Attachment_4_-_WPAFB_Preventative_Mx_List.xlsx

XLSX spreadsheet 122 KB Posted Jul 13, 2017

Attached to: Civil Engineering Facility & Equipment Support Service Federal contract opportunity
Solicitation number: FA8601-17-R-0025
Issued by: Department of the Air Force Materiel Command Lifecycle Management Center Wright Patterson Air Force Base

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Attachment 4 - Preventative Maintenance Task List

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Other files for this federal contract opportunity

Other files attached to Civil Engineering Facility & Equipment Support Service, newest first.
File	Type	Posted
Attachment_01_-__CE_Support_Contract_PWS_4_Aug_2017.pdf	PDF	Aug 10, 2017
Attachment_08_-_SCA_Wage_Determination_15-4731_--_Revision_3.pdf	PDF	Aug 10, 2017
Attachment_03_-_FINAL_Equip_List_Aug_7_2017.pdf	PDF	Aug 10, 2017
Questions_and_Comments__3.pdf	PDF	Aug 10, 2017
Attachment_11_-_Instructions_and_Evaluations_Criteria_-_Final.pdf	PDF	Aug 10, 2017
CE_Facility_&_Equipment_Support_Amendment_0003.pdf	PDF	Aug 10, 2017
Attachment_11_-_Instructions_and_Evaluation_Commercial_v5.pdf	PDF	Aug 1, 2017
Questions_and_Comments_.pdf	PDF	Aug 1, 2017
CE_Facility_&_Equipment_Support_Amendment_0002.pdf	PDF	Aug 1, 2017
Attachment_7_-_Bid_Schedule_Final_A002.xlsx	XLSX spreadsheet	Aug 1, 2017
Attachment_1_-_CE_Support_Contract_PWS_6.26.2017.pdf	PDF	Jul 27, 2017
Attachment_11_-_Instructions_and_Evaluation_Commercial_v5.pdf	PDF	Jul 27, 2017
Site_Visit_Meeting_Minutes.pdf	PDF	Jul 27, 2017
Site_Visit_-_Contractor_Attendees.pdf	PDF	Jul 27, 2017
Site_Visit_-_CE_Maintenance_and_Repair_Contract_Updated.pdf	PDF	Jul 27, 2017
Attachment_7_-_Bid_Schedule_Final_A001.xlsx	XLSX spreadsheet	Jul 27, 2017
CE_Facility_&_Equipment_Support_-_Amendment_0001.pdf	PDF	Jul 27, 2017
Site_Visit_-_Government_Attendees.pdf	PDF	Jul 27, 2017
Combined_Pre-Site_Visit_Q&A_26_July_2017.pdf	PDF	Jul 27, 2017
Attachment_2_-_Bldg_Numbers_A001.pdf	PDF	Jul 27, 2017
Lab_Software_Presentation.pdf	PDF	Jul 27, 2017
Attachment_8_-_SCA_Wage_Determination_15-4731--Revision_2.pdf	PDF	Jul 27, 2017
Attachment_8_-_SCA_Wage_Determination_15-4731.pdf	PDF	Jul 13, 2017
FA8601-17-R-0025_CE_Facility_Mx_and_Support_V3.pdf	PDF	Jul 13, 2017
Attachment_6_-_Historical_Repair_over_$10K.pdf	PDF	Jul 13, 2017
Attachment_13_-_Facility_Tools_List.xlsx	XLSX spreadsheet	Jul 13, 2017
Attachment_1_-_CE_Support_Contract_PWS_6.16.2017.pdf	PDF	Jul 13, 2017
Attachment_11_-_Instructions_and_Evaluation_Commercial_v4.pdf	PDF	Jul 13, 2017
Attachment_7_-_Bid_Schedule_Final.xlsx	XLSX spreadsheet	Jul 13, 2017
Attachment_10_-_Past_Performance_Questionnaire_.docx	DOCX document	Jul 13, 2017
Attachment_5_-_Historical_Repair_under_$10k.pdf	PDF	Jul 13, 2017
Attachment_12_-_Area_B_Map_Site_Visit.pdf	PDF	Jul 13, 2017
Attachment_3_-_Equipment_List_Final.pdf	PDF	Jul 13, 2017
Attachment_9_-_WPAFB_Base_Facility_Standard.pdf	PDF	Jul 13, 2017
Attachment_14_-_Subcontractor_Consent_Letter.docx	DOCX document	Jul 13, 2017
Attachment_2_-_Bldg_Numbers.pdf	PDF	Jul 13, 2017

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Table of Contents

TABLE OF CONTENTS

D5023 500 1950	Air Handler UV Lights
D2023 220 0000	ChromaLox Elec Water Heater
D3095-122-1951	Screw Air Compressor
D3000-500-1950	Purge Alarm
D5015-260-1950	Subpanels up to 600A
D5015-210-1950	Distribution Panelboard 600 Amps and Larger
D3045-110-3950	Air Handler with Humidification
D3095-500-1950	Refrigerated Air Dryer
D2013-9x0-0000	Emergency Eye Wash and Showers
D3045-500-5000	Glycol Make Up Station
D5095-210-3951	Diesel Generator Cat C175
D5000-500-1951	Cat C175 Genset Enclosure
D5095-500-1951	Piller Rotary UPS
D5095-500-1952	3 ph Battery UPS
D5015-500-1951	Lakeshore Paralleling Switchgear
D5000-500-1952	Load Bank
D3095-220-1950	Dessicant Dryer
D5095-250-1950	Lightning Protection
D3065-100-1950	Variable Frequency Drive (VFD)
E1095 123 3950	Elec Monorail Crane (to 25' length)
E1095 123 3951	Elec Monorail Crane (25' - 50' length)
E1095 123 3952	Elec Monorail Crane (Over 50' length)
E1095 123 3953	Manual Monorail Crane (to 25' length)
E1095 123 3954	Manual Monorail Crane (25' - 50' length)
E1095 123 3955	Manual Monorail Crane (Over 50' length)
B2013-330-1040	Control Dampers

