mi ng t o ASME B16. 5, wel di ng neck t o mat ch pi pe wal l t hi ckness.

2. 2. 2 Type BCS- 125, 125- psi Ser vi ce

Ensur e pi pe 1/ 8 t hr ough 1- 1/ 2 i nches i s Schedul e 40 st eam, Schedul e 80 condensat e, f ur nace but t wel d, bl ack car bon st eel , conf or mi ng t o ASTM A53/ A53M, Type F ( f ur nace but t wel ded, cont i nuous wel ded) and

ASME B36. 10M.

Ensur e pi pe 2 t hr ough 10 i nches i s Schedul e 40 st eam, Schedul e 80 condensat e, seaml ess or el ect r i c- r esi st ance wel ded bl ack car bon st eel , conf or mi ng t o ASTM A53/ A53M Type E, Gr ade B ( el ect r i c- r esi st ance wel ded) and ASME B36. 10M.

Ensur e f i t t i ngs 2 i nches and under ar e 125- psi g wsp, cast i r on, scr ewed end, conf or mi ng t o ASTM A126 Cl ass A and ASME B16. 4.

Ensur e f i t t i ngs 2 i nches and under ar e 150- psi g wsp banded bl ack mal l eabl e i r on scr ewed, conf or mi ng t o ASTM A197/ A197M and ASME B16. 3.

Ensur e f i t t i ngs 1 t hr ough 2 i nches ar e 2, 000- or 3, 000- psi wat er , oi l , or gas ( wog) t o mat ch pi pe wal l , f or ged car bon st eel socket wel d, conf or mi ng t o ASTM A105/ A105M and ASME B16. 11.

Ensur e f i t t i ngs 2 i nches and under ar e 125- psi g wsp, cast i r on, scr ewed end, conf or mi ng t o ASTM A126 Cl ass A and ASME B16. 4.

Ensur e f i t t i ngs 2- 1/ 2 i nches and over ar e wal l t hi ckness t o mat ch pi pe, l ong r adi us but t wel d, bl ack car bon st eel , conf or mi ng t o ASTM A234/ A234M, Gr ade WPB and ASME B16. 9.

Ensur e coupl i ngs 2 i nches and under ar e commer ci al st andar d wei ght f or Schedul e 40 pi pe and commer ci al ext r a heavy wei ght f or Schedul e 80 pi pe, bl ack car bon st eel wher e t hr eaded, and 2, 000- or 3, 000- psi wog f or ged car bon st eel , conf or mi ng t o ASTM A105/ A105M and ASME B16. 11, wher e wel ded.

Ensur e f l anges 2- 1/ 2 i nches and over ar e 150- pound, f or ged car bon- st eel wel di ng neck, wi t h r ai sed f ace or f l at f ace and concent r i c ser r at ed f i ni sh, conf or mi ng t o ASTM A105/ A105M and ASME B16. 5.

Conf or m gr ooved pi pe coupl i ngs and f i t t i ngs i n accor dance wi t h par agr aph

GROOVED PI PE COUPLI NGS AND FI TTI NGS.

2. 2. 3 Type GCS, Gal vani zed Car bon St eel

Ensur e pi pe 1/ 2 t hr ough 10 i nches, and wher e i ndi cat ed i s Schedul e 40 seaml ess or el ect r i c- r esi st ance wel ded gal vani zed st eel conf or mi ng t o ASTM A53/ A53M, Type E, Gr ade B ( el ect r i c- r esi st ance wel ded) or Type S ( seaml ess) .

Ensur e pi pe 12 i nches and over i s 0. 375- i nch wal l , seaml ess, gal vani zed st eel , conf or mi ng t o ASTM A53/ A53M, Gr ade B.

Ensur e f i t t i ngs 2 i nches and under ar e 150- psi g wsp banded gal vani zed mal l eabl e i r on scr ewed, conf or mi ng t o ASTM A197/ A197M and ASME B16. 3.

Ensur e uni ons 2 i nches and under ar e 150- psi g wsp f emal e, scr ewed, gal vani zed mal l eabl e i r on wi t h br ass- t o- i r on seat and gr ound j oi nt .

