HSCG85-16-R-P45245_Attachment_1_USCGC_POLAR_STAR_(WAGB-400)_Dry_Dock_Repairs_FY_2016_(Rev-0 _17_November_2015).pdf

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Attached to: Drydock and Ship Repair of USCGC POLAR STAR
Solicitation number: HSCG85-16-R-P45245
Issued by: Department of Homeland Security US Coast Guard

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HSCG85-16-R-P45245 Attachment 1 USCGC POLAR STAR (WAGB-400) Dry Dock Repairs FY 2016 (Rev-0 17 November 2015)

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USCGC POLAR STAR (WAGB 10)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Jonathan H Potterton

(Rev 0, 17 November 2015)

USCGC POLAR STAR (WAGB-400) DRYDOCK AVAILABILITY FY2016

ii (Draft-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Boiler, Biennial Maintenance, Perform WORK ITEM 4: Sea Strainers (Hayward) Open, Clean, and Inspect WORK ITEM 5: Fixed CO2 and Halon FF Bottles, Inspect and Hydrostatic Test WORK ITEM 6: Rudder, Remove and Reinstall WORK ITEM 7: Elevators and Dumbwaiter, Level 1 Annual Certification WORK ITEM 8: Miranda Davit, Level 1, Inspect WORK ITEM 9: Allied K280-70 Crane, Starboard, Level 1 Inspect and Repair WORK ITEM 10: Allied K280-70 Crane, Port, Level 1 Inspect and Repair WORK ITEM 11: Allied T60-60 Crane, Level 1 Inspect and Repair WORK ITEM 12: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 13: Drydock WORK ITEM 14: Dock and Sea Trial Performance, Support, Provide WORK ITEM 15: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 16: Tanks (Boiler Condensate), Clean and Inspect WORK ITEM 17: Tanks (Aviation Fuel Service), Clean and Inspect WORK ITEM 18: Tanks (Potable Water), Clean and Inspect WORK ITEM 19: Flex Hose Assemblies, Renew WORK ITEM 20: Ventilation Systems, Commercial Clean WORK ITEM 21: Fan Room 02-92-0-Q, Recondition WORK ITEM 22: Fan Room 1-95-1-Q, Recondition WORK ITEM 23: Vaneaxial Fan Overhaul WORK ITEM 24: Centrifugal Fan Overhaul WORK ITEM 25: Sewage Piping, Renew WORK ITEM 26: Deck Covering, Carpeting, Renew WORK ITEM 27: Deck Covering, Electrical Matting, Renew WORK ITEM 28: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 29: Deck (Polymeric) Replace WORK ITEM 30: Deck (Polymeric) Replace WORK ITEM 31: Fuel Manifold, Overhaul WORK ITEM 32: Tanks (Boiler Feedwater), Preserve “100%” WORK ITEM 33: Temporary Services Provide WORK ITEM 34: Propulsion Shaft Seal, Clean, Inspect, and Overhaul WORK ITEM 35: STBD Wing Shaft Stern Tube Seal, Remount WORK ITEM 36: Shaft Handling Equipment, Maintenance WORK ITEM 37: U/W Body, Preserve (Partial) WORK ITEM 38: Propulsion Shaft – Strain Gauge and Air Gap Readings (All) WORK ITEM 39: Centerline Propulsion Hub Removal and Reinstallation WORK ITEM 40: Port Propulsion Hub Removal and Reinstallation WORK ITEM 41: Starboard Propulsion Hub Removal and Reinstallation WORK ITEM 42: Temporary Fuel Oil Offload and Storage Drydock iii (Draft-0)

WORK ITEM 43: Tank Level Indicators, Inspect and Calibrate WORK ITEM 44: Reduction Gear Control Panels, Repair WORK ITEM 45: Fuel Tank Ballasting Piping Modifications WORK ITEM 46: Ship Service Air Compressor, Restoration WORK ITEM 47: Air Handlers, System Groom WORK ITEM 48: Potable Water Pneumatic Tank Clean, Inspect, and Hydro WORK ITEM 49: Centerline Propulsion Shafting Removal and Reinstallation WORK ITEM 50: Port Propulsion Shafting Removal and Reinstallation WORK ITEM 51: Starboard Propulsion Shafting Removal and Reinstallation iv (Draft-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Draft-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein.

Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 400 WAGB 3803-001, Rev M, Vent & A/C Diag

Coast Guard Drawing 400 WAGB 3803-002, Rev L, Vent & A/C Equipment List

Coast Guard Drawing 400 WAGB 3803-34, Rev E, A/C Cooling Coil Fdn Typical

Coast Guard Drawing 400 WAGB 0103-3, Rev AB, Booklet of General Plans 1/8 Scale

(POLAR STAR)

Coast Guard Drawing 400 WAGB 1101-002, Rev R, Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-003, Rev P, Shell Plating Aft

Coast Guard Drawing 400-WAGB 1105-059, Rev D, Miranda Davit Relocation Installation

Coast Guard Drawing 400-WAGB 1106-3, Rev R, 3rd Dk Plat Fwd FR 143 1/2

Coast Guard Drawing 400-WAGB 1106-4, Rev V, 3rd Dk Plat Aft FR 143 1/2

Coast Guard Drawing 400 WAGB 1906-001, Rev K, Zinc Protectors A&D

Coast Guard Drawing 400 WAGB 4301-1, Rev Y, Arrg of Shafting

Coast Guard Drawing 400 WAGB 4301-2, Rev F, Bulkhead Seal a&D

Coast Guard Drawing 400 WAGB 4301-3, Rev J, Shaft Tubes a&D

Coast Guard Drawing 400 WAGB 4301-4, Rev 12, Center Tailshaft

Coast Guard Drawing 400 WAGB 4301-5, Rev 10, Wing Tailshaft

Coast Guard Drawing 400 WAGB 4301-11, Rev 4, Propeller Tailshaft Assy vi (Draft-0)

Coast Guard Drawing 400 WAGB 4301-12, Rev 6, Oil Transfer Shaft Assy

Coast Guard Drawing 400 WAGB 4301-13, Rev 3, Outer Oil Pipe Assy (Center Shaft)

Coast Guard Drawing 400 WAGB 4301-14, Rev 3, Outer Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400 WAGB 4301-17, Rev 1, Inner Oil Pipe Assy (Wing Shaft)

Coast Guard Drawing 400 WAGB 4302-4, Rev B, Stern Tube Bearing and Shaft Seals (With Modified Aft Bearing) Arrgt and Details

Coast Guard Drawing 400 WAGB 4400-18, Rev -, Connect Proced for Operating Rod

Coast Guard Drawing 400 WAGB 4301-23, Rev D, Static Shaft Alignment Analysis

Coast Guard Drawing 400 WAGB 4803-12, Rev G, Arrgt of CO2 Fixed Flood Sys

Coast Guard Drawing 400 WAGB 4803-13, Rev C, Diag of CO2 Sys

Coast Guard Drawing 400 WAGB 514-003, Rev-, Hvac Std Det and Genl Instrs

Coast Guard Drawing 400 WAGB 700-001, Rev L, Docking Plan

Coast Guard Drawing 400-WAGB 103-14, Rev T, Booklet of General Plans

Coast Guard Drawing 400-WAGB 103-032, Rev D, General Arrangement Mod Aft

Coast Guard Drawing 400-WAGB 1105-24, Rev J, Elevator Trunk Bhds FR 53 to 57

Coast Guard Drawing 400-WAGB 1112-75, Rev -, Engineers Parts Elevator Structural Support Mods

Coast Guard Drawing 400-WAGB 1112-22, Rev AA, Foundations Aux Machinery in Motor & Gear Rooms

