17300.pdf

FBOP TECHNICAL DESIGN GUIDELINES ISSUE DATE: DECEMBER 10, 2004

SENSITIVE - LOU

CONTROL PANELS & CONTROL CONSOLES 17300-1

SECTION 17300 - CONTROL PANELS & CONTROL CONSOLES

PART 1 - GENERAL

1.1

SUMMARY

A.

This section covers the control panels and control consoles as shown on the drawings or as required to support the systems defined in these specifications.

The work under this section consists of furnishing materials and equipment, performing labor and services necessary for the installation of the control panels and control consoles required for the security electronics, communications, and fire alarm system.

B.

Related Work Specified Elsewhere: Refer to all other Division 17 specification sections and drawings, and to the specifications and drawings under the General

Construction Contract to ascertain the extent of work included.

1.2

SUBMITTALS

A.

Since the Division 17 systems must be reviewed by the Contracting Officer as a system, no individual, specific submittal shall be made for this section.

Submittals shall be packaged in groups and shall be made in accordance with the General Provisions (Section 17000) of these specifications.

B.

When making the submittal as required by Section 17000, include this additional information.

1.

For the Control Console Product Data submittal submit information identifying the metal gauges only. Submit control console fabrication details with the System Drawings.

2.

Submit a color sample for the main control console metal casework and plastic laminated writing surface. Send a request for information to the

Contracting Officer, requesting color verification, before submitting the sample. Generally the Contracting Officer prefers black for the casework and white for the writing surface, however, final color selection shall be up to the Contracting Officer.

3.

Submit a 300mm x 300mm sample of the control panel working surface.

The working surface shall incorporate a 50mm x 50mm colored square for each of the colors that will be provided on the proposed control panels. Text shall be provided next to each square to define the uses of the color on the proposed control panels.

1.3

COORDINATION:

A.

Coordinate the panel installation requirements with the Contractor and the casework supplier as required.

B.

Coordinate installation of all equipment which is to be installed in console whether included in this section or under other Sections.

CONTROL PANELS & CONTROL CONSOLES 17300-2

C.

Coordinate stub-ups with the electrical work.

1.4

REFERENCE SPECIFICATIONS, MATERIALS, AND CODES:

A.

National Electrical Code

B.

EIA Standards

C.

ANSI Standards

D.

NEMA Standards

1.5

QUALITY ASSURANCE

A.

All custom equipment assemblies, including control consoles, and control panel stations, shall be UL listed 508A Standard for Industrial Control Panels. See

Specification Section 17000 General Provisions for additional information.

1.6

SYSTEM DESCRIPTION:

A.

Control Consoles:

1.

The control consoles shall be provided in locations shown on the plans and shall house the touchscreen units, control panels, and other equipment as shown on the plans to effect integrated control stations.

2.

Furnish and install the complete control consoles, including base cabinets and turrets for the main control station in Central Control.

3.

Furnish and install the control turret on the casework provided as part of

Casework Section of these specifications for all other Division 17 control stations in the institution

B.

Door Control Cabinets: (USP only)

1.

The Special Housing Unit wall mounted door control panels shall be installed in a lockable cabinet similar to a Folger Adams 505 key cabinet.

(USP only)

C.

Control Panel Construction:

1.

Control panels shall be installed in control stations shown on the plans.

2.

Control panel construction shall be approved by the Government prior to fabrication for each control panel. Consideration will be given to the

Contractor's customary production methods. However, the final selections will be made by the Contracting Officer.

D.

Touch Screen Monitor:

CONTROL PANELS & CONTROL CONSOLES 17300-3

1.

As part of this section of work, a touchscreen monitor and transducer shall be installed in one of the turret sections of the main control station in Central Control for the radio system. The monitor system shall interface with the Government's furnished and installed radio system.

a.

The touchscreen monitor and transducer shall be provided as described in these specifications. All of the interfaces between the touchscreen monitor and transducer shall be furnished and installed by the Government.

2.

As part of this section of work, a touchscreen monitor and transducer shall be installed in one of the turret sections of the main control station in Central Control for the PABX Alarm Video Display described in

Section 17145. The monitor system shall interface with the PABX.

a.

