ITB_AIR260692_OCF_Runway_36_RSA_Grading_-_Exhibit_G_-_Technical_Specifications.pdf
PDF 806 KB Posted
- Attached to
- OCF Runway 36 RSA Grading
- Solicitation number
- ITB# AIR/260692
- Issued by
- Marion County, Orlando City, Florida
About this file
Technical Specifications Summary
This is a technical specifications document issued by the City of Ocala for the Runway 36 RSA Grading project at Ocala International Airport (OCF), detailing construction requirements for ITB# AIR/260692 under Contract# CIP/260015. The project encompasses site preparation, demolition, earthwork, and grading operations to bring the Runway Safety Area (RSA) into compliance with Federal Aviation Administration (FAA) design standards. The scope of work includes removal of existing gravel service roads, stripping and stockpiling of topsoil, excavation and embankment placement, pavement preparation and removal, construction layout and topographic surveys, topsoil application, and sodding of disturbed areas. The specifications establish requirements for construction staking, as-built surveys (including utility locations, drainage systems, electrical construction, pavement grades, and pond volumes), preparation and removal of existing pavements (both concrete and asphalt), excavation classified as unclassified, rock, muck, drainage, or borrow categories, embankment construction using AASHTO A-3 materials compacted to specified densities, and final restoration with topsoil and sod. All as-built survey documents must be signed and sealed by a Florida-licensed professional surveyor and submitted in AutoCAD format.
The contractor is required to establish construction control points, perform spot checks on grades and pavements, and maintain sufficient benchmarks and cut/fill stakes throughout the project. Excavation and embankment work must comply with specific compaction requirements (95-100 percent of maximum density depending on soil type and location within the RSA), with materials maintained at plus or minus 2 percent of optimum moisture content. Payment for construction layout and topographic surveys will be made on a lump sum basis based on percent completion, while excavation, topsoil, and sodding work are paid on a per-unit basis (cubic yards or square yards as applicable). The specifications prohibit placement of unsuitable materials in embankments, require proper drainage of all areas, and mandate compliance with state and local environmental regulations. Topsoil must meet specific pH ranges (5.5-7.6), organic content (3-20 percent), and particle size distribution standards, while sodding work requires placement during appropriate seasons with ongoing maintenance and watering until turf establishment is complete.
View the file
Other files
Show all 12
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
TECHNICAL
SPECIFICATIONS
RW 36 RSA GRADING
OCALA INTERNATIONAL AIRPORT
Exhibit - G CONTRACT# CIP/260015
RW 36 RSA Grading Project 02000-1 Construction Layout and Topographic As-built Survey at Ocala International Airport
Item 02000
Construction Layout and Topographic As-Built Survey
PART 1 - GENERAL
1.1 DESCRIPTION
The work covered by this section includes:
A. Verification Survey: Surveying engineer provided benchmarks and control points and performing spot checks on pavements and grades (cut or fill). Surveyors have the responsibility of reporting any known problems or discrepancies in field data. The Engineer has established control points for the Contractor. The Contractor shall take all necessary precautions to prevent the loss or damage of primary control points.
B. Construction Staking: Involves the establishment of horizontal alignment and vertical alignments, proposed grades on all pipes, foundations, pavement markings, and slopes.
If identified in the plan sheet notes or scope of work, the surveyor may be required to verify surface elevations for contractor or engineer.
Contractor shall establish a sufficient number of benchmarks and cut/fill stakes for the engineer’s instrument and/or visual checking.
C. As-built Survey
As-built topographic survey shall be provided to the engineer with closeout documents.
Limits of As-Built shall be the project limits or the construction limits as identified on the plans. When no project limits are indicated on the drawings, the contractor shall assume the limits to include all disturbed areas. Survey shall be signed and sealed by surveyor licensed in state of project.
PRODUCTS (Not Used)
PART 2 - EXECUTION
2.1 Topographic survey for controlling pavement thickness shall be on a grid spacing that can be easily followed either by electronic grade control measures or establishing stringlines for the contractor’s machines to follow. If the engineer deems proper control is not being maintained, he has the authority to instruct the contractor to decrease the topographic grid spacing and provide tighter controls on the vertical work without additional compensation to the contractor.
RW 36 RSA Grading Project 02000-2 Construction Layout and Topographic As-built Survey
2.2 Since accurate topographic as-built information is required for closing out all stormwater permits, for the owners Airport Layout Plan, and for engineer’s general verification of finished grades, the contractor shall be required to provide as-built topographic surveys signed and sealed by a registered surveyor in the State of Florida. When the project is substantially complete, the contractor shall begin the field survey work for as-built drawings. As-built topographic survey shall include all above ground features within the project area with special focus on the following:
1. Horizontal and vertical locations of underground utilities (water, sewer, power, etc.), conduits, handholes, pull boxes, hydrants and other various appurtenances, referenced to established project datum and coordinate system (state plane most likely). Sewer lines must have all inverts and pipe slopes labeled. Label all pipe and conduit sizes.
2. All bituminous pavements at an acceptable grid to verify pavement cross slopes and longitudinal grades. Concrete pavements shall be at all slab corners to verify cross slopes and longitudinal grades.
3. All ponds at an acceptable grid to accurately calculated pond volumes for permit as built certifications to be submitted by the engineer.