Coast Guard Drawing 400-WAGB 1205-4, Rev C, Lifting Pads for Rudder & Propeller

Coast Guard Drawing 400-WAGB 1205-6, Rev -, Dets of Padeyes for Lifting Gear

Coast Guard Drawing 400-WAGB 1605-1, Rev C, Elevator FR 55 & FR 108 Instl Dets

Coast Guard Drawing 400-WAGB 2200-10, Rev -, Rudder Stock Upper & Lower Bearings

Coast Guard Drawing 400-WAGB 2200-2, Rev D, Rudder A&D

Coast Guard Drawing 400-WAGB 2200-4, Rev M, Rudder Stock A&D

Coast Guard Drawing 400-WAGB 2200-8, Rev F, Rudder Stock Removal A&D

Coast Guard Drawing 400-WAGB 2200-9, Rev K, Arrgt of Steering Gear Rm

Coast Guard Drawing 400 WAGB 2901-3, Rev E, Tank Capacity Tables -- POLAR

STAR

Coast Guard Drawing 400 WAGB 2901-13, Rev C, Intact Trim & Stability

Coast Guard Drawing 400 WAGB 2901-15, Rev B, Tank Capacity Curves

Coast Guard Drawing 400 WAGB 2901-16, Rev B, Tank Capacity Tables

Coast Guard Drawing 400-WAGB 2906-1, Rev E, Structural Welding Design & Sequence

Coast Guard Drawing 400-WAGB 3802-2, Rev AA, Arrg Steam Heat 01 Lvl & Blw Fwd

Coast Guard Drawing 400-WAGB 4000-2, Rev F, Machinery & Piping Standard Arrg

Coast Guard Drawing 400-WAGB 4800-10, Rev U, Arrgt of Hydraulic

Coast Guard Drawing 400-WAGB 4803-1, Rev AA, Arrgt of Firemain 3rd Dk & Below

Coast Guard Drawing 400-WAGB 4803-9, Rev U, Diag of Flushing & Sprinkling Sys

Coast Guard Drawing 400-WAGB 4804-7, Rev L, Diag of H&C Potable Wtr Sys vii (Draft-0)

Coast Guard Drawing 400-WAGB-4808-14, Rev S, Arr San Fl 2nd Dk AFT Fr 113

Coast Guard Drawing 400-WAGB-4808-17, Rev C, Operating Diagram for Plumbing and Interior Deck Drains

Coast Guard Drawing 400-WAGB 4823-1, Rev D, Seachest & Strain Compts Fwd

Coast Guard Drawing 400-WAGB 4823-2, Rev H, Seachest & Strain Compts Aft

Coast Guard Drawing 400-WAGB 5101-1, Rev G, Arrgt & Dets of Boiler

Coast Guard Drawing 400-WAGB 5101-2, Rev F, Safety Valve Easing Gear

Coast Guard Drawing 400-WAGB 5101-3, Rev AC, Arrgt of Steam Boil Blow Escape

Coast Guard Drawing 400-WAGB 5101-4, Rev J, Arrgt of Dets of Condensate Drn Tnk

Coast Guard Drawing 400-WAGB 5101-5, Rev F, Diag of Steam Boil Blow & Escape

Coast Guard Drawing 400-WAGB 5101-6, Rev N, Arrgt & Dets Boil Feedwtr Tank

Coast Guard Drawing 400-WAGB 5101-7, Rev 1, Marine Aux Boiler-Bare Boiler Design Arrgts

Coast Guard Drawing 400-WAGB 6202-40, Rev N, Central Hyd Sys E & IWD

Coast Guard Drawing 400-WAGB 7802-2, Rev E, Elevators Elem WD

Coast Guard Drawing 400-WAGB 8700-1, Rev W, Arrgt of Tank Level Ind

Coast Guard Drawing 400-WAGB 1500-3, Rev -, Tank Level Indicator Sys

Coast Guard Drawing 400 WAGB 6504-5, Rev G, CO2 Release Alarm Sys Ckt FR-

E+IWD

Coast Guard Drawing 400-WAGB 6505-15, Rev A, Operating Procedure Tank LVL

IND

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Drawing 400-WAGB 4803-1-AA Mark-Up