The touchscreen monitor and transducer shall be provided as described in these specifications. All of the interfaces between the touchscreen monitor and transducer shall be furnished and installed by the Supplier of the PABX.

b.

Although the transducer package is being provided, it shall not be used.

3.

Other touchscreen monitors and transducers shall be installed in the control stations as described in the other sections of this specification.

PART 2 - PRODUCTS

2.1

CONTROL CONSOLES

A.

Control Consoles - General:

1.

Each console shall be securely fastened to the flooring with bolts.

Equipment shall be located for access from the front and back for maintenance.

2.

All equipment consoles shall be located in space as shown on drawings and shall be joined together to form one continuous console unit of multiple frames.

3.

Metal casework shall be slim line modular type constructed in accordance with the best practices of the metal casework industry.

Construction to be such that the fit of doors will allow vertical and horizontal openings of minimal tolerance. Design must allow interchange ability of doors, drawers, shelves and accessories and relocation of units in different arrangements.

4.

Metal casework shall have flush front construction. At intersection of vertical and horizontal case members, such as end panels, top rails, bottoms and vertical posts, parts shall be in same plane, without overlap, CONTROL PANELS & CONTROL CONSOLES 17300-4 spot and arc welded with heavy back-up gusset reinforcement at exterior corners. Open cracks and crevices are not acceptable.

5.

Each base section frame shall be a completely welded structure with removable applied panels at ends, backs, or bottom, etc. to make a totally enclosed cabinet. Base section to be rigid and self-supporting for use interchangeably in an assembly of cabinets or for free standing use.

a.

Base section frame shall be constructed of prime steel welded into one basic modular frame with four corner gussets supporting the frame top providing rigidity and strength to prevent rocking and frame distortion.

b.

Base section shall be supplied with 75 mm high toe bases.

c.

Base section shall be supplied with EIA mounting rails for the front and rear openings of each base section. Mounting rails shall have standard EIA diameter holes spaced in EIA pattern.

d.

Doors shall be provided on the front and rear of each base section. Door shall be constructed of steel in channel shaped with a flanged perimeter for rigidity. Doors shall be finished to match main control console exterior.

1) Door corners shall be welded and ground smooth.

2) Doors shall be louvered to provide ventilation through the base units.

3) Door hinges shall be continuous piano type welded to door and bolted to frame support angles.

4) Provide satin anodized aluminum flush door handle with lock. All locks keyed alike.

5) Door catches shall be spring actuated type with nylon roller and shall be adjustable for controlled opening or closing action.

e.

Side panels shall be provided on each base section at the end of the main control console. Side panels shall be bolted to the frame from the inside with no screws showing on the exterior surface. Side panels shall be finished to match the main control console exterior.

f.

Base section shall be 30 inches deep, 30 inches high, with 19 inch openings. Base section shall be Emcor I FR-705A-WT or approved equal.

CONTROL PANELS & CONTROL CONSOLES 17300-5

6.

A custom writing surface shall be provided on the front of the main control console. Writing surfaces shall be continuous as shown on the drawings. Surfaces shall have a face panel height of 45 mm with a load carrying capacity of 160 Kg.

a.

Writing surface shall have a rolled front edge.

b.

Writing surface bodies are to be constructed of INT-DF-PA grade B-D plywood. All surfaces to be laminated.

c.

Plastic (LPL) Surfacing (sheet type) - Surface on all writing surfaces shall be plastic laminated covered. Typical application to be Formica General Purpose Grade - 10, 1.25 mm thick of color selected by Contracting Officer, mounted with flexible contact adhesive on plywood with minimum joints and joints only on bearing. Fit joints to hair-line accuracy, and stagger joints in plastic with joints undercore. Finish edges with matching plastic which projects past backing.

d.

The writing surface shall have a grommeted 30 mm diameter hole evenly spaced approximately every 1000 mm to allow access for equipment cords.

7.

Custom desk turrets shall be provided on top of each base section of the main control console. Turrets shall be bolted to the frame from the inside with no screws showing on the exterior surface. Turrets shall be finished to match the main control console exterior.

a.

Desk turrets shall be supplied with mounting rails in the top front and top rear openings with standard EIA diameter holes spaced in EIA pattern.

b.

Turrets shall be supplied with side panels.

c.