4. Ground elevations at an acceptable grid to verify earthwork volumes.
5. Painted centerlines, callouts, signs, hold markings, and edges. Label radii.
6. Storm drainage system construction:
a. Exact distance between all catch basins, manholes, points of intersection, and line terminals or headwalls.
b. The invert elevation of the end of all pipes, stubouts, and headwalls.
c. The rim (top of frame) or top of grate and invert elevations of all manholes, catch basins, and other structures.
d. Elevation and size of all weirs, orifices, and skimmers.
7. Finished floor elevations.
8. Sign sizes and text.
9. Electrical construction identification:
a. Exact distance between all manholes and points of intersection.
b. Exact size and location of duct bank or cable run and what circuits it feeds.
c. Exact location of any lines abandoned in place.
d. Exact location, type, and size of runway and taxiway edge lights, centerline lights, and/or touchdown zone lights.
e. Rim and invert elevation of all manholes and duct banks.
f. Depth of cover on direct burial lines.
g. Locations of cable splices.
RW 36 RSA Grading Project 02000-3 Construction Layout and Topographic As-built Survey
10. Finished floor elevations.
11. Street sign and airfield guide signs and text descriptions.
12. Water and Sewer in accordance with notes on utility plans.
13. All horizontal control shall be in accordance with state statutes but no greater than tenth of a foot for horizontal data and one-hundredth of a foot for vertical.
14. Set two (2) Benchmarks and document location and elevation data.
All documents provided to the engineer must be submitted by a licensed professional survey in the State of Florida. Sealed drawings and original signatures shall be provided when requested. Electronic files in AutoCAD format shall also be sent to the engineer at his request.
2.3 PAYMENT:
A. The contractor shall be eligible for partial payments of the lump sum item, Construction Layout and Topographic As-Built Survey. Payment will be made based on the percent complete of the dollar amount of the contract.
END OF ITEM 02000
RW 36 RSA Grading Project P-101-1 Technical Specification at Ocala International Airport Preparation/Removal of Existing Pavements
Item P-101 Preparation/Removal of Existing Pavements
DESCRIPTION
101-1.1 This item shall consist of preparation of existing pavement surfaces for overlay, removal of existing pavement, and other miscellaneous items. The work shall be accomplished in accordance with these specifications and the applicable drawings. Removal of existing pavement (including gravel surfacing) to the depth and extent shown on plans or as directed by the Engineer. This includes cutting to full depth around the perimeter for asphalt removal, but for gravel, the cut depth is typically to the base or subbase.
EQUIPMENT
101-2.1 All equipment shall be specified hereinafter or as approved by the Engineer. The equipment shall not cause damage to the pavement to remain in place.
CONSTRUCTION
101-3.1 REMOVAL OF EXISTING PAVEMENT
a. Concrete: The existing concrete to be removed shall be freed from the pavement to remain unless jackhammers are used for the complete removal. This shall be accomplished by line drilling or sawing through the complete depth of the slab 1 ft inside the perimeter of the final removal limits or outside the load transfer devices, whichever is greater. In this case, the limits of removal would be located on joints.
If line drilling is used, the distance between holes shall not exceed the diameter of the hole. The pavement between the perimeter of the pavement removal and the saw cut or line-drilled holes shall be removed with a jackhammer. Where the perimeter of the removal limits is not located on the joint, the perimeter shall be saw cut 2 in in depth or 1/4 the slab thickness, whichever is less. Again, the concrete shall be line drilled or saw cut the full depth of the pavement 6 in inside the removal limits. The pavement inside the saw cut or line shall be broken by methods suitable to the Contractor; however, if the material is to be wasted on the airport site, it shall be reduced to a maximum size designated by the airport owner. The Contractor’s removal operation shall not cause damage to cables, utility ducts, pipelines, or drainage structures under the pavement. Any damage shall be repaired by the Contractor at no expense to the airport owner.
b. Asphaltic Concrete: Asphaltic concrete pavement to be removed shall be cut to the full depth of the bituminous material around the perimeter of the area to be removed. The pavement shall be removed in such a manner that the joint for each layer of pavement replacement is offset 1 ft from the joint in the preceding layer. This does not apply if the removed pavement is to be replaced with concrete or soil. If the material is to be wasted on the airport site, it shall be broken to a maximum size as designated by the airport owner.
101-3.2 PREPARATION OF JOINTS AND CRACKS. All joints and cracks in bituminous and concrete pavements to be overlaid with asphaltic concrete shall be cleaned of joint and crack sealer, debris, and vegetation. Any excess joint or crack sealer on the surface of the pavement shall also be removed from the pavement surface. If vegetation is a problem a soil sterilant shall be applied. Cracks and joints wider than 3/8 in shall be filled with a mixture of emulsified asphalt and aggregate. The
RW 36 RSA Grading Project P-101-2 Technical Specification at Ocala International Airport Preparation/Removal of Existing Pavements aggregate shall consist of limestone, volcanic ash, sand, or other material that will cure to form a hard substance. The combined gradation shall be as shown in Table 1.
Table 1
Sieve Size Percent Passing
No. 4 100 No. 8 90-100
No. 16 65-90 No. 30 40-60 No. 50 25-42
No. 100 15-30 No. 200 10-20
Up to 3% cement can be added to accelerate the set time. The mixture shall not contain more than 20% natural sand without approval in writing from the Engineer.
The proportions of asphalt emulsion and aggregate shall be determined in the field and may be varied to facilitate construction requirements. Normally, these proportions will be approximately one part asphalt emulsion to five parts aggregate by volume. The material shall be poured into the joints or cracks or shall be placed in the joint or crack and compacted to form a voidless mass. The joint or crack shall be filled within 0 to 1/8 in of the surface. Any material spilled outside the width of the joint shall be removed from the surface prior to constructing the overlay. Where concrete overlays are to be constructed, only the excess joint material on the surface and vegetation in the joints need to be removed.