SECTI ON 23 05 15 Page 13

Ensur e f i t t i ngs 2- 1/ 2 i nches and over ar e 125- psi g wsp cast - i r on f l anges and f l anged f i t t i ngs, conf or mi ng t o ASTM A126, Cl ass A and ASME B16. 1.

Conf or m gr ooved pi pe coupl i ngs and f i t t i ngs i n accor dance wi t h par agr aph

GROOVED PI PE COUPLI NGS AND FI TTI NGS.

As an opt i on, use 150- psi g wsp banded gal vani zed mal l eabl e i r on scr ewed f i t t i ngs, conf or mi ng t o ASTM A197/ A197M and ASME B16. 3.

2. 2. 4 Type CI SP- DWV, Cast - I r on Dr ai n, Wast e and Vent

Pr ovi de soi l pi pe dr ai n, wast e, and vent hubl ess cast i r on pi pe and f i t t i ngs, conf or mi ng t o ASTM A888. Joi nt s shal l be heavywei ght no- hub coupl i ngs wi t h st ai nl ess st eel c l amps, conf or mi ng t o CI SPI 310.

2. 2. 5 Type CPR, Copper

2. 2. 5. 1 Type CPR- A, Copper Above Gr ound

Ensur e t ubi ng 2 i nches and under i s seaml ess copper t ubi ng, conf or mi ng t o ASTM B88, Type L ( har d- dr awn f or al l hor i zont al and al l exposed ver t i cal l i nes, anneal ed f or conceal ed ver t i cal l i nes) .

Ensur e f i t t i ngs 2 i nches and under ar e 150- psi g wsp wr ought - copper sol der j oi nt f i t t i ngs conf or mi ng t o ASME B16. 22.

Ensur e uni ons 2 i nches and under ar e 150- psi g wsp wr ought - copper sol der j oi nt , conf or mi ng t o ASME B16. 22.

Pr ovi de br azi ng r od wi t h Cl assi f i cat i on BCuP- 5, conf or mi ng t o

AWS A5. 8/ A5. 8M.

Use sol der , al l oy Sb- 5, conf or mi ng t o ASTM B32.

2. 2. 5. 2 Type CPR- U, Copper Under Gr ound

Pr ovi de Type K seaml ess copper t ube pi pi ng, conf or mi ng t o ASTM B88. Use wr ought copper socket - j oi nt f i t t i ngs, conf or mi ng t o ASME B16. 22. Ensur e f i t t i ngs f or connect i on t o cor por at i on cocks ar e cast br onze, f l ar ed- t ype, conf or mi ng t o ASME B16. 26. Br aze t he j oi nt s.

2. 2. 5. 3 Type CPR- I NS, Copper Under Gr ound I nsul at ed

Pr ovi de i nsul at ed Type K seaml ess copper t ube pi pi ng conf or mi ng t o ASTM B88.

Use wr ought copper socket - j oi nt f i t t i ngs, conf or mi ng t o ASME B16. 22.

Br aze t he j oi nt s.

Pr ovi de i nsul at i on not l ess t han 2 i nches t hi ck, sui t abl e f or cont i nuous ser vi ce t emper at ur es of not l ess t han 250 degr ees F. Use f act or y- mol ded, c l osed- cel l pol yur et hane f oam i nsul at i on of not l ess t han 2. 5 pounds per cubi c f oot densi t y. Wat er pr oof i nsul at i on wi t h an ext r uded r i gi d Type I I v i r gi n pol yvi nyl chl or i de, wi t h mi ni mum wal l t hi ckness of 60 mi l s t hr ough 4 i nches out si de di amet er , 85 mi l s t hr ough 6. 625 i nches and 110 mi l s t hr ough

12. 750 i nches. Pr ovi de f i t t i ng cover s f abr i cat ed f r om t he same mat er i al s and t hi ckness as adj acent pi pe cover i ng accor di ng t o t he manuf act ur er ' s di r ect i ons.