AHU UV Lights

Equipment Type:	D5023 500 1950
Component:	Air Handler UV Lights	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Coordinate air handler shutdown in writing with facility personnel	0.160	0	0	0	0	0	0	0	0	1	0.16	1	0.16
2	Lock Out/Tag Out air handler prior to entering	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25
3	NOTE – DO NOT TOUCH UV BULBS WITH BARE HANDS – USE GLOVES	0.000	0	0	0	0	0	0	0	0	0	0	0	0
4	Remove and replace all UV bulbs	1.000	0	0	0	0	0	0	0	0	0	0	1	1
5	Clean UV bulbs with clean cotton cloth and isopropyl alcohol	0.500	0	0	0	0	0	0	0	0	1	0.5	0	0
6	Verify UV bulb length, wattage, model numbers for ordering	0.160	0	0	0	0	0	0	0	0	1	0.16	0	0
7	Remove Lock Out/Tag Out	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25
8	Restart air handler, verify proper operation	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25
9	Verify all UV lights proper operation	0.160	0	0	0	0	0	0	0	0	1	0.16	1	0.16
10	Fill out maintenance checklist and report deficiencies	0.150	0	0	0	0	0	0	0	0	1	0.15	1	0.15
11	NOTE - USE CONFINED SPACE ENTRY PROCEDURES AS NECESSARY	0.000	0	0	0	0	0	0	0	0	0	0	0	0
	Total Labor-hours/period	2.880	0.00		0.00		0.00		0.00		1.88		2.22
	Total Labor-hours/year	4.10
	Table of Contents

ChromaLox Wtr Htr

Equipment Type:	D2023 220 0000
Component:	ChromaLox Elec Water Heater	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Inspect for Leaks	0.080	0	0	0	0	0	0	4	0.32	0	0	0	0
2	Check for correct water temperature	0.250	0	0	0	0	0	0	4	1	0	0	0	0
3	Operate safety / relief valve	0.080	0	0	0	0	0	0	4	0.32	0	0	0	0
4	Inspect wiring connections	0.080	0	0	0	0	0	0	4	0.32	0	0	0	0
5	Fill out maintenance checklist and report deficiencies	0.150	0	0	0	0	0	0	4	0.6	0	0	0	0
	Total Labor-hours/period	0.640	0.00		0.00		0.00		2.56		0.00		0.00
	Total Labor-hours/year	2.56
	Table of Contents

Screw Air Compressor

Equipment Type:	D3095 122 1951
Component:	Screw Air Compressor	REF	250		44		8		2		1		1		0.5
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A		2 Yr
1	Check air/oil reservoir oil level	0.090	0	0	44	3.96	0	0	0	0	0	0	0	0	0	0
2	Check operation of the machine, is it loading and unloading properly	0.170	0	0	44	7.48	0	0	0	0	0	0	0	0	0	0
3	Check discharge pressure and temperature	0.080	0	0	44	3.52	0	0	0	0	0	0	0	0	0	0
4	Check control panel for advisory text messages	0.080	0	0	44	3.52	0	0	0	0	0	0	0	0	0	0
5	Inspect, Clean if necessary Cooler / Fan	0.080	0	0	0	0	8	0.64	0	0	0	0	0	0	0	0
6	Replace oil filter element	0.350	0	0	0	0	0	0	0	0	1	0.35	1	0.35	0	0
7	Replace air filter element	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25	0	0
8	Take Oil Sample / Provide Analysis Report	0.200	0	0	0	0	0	0	0	0	1	0.2	1	0.2	0	0
9	Replace cool air inlet filter pad (if app.)	0.150	0	0	0	0	0	0	0	0	1	0.15	1	0.15	0	0
10	Replace Control Box Filter (if app.)	0.150	0	0	0	0	0	0	0	0	1	0.15	1	0.15	0	0
11	Visually check for leakage Shaft Seal	0.080	0	0	0	0		0	0	0	1	0.08	1	0.08	0	0
12	Replace Lubricant *	0.350	0	0	0	0	0	0	0	0	1	0.35	1	0.35	0	0
13	Replace Air/Oil Separator	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5	0	0
14	Inspect, clean if necessary scavenge line, replace check valve	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
15	Inspect, service if necessary Inlet Valve	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
16	Inspect, re-grease if necessary Motor Bearings	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
17	Inspect, replace if necessary Drive Belts (if app.)	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
18	Inspect, replace if necessary Min. Pressure/Check Valve	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
19	Check pressure relief valve	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
20	Inspect, repair if necessary the Condensate Drains	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08	0	0
21	Inspect, replace if necessary Solenoid Valves / Vacuum Switch	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
22	Inspect, replace if necessary Blow-down Valve	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
23	nspect, replace if necessary Thermistor Probes	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
24	Inspect, replace if necessary Pressure Transducer	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
25	Inspect, replace if necessary Control Valves and Pressure Regulator	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
26	Inspect, replace if necessary Thermal Mixing Valve	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
27	Inspect, replace if necessary the drive Coupling Spider	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
28	Inspect, replace if necessary Hoses	0.080	0	0	0	0	0	0	0	0	0	0	0	0	1	0.08
29	Compile list of discrepancies and open corrective maintenance job order(s) to make the repair(s)	0.150		0	44	6.6	8	1.2	0	0	1	0.15	1	0.15	1	0.15
	* - Drain and change as indicated by oil Analysis report, hour life rating of lubricant or every 12 months,whichever occurs first.
	Total Labor-hours/period	3.880	0.00		25.08		1.84		0.00		1.68		2.74		0.79
	Total Labor-hours/year	31.34
	Table of Contents