Coast Guard Drawing 400-WAGB 4803-2-P Mark-Up

Coast Guard Drawing 400-WAGB 4803-7-U Mark-Up

Coast Guard Drawing 400-WAGB 4803-9-U Mark-Up

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3D, Jan 2014, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M9000.6, Mar 2011, Naval Engineering Manual

Coast Guard Technical Publication (TP) 2029, Manufacturer's Instruction Book - SWBS Group(s) 243-262

Coast Guard Technical Publication (TP) 2035, Manufacturer's Instruction Book - SWBS Group(s) 516-521

Coast Guard Technical Publication (TP) 2038, Manufacturer's Instruction Book - SWBS Group(s) 625-651

Coast Guard Technical Publication (TP) 2042, Manufacturer's Instruction Book - SWBS Group(s) 665-985

Coast Guard Technical Publication (TP) 4391, Manufacturer's Instruction Book-SWBS Group(s) 235-241 viii (Draft-0)

Coast Guard Technical Publication (TP) 4395, Manufacturer's Instruction Book-SWBS Group(s) 243

Coast Guard Technical Publication (TP) 4411, Manufacturer's Instruction Book-SWBS Group(s) 561

Coast Guard Technical Publication (TP) 4668, 29-NOV-07, Miranda Davit - Model Mrt

Coast Guard Technical Publication (TP) 4978, Telescoping Boom Crane, Model T60-60

Coast Guard Technical Publication (TP) 4979, 20-JAHN-2012, Knuckle Boom Model K280-70

MPC Card R-A-1570 Weigh CO2 Cyl, Test Delay & Cables/Fixed CO2 System

MPC Card R-S-1646 Inspect Fixed CO2 System and Alarms/Fixed CO2 System

MPC Card R-A-1574 Inspect/Weigh CO2 Cylinders/CO2 Hose Reel System

MPC Card R-A-1575 Weigh Halon Cylinders/Halon System

MPC Card R-A-1578 Test CO2 Actuation Station /OVA/PVA/Halon System

MPC Card R-S-1641 Weight 5 lb CO2 Cyl and Siren/Halon System

MPC Card R-A-1572 Check Liquid Level/Halon System

MPC Card R-A-1571 Test System and Replace Fusible Link/Range Guard

MPC Card R-A-1567 Test Range Guard Pressure Switch/Range Guard

MPC Card R-A-8843 Service Range Guard

MPC Card R-A-8534 Galley Fire Suppression System Inspection and Test/Range Guard

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Technical Standard 589 (SFLC Technical Std 589), Jan 2014, Cranes

OTHER REFERENCES

Allis Chalmers Corporation (DWG) 9024-H-1, Outer Oil Pipe Detail (Wing Shaft)

Allis Chalmers Corporation (DWG) 9024-J-2, Outer Oil Pipe Assy (Center Shaft)

Allis-Chalmers Corporation (DWG) 9025-AG-3, Spacer Ring Rev.( 02) ix (Draft-0)

Allis Chalmers Corporation (DWG) 9024-F-1; Outer Oil Pipe Detail (Center Shaft)

Allis Chalmers Corporation (DWG) 9016-T-3; Dowel Pin

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2013, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) F683, 2010, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 46, Part 61.05, 2013, Tests and Inspections of Boilers

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-Petrolatum

Elwell-Parker Operating Maintenance Manual_Part1 & Part 2

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Hayward Industrial Products, Inc. Operating Instructions Model 570 Pipeline Strainer, 4/14/09

International Standard Organization (ISO) 4406, 7/13/2004; Hydraulic Fluid Power -- Fluids -- Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted -

ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric x (Draft-0)

MIL-STD-777, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

Naval Sea Systems Command (NAVSEA) Standard Item 009-31, July 2011, Boiler Waterjet Cleaning