Turrets shall be supplied with open bottom so that when fastened to the base section there is access to the base section.

d.

Turrets shall be custom manufactured as required to fit in the location shown on the plans.

e.

Blank filler panels shall be provided at all unused openings on the turret.

1) The filler panels supplied on the back side of the turret shall be louvered for ventilation.

2) The filler panels supplied on the front side of the turret shall be solid for aesthetics.

CONTROL PANELS & CONTROL CONSOLES 17300-6

3) Filler panels shall be constructed of steel in channel shaped with a flanged perimeter for rigidity

4) Filler panels shall be sized to fill the unused opening with a single panel. Multiple panels to fill a single hole shall not be acceptable.

8.

All exterior pieces of the Control Console shall be finished in standard vinyl textured paint finish in color selected by the Contracting Officer.

Multicolor finishes shall be included in the base bid for these consoles.

9.

System equipment such as amplifiers shall not be mounted in the lower section of the consoles, but shall be mounted in cabinets located in equipment rooms.

B.

Control Consoles - Metal Gauge

1.

Doors and side panels shall be 16 gauge.

2.

Cabinet frame (front, sides, bottom, base) shall be 14 gauge.

3.

Structural members shall be 11 gauge.

4.

EIA mounting rails shall be 11 gauge.

5.

Desk turrets and filler panels shall be 16 gauge.

2.2 DOOR CONTROL CABINETS (USP only)

A.

The Special Housing Unit wall mounted door control panels shall be installed in a lockable cabinet similar to a Folger Adams 505 key cabinet. Cabinet shall be constructed of 10 gauge steel with a Folger Adams 80 series or Southern Steel

1010 series paracentric key lock. Provide cutout in rear of cabinet for conduit and wire entry. (USP only)

2.3

CONTROL PANEL CONSTRUCTION

A.

Control Panel Construction - General:

1.

Provide low voltage type control panels with LED's and operating switches. These switches and LED's shall be grouped as shown on the drawings.

2.

All control panel dimensions shall conform to EIA standards. Control panel widths may vary depending on control panel functions; however, EIA standard dimensions shall be generally used for panel fabrication.

3.

Furnish and install pre-tapped (standard EIA) mounting supports as shown on the drawings.

CONTROL PANELS & CONTROL CONSOLES 17300-7

4.

All control panels shall be constructed with a cable and connector terminations which will allow the panel to be readily removed and/or installed in the console. All wiring from the panel, including audio lines, to remote devices shall be connectorized. Install the connectors in the lower section of the console.

5.

Control panels shall have a uniform finish and appearance. Custom finishes shall be included where required to effect a uniform and/or color coordinated control panel.

B.

Control Panel Construction - Specific:

1.

Working Surface (face): The working surface of the graphic shall be straight lined (brushed) to provide a non-glare "grain" across the face of the panel. The background, boarders, icons, text, and graphics shall be an anodized coating, approximately 0.018 mm in thickness. The dye colors shall be sealed in the aluminum plate with a layer of nickel acetate. Anodizing shall conform to MIL A-8625E Type 2/Class 2.

Anodizing process shall be a single anodizing process for multiple colors.

a.

The boarders, icons, text, and graphics shall be photographically produced, using an approved font, to a scale suitable to accommodate control panel dimensions and annunciation requirements.

b.

Total control panel thickness shall a minimum of 4 mm thickness and shall be as required by switch manufacturer to effect a tight fit for switches and indicators.

c.

Control panel colors shall be as follows:

1) Background: Black

2) Borders: Gray

3) Icons: Light Blue

4) Text: White

5) Graphics: Light Blue

2.

Control panel switches shall be surface mounted.

a.

Switches shall have gold plated contacts and shall be equipped with socket and pin back connectors.

b.

Switches shall be provided with LED's and LED covers where required.

c.

Switches shall be installed from the front of the control panel.

CONTROL PANELS & CONTROL CONSOLES 17300-8

d.

Switch caps shall be colored as follows:

1) Door switches - Red

2) Intercom switches - Blue

3) All other switches - Gray e.

Switches shall be manual, surface mounted, push button and rocker-type, long-life switches. Switches shall be Microswitch

AML series or other product approved by Contracting Officer.

3.