Purge Alarm

Equipment Type:	D3000 500 1950
Component:	PURGE ALARM (Lab 7)	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	NOTIFY BUILDING OCCUPANTS THAT THE SYSTEM WILL BE TESTED	0.200	0	0	0	0	0	0	4	0.8	0	0	0	0
2	PHYSICALLY CHECK PUSHBUTTON STATIONS FOR SIGNS OF VISUAL DAMAGE	0.200	0	0	0	0	0	0	4	0.8	0	0	0	0
3	ACTIVATE ALARM BY PUSHING ALARM PUSHBUTTON STATIONS	0.250	0	0	0	0	0	0	4	1	0	0	0	0
4	INSURE BOTH AUDIO & VISUAL ALARMS AND BEACONS WORK	0.250	0	0	0	0	0	0	4	1	0	0	0	0
5	ENSURE APPROPRIATE DAMPERS OPEN AND CLOSE AS REQUIRED	0.300	0	0	0	0	0	0	4	1.2	0	0	0	0
6	RESET THE SYSTEM AND ENSURE ALL FANS, FUME HOODS, AND CONSTANT VOLUME BOXES RETURN TO NORMAL OPERATION.	0.500	0	0	0	0	0	0	4	2	0	0	0	0
7	NOTIFY BUILDING OCCUPANTS THAT THE TESTS ARE COMPLETE	0.150	0	0	0	0	0	0	4	0.6	0	0	0	0
8	FILL OUT MAINTENANCE CHECKLIST AND REPORT DEFICIENCIES	0.150	0	0	0	0	0	0	4	0.6	0	0	0	0
	Total Labor-hours/period	2.000	0.00		0.00		0.00		8.00		0.00		0.00
	Total Labor-hours/year	8.00
	Table of Contents

Subpanels up to 600A

Equipment Type:	D5015 260 1950
Component:	Subpanels up to 600A	REF	250		44		8		2		1		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A		3 YR
1	Check With Operating or area personnel for any obvious deficiencies	0.044	0	0	0	0	0	0	0	0	0	0	0	0	1	0.044
2	Remove Panel Cover	0.416	0	0	0	0	0	0	0	0	0	0	0	0	1	0.416
3	Visually check for discoloration or charred insulation, check for burnt odor	0.583	0	0	0	0	0	0	0	0	0	0	0	0	1	0.583
4	Conduct complete infrared scan for hot spots	0.291	0	0	0	0	0	0	0	0	0	0	0	0	1	0.291
5	Check all phases, neutral and ground for load balance and presence of current	0.583	0	0	0	0	0	0	0	0	0	0	0	0	1	0.583
6	Tighten all lugs, screws and loose connections	0.750	0	0	0	0	0	0	0	0	0	0	0	0	1	0.75
7	Vacuum and clean inside of panel	0.200	0	0	0	0	0	0	0	0	0	0	0	0	1	0.2
8	Reinstall panel cover	0.583	0	0	0	0	0	0	0	0	0	0	0	0	1	0.583
9	Return panel to service	0.200	0	0	0	0	0	0	0	0	0	0	0	0	1	0.2
10	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	3.817	0.00		0.00		0.00		0.00		0.00		0.00		3.817
	Total Labor-hours/year	0.00
	Table of Contents

Dist. Panelboard 600A and up

Equipment Type:	D5015 210 1950
Component:	Distribution Panelboard 600 Amps and Larger	REF	250		44		8		2		1		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A		3 YR
1	Check With Operating or area personnel for any obvious deficiencies	0.044	0	0	0	0	0	0	0	0	0	0	0	0	1	0.044
2	Remove Panel Cover	0.583	0	0	0	0	0	0	0	0	0	0	0	0	1	0.583
3	Visually check for discoloration or charred insulation, check for burnt odor	0.583	0	0	0	0	0	0	0	0	0	0	0	0	1	0.583
4	Conduct complete infrared scan for hot spots	0.333	0	0	0	0	0	0	0	0	0	0	0	0	1	0.333
5	Check all phases, neutral and ground for load balance and presence of current	0.666	0	0	0	0	0	0	0	0	0	0	0	0	1	0.666
6	Tighten all lugs, screws and loose connections	0.916	0	0	0	0	0	0	0	0	0	0	0	0	1	0.916
7	Vacuum and clean inside of panel	0.252	0	0	0	0	0	0	0	0	0	0	0	0	1	0.252
8	Reinstall panel cover	0.750	0	0	0	0	0	0	0	0	0	0	0	0	1	0.75
9	Return panel to service	0.294	0	0	0	0	0	0	0	0	0	0	0	0	1	0.294
10	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	4.588	0.00		0.00		0.00		0.00		0.00		0.00		4.588
	Total Labor-hours/year	0.00

