J-1502000-33.f NAVAIR 17-1-125 CORROSION CONTROL.pdf

NAVAIR 17-1-125

TECHNICAL MANUAL

MAINTENANCE INSTRUCTIONS

ORGANIZATIONAL AND INTERMEDIATE LEVEL

SUPPORT EQUIPMENT CLEANING,

PRESERVATION AND CORROSION CONTROL

15 JULY 2020

This publication supersedes NAVAIR 17-1-125, dated 15 July 2019.

Includes IRAC 8.

DISTRIBUTION STATEMENT C. Distribution authorized to U.S. Government agencies only and their contractors to protect publications required for official use or for administrative or operational purposes only, determined on 31 August 2016. Other requests for this document shall be referred to Commander, Naval Air Systems Command (AIR 4.0/GS IPT), 47123 Buse Rd, Bldg 2272, Patuxent River, MD 20670-1547.

DESTRUCTION NOTICE - For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL AIR SYSTEMS COMMAND

0817LP0001813

ii

15 July 2020NAVAIR 17-1-125

LIST OF EFFECTIVE PAGES

Dates of issue for original and changed pages are:

Original ........................ 0 ...........................15 July 2020 (Includes IRAC 8)

Insert latest changed pages; dispose of superseded pages in accordance with applicable regulations.

NOTE: On a changed page, the portion of the text affected by the latest change is indicated be a vertical line, or other change symbol in the outer margin of the page. Change in illustrations are indicated by miniature pointing hands. Changes to wiring diagrams are indicated by shaded areas.

Total number of pages in this manual is 154, consisting of the following:

Page *Change Page *Change Page *Change No. No. No. No. No. No.

Change ........................ 0 ...........................15 Sep 1993 Change .........................x ..........................xx XXX 199X

A Change X

*Zero in this column indicates an original page.

Title A i - iv

TPDR-1

TPDR-2 Blank

HMWS-1 - HMWS-13

HMWS-14 Blank 1-1 - 1-3 1-4 Blank 2-1 - 2-13 2-14 Blank 3-1 - 3-7

3-8 Blank 4-1 - 4-4 5-1 - 5-9 5-10 Blank 6-1 - 6-18 7-1 - 7-7 7-8 Blank 7-9 - 7-13 7-14 Blank 8-1 - 8-7 8-8 Blank 8-9 - 8-11

8-12 Blank 9-1 - 9-2 10-1 - 10-6 11-1 - 11-16 A-1 - A-10 B-1 - B-5 B-6 Blank C-1 C-2 Blank Glossary-1 - Glossary-5 Glossary -6 Blank i

15 July 2020 NAVAIR 17-1-125

LIST OF ILLUSTRATIONS ......................................... iii LIST OF TABLES........................................................ iv

LIST OF TECHNICAL PUBLICATIONS

DEFICIENCY REPORTS (TPDR)