101-3.3 REMOVAL OF PAINT AND RUBBER. All paint and rubber over 1 ft wide that will affect the bond of the new overlay shall be removed from the surface of the existing pavement. Chemicals, high-pressure water, heater scarifier (asphaltic concrete only), cold milling, or sandblasting may be used. Any methods used shall not cause major damage to the pavement. Major damage is defined as changing the properties of the pavement or removing pavement over 1/8 in deep. If chemicals are used, they shall comply with the state’s environmental protection regulations. No material shall be deposited on the runway shoulders. All wastes shall be disposed of in areas indicated in this specification or shown on the plans. This specification shall not be used for removal of rubber deposits to improve skid resistance or obliterate traffic markings where a new overlay is not to be constructed.
101-3.4 CONCRETE SPALL OR FAILED ASPHALTIC CONCRETE PAVEMENT REPAIR.
a. Repair of Concrete Spalls in Areas to be overlaid with Asphalt: The Contractors shall repair all spalled concrete as shown on the plans or as directed by the Resident Engineer. The perimeter of the repair shall be sawed a minimum of 1 in deep or shall be cut with approved tools to this depth. The deteriorated material shall be removed to a depth where the existing material is firm or cannot be easily removed with a geologist pick. The removed area shall be filled with asphaltic concrete with a minimum Marshall stability of 1,200 lbs. and maximum flow of 20. The material shall be compacted with equipment approved by the Resident Engineer until the material is dense and no movement or marks can be noted. The material shall not be placed in lifts over 4 in in depth. This method of repair applies only to pavement to be overlaid.
b. Asphaltic Concrete Pavement Repair: The failed areas shall be removed as specified in paragraph 101-3.1b. All failed material including surface, base course, subbase course, and subgrade shall be removed. The base course and subbase shall be replaced if it has been infiltrated with clay, silt, or other material affecting the load-bearing capacity. Materials and methods of construction shall comply with the other applicable sections of this specification.
RW 36 RSA Grading Project P-101-3 Technical Specification at Ocala International Airport Preparation/Removal of Existing Pavements
• Base/Subbase/Subgrade Removal: If the gravel road is over a base or subbase, remove and repair any failed material as per plans or RPR direction.
• Disposal: Gravel material is typically stockpiled, crushed, or recycled as specified in the plans.
101-3.5 COLD PLANING.
a. Patching: The machine shall be capable of cutting a vertical edge without chipping or spalling the edges of the pavement to remain. The machine shall have a positive method of controlling the depth of cut. The Engineer shall layout the area to be milled. The area shall be laid out with straightedges in increments of 1 ft widths. The area to be milled shall cover only the failed area. Any excessive area that is milled because the Contractor doesn’t have the appropriate machine, or areas that are damaged because of his negligence, shall not be included in the measurement for payment.
b. Profiling, Grade Correction, or Surface Correction: The machine shall have a minimum width of 10 feet. It shall be equipped with electronic grade control devices on both sides that will cut the surface to the grade and tolerances specified. The machine shall cut vertical edges. A positive method of dust control shall be provided. The machine shall be capable of discharging the millings in a truck or leaving them in a defined windrow.
METHOD OF MEASUREMENT
101-4.1 MEASUREMENT.
a. General: If there is no quantity shown in the bidding schedule, the work covered by this section shall be considered as a subsidiary obligation of the Contractor covered under the other contract items.
Only accepted work will be measured.
b. Pavement Removal: The unit of measurement for pavement removal shall be the number of square yards removed by the Contractor. Any pavement removed outside the limits of removal because the pavement was damaged by negligence on the part of the Contractor shall not be included in the measurement for payment.
c. Joint and Crack Repair: The unit of measurement for joint and crack repair shall be the linear foot of joint.
d. Paint and Rubber Removal: The unit of measurement for paint and rubber removal shall be the square foot.
e. Spall and Failed Asphaltic Concrete Pavement Repair:
(1) The unit of measure for concrete spall repair shall be the number of square feet. The average depth of the patch shall be agreed upon by the Contractor and the Resident Engineer. The quantity shall be divided in the following categories:
(a) 0 to 4 in in average depth
(b) 4 to 8 in in average depth
(c) Greater than 8 in in average depth
RW 36 RSA Grading Project P-101-4 Technical Specification at Ocala International Airport Preparation/Removal of Existing Pavements
(2) The unit of measure for failed asphaltic concrete pavement shall be as follow:
(a) Asphaltic concrete sq yd
(b) Base course sq yd
(c) Subbase course square yd
(d) Subgrade sq yd
f. Cold Planing: The unit of measure for cold planing shall be the number of square yards. The average depth of the cold planing shall be determined by the Engineer and the Contractor prior to accomplishment of the work. When surface correction is required, if the initial cut doesn’t correct the condition, the Contractor shall re-plane the area and will be paid only once for the total depth of planning.
The quantity shall be divided into the following categories:
(a) 0 to 2 in
(b) 0 to 3 in
(c) 0 to 4 in
(d) 0 to 5 in
(e) 0 to 6 in
BASIS OF PAYMENT
101-5.1 PAYMENT. Payment shall be made at contract unit price for the unit of measurement as Square Yard. This price shall be full compensation for the removal and replacement furnishing all materials and for all preparation, hauling, and placing of the material and for all labor, equipment, tools, and incidentals necessary to complete this item.