Table of Contents

Air Handler with Humidification

Equipment Type:	D3045-110-3950
Component:	Air Handler with Humidification	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with operating or area personnel for deficiencies	0.031	0	0	0	0	0	0	2	0.0625	1	0.03125	1	0.03125
2	Check controls and unit for proper operation	0.031	0	0	0	0	0	0	2	0.0625	1	0.03125	1	0.03125
3	Check for unusual noise, vibration, leaks	0.031	0	0	0	0	8	0.25	2	0.0625	1	0.03125	1	0.03125
4	Clean coils, evaporator drain pan, blower, motor and drain piping, as required	0.500	0	0	0	0	0	0	2	1	1	0.5	1	0.5
5	Humidification Units - CHECK UNIT FOR PROPER OPERATION, ADJUST/REPAIR AS REQUIRED	0.031	0	0	0	0	8	0.25	2	0.0625	1	0.03125	1	0.03125
6	Humidification Units - CLEAN DISTRIBUTOR, PAN/DRAIN	0.250	0	0	0	0	8	2	2	0.5	1	0.25	1	0.25
7	Humidification Units - CHECK HUMIDISTAT, CONTROL VALVE, TRAP	0.125	0	0	0	0	8	1	2	0.25	1	0.125	1	0.125
8	Humidification Unit - CHECK FOR LEAKS/OUTPUT	0.031	0	0	0	0	8	0.25	2	0.0625	1	0.03125	1	0.03125
9	Humidification Unit - CLEAN HUMIDIFIER, CHECK VALVE, TRAP, STRAINER	0.125	0	0	0	0	8	1	2	0.25	1	0.125	1	0.125
10	Humidification Unit - CHECK VALVES PACKINGS FOR LEAKAGE	0.031	0	0	0	0	8	0.248	2	0.062	1	0.031	1	0.031
11	Humidification Unit - CHECK SYSTEM OPERATING TEMP	0.031	0	0	0	0	8	0.248	2	0.062	1	0.031	1	0.031
12	Humidification Unit - CHECK SYSTEM OPERATING PRESSURES, WATER STEAM, AIR	0.031	0	0	0	0	8	0.248	2	0.062	1	0.031	1	0.031
13	Humidification Unit - CHANGE FILTERS	0.093	0	0	0	0	0	0	2	0.186	1	0.093	1	0.093
14	Lubricate shaft and motor bearings	0.093	0	0	0	0	0	0	2	0.186	1	0.093	1	0.093
15	Check belts for wear, proper tension and alignment: adjust as necessary	0.125	0	0	0	0	0	0	2	0.25	1	0.125	1	0.125
16	Inspect exterior piping and valves for leaks: tighten connections as required	0.093	0	0	0	0	0	0	2	0.186	1	0.093	1	0.093
17	Check operation and clean dampers, louvers and shutters; lubricate all pivot points and linkages	0.093	0	0	0	0	0	0	2	0.186	1	0.093	1	0.093
18	Clean centrifugal fan	0.093	0	0	0	0	0	0	2	0.186	1	0.093	1	0.093
19	Replace air filters	0.250	0	0	0	0	0	0	2	0.5	1	0.25	1	0.25
20	Clean area around equipment	0.093	0	0	0	0	8	0.744	2	0.186	1	0.093	1	0.093
21	Fill out maintenance checklist and report deficiencies	0.031	0	0	0	0	8	0.25	2	0.0625	1	0.03125	1	0.03125
	Total Labor-hours/period	2.214	0.00		0.00		6.49		4.43		2.21		2.21
	Total Labor-hours/year	15.34
	Table of Contents

Refrig. Air Dryer

Equipment Type:	D3095-500-1950
Component:	Refrigerated Air Dryer	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with operating or area personnel for deficiencies	0.035	0	0	0	0	0	0	2	0.07	1	0.035	1	0.035
2	Clean and check drain system for proper operation	0.51	0	0	0	0	0	0	2	1.02	1	0.51	1	0.51
3	Clean Condenser coil and fan	0.47	0	0	0	0	0	0	2	0.94	1	0.47	1	0.47
4	Clean Strainer if equipped	0.181	0	0	0	0	0	0	0	0	1	0.181	1	0.181
5	Replace filters if equipped	0.177	0	0	0	0	0	0	0	0	0	0	1	0.177
6	Clean area around equipment	0.066	0	0	0	0	0	0	2	0.132	1	0.066	1	0.066
7	Fill out maintenance checklist and report deficiencies	0.022	0	0	0	0	0	0	2	0.044	1	0.022	1	0.022
	Total Labor-hours/period	1.461	0.00		0.00		0.00		2.21		1.28		1.46
	Total Labor-hours/year	4.95
	Table of Contents

Emergency Eye Wash and Showers

Equipment Type:	D2013-9x0-0000
Component:	Emergency Eye Wash and Showers	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with operating or area personnel for deficiencies	0.031	0	0	52	1.625	0	0	0	0	0	0	0	0
2	Activate unit long enough to ensure adequeate pressure and volume of water is available and all alarms and lights are in proper working condition if applicable, make sure all orifices are free of abstructions	0.125	0	0	52	6.5	0	0	0	0	0	0	0	0
3	Document proper operation on customer provided form as directed	0.031	0	0	52	1.625	0	0	0	0	0	0	0	0
4	Clean area around equipment	0.063	0	0	52	3.25	0	0	0	0	0	0	0	0
5	Fill out maintenance checklist and report deficiencies	0.031	0	0	52	1.625	0	0	0	0	0	0	0	0
6	The above maintenance steps are in compliance with AFI 91-203 15 JUNE 2012	0.000	0	0	0	0	0	0	0	0	0	0	0	0
	Total Labor-hours/period	0.281	0.00		14.63		0.00		0.00		0.00		0.00
	Total Labor-hours/year	14.63
	Table of Contents

Glycol Make up

Equipment Type:	D3045-500-5000
Component:	Glycol make-up station	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check unit for leaks	0.160	0	0	0	0	0	0	0	0	1	0.16	1	0.16
2	Clean all ventilation openings on pump motor	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25
3	Meger pump motor to ensure winding resistance to ground is less than 1.5 MEGOHMS	0.250	0	0	0	0	0	0	0	0	1	0.25	1	0.25
4	Check Glycol Level - Inform facility manager if low	0.160	0	0	0	0	0	0	0	0	1	0.16	1	0.16
5	Fill out maintenance checklist and report deficiencies	0.170	0	0	0	0	0	0	0	0	1	0.17	1	0.17
	Total Labor-hours/period	0.990	0.00		0.00		0.00		0.00		0.99		0.99
	Total Labor-hours/year	1.98
	Table of Contents