INCORPORATED .............................TPDR-1

WARNINGS APPLICABLE TO HAZARDOUS

MATERIALS ...................................HMWS-1

1 INTRODUCTION

1.1 Purpose ..........................................1-1

1.2 Usage .............................................1-1

1.3 Deviations .......................................1-1

1.4 Arrangement of Manual ..................1-1

1.5 Materials Handling ..........................1-1

1.6 Warnings, Cautions, and Notes ......1-1

1.7 Referenced Publications .................1-1

1.8 Recommended Changes, Corrections, or Deletions .............1-2

1.9 Cognizant Field Activity ..................1-2

2 SUPPORT EQUIPMENT (SE)

CORROSION THEORY AND CAUSES

2.1 Purpose ..........................................2-1

2.2 Definition of Corrosion ....................2-1

2.3 Chemical Definitions .......................2-1

2.4 Theory of Corrosion ........................2-1

2.5 Development of Corrosion ..............2-2

2.6 Factors Influencing Corrosion .........2-2

2.7 Types of Corrosion .........................2-5

2.8 Metals Affected by Corrosion ........2-10

2.9 Corrosive Environments ............... 2-11

2.10 Degradation of Nonmetals ............2-13

2.11 Preventive Maintenance ...............2-13

3 CLEANING

3.1 Introduction .....................................3-1

3.2 Frequency of Cleaning ...................3-1

3.3 Cleaning Compounds .....................3-1

3.4 Cleaning Equipment .......................3-3

3.5 General Cleaning Procedures ........3-4

3.6 Post Cleaning Procedures ..............3-5

3.7 Lubrication ......................................3-6

4 INSPECTION AND CORROSION

PRONE AREAS

4.1 Purpose ..........................................4-1

4.2 Inspection Equipment .....................4-1

4.3 Inspection Methods ........................4-1

4.4 Degrees of Corrosion .....................4-2

4.5 Corrosion Prone Areas ...................4-2

5 TREATMENT OF SPECIFIC

CORROSION-PRONE AREAS

5.1 Introduction .....................................5-1

5.2 General Procedures .......................5-1

5.3 Battery Compartments, Boxes, and Adjacent Areas .....................5-1

5.4 Hinges ............................................5-4

5.5 Faying Surfaces ..............................5-4

5.6 Fasteners/Attachment Points .........5-5

5.7 Areas Contacting Hydraulic Fluid ...5-7

5.8 Steel Cables ...................................5-8

5.9 Tank Interiors ..................................5-8

5.10 Water Entrapment Areas ................5-9

5.11 Spot-Welded Assemblies ................5-9

5.12 Welded Assemblies ........................5-9

6 CORROSION REMOVAL AND

SURFACE PREPARATION

6.1 General ...........................................6-1

6.2 Removing Surface Contaminants ...6-1

6.3 Determining Necessary

Corrective Action .........................6-1

6.4 Preparation of Painted Surfaces

for Touch-Up Painting ..................6-2

6.5 Methods for Coatings/Corrosion

Removal and Surface Preparation of Liquid Coatings ....6-2

6.6 Methods for Coating/Corrosion

Removal and Surface Preparation of Powder Coatings ....................................6-15

6.7 Chemical Conversion Coatings ....6-16

6.8 Chemical Corrosion Removal

and Treatment Methods ............6-17

TABLE OF CONTENTS

Chapter Page Chapter Page ii

7 COATINGS FOR

SUPPORT EQUIPMENT (SE)

SECTION I. LIQUID COATINGS ..............7-1

7.1 General ...........................................7-1

7.2 Air Pollution Compliance ................7-1

7.3 Paint Colors ....................................7-1

7.4 Primers ...........................................7-1

7.5 Topcoats .........................................7-4

7.6 Paint Storage ..................................7-6

SECTION II. POWDER COATINGS .........7-9

7.7 Introduction .....................................7-9

7.8 Description of Powder Coating

Systems .......................................7-9

7.9 Powder Coating Storage .............. 7-11

8 PRESERVATION

SECTION I. LIQUID COATINGS ..............8-1

8.1 General ...........................................8-1

8.2 Repaint Requirements ....................8-1

8.3 Health and Safety Precautions .......8-1

8.4 Paint Application Methods and

Equipment ...................................8-2

SECTION II. POWDER COATINGS .........8-9

8.5 Powder Coating Application

Methods and Equipment .............8-9

8.6 Powder Coating Inspections .........8-10

9 SEALANTS

9.1 General ...........................................9-1

9.2 Sealing Compounds .......................9-1

9.3 Surface Preparation ........................9-1

9.4 Sealant Application .........................9-1

10 TOUCH-UP AND MARKINGS FOR

FINISHING SUPPORT EQUIPMENT

10.1 General .........................................10-1

10.2 MIL-DTL-81706 Chemical

Conversion Coating for Aluminum Alloys ........................10-1

10.3 Touch-Up Pen – SEMPEN™ ........10-2

10.4 Two Component Aerosol ..............10-2

10.5 One Component Aerosol ..............10-3

10.6 SE Markings .................................10-3

10.7 Non-Skid .......................................10-4

11 PRESERVATION AND DEPRESERVATION OF

SUPPORT EQUIPMENT (SE)

11.1 Purpose ........................................ 11-1

11.2 Scope ........................................... 11-1

11.3 Support Equipment Gas

Turbine Engine (SEGTE) Preservation .............................. 11-1

11.4 Use of Preservation

Checkoff Lists ............................ 11-1

11.5 General Preservation .................... 11-2

11.6 Operational Preservation .............. 11-2

11.7 Deterioration ................................. 11-3

11.8 Prevention of Deterioration ........... 11-4

11.9 Protective Barriers ........................ 11-4

11.10 Protection Against Physical

Damage ..................................... 11-6

11.11 Selection of Preservation

Method ...................................... 11-6

11.12 Operational Equipment ................. 11-6

11.13 Preservation Management ........... 11-6

11.14 Record Keeping ............................ 11-6

11.15 Equipment Protection Covers ....... 11-7

11.16 General Preservation

Procedures ................................ 11-7

11.17 Level I Preservation

Procedures (0 – 90 Days) ......... 11-9

11.18 Level II Preservation

Procedures (0 – 1 Year) .......... 11-14

11.19 Level III Preservation

Procedures .............................. 11-15

11.20 Preservation Integrity

Inspection ................................ 11-16

11.21 Depreservation ........................... 11-16

11.22 Maritime Prepositioning

Forces (MPF) Exceptions ........ 11-16

TABLE OF CONTENTS (Cont.)

Chapter Page Chapter Page iii

APPENDIX A. CONSUMABLE MATERIALS FOR

CORROSION CONTROL

A.1 Introduction .................................... A-1 A.2 Arrangement of Chapter ................ A-1 A.3 Qualified Products List ................... A-1 A.4 Aviation Hazardous Materials

List (AHML) ................................ A-1 A.5 Container Size ............................... A-4 A.6 Local Purchase .............................. A-8 A.7 Local Regulations .......................... A-9

APPENDIX B. ACCESSORIES FOR

CORROSION CONTROL

B.1 Introduction .................................... B-1 B.2 Arrangement of Chapter ................ B-1

APPENDIX C. INTRODUCTION OF NEW

PROCESSES/EQUIPMENT

C.1 Alternative Material/Technique is Identified ................................. C-1

C.2 Information is Forwarded ............... C-1 C.3 Preliminary Evaluation Review ...... C-1 C.4 Determination of Acceptability ....... C-1

GLOSSARY ................................................ Glossary-1

TABLE OF CONTENTS (Cont.)