P-101-1 Gravel Road Removal, Stockpiling and Replacement - SY
END OF ITEM P-101
RW 36 RSA Grading Project P-152-1 Technical Specification at Ocala International Airport Excavation and Embankment
Item P-152 Excavation and Embankment
DESCRIPTION
152-1.1 This item covers excavation, disposal, placement, and compaction of all materials within the limits of the work required to construct safety areas, runways, taxiways, aprons, and intermediate as well as other areas for drainage, building construction, parking, or other purposes in accordance with these specifications and in conformity to the dimensions and typical sections shown on the plans.
152-1.2 CLASSIFICATION. All material excavated shall be classified as defined below:
a. Unclassified Excavation. Unclassified excavation shall consist of the excavation and disposal of all material, regardless of its nature, which is not otherwise classified and paid for under the following items.
b. Rock Excavation. Rock excavation shall include all solid rock in ledges, in bedded deposits, in unstratified masses, and conglomerate deposits which are so firmly cemented they cannot be removed without blasting or using rippers. All boulders containing a volume of more than 1/2 cubic yard (0.4 cubic meter) will be classified as “rock excavation.”
c. Muck Excavation. Muck excavation shall consist of the removal and disposal of deposits or mixtures of soils and organic matter not suitable for foundation material. Muck shall include materials that will decay or produce subsidence in the embankment. It may be made up of decaying stumps, roots, logs, humus, or other material not satisfactory for incorporation in the embankment.
d. Drainage Excavation. Drainage excavation shall consist of all excavation made for the primary purpose of drainage and includes drainage ditches, such as intercepting, inlet or outlet; temporary levee construction; or any other type as shown on the plans.
e. Borrow Excavation. Borrow excavation shall consist of approved material required for the construction of embankment or for other portions of the work in excess of the quantity of usable material available from required excavations. Borrow material shall be obtained from areas within the limits of the airport property but outside the normal limits of necessary grading, or from areas outside the airport.
152-1.3 Unsuitable Excavation. Any material containing vegetable or organic matter, such as muck, peat, organic silt, or sod shall be considered unsuitable for use in embankment construction. Material, when approved by the Engineer as suitable to support vegetation, may be used on the embankment slope.
RW 36 RSA Grading Project P-152-2 Technical Specification at Ocala International Airport Excavation and Embankment
CONSTRUCTION METHODS
152-2.1 General. Before beginning excavation, grading, and embankment operations in any area, the area shall be completely cleared and grubbed in accordance with Item P-151.
The suitability of material to be placed in embankments shall be subject to approval by the Engineer. All unsuitable material shall be disposed of in waste areas shown on the plans. All waste areas shall be graded to allow positive drainage of the area and of adjacent areas. The surface elevation of waste areas shall not extend above the surface elevation of adjacent usable areas of the airport, unless specified on the plans or approved by the Engineer.
When the Contractor’s excavating operations encounter artifacts of historical or archaeological significance, the operations shall be temporarily discontinued. At the direction of the Engineer, the Contractor shall excavate the site in such a manner as to preserve the artifacts encountered and allow for their removal. Such excavation will be paid for as extra work.
Those areas outside of the pavement areas in which the top layer of soil material has become compacted, by hauling or other activities of the Contractor shall be scarified and disked to a depth of 4 in (100 mm), in order to loosen and pulverize the soil.
If it is necessary to interrupt existing surface drainage, sewers or under-drainage, conduits, utilities, or similar underground structures, the Contractor shall be responsible for and shall take all necessary precautions to preserve them or provide temporary services. When such facilities are encountered, the Contractor shall notify the Engineer, who shall arrange for their removal if necessary. The Contractor shall, at his/her own expense, satisfactorily repair or pay the cost of all damage to such facilities or structures that may result from any of the Contractor’s operations during the period of the contract.
152-2.2 EXCAVATION. No excavation shall be started until the work has been staked out by the Contractor and the Engineer has obtained elevations and measurements of the ground surface. All suitable excavated material shall be used in the formation of embankment, subgrade, or for other purposes shown on the plans. All unsuitable material shall be disposed of as shown on the plans.
When the volume of the excavation exceeds that required to construct the embankments to the grades indicated, the excess shall be used to grade the areas of ultimate development or disposed of as directed.
When the volume of excavation is not sufficient for constructing the fill to the grades indicated, the deficiency shall be obtained from borrow areas.
The grade shall be maintained so that the surface is well drained at all times. When necessary, temporary drains and drainage ditches shall be installed to intercept or divert surface water that may affect the work.
a. Selective Grading. When selective grading is indicated on the plans, the more suitable material as designated by the Engineer shall be used in constructing the embankment or in capping the pavement subgrade. If, at the time of excavation, it is not possible to place this material in its final location, it shall be stockpiled in approved areas so that it can be measured for payment for rehandling as specified in paragraph 3.3.