Diesel Generator Cat C175

Equipment Type:	D5095-210-3951
Component:	Diesel Generator Cat C175 - Refer to Cat C175 SEBU8100-12 service manual for details	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	250	42.5	0	0	0	0	0	0	0	0	0	0
2	Inspect/Test Control Panel (pg. 84)	0.170	0	0	50	8.5	0	0	0	0	0	0	0	0
3	Check Coolant Level (pg. 92)	0.170	250	42.5	0	0	0	0	0	0	0	0	0	0
4	Check Electrical Connections (pg. 97)	0.250	250	62.5	0	0	0	0	0	0	0	0	0	0
5	Check and record Engine Oil Filter Differential Pressure during engine run (pg. 104)	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
6	Inspect Engine Air Cleaner Service Indicator (pg. 102)	0.080	0	0	50	4	0	0	0	0	0	0	0	0
7	Check Engine Oil Level (pg. 104)	0.080	250	20	0	0	0	0	0	0	0	0	0	0
8	Drain Primary fuel system water separator (pg. 113)	0.170	0	0	50	8.5	0	0	0	0	0	0	0	0
9	Drain fuel tank water/settlement (pg. 114)	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
10	Test/Record Generator bearing temperature (pg. 116)	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
11	Check Generator Load (pg. 117)	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
12	Check water heater jacket (pg. 124)	0.080	0	0	50	4	0	0	0	0	0	0	0	0
13	Check Power Factor (pg. 132)	0.080	0	0	50	4	0	0	0	0	0	0	0	0
14	Perform walk-around inspection (pg. 139) Check for leaks/loose connections	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
15	Check Battery Charger (pg. 82)	0.080	0	0	50	4	0	0	0	0	0	0	0	0
16	Check Battery Electrolyte Levels (pg. 82)	0.170	0	0	50	8.5	0	0	0	0	0	0	0	0
17	Inspect Generator (pg. 115)	0.250	0	0	50	12.5	0	0	0	0	0	0	0	0
18	Test Space Heater Oct-Apr Only (pg. 135)	0.170	0	0	30	5.1	0	0	0	0	0	0	0	0
19	Stator Winding Temperature Test (pg. 138)	0.170	0	0	50	8.5	0	0	0	0	0	0	0	0
20	Check / Record Voltage and Frequency (pg. 139)	0.080	0	0	50	4	0	0	0	0	0	0	0	0
21	Every 300 Hrs. - Engine oil sample - Provide analysis/Report (pg. 105) (WORK ORDER)	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
22	Using OEM personnel, perform quarterly maintenance per CAT service manual	1.000	0	0	0	0	0	0	4	4	0	0	0	0
23	Using OEM personnel, perform semi-annual maintenance per CAT service manual	1.000	0	0	0	0	0	0	0	0	1	1	0	0
24	Using OEM personnel, perform annual maintenance per CAT service manual	1.000	0	0	0	0	0	0	0	0	0	0	0	0
25	Using OEM personnel, perform annual black out test with facility personnel	1.000	0	0	0	0	0	0	0	0	0	0	0	0
26	Perform engine runs per PWS guidance	1.500	0	0	0	0	0	0	3	4.5	0	0	1	1.5
27	Perform oil change based on oil analysis per PWS guidance (WORK ORDER)	0.000	0	0	0	0	0	0	0	0	0	0	0	0
28	Fill out maintenance checklist and report deficiencies	0.170	200	34	50	8.5	0	0	0	0	0	0	0	0
29	Fill out generator forms per PWS guidance	0.500	0	0	45	22.5	0	0	2	1	1	0.5	1	0.5
	Total Labor-hours/period	10.090	201.50		142.60		0.00		8.50		1.00		2.00
	Total Labor-hours/year	355.60
	Table of Contents

Cat C175 Genset Enclosure

Equipment Type:	D5000-500-1951
Component:	Cat C175 Genset Enclosure	REF	8		2		1		1
	PM Components (Task Description)	Labor Hrs	M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	8	1.36	0	0	1	0.17	1	0.17
2	Wipe down interior perforated screen walls with light coat WD-40	0.500	0	0	0	0	1	0.5	1	0.5
3	Inspect louvers for proper operation	0.330	0	0	0	0	1	0.33	1	0.33
4	Oil Louver pivot points	0.170	0	0	0	0	1	0.17	1	0.17
5	Check all wall/roof penetrations for leaks, seal as necessary	0.330	0	0	0	0	1	0.33	1	0.33
6	Check exhaust system hardware, tighten connections	0.250	0	0	0	0	1	0.25	1	0.25
7	Check lighting fixtures for proper operation	0.170	0	0	0	0	0	0	1	0.17
8	Sweep interior floors	0.250	0	0	0	0	0	0	1	0.25
9	Provide corrosion control / touch up paint interior and exterior	0.500	0	0	0	0	0	0	1	0.5
10	Check radiator, oil and coolant connections are tight	0.330	0	0	0	0	1	0.33	1	0.33
11	Check electrical conduit connections are tight	0.330	0	0	0	0	1	0.33	1	0.33
12	Inspect Roof	0.330	0	0	0	0	0	0	1	0.33
13	Oil door handle levers	0.170	0	0	0	0	0	0	1	0.17
14	Clean discharge plenum of any debris	0.170	0	0	0	0	0	0	1	0.17
15	Fill out maintenance checklist and report deficiencies	0.170	8	1.36	0	0	1	0.17	1	0.17
	Total Labor-hours/period	4.170	2.72		0.00		2.58		4.17
	Total Labor-hours/year	9.47
	Table of Contents