Control panel LED's shall be surface mounted. (This paragraph does not apply to the inmate duress panels.)

a.

LED's shall have gold plated contacts and shall be equipped with socket and pin back connectors.

b.

LED's shall be provided with covers.

c.

LED's shall be installed from the front of the control panel.

d.

LED's shall be colored as shown on the plans.

e.

LED's shall be surface mounted, long-life LED's. LED's shall be

Microswitch AML series or other product approved by

Contracting Officer.

4.

Graphic panel LED's shall be flush mounted so that they are vandal resistant. (This paragraph applies to the inmate duress panels.)

a.

Graphic panel LED's shall be installed in recessed sockets mounted behind the working surface of the control panel.

b.

LED's shall be easily individually replaceable with all wiring terminations made with sockets to facilitate LED replacement without disassembly of graphic annunciator panel.

c.

Components shall be rated for normal operation at 20MA of current and shall be capable of handling current overloads of up to 70 MA without affecting life expectancy.

d.

Where provided with an integral diffuser the luminous intensity

(IV) at 10mA shall be between 8 and 13 mcd. Where provided without an integral diffuser the luminous intensity (IV) at 10mA shall be between 20 and 25 mcd for red, 13 and 18 mcd for yellow, and 8 and 13 mcd for green. Increase light intensity as required to ensure a distinctive difference between on and off.

Excessive light intensity such that presents a human hazard and is painful to view shall not be acceptable.

CONTROL PANELS & CONTROL CONSOLES 17300-9

e.

The unit shall be sealed against moisture and dust and shall be diffused to provide a 165 degree viewing angle.

f.

The body and lens shall be constructed of high impact Lexan plastic. Lens shall be colored to identify the light color.

g.

LED's shall be equivalent to Hewlett-Packard #HLMP series, type T-1 3/4, miniature ultra-bright LED.

5.

Audible Alarms: Piezoelectric Audible tone modules shall be provided for intercom calls, inmate duress alarms and other alarms required by this specification.

a.

A control module shall be provided at each applicable control station so that the tone that is emitted from the panel can be easily located.

b.

Alarm audibles shall be distinctly discernible from intercom call-in tones. Audible tones shall be as follows:

1) Intercom Call: Intermittent Chime 108 dB at 600 mm on axis, a one second beep repeating every three seconds, with rotating slotted cover to effect adjustable volume.

Panel must be opened to adjust volume.

2) Inmate Duress Alarm: Warble Tone 108 dB at 600 mm on axis, with rotating slotted cover to effect adjustable volume. Panel must be opened to adjust volume.

c.

Piezoelectric Alarms shall be as manufactured by Floyd Bell, Inc. or another product approved by Contracting Officer.

2.4

TOUCH SCREEN MONITOR

A.

Radio system touchscreen monitor and transducer:

1.

The radio system touchscreen monitor and transducer shall be as defined in Section 17030 - Computers, with these additional features:

a.

Shall be panel mounted as shown on the plans.

B.

Telephone system alarm display touchscreen monitor and transducer:

1.

The telephone system alarm display touchscreen monitor and transducer shall be as defined in Section 17030 - Computers, with these additional features:

a.

Shall be panel mounted as shown on the plans.

CONTROL PANELS & CONTROL CONSOLES 17300-10

PART 3 - EXECUTION

3.1

INSTALLATION

A.

Furnish and install all materials and equipment as required to construct consoles and control panels to support the requirements of these drawings and specifications.

B.

Prepare all art work for the control panels. Layout of the panels shall be the responsibility of the Contractor. Panel layout shall incorporate all functions as described in the specifications or shown on the drawings. Control panel layouts shown on the drawings illustrate the functional layout of the components and functions described on the drawings and specifications. It shall be the contractor's responsibility to review the specifications and drawings to ensure all required switches and indicators are included on the supplied control panels.

Omission of a function from the control panel design drawings does not relieve the contractor of providing a function which is described in the specifications or design drawings.

3.2

COMPLETION

A.

General: Upon completion of the work, remove excess debris, materials, equipment, apparatus, tools and the like and leave the premises clean, neat and orderly.

B.

Testing: The completed system shall be tested by the Contractor prior to the acceptance test.

END OF SECTION 17300