RW 36 RSA Grading Project P-152-3 Technical Specification at Ocala International Airport Excavation and Embankment
b. Undercutting. Rock, shale, hardpan, loose rock, boulders, or other material unsatisfactory for safety areas, subgrades, roads, shoulders, or any areas intended for turfing shall be excavated to a minimum depth of 12 in (300 mm), or to the depth specified by the Engineer, below the subgrade. Muck, peat, matted roots, or other yielding material, unsatisfactory for subgrade foundation, shall be removed to the depth specified. Unsuitable materials shall be disposed of at locations shown on the plans. This excavated material shall be paid for at the contract unit price per cubic yard (per cubic meter) for [ ]. The excavated area shall be refilled with suitable material obtained from the grading operations or borrow areas and compacted to specified densities. The necessary refilling will constitute a part of the embankment. Where rock cuts are made and refilled with selected material, any pockets created in the rock surface shall be drained in accordance with the details shown on the plans.
c. Overbreak. Overbreak, including slides, is that portion of any material displaced or loosened beyond the finished work as planned or authorized by the Engineer. The Engineer shall determine if the displacement of such material was unavoidable and his/her decision shall be final. All overbreak shall be graded or removed by the Contractor and disposed of as directed; however, payment will not be made for the removal and disposal of overbreak that the Engineer determines as avoidable. Unavoidable overbreak will be classified as “Unclassified Excavation.”
d. Removal of Utilities. The removal of existing structures and utilities required to permit the orderly progress of work will be accomplished by someone other than the Contractor, for example, the utility unless otherwise shown on the plans. All existing foundations shall be excavated for at least 2 feet (60
cm) below the top of subgrade or as indicated on the plans, and the material disposed of as directed. All foundations thus excavated shall be backfilled with suitable material and compacted as specified herein.
e. Compaction Requirements. The subgrade under areas to be paved shall be compacted to a depth of [ ] and to a density of not less than [ ] percent of the maximum density as determined by ASTM [ ].
The material to be compacted shall be within +/- 2 percent of optimum moisture content before rolled to obtain the prescribed compaction (except for expansive soils).
The in-place field density shall be determined in accordance with ASTM D 1556 or ASTM D 2167.
Stones or rock fragments larger than 4 in (100 mm) in their greatest dimension will not be permitted in the top 6 in (150 mm) of the subgrade. The finished grading operations, conforming to the typical cross section, shall be completed and maintained at least 1,000 feet (300 m) ahead of the paving operations or as directed by the Engineer.
In cuts, all loose or protruding rocks on the back slopes shall be barred loose or otherwise removed to line of finished grade of slope. All cut-and-fill slopes shall be uniformly dressed to the slope, cross section, and alignment shown on the plans or as directed by the Engineer.
Blasting will be permitted only when proper precautions are taken for the safety of all persons, the work, and the property. All damage done to the work or property shall be repaired at the Contractor’s expense.
All operations of the Contractor in connection with the transportation, storage, and use of explosives shall conform to all state and local regulations and explosive manufacturers’ instructions, with applicable approved permits reviewed by the Engineer. Any approval given, however, will not relieve the Contractor of his/her responsibility in blasting operations.
Where blasting is approved, the Contractor shall employ a vibration consultant, approved by the Engineer, to advise on explosive charge weights per delay and to analyze records from seismograph recordings. The seismograph shall be capable of producing a permanent record of the three components of the motion in terms of particle velocity, and in addition shall be capable of internal dynamic calibration.
In each distinct blasting area, where pertinent factors affecting blast vibrations and their effects in the area remain the same, the Contractor shall submit a blasting plan of the initial blasts to the Engineer for approval. This plan must consist of hole size, depth, spacing, burden, type of explosives, type of delay sequence, maximum amount of explosive on any one delay period, depth of rock, and depth of
RW 36 RSA Grading Project P-152-4 Technical Specification at Ocala International Airport Excavation and Embankment overburden if any. The maximum explosive charge weights per delay included in the plan shall not be increased without the approval of the engineering.
The Contractor shall keep a record of each blast fired-its date, time and location; the amount of explosives used, maximum explosive charge weight per delay period, and, where necessary, seismograph records identified by instrument number and location.
These records shall be made available to the Engineer on a monthly basis or in tabulated form at other times as required.
152-2.3 BORROW EXCAVATION. Borrow areas within the airport property are indicated on the plans.
Borrow excavation shall be made only at these designated locations and within the horizontal and vertical limits as staked or as directed.
When borrow sources are outside the boundaries of the airport property, it shall be the Contractor’s responsibility to locate and obtain the supply, subject to the approval of the Engineer. The Contractor shall notify the Engineer, at least 15 days prior to beginning the excavation, so necessary measurements and tests can be made. All unsuitable material shall be disposed of by the Contractor. All borrow pits shall be opened up to expose the vertical face of various strata of acceptable material to enable obtaining a uniform product. Borrow pits shall be excavated to regular lines to permit accurate measurements, and they shall be drained and left in a neat, presentable condition with all slopes dressed uniformly. Borrow material used for embankment within the RSA shall meet the requirements of AASHTO A-3 classification unless otherwise approved by the Engineer. Compaction shall be achieved at a moisture content within ±2 percent of optimum moisture content as determined by ASTM D698. Borrow material (A-3) shall be compacted to not less than 98 percent of the maximum dry density as determined by ASTM D698 (Standard Proctor). These compaction requirements apply to all fill within the Runway Safety Area (RSA) limits shown on the plans.
152-2.4 DRAINAGE EXCAVATION. Drainage excavation shall consist of excavating for drainage ditches such as intercepting; inlet or outlet, for temporary levee construction; or for any other type as designed or as shown on the plans. The work shall be performed in the proper sequence with the other construction. All satisfactory material shall be placed in fills; unsuitable material shall be placed in waste areas or as directed. Intercepting ditches shall be constructed prior to starting adjacent excavation operations. All necessary work shall be performed to secure a finish true to line, elevation, and cross section.
The Contractor shall maintain ditches constructed on the project to the required cross section and shall keep them free of debris or obstructions until the project is accepted.