Chapter Page Chapter Page

Figure Title Page Figure Title Page

LIST OF ILLUSTRATIONS

2-1. Simplified Corrosion Cell .............................2-2 2-2. Galvanic Series of Metals and

Alloys in Sea Water ..................................2-3 2-3. Effect of Area Relationship in

Dissimilar Metal Contacts .........................2-4 2-4. Engine Compartment Showing

Uniform Attack ..........................................2-6 2-5. Galvanic Corrosion of Mobile

Facility Bolts .............................................2-6 2-6. Improperly Coated Surface Showing

Pitting Corrosion .......................................2-7 2-7. Exfoliation Corrosion of an

Aluminum Component ..............................2-7 2-8. Crevice Corrosion Resulting of

Metal Seams ............................................2-8 2-9. Corrosion Fatigue of a Tractor Frame .........2-9 2-10. Fretting Corrosion on Tie Down Ring ..........2-9

4-1. Example of Light Corrosion (Step Ladder Panels) ...............................4-3

4-2. Example of Moderate Corrosion (Fuel Tank Panel) .....................................4-4

4-3. Example of Severe Corrosion (Tow Unit Frame) ......................................4-4

5-1. Severely Corroded Battery Compartment ...5-3 5-2. Severely Corroded Battery Compartment

After Proper Material Repair and Preparation ...............................................5-3

5-3. Battery Compartment After Repair and Recoat ......................................................5-4

5-4. Severely Corroded Faying Surface .............5-4 5-5. Faying Surface Prior to Repair ....................5-5 5-6. Faying Surface After Corrosion Removal and Proper Surface Preparation...............5-5 5-7. Faying Surface After Repair and Recoat .....5-5 5-8. Area of Hydraulic Fluid Leakage .................5-8 5-9. Hydraulic Brake Cushioning Reservoir

After Proper Repair and Recoat ...............5-8 5-10. Coating Breakdown Caused by

Water Entrapment ....................................5-9

6-1. Spotted Support Equipment ........................6-1 6-2. Tube Brushes ..............................................6-5 6-3. Bristle Discs Stacked on

Mandrel Assembly ....................................6-6 6-4. Masking Around Area to be Stripped .........6-14 6-5. Extend Rust Treatment as Applied to

Corroded Areas of a Shipboard Tractor ...................................6-18 iv

LIST OF TABLES

Table Title Page Table Title Page

7-1. System A and B Coating System Cure Parameters ....................................7-13

8-1. Obtaining Correct Spray Pattern .................8-4 8-2. Pointers on Cleaning Spray Gun .................8-7 8-3. Infrared Thermometer ................................8-10

10-1. Sempens™ (Touch-Up Paint Pens) ...........10-2 10-2. Sempen™ Parts Breakdown .....................10-2 10-3. Sempen™ Application ...............................10-3

10-4. A Finished Piece of Support Equipment With Reflective Tape and Stencil Markings .....................................10-5

11-1. Small Piece of Support Equipment Preserved in a Barrier Paper Enclosure ..................................... 11-5

11-2. An Air Conditioning Unit Preserved in Shrink Wrap ............................................ 11-5

11-3. Preservation Placard ................................. 11-7

Figure Title Page Figure Title Page

LIST OF ILLUSTRATIONS (Cont.)

1-1. Outline of Manual ........................................1-2 1-2. Related Navy Publications ...........................1-3

2-1. Corrosion of Metals – Type of Attack and Appearance of Corrosion Products ........2-10

3-1. Conductivity Set Points for Products Qualified to MIL-PRF-29602 Type I ..........3-3

3-2. Conventional Lubricants ..............................3-7

6-1. Recommended Non-Powered Abrasives for Corrosion Removal...................................6-4

6-2. Grades of Abrasive Materials ......................6-4 6-3. Recommended Abrasive Blasting

Parameters for Paint and Corrosion Removal...................................6-7

7-1. SAE AMS-STD-595 Coating Color Codes .............................................7-1

7-2. Powder Coating Authorizations ................. 7-11 7-3. Authorized Powder Coatings and

Requirements .........................................7-12

8-1. Faulty Patterns and Suggested Corrections ...............................................8-5

9-1. Sealing Compounds ....................................9-2

11-1. Causes of Deterioration ............................. 11-4

A-1. Consumable Materials ................................ A-2

B-1. Accessories for Corrosion Control .............. B-2 v

Report Control Number (RCN) Location Report Control Number (RCN) Location

GenSeries TPDR Engineering - L N68335-20-1500 Various

LIST OF TECHNICAL PUBLICATIONS DEFICIENCY REPORTS INCORPORATED (TPDRS)

TPDR-1/(TPDR-2 Blank)

USS Gerald R Ford AIMD N23173-20-0009 Page B-5

THIS PAGE LEFT INTENTIONALLY BLANK

HMWS-1

WARNINGS APPLICABLE TO HAZARDOUS MATERIALS

SUPPORT EQUIPMENT CLEANING,

PRESERVATION AND CORROSION CONTROL

Chemical The symbol of a liquid dripping onto a hand shows that the material will cause burns or irritation to human skin or tissue.