Rotary UPS

Equipment Type:	D5095 500 1951
Component:	Piller Rotary UPS	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	0	0	44	7.48	0	0	0	0	0	0	0	0
2	Clean air inlets and Outlets (VAC ONLY, NO COMPRESSED AIR!)	0.250	0	0	0	0	11	2.75	0	0	0	0	0	0
3	Check for adequate helium	0.250	0	0	0	0	11	2.75	0	0	0	0	0	0
4	Check for unusual noise or sounds	0.170	0	0	0	0	11	1.87	0	0	0	0	0	0
5	Refill grease reservoirs (use mfg. recommended grease only)	0.170	0	0	0	0	11	1.87	0	0	0	0	0	0
6	Using OEM personnel perform semi-annual maintenance per mfg recommendations	1.000	0	0	0	0	0	0	0	0	1	1	0	0
7	Using OEM personnel perform annual maintenance per manufacturers recommendations	1.000	0	0	0	0	0	0	0	0	0	0	1	1
8	Using OEM personnel assist with annual black out test	1.000	0	0	0	0	0	0	0	0	0	0	1	1
9	Fill out maintenance checklist and report deficiencies	0.170	0	0	44	7.48	11	1.87	0	0	1	0.17	1	0.17
	Total Labor-hours/period	4.180	0.00		14.96		11.11		0.00		1.17		2.17
	Total Labor-hours/year	29.41
	Table of Contents

3 ph Battery UPS

Equipment Type:	D5095 500 1952
Component:	3 ph Battery UPS MGE EPS-8000	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	0	0	44	7.48	0	0	0	0	0	0	0	0
2	Check filters, replace if necessary	0.330	0	0	44	14.52	0	0	0	0	0	0	0	0
3	Check for unusual noise or sounds	0.250	0	0	44	11	0	0	0	0	0	0	0	0
4	Using OEM personnel perform quarterly maintenance per mfg recommendations	1.000	0	0	0	0	0	0	2	2	0	0	0	0
5	Using OEM personnel perform semi-annual maintenance per mfg recommendations	1.000	0	0	0	0	0	0	0	0	1	1	0	0
6	Using OEM personnel perform annual maintenance per manufacturers recommendations	1.000	0	0	0	0	0	0	0	0	0	0	1	1
7	Using OEM personnel assist with annual black out test	1.000	0	0	0	0	0	0	0	0	0	0	1	1
8	Fill out maintenance checklist and report deficiencies	0.170	0	0	44	7.48	0	0	0	0	0	0	0	0
	Total Labor-hours/period	4.920	0.00		40.48		0.00		2.00		1.00		2.00
	Total Labor-hours/year	45.48
	Table of Contents

Paralleling SwGear

Equipment Type:	D5015 500 1951
Component:	Lakeshore Paralleling Switchgear	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	0	0	44	7.48	0	0	0	0	0	0	0	0
2	Check for unusual noise or sounds	0.330	0	0	44	14.52	0	0	0	0	0	0	0	0
3	Check air filters at doors and eaves, replace as necessary	0.250	0	0	0	0	11	2.75	0	0	0	0	0	0
4	Check for Leaks	0.170	0	0	0	0	11	1.87	0	0	0	0	0	0
5	Check heater for proper operation	0.170	0	0	0	0	11	1.87	0	0	0	0	0	0
6	Check Door Gaskets	0.170	0	0	0	0	11	1.87	0	0	0	0	0	0
7	Check door panic latch for proper operation	0.080	0	0	0	0	11	0.88	0	0	0	0	0	0
8	Check CMOS battery at touch panel, replace as required	0.080	0	0	0	0	11	0.88	0	0	0	0	0	0
9	Clean touch screen panel w/ lint free cloth	0.080	0	0	0	0	11	0.88	0	0	0	0	0	0
10	Check batteries in switchgear, replace as necessary	0.250	0	0	0	0	11	2.75	0	0	0	0	0	0
11	Using OEM personnel perform annual maintenance per manufacturers recommendations	1.000	0	0	0	0	0	0	0	0	0	0	1	1
12	Using OEM personnel assist with annual black out test	1.000	0	0	0	0	0	0	0	0	0	0	1	1
13	Fill out maintenance checklist and report deficiencies	0.170	0	0	44	7.48	11	1.87	0	0	0	0	0	0
	Total Labor-hours/period	3.920	0.00		29.48		15.62		0.00		0.00		2.00
	Total Labor-hours/year	47.10
	Table of Contents

Load Bank

Equipment Type:	D5000-500-1952
Component:	Load Bank (refer to manufacturers manual)	REF	1		1
	PM Components (Task Description)	Labor Hrs	S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.170	1	0.17	1	0.17
2	Remove access panels and inspect resistors per mfg instructions	0.250	1	0.25	1	0.25
3	Inspect for broken ceramic insulators	0.170	1	0.17	1	0.17
4	Inspect for loose hardware or loose connections, tighten as necessary	0.170	1	0.17	1	0.17
5	Inspect connections for oxidation or corrosion, clean where required	0.170	1	0.17	1	0.17
6	Verify airflow switch proper operation	0.170	1	0.17	1	0.17
7	Inspect magnetic contactors for pitting or corrosion	0.080	1	0.08	1	0.08
8	Verify contacts move freely and seat properly	0.080	1	0.08	1	0.08
9	Clean all dirt and debris out of load bank using compressed air	0.170	1	0.17	1	0.17
10	Inspect wiring for signs of insulation failure	0.170	1	0.17	1	0.17
11	Replace panels and screens, tighten hardware securely	0.250	1	0.25	1	0.25
12	Check control panel indicator lights	0.080	1	0.08	1	0.08
13	Lube fan blower motor if required	0.080	1	0.08	1	0.08
14	Inspect exhaust hood and screen	0.170	0	0	1	0.17
15	Fill out maintenance checklist and report deficiencies	0.080	0	0	1	0.08
	Total Labor-hours/period	2.260	2.01		2.26
	Total Labor-hours/year	4.27
	Table of Contents