152-2.5 PREPARATION OF EMBANKMENT AREA. Where an embankment is to be constructed to a height of 4 feet (120 cm) or less, all sod and vegetable matter shall be removed from the surface upon which the embankment is to be placed, and the cleared surface shall be completely broken up by plowing or scarifying to a minimum depth of 6 in (150 mm). This area shall then be compacted as indicated in paragraph 2.6. When the height of fill is greater than 4 feet (120 cm), sod not required to be removed shall be thoroughly disked and recompacted to the density of the surrounding ground before construction of embankment. Embankment material within the RSA shall consist of AASHTO A-3 material or approved equal. Compaction shall be achieved at a moisture content within ±2 percent of optimum moisture content as determined by ASTM D698. Embankment material (A-3) shall be compacted to not less than 100 percent of the maximum dry density as determined by ASTM D698 (Standard Proctor). These compaction requirements apply to all fill within the Runway Safety Area (RSA) limits shown on the plans.
Where embankments are to be placed on natural slopes steeper than 3 to 1, horizontal benches shall be constructed as shown on the plans.
RW 36 RSA Grading Project P-152-5 Technical Specification at Ocala International Airport Excavation and Embankment
No direct payment shall be made for the work performed under this section. The necessary clearing and grubbing and the quantity of excavation removed will be paid for under the respective items of work.
152-2.6 FORMATION OF EMBANKMENTS. Embankments shall be formed in successive horizontal layers of not more than 8 in (200 mm) in loose depth for the full width of the cross section, unless otherwise approved by the Engineer.
The grading operations shall be conducted, and the various soil strata shall be placed, to produce a soil structure as shown on the typical cross section or as directed. Materials such as brush, hedge, roots, stumps, grass and other organic matter, shall not be incorporated or buried in the embankment.
Operations on earthwork shall be suspended at any time when satisfactory results cannot be obtained because of rain, freezing, or other unsatisfactory conditions of the field. The Contractor shall drag, blade, or slope the embankment to provide proper surface drainage.
The material in the layer shall be within +/-2 percent of optimum moisture content before rolling to obtain the prescribed compaction. In order to achieve a uniform moisture content throughout the layer, wetting or drying of the material and manipulation shall be required when necessary. Should the material be too wet to permit proper compaction or rolling, all work on all of the affected portions of the embankment shall be delayed until the material has dried to the required moisture content. Sprinkling of dry material to obtain the proper moisture content shall be done with approved equipment that will sufficiently distribute the water. Sufficient equipment to furnish the required water shall be available at all times. Samples of all embankment materials for testing, both before and after placement and compaction, will be taken for each [ ]. Based on these tests, the Contractor shall make the necessary corrections and adjustments in methods, materials or moisture content in order to achieve the correct embankment density.
Rolling operations shall be continued until the embankment is compacted to not less than 95 percent of maximum density for noncohesive soils, and 90 percent of maximum density for cohesive soils as determined by ASTM [ ]. Under all areas to be paved, the embankments shall be compacted to a depth of [ ] and to a density of not less than [ ] percent of the maximum density as determined by ASTM [ ].
On all areas outside of the pavement areas, no compaction will be required on the top 4 in (100 mm).
The in-place field density shall be determined in accordance with ASTM D 1556 or ASTM D 2167.
Compaction areas shall be kept separate, and no layer shall be covered by another until the proper density is obtained.
During construction of the embankment, the Contractor shall route his/her equipment at all times, both when loaded and when empty, over the layers as they are placed and shall distribute the travel evenly over the entire width of the embankment. The equipment shall be operated in such a manner that hardpan, cemented gravel, clay, or other chunky soil material will be broken up into small particles and become incorporated with the other material in the layer.
In the construction of embankments, layer placement shall begin in the deepest portion of the fill; as placement progresses, layers shall be constructed approximately parallel to the finished pavement grade line.
When rock and other embankment material are excavated at approximately the same time, the rock shall be incorporated into the outer portion of the embankment and the other material shall be incorporated under the future paved areas. Stones or fragmentary rock larger than 4 in (100 mm) in their greatest dimensions will not be allowed in the top 6 in (150 mm) of the subgrade. Rockfill shall be brought up in layers as specified or as directed and every effort shall be exerted to fill the voids with the finer material forming a dense, compact mass. Rock or boulders shall not be disposed of outside the excavation or embankment areas, except at places and in the manner designated by the Engineer.
RW 36 RSA Grading Project P-152-6 Technical Specification at Ocala International Airport Excavation and Embankment
When the excavated material consists predominantly of rock fragments of such size that the material cannot be placed in layers of the prescribed thickness without crushing, pulverizing or further breaking down the pieces, such material may be placed in the embankment as directed in layers not exceeding 2 feet (60 cm) in thickness. Each layer shall be leveled and smoothed with suitable leveling equipment and by distribution of spalls and finer fragments of rock. These type lifts shall not be constructed above an elevation 4 feet (120 cm) below the finished subgrade.
Frozen material shall not be placed in the embankment nor shall embankment be placed upon frozen material.
There will be no separate measurement of payment for compacted embankment, and all costs incidental to placing in layers, compacting, disking, watering, mixing, sloping, and other necessary operations for construction of embankments will be included in the contract price for excavation, borrow, or other items.
152-2.7 FINISHING AND PROTECTION OF SUBGRADE. After the subgrade has been substantially completed the full width shall be conditioned by removing any soft or other unstable material that will not compact properly. The resulting areas and all other low areas, holes or depressions shall be brought to grade with suitable select material. Scarifying, blading, rolling and other methods shall be performed to provide a thoroughly compacted subgrade shaped to the lines and grades shown on the plans.