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, Apr 1997, Requirements for Nondestructive Testing Methods

Naval Ships’ Technical Manual (NSTM) Ch 221, May 2010, Boilers

Naval Ship's Technical Manual (NSTM) Chapter 243, May 2006, Propulsion Shafting

Naval Ships’ Technical Manual (NSTM) Ch 244, 2011, Propulsion Bearings and Seals

Naval Ships' Technical Manual, Chapter 556, Hydraulic Equipment Power Transmission and ControlNaval Ships’ Technical Manual (NSTM) 541, 2007, Ship Fuel and Fuel Systems

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G- 6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

STANDARD SERVICE MODULE 131-106-004 Polar Class Re-installation of Hayward Strainers

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. 5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC) Surface Preparation Standard SSPC-SP 15, Commercial Grade Power Tool Cleaning

Thordon Double Key XL Bearing Installation Manual 10 May 2006

Thordon XL Double Key Bearing Assembly DWG No. TG-17321 (Thordon Bearing Inc.)

Thordon XL Double Key Bearing Carrier DWG No. TG-17344 (Thordon Bearing Inc.)

xi (Draft-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED

PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

34 Y Shaft Trailer: 91,500 lbs, 15'W x 55'L x 16'H Elwell Parker 1 1,000,000

34 Y Shaft and Propeller Handler: 73,800 lbs, 8'W x 22'L x 12'H Elwell Parker 1 1,000,000

34 Y Propeller Pallet: 38,800 lbs, 12'W x

12'L x 16.75H Elwell Parker 1 1,000,000

37 Y POLAR Propeller Flange-end Lifting

Fixture, including 6(ea) 4in x 6in bolts 1 5,000

37 Y Polar Propeller Dowel Template 1 3,500

37 Y POLAR Propeller Shipping Cradles:

38,800 lbs, 12'W x 17' L 1 4,250

37 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

37 Y POLAR Righthand Controllable Pitch

Propeller: 60,000 lbs Escher Wyss 1 3,500,000

37 Y Oil Distribution Box Seal Vulcanizing

Tool Escher Wyss 1 10,250

37 Y **Centrax Bulkhead Carbon sealing

Elements Tyton Div Fematics, Canada 2 10,250

37 Y **Half Cage and Roller Assembly

(Lower) Cooper Bearing Co. 2 120,000

37 Y **Bottom Half Outer Race Cooper Bearing Co. 2 90,000 37 Y **Inner Race Halves (Lower) Cooper Bearing Co. 2 40,000 37 Y **Inner Race Halves (Upper) Cooper Bearing Co. 2 400,000

37 Y **Half Cage and Roller Assembly

(Upper) Cooper Bearing Co. 2 10,250

37 Y **Top Half Outer Race Cooper Bearing Co. 2 10,250

38 Y POLAR Propeller Flange-end Lifting

Fixture, including 6(ea) 4in x 6in bolts 1 5,000

38 Y POLAR Propeller Shipping Cradles:

38,800 lbs, 12'W x 17' L 1 4,250

38 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

38 Y POLAR Lefthand Controllable Pitch

Propeller: 60,000 lbs Escher Wyss 1 3,500,000 xii (Draft-0)

38 Y **Centrax Bulkhead Carbon sealing

Elements Tyton Div Fematics, Canada 2 10,250.00

39 Y POLAR Propeller Flange-end Lifting

Fixture, including 6(ea) 4in x 6in bolts 1 5,000

39 Y POLAR Propeller Shipping Cradles:

38,800 lbs, 12'W x 17' L 1 4,250

39 Y POLAR Propeller Cylinder-end Lifting

Fixture, including 8(ea) 1.5in x 4in bolts

1 5,000

39 Y POLAR Righthand Controllable Pitch

Propeller: 60,000 lbs Escher Wyss 1 3,500,000

39 Y **Centrax Bulkhead Carbon sealing

Elements Tyton Div Fematics, Canada 2 10,250.00

49, 50, Y Thordon Key Extraction Tool 1

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Draft-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000:

Work Item

Title

1 Hull Plating (U/W Body) Inspect

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Boiler, Biennial Maintenance, Perform

6 Rudder, Remove and Reinstall

9 Allied K280-70 Crane, Starboard, Level 1 Inspect and Repair

10 Allied K280-70 Crane, Port, Level 1 Inspect and Repair

11 Allied T60-60 Crane, Level 1 Inspect and Repair

14 Dock and Sea Trial Performance, Support, Provide

15 Tanks (Dirty Oil and Waste), Clean and Inspect

16 Tanks (Boiler Condensate), Clean and Inspect

17 Tanks (Aviation Fuel Service), Clean and Inspect

18 Tanks (Potable Water), Clean and Inspect

21 Fan Room 02-92-0-Q, Recondition

22 Fan Room 1-95-1-Q, Recondition

23 Vaneaxial Fan Overhaul

24 Centrifugal Fan Overhaul

34 Propulsion Shaft Seal, Clean, Inspect, and Overhaul

38 Propulsion Shaft – Strain Gauge and Air Gap Readings (All)

39 Centerline Propulsion Hub Removal and Reinstallation xiv (Draft-0)

40 Port Propulsion Hub Removal and Reinstallation

41 Starboard Propulsion Hub Removal and Reinstallation

47 Air Handlers, System Groom xv (Draft-0)

PRINCIPAL CHARACTERISTICS

400' WAGB

PHYSICAL

Length overall 399' 0" Length between perpendiculars 352' 0" Beam, extreme 83' 7" Depth amidships to main deck 43' 2-7/8" Draft to bottom of keel @ full load

31.81'

Full load displacement 13,057 long tons Effective keel length 273' Mast height above DWL @ 28' draft

138' 1-1/8"

HULL

Frame spacing 16" Material Hull CG A537 M Flight deck HY 80 Superstructure AS-A-131

MACHINERY

Propulsion, diesel 6 ALCO 16-251 diesels Propulsion, gas turbines 3 FT4A GT Pratt & Whitney gas turbines Propellers 3 Escher-Wyss CP propellers 16' diameter Generators 3 ALCO Diesel, 750 KW, 440V AC, 3 phase

1 GM diesel, 400 KW, 440V AC, 3 phase (emergency) Sewage equipment 4 holding tanks with pumps

4 (2 P & 2 S) deck discharge stations Rudder One Anchor & chain Two 9,000 lb navy stockless, 165 fathom chain each

TANKS

Diesel Oil or JP-5 (@95%) 1,359,739 gal.

JP-5 (helo) (@ 95%) 45,983 gal.

9250 lube oil (@ 95%) 23,000 gal.

Fresh water (@ 95%) 26,000 gal.

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00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor' and 'shipyard' are used interchangeably in this specification.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall provide all fire watches IAW SFLC Std Spec 0000.

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3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Cutter and Boat Authorized Coatings).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and Non Destructive Inspections in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, State, and Local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, State, or Local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and Local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineer Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineer Officer prior to commencement of work activities. Regulatory notifications shall be provided, including but not limited to, demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, Local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan;

ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

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Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB).

This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 Hazardous Waste (HW) disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Schedule and Progress. The contractor shall provide a Gantt chart IAW SFLC Std Spec 0000 and hold a weekly progress meeting for all stakeholders. The contractor shall also hold a daily production meeting. Dates and times shall be agreed upon at the Arrival Conference.

4. NOTES

None.

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11000_0814_FLT

REC_11000_UWHIB_FLT_400’ WAGB (10 CGC POLAR STAR) (1211)

WORK ITEM 1: Hull Plating (U/W Body), Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Underwater (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 400 WAGB 1101-002, Rev R; Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-003, Rev P; Shell Plating Aft

Coast Guard Drawing 400 WAGB 700-001, Rev L; Docking Plan

Coast Guard Drawing 400 WAGB 2200-002, Rev D; Rudder A&D

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.4 Underwater Body Inspection Report.