Dessicant Dryer

Equipment Type:	D3095 220 1950
Component:	Dessicant Dryer	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.166	0	0	0	0	8	1.328	2	0.332	1	0.166	1	0.166
2	Check function by manually operating automatic condensate drain	0.083	0	0	0	0	8	0.664	2	0.166	1	0.083	1	0.083
3	Check gel indicator, refer to maintenance manual for dew points.	0.083	0	0	0	0	8	0.664	2	0.166	1	0.083	1	0.083
4	Check differential pressure on the pre-filter, should not exceed 10PSI	0.166	0	0	0	0	0	0	2	0.332	1	0.166	1	0.166
5	Replace pre-filter	0.250	0	0	0	0	0	0	0	0	0	0	1	0.25
6	Check differential pressure on after-filter, should not exceed 10 PSI	0.166	0	0	0	0	0	0	2	0.332	1	0.166	1	0.166
7	Replace after-filter	0.250	0	0	0	0	0	0	0	0	0	0	1	0.25
8	Check the back pressure at silencer behind exhaust valve, should not exceed 5 psid	0.166	0	0	0	0	0	0	2	0.332	1	0.166	1	0.166
9	Check dessicant for impurities, change as necessary	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
10	Check seat O-rings on outlet check valve, replace as necessary	0.250	0	0	0	0	0	0	0	0	0	0	1	0.25
11	Check function of 3 port inlet valve by sending control signals	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
12	Check/Tighten electical connections	0.166	0	0	0	0	0	0	0	0	1	0.166	1	0.166
13	Check wiring insulation	0.083	0	0	0	0	0	0	0	0	1	0.083	1	0.083
14	Inspect solenoid valves and control components, replace when necessary	0.166	0	0	0	0	0	0	2	0.332	1	0.166	1	0.166
15	Clean up area around dryer	0.083	0	0	0	0	8	0.664	2	0.166	1	0.083	1	0.083
16	Fill out maintenance checklist and report deficiencies	0.166	0	0	0	0	8	1.328	2	0.332	1	0.166	1	0.166
	Total Labor-hours/period	2.910	0.00		0.00		4.65		2.49		1.49		2.91
	Total Labor-hours/year	11.54
	Table of Contents

Lightning Protection

Equipment Type:	D5095-250-1950
Component:	Lightning Protection	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Coordinate inspection with facility manager	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
2	Check for current meter calibration date - if required	0.017	0	0	0	0	0	0	0	0	0	0	1	0.017
3	Verify static bus bars and equipment grounding systems are bonded to the facility ground at ground level or as near as possible	0.750	0	0	0	0	0	0	0	0	0	0	1	0.75
4	Inspect cable and ground rods for corrosion, note extent and type of corrosion	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
5	Check condition of all air terminals	1.000	0	0	0	0	0	0	0	0	0	0	1	1
6	Inpsect/tighten ground connections as required	1.000	0	0	0	0	0	0	0	0	0	0	1	1
7	Locate test point	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
8	Drive reference pins and attach cables	0.250	0	0	0	0	0	0	0	0	0	0	1	0.25
9	Check / record ground reading	0.250	0	0	0	0	0	0	0	0	0	0	1	0.25
10	Compare to last 6 inspections and determine if there is a deterioration	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
11	Disconnect cables, remove reference pins, clean up area	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
12	Fill out maintenance checklist and report deficiencies	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
	Total Labor-hours/period	4.821	0.00		0.00		0.00		0.00		0.00		4.82
	Total Labor-hours/year	4.82
	Table of Contents

VFD

Equipment Type:	D3065-100-1950
Component:	Variable Frequency Drives (VFD)	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
2	Coordinate VFD shut off with facility personnel	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
3	Check for excessive vibrations, noise, overheating, etc.	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
4	Disconnect Power, wait for DC capacitor discharge, approx 5 mins.	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
5	Check and tighten loose electrical wiring and connections	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
6	Vacuum or use compressed air to remove dust/dirt from heat sink fins	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
7	Clean air box and change filter as needed	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
8	Fill out maintenance checklist and report deficiencies	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
	Total Labor-hours/period	0.838	0.00		0.00		0.00		0.00		0.00		0.84
	Total Labor-hours/year	0.84
	Table of Contents

Elec Monorail Crane to 25 ft

Equipment Type:	E1095 123 3950
Component:	Elec Monorail Crane to 25 ft. length	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
4	Inspect monorail and beam	0.332	0	0	0	0	0	0	0	0	0	0	1	0.332
5	Inspect limit switches, adjust as needed	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
6	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
7	Inspect control cabinets	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
8	Ensure the hoist disconnect is accessible, identified, and lockable	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
9	Inspect collectors/conductors. Check for pitted or burned contacts	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
10	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
11	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
12	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	3.459	0.00		0.00		0.00		0.00		0.00		3.46
	Total Labor-hours/year	3.46
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Elec Monorail Crane 25-50 ft

Equipment Type:	E1095 123 3951
Component:	Elec Monorail Crane 25 - 50 ft. length	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.332	0	0	0	0	0	0	0	0	0	0	1	0.332
4	Inspect monorail and beam	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
5	Inspect limit switches, adjust as needed	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
6	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
7	Inspect control cabinets	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
8	Ensure the hoist disconnect is accessible, identified, and lockable	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
9	Inspect collectors/conductors. Check for pitted or burned contacts	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
10	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
11	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
12	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	3.793	0.00		0.00		0.00		0.00		0.00		3.79
	Total Labor-hours/year	3.79
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Elec Monorail Crane 50 ft plus

Equipment Type:	E1095 123 3952
Component:	Elec Monorail Crane 50 ft. plus	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.747	0	0	0	0	0	0	0	0	0	0	1	0.747
4	Inspect monorail and beam	1.037	0	0	0	0	0	0	0	0	0	0	1	1.037
5	Inspect limit switches, adjust as needed	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
6	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
7	Inspect control cabinets	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
8	Ensure the hoist disconnect is accessible, identified, and lockable	0.044	0	0	0	0	0	0	0	0	0	0	1	0.044
9	Inspect collectors/conductors. Check for pitted or burned contacts	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
10	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
11	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
12	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	4.745	0.00		0.00		0.00		0.00		0.00		4.75
	Total Labor-hours/year	4.75
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Manual Monorail up to 25ft

Equipment Type:	E1095 123 3953
Component:	Manual Monorail Crane (to 25' length)	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
4	Inspect monorail and beam	0.332	0	0	0	0	0	0	0	0	0	0	1	0.332
5	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
6	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
7	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
8	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	2.500	0.00		0.00		0.00		0.00		0.00		2.50
	Total Labor-hours/year	2.50
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Manual Monorail 25-50ft

Equipment Type:	E1095 123 3954
Component:	Manual Monorail Crane (25' - 50' length)	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.332	0	0	0	0	0	0	0	0	0	0	1	0.332
4	Inspect monorail and beam	0.500	0	0	0	0	0	0	0	0	0	0	1	0.5
5	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
6	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
7	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
8	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	2.834	0.00		0.00		0.00		0.00		0.00		2.83
	Total Labor-hours/year	2.83
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Manual Monorail over 50ft

Equipment Type:	E1095 123 3955
Component:	Manual Monorail Crane (Over 50' length)	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Check that historical records are being maintained	0.166	0	0	0	0	0	0	0	0	0	0	1	0.166
3	Inspect crane foundation and support system, braces, hanger rods, stops. Make adjustments and tighten fasteners as needed	0.747	0	0	0	0	0	0	0	0	0	0	1	0.747
4	Inspect monorail and beam	1.037	0	0	0	0	0	0	0	0	0	0	1	1.037
5	Inspect rail switches for proper function and alignment, adjust as needed	0.249	0	0	0	0	0	0	0	0	0	0	1	0.249
6	Test weight capacity of hoisitng equipment within rated capacity in accordance with Chapter 35/AFI 91-203*	1.170	0	0	0	0	0	0	0	0	0	0	1	1.17
7	Fill out annual certification paperwork	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
8	Fill out maintenance checklist and report deficiencies	0.167	0	0	0	0	0	0	0	0	0	0	1	0.167
	Total Labor-hours/period	3.786	0.00		0.00		0.00		0.00		0.00		3.79
	Total Labor-hours/year	3.79
	*Note: Chapter 35/AFI 91-203, Air Force Consolidated Occupational Safety describes complete Periodic portion of inspection of cranes outside this PMTL.

Table of Contents

Control Dampers

Equipment Type:	B2013-330-1040
Component:	Control Dampers	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check with Facility Manager for any related discrepancies	0.083	0	0	0	0	0	0	0	0	0	0	1	0.083
2	Observe damper motors and actuators through an operating cycle to check for defects or binding. All mounting bolts must be securely fastened.	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
3	Linkages from actuators should be adjusted to insure blades of damper fully open or close within the stroke or travel of the actuator arm.	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
4	Blades should be checked in closed position to be sure all close tightly. If necessary, adjustments should be made to damper linkage or linkages to close any partially open blades	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
5	Damaged blades should be replaced. Dirt, soot lint, etc. should be removed especially around operating parts.	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
6	Check blade edge and side seals. Replace where necessary.	0.030	0	0	0	0	0	0	0	0	0	0	1	0.03
7	Check pins, straps, bushings (bearings) for wear, rust or corrosion. Replace as required.	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
8	Lubricate all mechanisms and moving parts with a moli-spray oil or similar graphite based dry lubricant, as regular lubricating oil will attract dirt.	0.080	0	0	0	0	0	0	0	0	0	0	1	0.08
9	Caulking, where used to make damper frames tight to structure, should be checked and repaired as needed.	0.020	0	0	0	0	0	0	0	0	0	0	1	0.02
10	Fill out maintenance checklist and report deficiencies	0.170	0	0	0	0	0	0	0	0	0	0	1	0.17
	Total Labor-hours/period	0.963	0.00		0.00		0.00		0.00		0.00		0.96
	Total Labor-hours/year	0.96

Table of Contents

Template

Equipment Type:	D5015 260 1950
Component:	Panelboards up to 600A	REF	250		44		8		2		1		1
	PM Components (Task Description)	Labor Hrs	D		W		M		Q		S		A
1	Check With Operating or area personnel for any obvious deficiencies	0.000	0	0	0	0	0	0	0	0	0	0	0	0
2	Remove Panel Cover	0.000	0	0	0	0	0	0	0	0	0	0	0	0
3	Visually check for discoloration or charred insulation, check for burnt odor	0.000	0	0	0	0	0	0	0	0	0	0	0	0
4	Conduct complete infrared scan for hot spots	0.000	0	0	0	0	0	0	0	0	0	0	0	0
5	Check all phases, neutral and ground for load balance and presence of current	0.000	0	0	0	0	0	0	0	0	0	0	0	0
6	Tighten all lugs, screws and loose connections	0.000	0	0	0	0	0	0	0	0	0	0	0	0
7	Vacuum and clean inside of panel	0.000	0	0	0	0	0	0	0	0	0	0	0	0
8	Reinstall panel cover	0.000	0	0	0	0	0	0	0	0	0	0	0	0
9	Return panel to service	0.000	0	0	0	0	0	0	0	0	0	0	0	0
10	Fill out maintenance checklist and report deficiencies	0.000	0	0	0	0	0	0	0	0	0	0	0	0
	Total Labor-hours/period	0.000	0.00		0.00		0.00		0.00		0.00		0.00
	Total Labor-hours/year	0.00

File details come from the government source that posted it. Updated Nov 14, 2017.