Cryogenic The symbol of a hand in a block of ice shows that the material is extremely cold and can injure human skin or tissue.

Explosion This rapidly expanding symbol shows that the material may explode if subjected to high temperature, sources of ignition or high pressure.

Eye Protection The symbol of a person wearing goggles shows that the material will injure the eyes.

Fire The symbol of a fire shows that the material may ignite or overheat and cause burns.

Poison The symbol of a skull and crossbones shows that the material is poisonous or is a danger to life.

Radiation The symbol of three circular wedges shows that the material will cause burns or irritation to human skin or tissue.

Vapor The symbol of a human figure in a cloud shows that material vapors present a danger to life or health.

1. Warnings in this manual alert personnel to hazards associated with the use of hazardous materials. Additional information related to hazardous materials is provided in OPNAVINST 5100.23 (Ashore) and OPNAVINST

5100.19 (Afloat), Navy Occupational Safety and Health (SOH) program manual, NAVSUPINST 5100.27, Navy Hazardous Material Control Program, Hazard Communication AFI 90-821, Air Force Occupational Safety and Health Program AFOSH 91-301 and 91-100, Air Force Hazard Communication Program AFOSH 91-501, and the DOD 6050.5, Hazardous Materials Information System (HMIS) series publications. For each hazardous material used within the Navy, a Safety Data Sheet (SDS) must be provided and be available for review by users. Consult your local safety and health staff concerning any questions regarding hazardous materials, MSDS, personal protective equipment requirements, appropriate handling and emergency procedures, and disposal guidance.

2. Under the heading HAZARDOUS MATERIALS WARNINGS, complete hazardous material warnings are listed by (1) warnings sequentially assigned index numbers, (2) material, (nomenclature, specification, including related icons), and (3) complete warnings, including appropriate personnel protective equipment requirements.

3. In the text of the manual, the caption WARNING is not used for hazardous material warnings. Hazards are cited by the numeric identifier that relates to the complete warnings, the nomenclature and applicable specification of the hazardous material, and appropriate icon(s). Users of hazardous materials shall refer to the complete warnings.

4. EXPLANATION OF HAZARDOUS MATERIALS

ICONS.

Biological The abstract symbol of a bug shows that a material may contain bacteria or viruses that present a danger to life or health.

HMWS-2

INDEX MATERIAL WARNING

1 3M Tape and Residue Remover (TaRR)

3M Tape and Residue Remover is irritating to skin and eyes. Contains material which can cause cancer.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

2 Acetone, Technical O-A-51

Acetone, O-A-51, is irritating to skin and eyes. Inhalation may cause irritation of respiratory tract. Toxic if ingested. DO NOT eat or drink when using this solvent.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

3 Acetone, ASTM D329

Acetone, ASTM D329, is irritating to skin and eyes. Inhalation may cause irritation of respiratory tract. Toxic if ingested. DO NOT use near open flame, sparks or heat. DO NOT smoke, eat or drink when using this solvent.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

4 Acid Activated Coating Remover, MIL-R-81903

Acid Activated Coating Remover MIL-R-81903, contains a strong acid and causes eye and skin burns. Inhalation may cause irritation of respiratory tract. Toxic if ingested. DO NOT use near open flame, sparks, or heat. Vapor accumulations may explode if ignited. Avoid contact with oxidizing agents. Use only in well ventilated areas. Wash hands thoroughly with soap and water after use. Keep container tightly closed when not in use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water. Remove contaminated clothing and shoes. If ingested, do not induce vomiting, seek medical attention. If inhalation occurs, remove from area to fresh air.

HAZARDOUS MATERIALS WARNINGS

HMWS-3

HAZARDOUS MATERIALS WARNINGS (CONT.)

INDEX MATERIAL WARNING

5 Acid, Boric A-A-59282

Boric Acid, A-A-59282, is an eye, skin, and respiratory tract irritant.

If mixed with potassium, the mixture may explode on impact. Acid is readily absorbed through cut or burned skin.

Avoid contact with potassium, alkalis, carbonates, and hydroxides.

Use in a well ventilated area. Do not get on skin, in eyes, or on clothing. Do not breathe dust or mist. Wash hands and face after use.

Keep container closed when not in use. Store in a cool, dry area.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes, lifting upper/lower eyelids occasionally, and seek medical attention. If skin contact occurs, remove contaminated clothing and shoes, wash with soap and water for 15 minutes, and seek medical attention if irritation persists. If ingested, induce vomiting immediately, and seek medical attention. If inhalation occurs, remove from area to fresh air. If breathing is difficult, give oxygen.