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2. 2. 6 Pol ypr opyl ene Pi pe

Pi pe i s manuf act ur ed f r om a PP- R r esi n meet i ng t he shor t - t er m pr oper t i es and l ong- t er m st r engt h r equi r ement s of ASTM F2389. Pi pe i s made i n a t hr ee l ayer ext r usi on pr ocess. Pi pi ng cont ai ns a f i ber l ayer ( f aser ) t o r est r i ct t her mal expansi on. Pi pe compl i es wi t h t he r at ed pr essur e r equi r ement s of ASTM F2389. Ensur e l ayer s ar e i ncor por at ed i n t he pi pe wal l t o l i mi t t her mal expansi on t o 2 1/ 4- i nches per 100 F per 100- f t . I f t he hydr oni c syst em i ncl udes f er r ous component s, an oxygen bar r i er i s r equi r ed i n pi pe wal l .

Ensur e pi pe i s cer t i f i ed by NSF I nt er nat i onal as compl yi ng wi t h NSF/ ANSI 14, and ASTM F2389.

Ensur e pi pe wr ap or i nsul at i on meet s t he r equi r ement s of ASTM E84. Ensur e t he syst em has a Fl ame Spr ead Cl assi f i cat i on of l ess t han 25 and Smoke Devel opment r at i ng of l ess t han 50.

Wher e pi pe i s exposed t o di r ect UV l i ght f or mor e t han 30 days, pr ovi de a Fact or y appl i ed, UV- r esi st ant coat i ng or al t er nat i ve UV pr ot ect i on.

2. 2. 7 Gr ooved Pi pe Coupl i ngs and Fi t t i ngs

Pr ovi de housi ng f or al l coupl i ngs, f abr i cat ed i n t wo or mor e par t s, of bl ack, ungal vani zed mal l eabl e i r on cast i ngs. Ensur e coupl i ng gasket i s mol ded synt het i c r ubber , conf or mi ng t o ASTM D2000. Ensur e coupl i ng bol t s ar e oval - neck, t r ack- head t ype, wi t h hexagonal heavy nut s conf or mi ng t o

ASTM A183.

Fabr i cat e al l pi pe f i t t i ngs used wi t h coupl i ngs of bl ack, ungal vani zed mal l eabl e i r on cast i ngs. Wher e a manuf act ur er ' s st andar d- si ze mal l eabl e i r on f i t t i ng pat t er n i s not avai l abl e, appr oved f abr i cat ed f i t t i ngs may be used.

Fabr i cat e f i t t i ngs f r om Schedul e 40 or 0. 75- i nch wal l ASTM A53/ A53M, Gr ade B seaml ess st eel pi pe; l ong r adi us seaml ess wel di ng f i t t i ngs wi t h wal l t hi ckness t o mat ch pi pe, conf or mi ng t o ASTM A234/ A234M and ASME B16. 9.

2. 3 PI PI NG SPECI ALTI ES

Submi t equi pment and per f or mance dat a f or pi pi ng speci al t i es consi st i ng of cor r osi on r esi st ance, l i f e expect ancy, gage t ol er ances, and gr ade l i ne anal ysi s. Submi t desi gn anal ysi s and cal cul at i ons consi st i ng of sur f ace r esi st ance, r at es of f l ow, head l osses, i nl et and out l et desi gn, r equi r ed r adi us of bend, and pr essur e cal cul at i ons. Al so i ncl ude i n dat a pi pe si ze, shape, and di mensi ons, as wel l as t emper at ur e r at i ngs, v i br at i on and t hr ust l i mi t at i ons mi ni mum bur st pr essur es, shut - of f and non- shock pr essur es and wel d char act er i st i cs.

2. 3. 1 Ai r Separ at or

Ai r separ at ed f r om conver t er di schar ge wat er i s ej ect ed by a r educed- vel oci t y devi ce vent ed t o t he compr essi on t ank.

Pr ovi de a commer ci al l y const r uct ed separ at or , desi gned and cer t i f i ed t o separ at e not l ess t han 80 per cent of ent r ai ned ai r on t he f i r st passage of wat er and not l ess t han 80 per cent of r esi dual on each successi ve pass.

Pr ovi de shop dr awi ngs det ai l i ng al l pi pi ng connect i ons pr oposed f or t hi s wor k.

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Ensur e t he ai r separ at or i s car bon st eel , desi gned, f abr i cat ed, t est ed, and st amped i n conf or mance wi t h ASME BPVC SEC VI I I D1 f or ser vi ce pr essur es not l ess t han 125 psi .

