FINAL_RFP_Attachment_6_Cross_Reference_Matrix_25Jun19.pdf

RFP Attachment 6 – Cross Reference Matrix

Sec. L, II.B.2

Sec. M, II.B.1

Subfactors

Technical Rqmts

Doc PWS, TDP

Section L

Paragraph

Section M

Paragraph CDRL

Proposal

(Offeror

Completes)

Subfactor A: Component

Structural Analysis Plan

PWS 1.4.2.2, 1.4.2.3 Para. II, C.3.2 Para. II, C.2.1 A002

A003

1. Describe the hardware analysis techniques that will be used for reverse engineering to develop the technical data required to reproduce the required components. Define the process for establishing dimensional tolerances, manufacturing processes, and technical specifications.

(a) Required facilities, personnel, and resources to perform structural analysis on the selected components.

(b) Training, certifications, resources available, and/or existing training/qualification programs that ensure critical tasks are handled by qualified technicians.

(c) Ability to determine and identify stringent manufacturing tolerances including hole diameter, hole location, surface finish, surface profile, etc., especially at critical interfaces.

(d) Ability to determine and define component loft and contour as defined via model-based definition.

(e) Ability to define the controls and inspection of bonded metallic composite structure (e.g. bonded honeycomb structure etc.) and bonded non-metallic composite structure (e.g. epoxy resin composite laminate, honeycomb sandwich construction, etc.).

(f) Ability to determine inspections and manufacturing processes required to guarantee quality high-strength fatigue critical parts and assemblies.

PWS 1.4.2.2, 1.4.2.3 Para. II, C.3.2 Para. II, C.2.1 A002

A003

Technical Rqmts

Doc SOW, TDP

Section L

Paragraph

Section M

Paragraph CDRL

Proposal

(Offeror

Completes)

Subfactor B: Parts Reverse

Engineering and Re-Engineering

Manufacturing Plan

PWS 1.4.1, 1.4.2.1,

1.4.3, 1.4.4, 1.4.5

Para II, C.3.3 Para. II, C.2.2 A001

A004

A005

A006 A007

2. Provide detailed parts Reverse

Engineering and/or Re-

Engineering/Manufacturing and procurement plan that demonstrates ability to develop a technical data package sufficient for the production of parts that are Fit and Function replacements of the selected components. Provide capability and capacity to:

(a) Manufacture, at a minimum, the component first article assemblies listed in the RFP

(b) Obtain required materials with applicable material certifications

(c) Design/build/obtain specialized tooling to aid in manufacturing of parts

(d) Machine parts

(e) Form/contour/manipulate large and small extrusions and unformed stock

(f) Post process (i.e.; heat treat, peen, anodize, plate, coat)

(g) Application of metrology and inspection for dimensional conformity

(h) Perform Nondestructive testing

Address the following elements and how capabilities correlate with technical requirements:

(a) Required facilities, personnel, and resources to reverse engineer, manufacture FAT components, assemble, inspect (highlight FAI

IAW AS9102), test, repair, and package components.

(b) Training, certifications, resources available, and/or existing training/qualification programs that ensure critical tasks are handled by qualified technicians.

(c) Ability to develop and implement a comprehensive manufacturing concept/process (to include necessary tooling development and manufacture).

PWS 1.4.1, 1.4.2.1,

1.4.3, 1.4.4, 1.4.5

Para II, C.3.3 Para. II, C.2.2 A001

A004

A005

A006

Technical Rqmts Doc

SOW, TDP

Section L

Paragraph

Section M

Paragraph CDRL

Proposal

(Offeror

Completes)

(d) Ability to control stringent manufacturing tolerances including hole diameter, hole location, surface finish, surface profile, etc., especially at critical interfaces.

(e) Ability to control component loft and contour as defined via model-based definition during manufacturing and assembly on

FAT articles.

(f) Ability to manufacture and procure Critical Safety Items (CSI) and manage CSI requirements at all levels of manufacture and assembly.

(g) Ability to fabricate, control and inspect bonded metallic composite structure (e.g. bonded honeycomb structure etc.) and bonded non-metallic composite structure (e.g.

epoxy resin composite laminate, honeycomb sandwich construction, etc.).

(h) Ability to manufacture, inspect and test high-strength fatigue critical parts and assemblies.

PWS 1.4.1, 1.4.2.1,

1.4.3, 1.4.4, 1.4.5

Para II, C.3.3 Para. II, C.2.2 A001

Subfactor C:

Program Management

PWS 2.4 Para. II, C.3.4 Para. II, C.2.3 A008, A009, A010, A011

3. RESOURCE MGMT: The prime contractor’s organizational structure which identifies key personnel. The proposal shall clearly document the primary roles and lines of responsibility, and technical interface with subject matter experts. The proposal shall identify personnel with experience in TDP development. The proposal shall illustrate all planned subcontractor relationships to include name and

CAGE code with letter of intent between prime and sub agreeing to be on contract within 90 days of contract award. Proposal shall include a detailed IMS as specified.

PWS 2.4.1, 2.4.2 Para. II, C.3.4.1

Para. II, C.2.3a A008

A009

Technical Rqmts Doc

SOW, TDP

Section L

Paragraph

Section M

Paragraph CDRL

Proposal

(Offeror

Completes)

4. SUBCONTRACTOR MGMT:

Offeror shall describe a clear and feasible approach to managing all subcontractors, partners, and sub-tier subcontractors/partners to meet quality system requirements, as well as supply chain partners and the process in which these partners are evaluated and selected.

PWS 2.4.5 Para. II, C.3.4.2

Para. II, C.2.3b A010

5. RISK MGMT: Offeror shall provide a complete description of risk management processes, explaining the criteria, methods, and procedures that would be used to identify the critical items associated with the implementation of this contract.

PWS 2.4.6 Para. II, C.3.4.3

Para. II, C.2.3c A011

Subfactor D:

Producibility of Design

PWS 1.4.1, 1.4.3,

1.4.4, 1.4.5, 2.5

Para. II, C.3.5 Para. II, C.2.4 A004, A005, A006,

6. Address producibility of components’ through selected manufacturing processes in the following categories:

(a) Ease of manufacturing

(b) Complexity of processes utilized

(c) Availability of materials (current and projected)

(d) Storage of materials

(e) Required qualifications/specialized skills

(f) Complexity of tooling

(g) Material property development

(i.e. B-basis)

(h) Hazardous materials/processes

PWS 1.4.1, 1.4.3,

1.4.4, 1.4.5, 2.5

Para. II, C.3.5 Para. II, C.2.4 A004, A005, A006,