6 Adhesion Promoter, Primer, Sealing Compound, AMS 3100

Adhesion Promoter, Primer, Sealing Compound, AMS 3100, can severely irritate the eyes and skin. Toxic by absorption and if ingested.

Inhalation may cause dizziness, drowsiness, fatigue. Very flammable.

Do not store in areas above 120°F.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

7 Alcohol, Isopropyl, TT-I-735 Grade A

Isopropyl alcohol, TT-I-735, is toxic, flammable, and a skin and respiratory tract irritant. It may be fatal if swallowed.

DO NOT use near open flame, sparks or heat. DO NOT use synthetic cloths for wiping with this solvent. DO NOT smoke, eat or drink when using solvent. Avoid breathing vapor. Use only in well ventilated areas. Metal containers containing solvent shall be grounded to prevent sparking and fires. Avoid prolonged breathing of vapor and skin contact, which can cause dermatitis, irritated nose and throat, and dizziness.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If ingested, give water to drink and seek medical attention. Do not induce vomiting. If inhalation occurs, remove from area to fresh air.

HMWS-4

INDEX MATERIAL WARNING

8 Antiseize Compound

MIL-PRF-83483

Antiseize compound, MIL-PRF-83483, may cause eye and skin irritation. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

9 Bromothymol Blue Solution

Bromothymol Blue Solution may cause slight irritation to eyes and skin.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

10 Chemical Conversion Coating for Aluminum Alloys, MIL-DTL-81706

Chemical Conversion Coating, MIL-DTL-81706 is toxic and flammable.

Avoid contact with skin and eyes. Avoid breathing vapors or upper respiratory tract irritation or damage may occur. Harmful or fatal if swallowed. Contains chromic acid, a systemic toxin and may aggravate pre-existing conditions. Wash hands and face thoroughly after use.

Immediately remove contaminated clothing and launder before re-use. Avoid humidity, strong acids, alkalis, reducing compounds, and flammable or combustible materials. Store in a dry area in tightly closed containers. Store away from oils, greases, and corrosives. When mixing: add slowly to water while mixing.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

11 Cleaner, Non-Aqueous, Low-VOC, HAP-Free, MIL-PRF-32295

Type I, II, and III

Non-aqueous cleaner, MIL-PRF-32295 Type I, II, and III is a skin, eye, and respiratory tract irritant. It is flammable if exposed to high heat, sparks, or flames.

DO NOT use near open flame, sparks or heat. Combustion products may be toxic. Avoid contact with strong oxidizing agents. Use only in well ventilated areas. Metal containers containing cleaner shall be grounded to prevent sparking and fires. Avoid prolonged breathing of vapor and skin contact, which can cause dermatitis, irritated nose and throat and dizziness. Ingestion will cause gastro-intestinal irritation.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, seek medical attention. Do not induce vomiting.

If inhalation occurs, remove from area to fresh air. Seek medical attention if breathing is diffucult and does not improve.

HAZARDOUS MATERIALS WARNINGS (CONT.)

HMWS-5

HAZARDOUS MATERIALS WARNINGS (CONT.)

INDEX MATERIAL WARNING

12 Cleaning Compound

AMS-C-22542

AMS-C-22542 will cause irritation or burning to skin and eyes. Inhalation of mist may cause damage to respiratory tract. Ingestion may cause burning.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

13 Cleaning Compound, Lubricating, MIL-PRF-29608

Cleaning-Lubricating compound, MIL-PRF-29608, is toxic to skin, eyes and respiratory tract and is flammable.

Use in a well-ventilated area and avoid breathing vapors. Store in cool, dry place away from heat/sparks/flames. Keep container closed when not in use. Wear positive pressure air-supplied respirator in situations where there may be potential for airborne exposure.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

14 Cleaning Compound

MIL-PRF-85570

Type II, III, and IV

Cleaning compound MIL-PRF-85570, is an eye, skin, and respiratory tract irritant.

Avoid contact with eyes, skin and clothing. Prolonged contact may cause dermatitis. Avoid breathing vapors. Avoid contact with strong acids or oxidizing agents. Use only in well ventilated areas. Wash hands thoroughly after use. Launder contaminated clothing before re-use. Keep containers closed when not in use. Store in a cool, dry, well ventilated area.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

15 Cleaning Compound MIL-PRF-85570 Type V

MIL-PRF-85570, Type V, may cause irritation to eyes and skin. Avoid extreme temperatures.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

16 Coating, Polyurethane, Low-VOC, White 17925, MIL-PRF-85285

Type III ZVOC

MIL-PRF-85285, White 17925, Type III ZVOC is a skin, and respiratory tract irritant. Keep away from heat, sparks and flame. Do not inhale.