2. 3. 2 Ai r Vent s

Pr ovi de manual ai r vent s usi ng 3/ 8- i nch gl obe val ves.

Pr ovi de aut omat i c ai r vent s on pumps, mai ns, and wher e i ndi cat ed usi ng bal l - f l oat const r uct i on. Ensur e t he vent i nl et i s not l ess t han 3/ 4- i nch i ps and t he out l et not l ess t han 1/ 4- i nch i ps. Or i f i ce s i ze i s 1/ 8 i nch.

Pr ovi de cor r osi on- r esi st ant st eel t r i m conf or mi ng t o ASTM A276/ A276M. Fi t vent wi t h t r y- cock. Ensur e vent di schar ges ai r at any pr essur e up t o 150 psi . Ensur e out l et i s copper t ube r out ed.

2. 3. 3 Compr essi on Tank

Pr ovi de compr essi on t ank desi gned, f abr i cat ed, t est ed, and st amped f or a wor ki ng pr essur e of not l ess t han 125 psi i n accor dance wi t h ASME BPVC SEC VI I I D1. Ensur e t ank i s hot - di p gal vani zed af t er f abr i cat i on t o pr oduce not l ess t han 1. 5 ounces of z i nc coat i ng per squar e f oot of s i ngl e- si de sur f ace.

Tank accessor i es i ncl ude r ed- l i ned gage- gl ass compl et e wi t h gl ass pr ot ect or s and shut of f val ves, ai r char ger and dr ai ner , and manual vent .

2. 3. 4 Di el ect r i c Connect i ons

El ect r i cal l y i sol at e di ssi mi l ar pi pe met al s f r om each ot her by coupl i ngs, uni ons, or f l anges commer ci al l y manuf act ur ed f or t hat pur pose and r at ed f or t he ser vi ce pr essur e and t emper at ur e.

2. 3. 5 Expansi on Vi br at i on I sol at i on Joi nt s

Const r uct s i ngl e or mul t i pl e ar ch- f l anged expansi on vi br at i on i sol at i on j oi nt s of st eel - r i ng r ei nf or ced chl or opr ene- i mpr egnat ed cl ot h mat er i al s.

Desi gn j oi nt t o absor b t he movement of t he pi pe sect i ons i n whi ch i nst al l ed wi t h no det r i ment al ef f ect on t he pi pe or connect ed equi pment .

Back f l anges wi t h f er r ous- met al backi ng r i ngs. Pr ovi de cont r ol r od assembl i es t o r est r i ct j oi nt movement . Coat al l nonmet al l i c ext er i or sur f aces of t he j oi nt wi t h chl or osul phonat ed pol yet hyl ene. Pr ovi de gr ommet s i n l i mi t bol t hol e t o absor b noi se t r ansmi t t ed t hr ough t he bol t s.

Ensur e j oi nt s ar e sui t abl e f or cont i nuous- dut y wor ki ng t emper at ur e of at l east 250 degr ees F.

Fi l l ar ches wi t h sof t chl or opr ene.

Ensur e j oi nt , s i ngl e- ar ch, movement l i mi t at i ons and si ze- r el at ed, pr essur e char act er i st i cs conf or m t o FSA- 0017.

2. 3. 6 Fl exi bl e Pi pe

Const r uct f l exi bl e pi pe vi br at i on and pi pe- noi se el i mi nat or s of wi r e- r ei nf or ced, r ubber - i mpr egnat ed cl ot h and cor d mat er i al s and be f l anged. Back t he f l anges wi t h f er r ous- met al backi ng r i ngs. Ensur e ser vi ce pr essur e- r at i ng i s a mi ni mum 1. 5 t i mes act ual ser vi ce, wi t h sur ge pr essur e at 180 degr ees F.

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Const r uct f l exi bl e pi pe vi br at i on and pi pe noi se el i mi nat or s of wi r e- r ei nf or ced chl or opr ene- i mpr egnat ed cl ot h and cor d mat er i al s. Ensur e t he pi pe i s f l anged. Pr ovi de al l f l anges backed wi t h f er r ous- met al backi ng r i ngs. Coat nonmet al l i c ext er i or sur f aces of t he f l exi bl e pi pe wi t h an aci d- and oxi dat i on- r esi st ant chl or osul phonat ed pol yet hyl ene.