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3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures - general. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

A hull repair supervisor and a marker.

Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

3.2.1 Hull plating.

3.2.1.1 The Contractor shall inspect the condition of the hull plating for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components. The Contractor shall inspect all sea chests, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.2.3 Rudder. The Contractor shall check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.

3.2.4 Propeller and shaft associated components. The Contractor shall inspect the condition of propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, 6 (Draft-0) physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

3.2.5 Transducers. The Contractor shall check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.

3.2.6 Zinc anodes.

3.2.6.1 The Contractor shall remove all marine growth and oxide coating from all hull, rudder, shaft strut, and sea chest anodes, as applicable, using a light-wire brush.

3.1.6.2 The Contractor shall visually inspect all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.2.7 Coating system inspections. The Contractor shall accomplish the below inspections, in conjunction with the underwater hull inspection conducted by the Underwater Hull Inspection Board (UWHIB). Submit a CFR.

3.2.7.1 Perform a visual inspection of the existing U/W body coating system.

3.2.7.2 Take DFT measurements of the U/W body coating system in accordance with SSPC-PA 2.

3.3 Skeg UT Inspection.

3.3.1 In the presence of the Coast Guard Inspector NDT inspect (UT) the skeg in way of the centerline propeller:

3.3.1.1 Conduct a visual, magnetic particle and ultrasonic inspection of the skeg in accordance with MIL-STD-271, and map out all areas of metal wastage, documenting by a CFR. A “pit gauge” or other means shall be used as necessary to measure the extent of metal loss and localized pitting.

3.3.1.2 The NDT operator shall be certified and qualified in accordance with ASNT-TC-1A.

3.3.1.3 The NDT operator shall use an ultrasonic instrument calibrated in accordance with NAVSEA T9074-AS-GIB-010/271 and SFLC Std Spec 0740.

3.3.1.4 Prove calibration of the instrument on a sample of known thickness before and after testing in accordance with NAVSEA T9074-AS-GIB-010/271 and SFLC Std Spec 0740.

3.4 Underwater Body Inspection Report. Complete a copy of CG Form CG-2926; Dry-docking and Underwater Body Inspection Work Sheet and submit it with a Closure Report when this Work Order has been completed. Submit a CIR.

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11010_UT_0712_FLT

REC_11010_UT_FLT_400’ WAGB (10 CGC POLAR STAR) (0911)

WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 400 WAGB 1101-002, Rev R, Shell Plating Fwd

Coast Guard Drawing 400 WAGB 1101-003, Rev P, Shell Plating Aft

Coast Guard Drawing 400 WAGB 700-001, Rev L, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:

3.2 (UT measurements).

3.1.2 Technical Representative.

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3.1.3 Protective measures.

3.1.4 Interferences.

None.

3.2 UT measurements. The Contractor shall perform a total of 300 UT measurements: 250 on U/W hull surfaces, 25 on the rudder, 15 on the skeg, and 10 in locations designated by the Coast Guard Inspector. Use Coast Guard Drawings 400 WAGB 1101-002, 400 WAGB 1101-003, and 400 WAGB 700-001 for guidance, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawings 400 WAGB 1101-002 and 400 WAGB 1101-003 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary Sheet - Port/Stbd Shell) provided at the end of this item. Submit a CIR, to also include the marked up drawing and completed Table I.

4.1 UT Table. Table I provided below is for the recording of all UT measurements.

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TABLE I - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL

SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT

PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE

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24300_JPH_0209_400

51700_JAH_1014_400

WORK ITEM 3: Boiler, Biennial Maintenance, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform biennial maintenance on two ship’s service heating “D” Type boilers, Seattle Boiler Model SDW 350M in compartment 2-119-0-E, and water jet clean the boiler tubes.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 400-WAGB 103-3, Rev AB, Booklet of General Plans (POLAR

STAR)