Grading of the subgrade shall be performed so that it will drain readily. The Contractor shall take all precautions necessary to protect the subgrade from damage. He/she shall limit hauling over the finished subgrade to that which is essential for construction purposes.
All ruts or rough places that develop in a completed subgrade shall be smoothed and recompacted.
No subbase, base, or surface course shall be placed on the subgrade until the subgrade has been approved by the Engineer.
152-2.8 HAUL. All hauling will be considered a necessary and incidental part of the work. Its cost shall be considered by the Contractor and included in the contract unit price for the pay of items of work involved. No payment will be made separately or directly for hauling on any part of the work.
152-2.9 TOLERANCES. In those areas upon which a subbase or base course is to be placed, the top of the subgrade shall be of such smoothness that, when tested with a 16 ft (4.8 m) straightedge applied parallel and at right angles to the centerline, it shall not show any deviation in excess of 1/2 in (12 mm), or shall not be more than 0.05 ft (0.015 m) from true grade as established by grade hubs or pins. Any deviation in excess of these amounts shall be corrected by loosening, adding, or removing materials;
reshaping; and recompacting by sprinkling and rolling.
On safety areas, intermediate and other designated areas, the surface shall be of such smoothness that it will not vary more than 0.10 ft (0.03 m) from true grade as established by grade hubs. Any deviation in excess of this amount shall be corrected by loosening, adding or removing materials, and reshaping.
152-2.10 TOPSOIL. When topsoil is specified or required as shown on the plans or under Item T-905, it shall be salvaged from stripping or other grading operations. The topsoil shall meet the requirements of Item T-905. If, at the time of excavation or stripping, the topsoil cannot be placed in its proper and final section of finished construction, the material shall be stockpiled at approved locations. Stockpiles shall not be placed within [ ] feet of runway pavement or [ ] feet of taxiway pavement and shall not be placed on areas that subsequently will require any excavation or embankment. If, in the judgment of the Engineer, it is practical to place the salvaged topsoil at the time of excavation or stripping, the material shall be placed in its final position without stockpiling or further rehandling.
Upon completion of grading operations, stockpiled topsoil shall be handled and placed as directed, or as required in Item T-905.
RW 36 RSA Grading Project P-152-7 Technical Specification at Ocala International Airport Excavation and Embankment
No direct payment will be made for topsoil as such under Item P-152. The quantity removed and placed directly or stockpiled shall be paid for at the contract unit price per cubic yard (cubic meter) for “Unclassified Excavation.”
When stockpiling of topsoil and later rehandling of such material is directed by the Engineer, the material so rehandled shall be paid for at the contract unit price per cubic yard (cubic meter) for “Topsoiling,” as provided in Item T-905.
METHOD OF MEASUREMENT
152-3.1 The quantity of excavation to be paid for shall be the number of cubic yards (cubic meters) measured in its original position.
Measurement shall not include the quantity of materials excavated without authorization beyond normal slope lines, or the quantity of material used for purposes other than those directed.
152-3.2 Borrow material shall be paid for on the basis of the number of cubic yards (cubic meters) measured in its original position at the borrow pit.
152-3.3 Stockpiled material shall be paid for on the basis of the number of cubic yards (cubic meters) measured in the stockpiled position as soon as the material has been stockpiled.
152-3.4 For payment specified by the cubic yard (cubic meter), measurement for all excavation shall be computed by the average end area method. The end area is that bound by the original ground line established by field cross sections and the final theoretical pay line established by excavation cross sections shown on the plans, subject to verification by the Engineer. After completion of all excavation operations and prior to the placing of base or subbase material, the final excavation shall be verified by the Engineer by means of field cross sections taken randomly at intervals not exceeding 500 linear feet (150 meters).
Final field cross sections shall be employed if the following changes have been made:
a. Plan width of embankments or excavations are changed by more than plus or minus 1.0 ft (0.3 meter); or
b. Plan elevations of embankments or excavations are changed by more than plus or minus 0.5 ft (0.15 meter).
BASIS OF PAYMENT
152-4.1 For “Unclassified excavation” payment shall be made at the contract unit price per cubic yard (cubic meter). This price shall be full compensation for furnishing all materials, labor, equipment, tools, and incidentals necessary to complete the item.
152-4.2 For “Borrow Excavation” payment shall be made at the contract unit price per cubic yard (cubic meter). This price shall be full compensation for furnishing all materials, labor, equipment, tools, and incidentals necessary to complete the item.
Item P-152-4.1 Unclassified Excavation (Stripping, Stockpiling and Re-use as Topsoil) -per cubic yard
RW 36 RSA Grading Project P-152-8 Technical Specification at Ocala International Airport Excavation and Embankment
Item P-152-4.2 Borrow Excavation-per cubic yard
TESTING REQUIREMENTS
ASTM D 698 Test for Moisture-Density Relations of Soils and Soil-Aggregate Mixtures, Using 5.5-pound (2.49 kg) Rammer and 12 in (305 mm) Drop
ASTM D 1556 Test for Density of Soil In Place by the Sand-Cone Method
ASTM D 1557 Test for Laboratory Compaction Characteristics of Soil Using Modified Effort
ASTM D 2167 Test for Density and Unit Weight of Soil In Place by the Rubber Balloon Method.