Rat e t he f l exi bl e pi pe f or cont i nuous dut y at 130 psi and 250 degr ees F.

Ensur e uni t pi pe l engt hs, f ace- t o- f ace, ar e not l ess t han t he f ol l owi ng:

I NSI DE DI AMETER UNI T PI PE LENGTH

To 2- 1/ 2 i nches, i ncl usi ve 12 i nches

3 t o 4 i nches, i ncl usi ve 18 i nches

5 t o 12 i nches, i ncl usi ve 24 i nches

2. 3. 7 Fl exi bl e Met al l i c Pi pe

Ensur e f l exi bl e pi pe i s t he bel l ows- t ype wi t h wi r e br ai d cover and desi gned, const r uct ed, and r at ed i n accor dance wi t h t he appl i cabl e r equi r ement s of ASME B31. 3.

Mi ni mum wor ki ng pr essur e r at i ng i s 100 psi at 300 degr ees F.

Ensur e mi ni mum bur st pr essur e i s f our t i mes wor ki ng pr essur e at 300 degr ees F. Bel l ows mat er i al i s AI SI Type 316L cor r osi on- r esi st ant st eel .

Ensur e br ai d i s AI SI 300 ser i es cor r osi on- r esi st ant st eel wi r e.

Ensur e wel ded end connect i ons ar e Schedul e 80 car bon st eel pi pe, conf or mi ng t o ASTM A106/ A106M, Gr ade B.

Pr ovi de t hr eaded end connect i ons; hex- col l ar ed Schedul e 40, AI SI Type 316L cor r osi on- r esi st ant st eel , conf or mi ng t o ASTM A312/ A312M.

Ensur e f l anged end connect i on r at i ng and mat er i al s conf or m t o speci f i cat i ons f or syst em pr i mar y- pr essur e r at i ng.

2. 3. 8 Met al l i c Expansi on Joi nt s

Pr ovi de met al l i c- bel l ows expansi on j oi nt s conf or mi ng t o MI L- DTL- 17813.

Desi gn and const r uct j oi nt s t o absor b al l of t he movement s of t he pi pe sect i ons i n whi ch i nst al l ed, wi t h no det r i ment al ef f ect on pi pe or suppor t i ng st r uct ur e.

Rat e, desi gn, and const r uct j oi nt s f or pr essur es t o 125 psi g and t emper at ur es t o 500 degr ees F.

Ensur e j oi nt s have a desi gned bur st i ng st r engt h i n excess of f our t i mes t hei r r at ed pr essur e.

Ensur e j oi nt s ar e capabl e of wi t hst andi ng a hydr ost at i c t est of 1. 5 t i mes t hei r r at ed pr essur e whi l e hel d at t hei r uncompr essed l engt h wi t hout l eakage or di st or t i on t hat may adver sel y af f ect t hei r l i f e cycl e.

Ensur e l i f e expect ancy i s not l ess t han 10, 000 cycl es.

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Ensur e movement capabi l i t y of each j oi nt exceeds cal cul at ed movement of pi pi ng by 100 per cent .

Pr ovi de bel l ows and i nt er nal s l eeve mat er i al of AI SI Type 304, 304L, or 321 cor r osi on- r esi st ant st eel .

End connect i ons r equi r e no f i el d pr epar at i on ot her t han cl eani ng.

Fl anges of f l anged- end expansi on j oi nt s conf or ms t o t he same codes and st andar d r equi r ement s as ar e appl i cabl e t o compani on f l anges speci f i ed f or t he gi ven pi pi ng syst em at t he i ndi cat ed j oi nt l ocat i on.

Pr ovi de j oi nt s, 2- 1/ 2 i nches and smal l er , wi t h i nt er nal gui des and l i mi t st ops.

Pr ovi de j oi nt s, 3 i nches and l ar ger , wi t h r emovabl e ext er nal cover s, i nt er nal s l eeves, and pur gi ng connect i on.