Avoid contact with skin and eyes. Use in well ventilated spaces. Close container tightly when not in use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

HMWS-6

INDEX MATERIAL WARNING

17 Coating, Polyurethane, White 17925, MIL-PRF-85285 Type II

MIL-PRF-85285, Type II causes severe eye irritation, skin desensitization, and vomiting if ingested. If inhaled, possible side effects are headaches, dizziness, nausea, and loss of consciousness. To avoid explosions, eliminate all ignition sources, high heat and open flame.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

18 Coating Remover, non-HAPs, TT-R-2918 Type I and II

Coating Remover TT-R-2918 Type I and II are respiratory tract irritants and cause eye and skin burns. Toxic if ingested. DO NOT use near open flame, sparks, or heat. Avoid contact with oxidizing agents. Use only in well ventilated areas. Wash hands thoroughly with soap and water after use. Keep container tightly closed when not in use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, do not induce vomiting, seek medical attention. If inhalation occurs, remove from area to fresh air.

19 Compound, Corrosion Preventive

MIL-DTL-85054

Corrosion preventative compound, MIL-DTL-85054 (formerly AMLGUARD), is toxic, flammable, and a respiratory tract irritant.

Avoid contact with eyes and skin. DO NOT use near open flame, sparks, or heat. Use only in well ventilated areas. Wash hands thoroughly with soap and water after use. Keep container tightly closed when not in use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, do not induce vomiting, seek medical attention. If inhalation occurs, remove from area to fresh air.

HMWS-7

INDEX MATERIAL WARNING

20 Corrosion Preventive

MIL-PRF-16173

Grade 1, 2, 3, 4

Corrosion preventative compound, MIL-PRF-16173, is toxic, flammable, and a respiratory tract irritant.

Avoid contact with eyes and skin. DO NOT use near open flame, sparks, or heat.

Use only in well ventilated areas. Wash hands thoroughly with soap and water after use. Keep container tightly closed when not in use.

Avoid contact with oxidizing agents.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, do not induce vomiting, seek medical attention. If inhalation occurs, remove from area to fresh air.

21 Corrosion Preventive

MIL-PRF-81309

Type II and III

Corrosion preventive compound, MIL-PRF-81309 Type II and III, is toxic, flammable, and a respiratory tract irritant.

Avoid contact with skin and eyes. DO NOT use near open flame, sparks, or heat. Vapor accumulations may explode if ignited. Avoid contact with oxidizing agents. Use only in well ventilated areas. Wash hands thoroughly with soap and water after use. Keep container tightly closed when not in use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, do not induce vomiting, seek medical attention. If inhalation occurs, remove from area to fresh air.

22 Corrosion Removing and Metal Conditioning Compound, (Phosphoric Acid Base) MIL-C-10578 Type I and II

Corrosion Removing and Metal Conditioning Compound, MIL-C-10578 Type I and II, contains a strong acid and causes eye and skin burns. May cause respiratory irritation. Do not get in eyes, on skin, or on clothing.

Avoid breathing dust (vapor, mist, gas). Keep container closed. Use with adequate ventilation. Wash thoroughly after handling.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

23 Desiccant, Activated, MIL-D-3464

Activated Desiccant MIL-D-3464, may cause mild skin and eye irritation.

Possible inhalation of dust can cause nose and throat irritation.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

HMWS-8

INDEX MATERIAL WARNING

24 Detergent, Aqueous, MIL-PRF-29602 Type I and II

Aqueous Detergent MIL-PRF-29602, is an eye, skin, and respiratory tract irritant.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

25 Dry Cleaning Solvent MIL-PRF-680 Type III

Degreasing solvent, MIL-PRF-680 Type II and III, is flammable, and a skin and respiratory tract irritant. Type II has a lower flashpoint (140°F) than Type III (200°F).

DO NOT use near open flame, sparks or heat. DO NOT use synthetic cloths for wiping with this solvent. DO NOT smoke, eat or drink when using solvent. Avoid contact with strong oxidizing agents. Use only in well ventilated areas. Metal containers containing solvent shall be grounded to prevent sparking and fires. Avoid prolonged breathing of vapor and skin contact, which can cause dermatitis, irritated nose and throat and dizziness. Ingestion will cause gastro-intestinal irritation.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If ingested, give water to drink and seek medical attention. Do not induce vomiting. If inhalation occurs, remove from area to fresh air.

26 Epoxy Coating, White 17925

MIL-PRF-22750

Epoxy Coating, White 17925 MIL-PRF-22750 causes severe eye irritation, skin desensitization, and vomiting if ingested. If inhaled, possible side effects are headaches, dizziness, nausea, and loss of consciousness. To avoid an explosion, eliminate all ignition sources, high heat and open flame.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

27 Epoxy Primer Coating, MIL-DTL-53022 Type IV

Epoxy Primer Coating, MIL-DTL-53022, Type IV may cause irritation to skin, eyes, and respiratory tract. Repeated or prolonged overexposure can result in permanent brain and nervous system damage. Avoid breathing vapors. Use in a well ventilated area. Keep away from sparks and open flame.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If ingested, give water to drink and seek medical attention. Do not induce vomiting. If inhalation occurs, remove from area to fresh air.

HMWS-9

INDEX MATERIAL WARNING

28 Extend Rust Treatment

Extend Rust Treatment may irritate eyes and skin. Skin may be stained on contact.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

29 Grease, Automotive and Artillery

MIL-PRF-10924

Automotive and Artillery Grease MIL-PRF-10924, is a mild skin and eye irritant. Avoid heat and open flame.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

30 High Solids Epoxy A-A-2787

A-A-2787 may cause skin and eye irritation. Inhalation may cause irritation of the respiratory tract. Use with adequate ventilation. Avoid contact with skin, eyes and breathing vapors. Provide mechanical or local exhaust ventilation to prevent build-up of vapors.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

31 Hydraulic Fluid

SAE AS1241

Hydraulic fluid, SAE AS1241, is extremely harmful to personnel and should be handled with extreme care. Hydraulic fluid is toxic if swallowed and contains a neurotoxin that can be absorbed through the skin. If hydraulic fluid is heated, toxic gases are released. Prolonged contact with liquid or mist can cause dermatitis and irritation to skin and eyes.

Wash hands after handling and before eating, drinking or smoking.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If there is any prolonged contact with skin, wash contacted area with soap and water. If symptoms of overexposure occur, such as tingling or numbness in the hands or feet, seek medical attention.

32 Litmus Powder Litmus Powder may cause irritation to eyes.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

33 Lubricant, Molybdenum Disulfide Silicone, DOD-L-25681

Molybdenum Disulfide Silicone Lubricant, DOD-L-25681, may cause eye, skin and respiratory irritation. Avoid breathing dust (vapor, mist, gas). Keep container closed. Use with adequate ventilation. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

HMWS-10

INDEX MATERIAL WARNING

34 Lubricant, Solid Film, MIL-PRF-46010

Solid Film Lubricant, MIL-PRF-46010, is a flammable liquid and vapor.

May cause eye, skin and respiratory irritation. Contains material which can cause cancer. Keep away from heat, sparks, and flame. Use only with adequate ventilation. Avoid breathing dust (vapor, mist, gas). Keep container closed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

35 Lubricant, Solid Film, MIL-PRF-46147 Type 1

Solid Film Lubricant, MIL-PRF-46147 Type 1, is s flammable liquid and vapor. May cause allergic skin reaction. May cause eye, skin and respiratory irritation. Contains material which can cause cancer. Keep away from heat, sparks, and flame. Use only with adequate ventilation.

Keep container closed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

36 Mildew Remover NAVCLEAN

Mildew Remover NAVCLEAN, is an eye, skin, and respiratory tract irritant.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

37 Oil, Lubricating General Purpose

MIL-PRF-32033

General Purpose Lubricating Oil, MIL-PRF-32033, is toxic and flammable.

Avoid contact with skin or eyes. Keep away from heat, sparks and flame. Do not reuse containers.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

38 OLL-D2 Lubricant OLL-D2 Lubricant may cause irritation to the eyes and skin. To avoid an explosion, eliminate all ignition sources, high heat and open flame.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

HMWS-11

HAZARDOUS MATERIALS WARNINGS (CONT.)

INDEX MATERIAL WARNING

39 Petrolatum, MIL-C-11796 Class 3

Petrolatum MIL-C-11796 Class 3 may cause skin irritation. Do not inhale.

Store in cool, well-ventilated area. Keep away from flame, spark, and hot surfaces. Excessive inhalation may produce dizziness and nausea.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

40 Powder Primer Coating, Zinc-Free Epoxy Resin, MIL-PRF-24712

Type I, Class 1

MIL-PRF-24712, Type I is a skin, eye, and respiratory tract irritant.

Store tightly in a cool, dry, and well-ventilated area. To avoid explosion, eliminate all ignition sources, high heat, and open flame. Dust can combine with air to form an explosive mixture.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

41 Powder Primer Coating, Zinc-Rich Epoxy Resin, Type II, Class 1

MIL-PRF-24712, Type II is a skin, eye, and respiratory tract irritant.

Store tightly in a cool, dry, and well-ventilated area. To avoid explosion, eliminate all ignition sources, high heat, and open flame. Dust can combine with air to form an explosive mixture.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

42 Powder Topcoat Coating, Triglycidyl Isocyanurate

(TGIC),

Type III, Class 2

MIL-PRF-24712, Type II is a skin and eye irritant. Store tightly in a cool, dry, and well-ventilated area. To avoid explosion, eliminate all ignition sources, high heat, and open flame. Dust can combine with air to form an explosive mixture. Repeated or prolonged overexposure can result in permanent brain and nervous system damage.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes.

If inhalation occurs, remove from area to fresh air.

HMWS-12

HAZARDOUS MATERIALS WARNINGS (CONT.)

INDEX MATERIAL WARNING

43 Primer Coating, High Solids Epoxy, MIL-PRF-23377 Class N

High Solids Epoxy Primer Coating, MIL-PRF-23377, Class N may cause irritation to skin, eyes, and respiratory tract. Repeated or prolonged overexposure can result in permanent brain and nervous system damage. Avoid breathing vapors or spray mist. May cause allergic reaction. Use in a well ventilated area. Keep away from sparks and open flame. Store tightly closed in a cool, dry, and well-ventilated area.

Launder contaminated clothing before re-use.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

44 Sealing Compound, MIL-S-8784

MIL-S-8784 Sealing Compound can severely irritate the eyes and skin. Toxic if absorbed or ingested. Inhalation may cause dizziness, drowsiness, fatigue. Very flammable. Do not store in areas above 120°F.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

45 Sealing Compound, Polythioether Rubber, Fast Curing for Integral Fuel Tanks and General Purpose, AMS 3277

Sealing Compound, Polythioether Rubber, Fast Curing for Integral Fuel Tanks and General Purpose, AMS 3277 causes severe eye and skin irritation/corrosion, burning and systemic poisoning. Toxic if ingested.

Causes abdominal pain, nausea and vomiting.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

46 Sodium Bicarbonate A-A-374

Sodium Bicarbonate A-A-374 may cause irritation to skin and eyes.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

47 Thinner, Aliphatic, MIL-DTL-81772 Type I or II

Aircraft coating thinner, MIL-DTL-81772, is toxic and flammable.

Avoid prolonged breathing of vapors. Use adequate ventilation. Avoid contact with skin. Store in cool, dry, well-ventilated area. Keep away from heat, sparks and flame. Do not apply to hot surfaces. Avoid contact with oxidizing agents, corrosives, and peroxides.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective

HMWS-13

HAZARDOUS MATERIALS WARNINGS (CONT.)

INDEX MATERIAL WARNING

48 Thinner, Low-VOC, MIL-DTL-81772 Type IV

Low-VOC aircraft coating thinner, MIL-DTL-81772 Type IV, is toxic and flammable. Avoid prolonged breathing of vapors. Use adequate ventilation. Avoid contact with skin. Store in cool, dry, well-ventilated area. Keep away from heat, sparks and flame. Do not apply to hot surfaces. Avoid contact with oxidizing agents, corrosives, and peroxides.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, give water to drink and seek medical attention. Do not induce vomiting.

If inhalation occurs, remove from area to fresh air.

49 White/Grey Cadmium Salt / Corrosion Deposits/ Dust

White/light grey deposits on cadmium connectors are toxic. Do not create dust. Avoid direct contact with eyes, skin, and clothing. Avoid inhalation of cadmium dust and the accidental ingestion of cadmium dust from contact. White/light grey deposits, heavy pitting, or red rust indicates the presence of cadmium salt/corrosion deposits. Do not eat, drink, or smoke while working with cadmium plated connectors. If heavily corroded connectors must be handled, or if abrasive cleaning with a brush or other tool is required, respiratory protection and other precautions may be necessary. Consult with Local Safety Office and/ or Local Industrial Hygienist and/or Local Environmental Office to determine specific precautions, handling and disposition requirements.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

50 Zinc Phosphate Pretreatment Coating, TT-C-490 Type I

Zinc Phosphate Pretreatment Coating, TT-C-490 Type I, is irritating to skin and eyes and contains material which can cause cancer. Inhalation may cause irritation of respiratory tract. Toxic if ingested.

Protection: Consult with Command's Industrial Hygiene Survey or local Industrial Hygiene Activity for proper personal protective equipment (PPE) selection.

If eye contact occurs, flush immediately with large amounts of water for 15 minutes and seek medical attention. If skin contact occurs, wash with soap and water, remove contaminated clothing and shoes. If ingested, seek medical attention. Do not induce vomiting. If inhalation occurs, remove from area to fresh air. Seek medical attention if breathing is diffucult and does not improve.

1-1

CHAPTER 1

INTRODUCTION

1.1 PURPOSE. This manual contains general

instructions, procedures, and information on the cleaning, preservation, and corrosion control of Navy/Marine Corps support equipment (SE). This manual is intended for all levels of maintenance, ashore and afloat, but contains detailed information for the organizational and intermediate levels only. Supervisory and maintenance personnel shall use this manual as a guide for all corrosion control and maintenance. The materials and procedures contained in this manual are authorized for use in the cleaning, preservation, and corrosion control of SE. Contractors who are required to maintain and repair corrosion of SE shall also use this manual.

1.2 USAGE. Use this manual in conjunction with, and

in support of, the appropriate maintenance requirement cards (MRCs) and maintenance instruction manuals (MIMs). However, in the event of conflicts between this manual and a specific systems manual with respect to cleaning, preservation, corrosion removal, and coating system, this manual shall take precedence.

1.3 DEVIATIONS. Any deviations from the methods, procedures and equipment herein shall be submitted to the Type Commander for appropriate actions.

1.4 ARRANGEMENT OF MANUAL. The information

presented in this publication is arranged in eleven chapters, with three appendices, a glossary, and an alphabetical index, arranged as shown in Table 1-1.

1.5 MATERIALS HANDLING.

1.5.1 Safety. Many of the materials and procedures

outlined in this manual are potentially hazardous to personnel if used improperly. When using chemicals such as chemical paint removers, detergents, conversion coatings, and solvents, follow the correct procedures and wear appropriate protective gear to prevent injury to personnel.