ASTM D 6938 In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods
END OF ITEM P-152
RW 36 RSA Grading Project T-905-1 Technical Specification at Ocala International Airport Topsoil
Item T-905
Topsoil
DESCRIPTION
905-1.1 This item shall consist of preparing the ground surface for topsoil application, removing topsoil from designated stockpiles or areas to be stripped on the site or from approved sources off the site, and placing and spreading the topsoil on prepared areas in accordance with this specification at the locations shown on the plans or as directed by the RPR. The suitability of the material to be placed in shall be subject to approval by the RPR. Suitable material approved by the Engineer for use as topsoil shall be stockpiled in onsite locations designated on the drawings or where directed by the Engineer, or shall be placed directly in its final position as topsoil. All unsuitable material and not approved for use as topsoil shall be disposed of off airport property and shall be considered incidental to the T-905 pay item, MATERIALS
905-2.1 Topsoil. Topsoil shall be the surface layer of soil with no admixture of refuse or any material toxic to plant growth, and it shall be reasonably free from subsoil and stumps, roots, brush, stones (2 0.5 inches or more in diameter), and clay lumps or similar objects. Brush and other vegetation that will not be incorporated with the soil during handling operations shall be cut and removed. Ordinary sod and herbaceous growth such as grass and weeds are not to be removed, but shall be thoroughly broken up and intermixed with the soil during handling operations. Heavy sod or other cover, which cannot be incorporated into the topsoil by discing or other means, shall be removed. The topsoil or soil mixture, unless otherwise specified or approved, shall have a pH range of approximately 5.5 pH to 7.6 pH, when tested in accordance with the methods of testing of the Association of Official Agricultural Chemists in effect on the date of invitation of bids. The organic content shall be not less than 3% nor more than 20% as determined by the wet-combustion method (chromic acid reduction). There shall be not less than 20% nor more than 80% of the material passing the 200 mesh sieve as determined by the wash test in accordance with ASTM C117.
Natural topsoil may be amended by the Contractor with approved materials and methods to meet the above specifications.
905-2.2 Inspection and tests. Within 10 days following acceptance of the bid, the RPR shall be notified of the source of topsoil to be furnished by the Contractor. The topsoil shall be inspected to determine if the selected soil meets the requirements specified and to determine the depth to which stripping will be permitted. At this time, the Contractor may be required to take representative soil samples from several locations within the area under consideration and to the proposed stripping depths, for testing purposes as specified in paragraph 905-2.1.
CONSTRUCTION METHODS
905-3.1 General. Areas to be topsoiled shall be shown on the plans. If topsoil is available on the site, the location of the stockpiles or areas to be stripped of topsoil and the stripping depths shall be shown on the plans.
Suitable equipment necessary for proper preparation and treatment of the ground surface, stripping of topsoil, and for the handling and placing of all required materials shall be on hand, in good condition, and approved by the RPR before the various operations are started.
RW 36 RSA Grading Project T-905-2 Technical Specification at Ocala International Airport Topsoil
905-3.2 Preparing the ground surface. Immediately prior to dumping and spreading the topsoil on any area, the surface shall be loosened by discs or spike-tooth harrows, or by other means approved by the RPR, to a minimum depth of 2 inches to facilitate bonding of the topsoil to the covered subgrade soil. The surface of the area to be topsoiled shall be cleared of all stones larger than 2 inches in any diameter and all litter or other material which may be detrimental to proper bonding, the rise of capillary moisture, or the proper growth of the desired planting. Limited areas, as shown on the plans, which are too compact to respond to these operations shall receive special scarification.
Grades on the area to be topsoiled, which have been established by others as shown on the plans, shall be maintained in a true and even condition. Where grades have not been established, the areas shall be smooth-graded and the surface left at the prescribed grades in an even and compacted condition to prevent the formation of low places or pockets where water will stand.
905-3.3 Obtaining topsoil. Prior to the stripping of topsoil from designated areas, any vegetation, briars, stumps and large roots, rubbish or stones found on such areas, which may interfere with subsequent operations, shall be removed using methods approved by the RPR. Heavy sod or other cover, which cannot be incorporated into the topsoil by discing or other means shall be removed.
When suitable topsoil is available on the site, the Contractor shall remove this material from the designated areas and to the depth as directed by the RPR. The topsoil shall be spread on areas already tilled and smooth-graded, or stockpiled in areas approved by the RPR. Any topsoil stockpiled by the Contractor shall be rehandled and placed without additional compensation. Any topsoil that has been stockpiled on the site by others, and is required for topsoil purposes, shall be removed and placed by the Contractor. The sites of all stockpiles and areas adjacent thereto which have been disturbed by the Contractor shall be graded if required and put into a condition acceptable for seeding.
When suitable topsoil is secured off the airport site, the Contractor shall locate and obtain the supply, subject to the approval of the RPR. The Contractor shall notify the RPR sufficiently in advance of operations in order that necessary measurements and tests can be made. The Contractor shall remove the topsoil from approved areas and to the depth as directed. The topsoil shall be hauled to the site of the work and placed for spreading, or spread as required. Any topsoil hauled to the site of the work and stockpiled shall be rehandled and placed without additional compensation.
905-3.4 Placing topsoil. The topsoil shall be evenly spread on the prepared areas to a uniform depth of 2 inches after compaction, unless otherwise shown on the plans or stated in the special provisions. Spreading shall not be done when the ground or topsoil is frozen, excessively wet, or otherwise in a condition detrimental to the work. Spreading shall be carried on so that turfing operations can proceed with a minimum of soil preparation or tilling.
After spreading, any large, stiff clods and hard lumps shall be broken with a pulverizer or by other effective means, and all stones or rocks (2 inches or more in diameter), roots, litter, or any foreign matter shall be…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .