FA813226Q0029 - ATT 2 Statement of Work SOW Next Gen HP Cold Spray Sys REDACTED.pdf

STATEMENT OF WORK

FOR

NEXT GENERATION HIGH-PRESSURE

COLD SPRAY SYSTEM

Prepared By

76 PMXG

26 August 2025 – Rev. 3

Table of Contents

1. OVERVIEW

1.1. Scope

2. APPLICABLE DOCUMENTS

2.1. General Information

2.2. Government Documents

2.3. Non-Government Publications, Specifications, Standards, and Handbooks

2.4. Order of Precedence

3. GENERAL REQUIREMENTS

3.1. Prototype Equipment

3.2. Measuring and Indicating Device Graduations

3.3. Safety, Environmental, Hazardous Materials

3.4. Lubrication Data

3.5. Instrument, Control Panel, and Plate Marking

3.6. General Equipment Requirements

3.7. Machine Operating Controls

3.8. Hardware/Software Agreements

3.9. Replacement Parts

3.10. Special Tooling and Equipment

3.11. General Equipment Requirements

3.12. Network Communication and Sensing

3.13. Network Security Requirements

4. EvoCSII MODEL REQUIREMENTS

4.1. Machine Configuration

4.2. Carrier Gas

4.4. Powder Handling

5. FANUC M710iC/50 MODEL REQUIREMENTS

5.1. Machine Configuration

5.2. Packages

5.2.1. ASCII Program Loader

5.2.2. Expanded Registers

5.2.3. Menu Utility

5.2.4. iPendant

5.2.5. Multi Group Motion

5.2.6. SNTP

5.2.7. Motion Package

5.2.8. Learning Path Control

6. RELIACOAT ICP-8 MODEL REQUIREMENTS

6.1. Machine Configuration

7. NITROGEN SUPPLY SYSTEM REQUIREMENTS

7.1. Machine Configuration

7.2. Gas Purity. The system shall provide gas at 99.999%(10ppm)

7.3. Production Capacity. The system shall produce at a minimum of 105 scfm of gas

7.4. Outlet Pressure. The system shall provide gas at sufficient pressure to deliver 1500psig at the cold spray system inlet

7.5. Operating Environment. The system shall be rated for outdoor service

7.6. Remote HMI. If the system includes an HMI it shall be configured with the HMI at the operator booth

7.7. Supply Telemetry. The system shall be equipped with a telemetry system to ensure nitrogen is refilled automatically upon reaching a configurable setpoint

7.8. Gas Storage. The System shall be designed to utilize existing storage tanks provided by 76

PMXG

7.9. Foundation. Contractor shall provide analysis of existing foundation to ensure it is sufficient to support liquid tank

7.9.1. Foundation Installation. Contractor shall install new foundation if required

8. HIWATCH HR2 REQUIREMENTS

8.1. Machine Configuration

8.2. Particle Temperature. The system shall be capable of detecting cold particles

8.3. Particle Density. The system shall be capable of measuring particle density

8.4. Particle Speed. The system shall be capable of measuring particle speed

8.5. Data Connection. The System shall be delivered with an active USB 3.0 cable. The cable shall be 20 ft. long at minimum

9. ARGON FIRE SUPPRESSION SYSTEM REQUIREMENTS

9.1. Equipment Configuration

10. DUST HANDLER MODIFICATION REQUIREMENTS

10.1. Equipment Requirements

10.1.1. Inlet Isolation Valve. Contractor shall install and inlet isolation valve that will shut down the cold spray process when triggered per NFPA 69

10.1.2. Spark Arrestor. Contractor shall install an in-line spark arrestor

10.1.3. Warning Sign. Contractor shall install a sign that reads “CAUTION This collector can contain explosible dust. Keep outside the marked area while equipment is operating

11. HIGH-PRESSURE GAS PLUMBING REQUIREMENTS

12. SYSTEM INTEGRATION REQUIREMENTS

12.1. Impact Cold Spray System

12.2. FANUC Robot

12.3. ReliaCoat ICP-8

12.4. Safety Interlocks

13. ADDITIONAL EQUIPMENT REQUIREMENTS

13.1. Vacuum Cleaner. Contractor shall provide a sparkless ignition proof vacuum cleaner. . 25

13.2. Intake Monitor. Contractor shall install a monitor into the booth air intake. Monitor shall be integrated into the E-Stop system to prevent equipment operation if sufficient air flow is not present

13.3. Booth Oxygen Monitor. Contractor shall install an oxygen monitor into the spray booth.

Monitor shall be installed such that operator can see it prior to entering booth area. Monitor shall be equipped with audible and visual alarm if oxygen levels are below safe levels

14. TRANSPORTATION, RIGGING, FOUNDATIONS, AND INSTALLATION

14.1. Transportation

14.2. Rigging

14.3. Installation

14.4. Utility Hook-Up

14.5. System Charging

14.6. Installation and Foundation Drawings

14.7. Foundations

15. TRAINING REQUIREMENTS

15.1. Training Overview

15.2. Training

16. TOOLING, ACCESSORIES, & TECHNICAL DATA

16.1. Tooling

16.2. Machine and Equipment Technical Data

17. QUALITY ASSURANCE

17.1. Responsibility for Inspection

17.2. Responsibility for Compliance

17.3. Classification of Inspections

17.4. Inspection Conditions

17.5. (Origin) Inspection/Acceptance Test

17.6. (Destination) Inspection/Acceptance Test

17.7. Machine/Equipment Examination

17.8. Acceptance Tests

17.9. Initial Post Award Meeting

17.10. Plan of Action and Milestones (POA&M)

17.11. Design/Progress Review Meetings

18. OTHER REQUIREMENTS

18.1. Safety and Quality Control

18.2. Foreign Object Damage (FOD) & Dropped Object Prevention (DOP)

18.3. Housekeeping

18.4. Standard Operating Procedures

18.5. Non-Government Owned IT System or Devices

19. INSTALLATION RESPONSIBILITIES

20. APPENDICIES

Appendix A –Tool List

1. OVERVIEW

1.1. Scope. The content of this specification describes the minimum requirements for the name brand procurement of Impact Innovations Impact Spray System EvoCSII High Pressure Cold Spray System, FANUC M710ic/50 industrial robot, HiWatch HR2, and ReliaCoat ICP-8 sensor.

The specifications for a Nitrogen gas supply system, argon fire suppression system, dust handler modification, high-pressure gas plumbing, and booth camera.

2. APPLICABLE DOCUMENTS.

2.1. General Information. The Contractor, at a minimum, is required to comply with the current editions of the following requirements for design, construction, installation, and safety, as applicable. The term “most recent edition” shall be understood to mean, most recently released edition as of date of issuance of contract. This list of references is not all-inclusive nor in priority order. While every effort has been made to ensure the completeness of this section, users are cautioned that they must meet all specified requirements of documents cited throughout this Statement of Work (SOW).

2.2. Government Documents. The following Government documents form a part of this document to the extent specified herein.

2.2.1. Specifications, Standards, and Handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein.

2.2.2. U.S. Department of Labor

OSHA 29 CFR 1910 – General Industry, OSHA Safety and Health Standards (29 CFR 1910), 2019 or most recent edition (available at http://www.osha.gov/)

(Application for copies should be addressed to the U.S. Department of Labor, 200 Constitution Ave, Washington, D.C. 20210)

2.2.3. Environmental Protection Agency

40 CFR 82 – Protection of Stratospheric Ozone

40 CFR part 761 – Polychlorinated Biphenyls (PCB) Manufacturing, Processing, Distribution in Commerce, and Use Prohibitions.

(Application for copies should be addressed to the U.S. Department of Labor, 200 Constitution Ave, Washington, D.C. 20210)

2.2.4. Federal Standards

FED-STD-H28B – Screw Thread Standards for Federal Services, 2019 or most recent edition

FED-STD-H28/21B – Screw Thread Standard for Federal Service, Metric Screw Threads, 1984 (R2006) or most recent edition

(Application for copies should be addressed to Superintendent of Documents, Government Printing Office, Washington, D.C. 20402-001).

2.2.5. Military Standards

MIL-STD-130N w/Change 1: Identification Markings of U.S. Military Property (2012 Ed.)

Item Unique Identification Marking (IUID) or most recent edition

(Application for copies should be addressed to Air Force Product Data Systems Modernization Standards (TMSS) Office, 554 ELSG/SBP, 4375 Chidlaw Road, Bldg. 262, Room S008, Wright-Patterson AFB, OH 45433-5006, Phone (937) 257-0870 or 0853 or https://quicksearch.dla.mil/qsSearch.aspx)

2.2.6. National Institute of Standards and Technology (NIST)

FIPS 140-3: Security Requirement for Cryptographic Modules

(Request for information should be addressed to Information Technology Laboratory, National Institute of Standards and Technology, Gaithersburg, MD 20899-8900. This document is available free of charge at https://doi.org/10.6028/NIST.FIPS.140-3)

2.2.7. Unified Facilities Criteria (UFC)

UFC 3-600-01: Fire Protection Engineering for Facilities, w/change 6 or most recent change

UFC 3-601-02: Fire Protection Systems Inspection, Testing, and Maintenance

2.2.8. Other Government Documents, Drawings, and Publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein.

Local Facility Documents

2.3. Non-Government Publications, Specifications, Standards, and Handbooks. The following documents form a part of this document to the extent specified herein.

2.3.1. National Fire Protection Association (NFPA)

NFPA 1 – Fire Code, 2010 edition or most recent edition

NFPA 13 – Standard for the Installation of Sprinkler Systems, 2025 edition or most recent edition

NFPA 68 – Standard on Explosion Protection by Deflagration Venting

NFPA 69 – Standard on Explosion Prevention Systems, 2024 or most recent edition

NFPA 70 – National Electrical Code, 2014 edition or most recent edition

NFPA 70E – Standard for Electrical Safety in the Workplace, 2011 edition or most recent edition.

NFPA 79 – Electrical Standards for Industrial Machinery, 2007 or most recent edition

NFPA 660 – Standard for Combustible Dusts and Particulate Solids, 2025 or most recent edition.

NFPA 2001 – Standard for Clean Agent Fire Extinguishing Systems, 2025 or most recent edition.

(Application for copies should be addressed to National Fire Protection Association, Battermarch Park, Quincy, MA 02269)

2.3.2. Telecommunications Industry Association (TIA) Standard

EIA/TIA-232-F – Interface Between Data Terminal Equipment and Data Circuit- Terminating Equipment Employing Serial Binary Data Interchange, 1997 (R 2002) or most recent edition.

(Application for copies should be addressed to IHS International Inc., http://www.ihs.com, or call 1-800-854-7179 for U.S. and Canada)

2.3.3. National Electrical Manufacturers Association (NEMA)

NEMA MG 1 – Motors and Generators, 2009 (R2010) or most recent edition

NEMA ICS 1 – Industrial Control and Systems General Requirements (2015 Ed.) or most recent edition

NEMA ICS 6 – Industrial Control and Systems: Enclosures, 1993 (R2006) or most recent edition

(Application for copies should be addressed to National Electrical Manufacturers Association, 1300 N 17th Street, Suite 1752, Rosslyn, VA 22209)

2.3.4. Underwriter Laboratories, Inc.

UL 508A – Industrial Control Panels

(Application for copies should be addressed to Underwriter Laboratories, Inc. 333 Pfingsten Road, Northbrook, IL 60062)

2.3.5. American Society for Testing and Materials.

ASTM SI 10 – American National Standard for use of the International System of Units (SI):

The Modern Metric System, 2010 or most recent edition.

(Application for copies should be addressed to ASTM Headquarters, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959)

2.3.6. American National Standards Institute

ANSI/ASME B5.1M – T-Slots, Their Bolts, Nuts, and Tongues (1985) or most recent edition.

ANSI B11.19 – Performance Requirements for Risk Reduction Measures: Safeguarding and Other Means of Reducing Risk (2019) or most recent edition.

ANSI B11.20 – Safety Requirements for the Integration of Machinery into a System (2017) or most recent edition.

ANSI/RIA R15.06 – Industrial Robots and Robot Systems - Safety Requirements (2012 Rev.)

or most recent edition

ANSI/RIA R15.406 – Safeguarding (2014) or most recent edition.

ANSI/RIA R15.506 – Applicability of ANSI/RIA R15.06 – 2012 for Existing Industrial Robot Applications (2014 Rev.) or most recent edition

ANSI/RIA R15.05-3-1992 (R1999) – Industrial Robots and Robot Systems – Reliability Acceptance Testing - Guidelines

(Application for copies should be addressed to American National Standards Institute, Attn:

Sales Department, 1430 Broadway, New York, NY 10018-3363)

2.3.7. International Organization for Standardization (ISO)

ISO 10218-1 – Robotics - Safety Requirements Part 1 (2025) or most recent edition.

ISO 10218-2 – Robotics - Safety Requirements Part 2: Industrial robot applications and robot cells (2025) or most recent edition.

ISO/TR 20218-1 – Safety Design for End-effectors (2018) or most recent edition.

ISO 8573-1 – Compressed Air Part 1: Contaminants and Purity (2010) or most recent edition.

(Application for copies should be addressed to the International Organization for Standardization (ISO) 1 rue de Varembé, Casepostalea56, CH211Geneva 20, Switzerland)

2.3.8. Society of Automotive Engineers (SAE)

SAE EIA-267-C – Axis and Motion Nomenclature for Numerically Controlled Machines (2015 Ed.) or most recent edition

(Application for copies should be addressed to: Society of Automotive Engineers 400 Commonwealth Drive; Warrendale, PA 15096)

2.3.9. European Standard (EN)

EN1822:2019 - High efficiency air filters (EPA, HEPA and ULPA) (2019 Ed.) or most recent edition

(Application for copies should be addressed to: European Standards s.r.o, Krimicka 134, 318 00 Pilsen, Czech Republic)

2.4. Order of Precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

3. GENERAL REQUIREMENTS. Unless otherwise indicated, the following requirements in Section 3 apply to all equipment and subcomponents as applicable. Use of the term “Contractor” implies the “Contractor or authorized sub-contractor.”

3.1. Prototype Equipment. The Contractor shall provide new, current, and commercially available machine/equipment models. A current model is defined as the manufacturer’s currently produced model which, on the date this solicitation is issued, has been designed, engineered, sold, or is being offered for sale through advertisements or manufacturer’s published catalogue or brochures. Products such as a prototype unit, pre-production model, or experimental unit do not qualify as meeting the requirements specified herein. The machine shall include all components, parts, and features necessary to meet the performance requirements specified herein. Parts subject to wear, breakage or distortion shall be accessible for adjustment, replacement, and repair.

3.2. Measuring and Indicating Device Graduations. Measuring and indicating devices on the equipment shall be graduated in both US customary units and International System of Units (SI).

3.3. Safety, Environmental, Hazardous Materials.

3.3.1. Safety and Health Requirements. Machine parts, components, mechanisms, and assemblies furnished on the machine, whether specifically required herein, shall comply with requirements of OSHA 29 CFR 1910.

3.3.2. Safety Guarding. Covers, guards, or other safety devices shall be provided per ANSI B11.19, B11.20, B11.22, B11.23, and B11.25 as applicable. The safety devices shall prevent operator contact with the guarded part, and shall be easily removed to facilitate inspection, maintenance, and repair of the parts. Guarding shall be constructed and attached in a manner as to not create safety hazards. Incorporated safety devices shall not limit the OEM intended operation of the machine.

3.3.3. Emergency Stop Devices (e-Stop). Equipment designs shall incorporate a single emergency stop function. The emergency stop function may, as the design dictates, be accomplished by one or more emergency stop devices. Emergency stop devices shall conform to the requirements of NFPA 79. The Contractor shall ensure all emergency stop devices are placed at accessible, normal operating locations.

3.3.4. Slip Hazards. Non-slip stepping surfaces shall be provided in locations where it is necessary for operator/maintenance personnel to step or walk on parts of a machine that presents a potential slip hazard due to wet/slick conditions from coolant, chip, swarf, or lubricants.

3.3.5. Work Envelope Monitoring. The Contractor shall provide a work envelope monitoring system that complies with ANSI B11.25 regarding viewing of the work envelope with fully enclosed equipment.

3.3.5.1. Workpiece Monitoring System. Each machine shall come provisioned with a workpiece video monitoring system. The system shall be of a design that is rated IP64 or better. The installation location of the viewing system shall not interfere with the operation of the machine or machine accessories. Workpiece monitoring video camera(s) within the machine enclosure shall be installed at a location(s) that permit direct visual access to the components and the spray process. The system shall permit, at a minimum, operator remote control of the camera tilt, pan, and zoom functions via motor drive. The system shall come provisioned for concurrent transmission of video feed across the Government industrial network.

3.3.5.2. Workpiece Monitoring Display. Each machine system shall come provisioned with a separate, minimum 21-inch display located in the operator work room that permits the concurrent observation of the video output and machine control display.

3.3.6. Audible Noise Level. Audible noise emitted by the equipment shall not exceed 84 decibels (dB), measured on the “A” weighted scale of a standard Type II sound level meter, at the operator’s work position or any point 3 feet away from the spray booth. Noise generated by the work piece and ambient workplace shall be excluded in determining compliance of the equipment with the 84 dB requirements.

3.3.7. Mercury Restriction. The machines shall not contain mercury or mercury compounds nor be exposed to free mercury during manufacture.

3.3.8. Asbestos Restriction. Asbestos and materials containing asbestos shall not be used on or in the machines/equipment.

3.3.9. Lead. Lead and materials containing lead shall not be used on or in the machines except for radiation cladding and lead solder in circuits.

3.3.10. Polychlorinated Biphenyl (PCB). The use of polychlorinated biphenyl (PCB) on or in the equipment is prohibited. The machine shall be considered PCB free providing certification to be verified containing less than 5 parts per million (<5ppm) in accordance with 40 CFR part 761.

3.3.11. Environmental Protection. Under the operating, service, transportation, and storage conditions described herein, the machine shall not emit materials hazardous to the ecological system as prohibited by Federal, state, or local statutes in effect at the point of installation.

3.3.12. Energy Conservation & Management. Where applicable, equipment designs and configurations shall consider both active and passive energy efficiency and power conservation management features e.g., LED lamps, regenerative braking, machine stand-by mode, automated machine warm-up procedures, etc.

3.3.12.1. Pump Energy Conservation. The Contractor shall provision applicable pumps with means of electronic management that optimizes rotational speed and power usage based on actual demand. The management feature shall be integrated into the equipment’s control and sensing system.

3.3.13. Electrical Enclosures. Construction of electrical enclosure(s) shall conform to NEMA

ICS 6 standards. Electrical enclosure(s) shall be a NEMA type 12 intended for indoor, non-hazardous location. All electrical components shall conform to applicable NEMA ICS 1 standards. Machine electrical cabinet shall meet requirements of NFPA70 and NFPA 79.

Electrical enclosure(s) shall provide means for ventilation.

3.3.13.1. Electrical Enclosure Lighting Device. A lighting device shall be incorporated inside each enclosure. Each lighting device shall provide adequate lighting for troubleshooting and maintenance purposes.

3.3.13.2. Enclosure Outlets. All internal and external enclosure electrical outlets shall conform to the requirements of NFPA 79.

3.3.13.3. Enclosure Arc Flash Protection. Each machine electrical and disconnecting device enclosure shall be marked for arc flash hazard warning in accordance with NFPA 79.

3.4. Lubrication Data. The Contractor shall provide the following information and the US equivalent on all liquid or grease lubricants contained within equipment/system or in bulk (5 gallons or more) supplied under this procurement.

3.4.1. Liquid Lubricants

• Viscosity grade in ISO units

• Viscosity Index

• AGMA and/or SAE classification as applicable

• Mil Spec and/or NATO Code as applicable

• Cincinnati Milacron Specification Number as applicable

• Viscosity in Centistokes (cst) @ 40° C and 100° C

• Type Additive package. Example: ZDDP, Rust inhibitors, Foam inhibitors.

• Neutralization, the TBN (alkalinity) and/or TAN (acidity).

• Flash point

• Pour point

3.4.2. Grease Lubricants

• National Lubrication and Grease Institute (NLGI) Number

• Type and percent of thickener

• Dropping point

• Maximum Service Temperature

• Base oil viscosity range in SUS or centipoise

3.5. Instrument, Control Panel, and Plate Marking.

3.5.1. Data Plate Requirements. All words on data plates shall be in the English language.

Characters shall be engraved, etched, embossed, or stamped in boldface on a contrasting background. All plates shall be corrosion resistant.

3.5.2. Lubrication Plate. Each machine shall come with lubrication plates. All plates shall be securely attached to each machine at locations readily visible to an observer without the need for disassembly or movement of machine components. The plate shall contain the following information:

• Points of Lubrication Application

• Servicing Interval

• Type of Lubricant

• Viscosity

• Military or Federal Specification for Each Lubricant (If available)

• Size and Type of Each Lubricant Filter

3.5.3. Machine Nameplate. Each machine shall come with a machine nameplate. The nameplate shall be securely attached to each machine at locations readily visible to an observer without the need for disassembly or movement of machine components. The nameplate data shall meet the requirements of NFPA 79 and contain, at a minimum, the following information listed below. If the machine is a special model, the model designation shall include the model number of the basic standard machine and a suffix identified in the manufacturer's permanent records.

• Manufacturer’s Name

• Manufacturer’s Model Designation

• Manufacturer’s Serial Number

• Rated voltage, number of phases, and frequency

• Full-load current for each supply

• Ampere rating of the largest motor or load

• Short-circuit current rating of the industrial control panel

• Maximum ampere rating of the short-circuit and ground fault protective device, where provided.

• Electrical diagram number(s) or number of the index to the electrical drawings

3.5.4. Identification Marking of Military Property. In addition to the requirements of Paragraph 3.5.3, each machine shall come with an Item Unique Identification Marking (IUID) plate. The IUID plate shall marked in accordance with MIL-STD-130N and all applicable documents with Machine Readable Information (MRI), and item identification marking, and automatic data capture. The application of Human Readable Information (HRI) shall be used in combination with MRI and free text. At a minimum this tag shall contain the following information.

• Nomenclature

• Cage Code

• Manufacturer

• Model Number

• Serial Number

• Date of Manufacture

• Contract Number

3.5.5. Warranty Data Plate. At machine acceptance, Contractor shall securely attach a warranty data plate to the machine enclosure. In accordance with MIL-STD-130N, the data plate shall include the statement “WARRANTED ITEM” and the warranty expiration date.

3.6. General Equipment Requirements. Unless otherwise noted, the following requirements shall apply to all equipment components.

3.6.1. General Construction. All Equipment and sub-components shall be constructed of parts that are new, without defects, and free of repairs. The structure shall withstand all forces encountered during operation of the machine to its maximum rating and capacity without distortion.

3.6.2. Castings and Forgings. All castings and forgings shall be free of defects, scale, and mismatching. No processes such as welding, peening, plugging, filling with solder, or filling with paste shall be used for reclaiming any defective part.

3.6.3. Fastening Devices. All screws, pins, bolts, and other fasteners shall be installed to prevent unintentional loosening. Fastening devices subject to removal or adjustment shall not be permanently installed.

3.6.4. Threads. All threaded parts used on the machines and their related attachments and accessories shall conform to FED-STD-H28B and the applicable “Detailed Standard” section referenced therein.

3.6.5. Gears. All gears of axis drive trains shall conform to or exceed all provisions of ANSI/AGMA ISO 1328-1-B14 (PESO). All gears shall be of proper width and size to transmit full-rated torque and power throughout the speed ranges without failure for the expected service life of the machine. Gears in drive trains shall be hardened and ground steel.

3.6.6. Surfaces. All surfaces shall be clean and free of harmful or extraneous materials. All edges shall be either rounded or beveled unless sharpness is required to perform a necessary function.

The condition and finish of all surfaces shall be in accordance with the manufacturer’s commercial practice.

3.6.7. Welding, Brazing, or Soldering. Welding, brazing, or soldering shall be employed only where specified in the original design. None of these operations shall be employed as a repair measure for any defective part.

3.6.8. Painting. The machines shall be painted in accordance with the manufacturer’s commercial practice. Paint shall not contain lead.

3.6.9. Workmanship. Workmanship of the machines shall meet all the requirements specified herein and shall be of a quality equal to that prevailing among manufacturers producing equipment of the type covered by this purchase description.

3.6.10. Bearing Information. The Contractor shall provide bearing manufacturer and part number for all bearings used in all rotating equipment supplied under this contract. The information shall be included on the sectional drawings for each bearing location. The Contractor shall provide the operating speed for constant speed units and the normal operating speed range for variable speed equipment.

3.6.11. Fans and Blowers. The Contractor shall provide the following information on fans and blowers supplied with the proposed equipment:

• Fan and blower type(s)

• Number of rotating fan blades/vanes

• Number of stationary fan blades/vanes

• Rotating speed(s)

3.6.12. Fan and Blower Access. The design of each machine shall ensure access to all fans and blowers for the purpose of performing maintenance without the need for significant disassembly of the machine.

3.6.13. Belts. The Contractor shall provide the following information for belt driven fans:

• Number of belts

• Belt length(s)

• Belt Part Number

• Diameter of the drive sheave at the drive pitch line

• Diameter of the driven sheave at the drive pitch line

3.7. Machine Operating Controls. All electrical, mechanical, hydraulic, and pneumatic operating controls shall be installed in a location convenient for their intended use.

3.7.1. Control Panel Display Language. All control panels shall display information in the English language.

3.8. Hardware/Software Agreements. The Contractor shall ensure all hardware/software agreements entered into for the fulfillment of these requirements are transferable to the Government.

3.8.1. Third Party Software License. The Contractor shall provide all necessary license(s) for third party applications needed to meet the requirements outline in this statement of work. The Contractor shall transfer ownership of all licenses to the Government for sustainment over the lifecycle of the system no later than the completion of (destination) acceptance inspection. All license(s) provided to Government:

• Shall be provided in a floating license server configuration.

• Shall not be subscription based.

• Shall not require a connection to the internet for its activation, use, or updating.

3.9. Replacement Parts. All parts subject to replacement shall be manufactured to definite dimensions and tolerances. Replacement parts shall be interchangeable without requiring modification. Replacement parts are those that are subject to wear or failure such as gears, bearings, shafts, feed screws, drive belts, pumps, and seals. Electrical replacement parts shall include, but not be limited to, motors, relays, fuses, switches, magnetics, pushbuttons, light bulbs, braking mechanisms, and solid-state devices. Tooling and accessories normally supplied as standard items shall also be considered replacement parts. All replacement parts shall have guaranteed availability for a minimum of ten years.

3.10. Special Tooling and Equipment. The Contractor shall provide the Government all special tooling and equipment required for proper operation of each machine listed in the award e.g., special tools needed for the regular maintenance. The Contractor shall provide the Government technical POC a list outlining all special tools and equipment required for each machine and piece equipment indicated in the award no later than 15 calendar days after award. The document shall be provided to the Government in an electronic searchable format (the Portable Document Format; PDF).

3.11. General Equipment Requirements. Unless otherwise noted, the following requirements shall apply to all equipment and associated accessory components.

3.11.1. Electrical System. Each machine shall conform to NFPA 79. The existing source power available by the Government is 480 volt, 3-phase, 60 Hertz (Hz) for large equipment and 120v, 1-phace, 60 Hertz (Hz) for small equipment. Each machines’ electrical system shall be tolerant of fluctuation of +/- 10 percent. The electrical system shall be complete including electrical transformer(s) that may be required to modify the existing source voltage to the proper operating voltage of the equipment. A properly rated and fused single disconnect device shall be utilized on the machine with a means of locking the device in the off position only. Wiring inside electrical enclosures shall be individually labeled.

3.11.2. Solid-State Components. Electrical devices used to power electrical servo and spindle motors of control voltage delivered to solid-state electrical components shall be solid-state devices. Such devices shall handle the electrical load imposed by the operation of the machine to its maximum capability. The use of selenium in solid-state components shall be restricted to those devices that protect other solid-state components from voltage surge.

3.11.3. Facility Connections. Electrical connections made to the facility electrical system shall conform to NFPA 70.

3.11.4. Electrical Motors. Motors shall be rated for continuous duty. Alternating-current (AC) motors shall be designed to operate on 60-Hz and each motor enclosure shall meet the requirements for a drip-proof enclosure. All motors shall meet the requirements of NEMA MG-

1. Each motor shall have an identification plate with the following information below. Motor horsepower shall be the manufacturer’s standard or standard optional horsepower as indicated on the manufacturer’s design and construction drawing(s).

• Manufacturer

• Model Number

• Voltage

• Amperage

• Horsepower

• Phase

• Frequency

• Frame Number

3.11.5. Lubrication. Each Machine shall come equipped with a system that provides lubrication (oil, grease, coolant, etc.) for all moving parts in accordance with manufacturer requirements.

Recirculating lubrication systems shall include a filter that is cleanable or replaceable. All oil holes, grease fittings, and filler caps shall be easily accessible.

3.11.6. Initial Lubrication Fill. The Contractor shall be responsible for the initial filling of all lubricants and grease required to operate a machine or piece of equipment.

3.11.7. Analog Hour Meter. The Contractor shall provision each machine with a non-resettable type, digital or analog hour meter to display accumulated operating time of the system. The hour meter(s) shall be mounted on the main electrical panel and be visible from the outside. The hour meter(s) shall be sealed to prevent the entrance of dust, moisture, and capable of withstanding shock/vibration generated by the machine. The hour meter(s) shall have a range of 0 to 99,999.9 hours in increments of 1 tenth of 1 hour.

3.12. Network Communication and Sensing.

3.12.1. Machine Sensing Requirements. In addition to standard OEM sensor configuration, the Contractor shall ensure each machine includes sufficient hardware, software, and software license(s) to meet sensing and reporting requirements list elsewhere in this Statement of Work.

Sensor, sensor component, and sensor data output shall be integrated into the machine main control system(s) for distribution to external networks using methods described below.

3.12.2. Machine Generated Sensor Data. The Contractor or authorized sub-contractor shall coordinate Government access rights to obtain OEM non-proprietary machine and equipment sensor information for external collection, analysis, and display purposes.

3.12.2.1. Government Data Rights. The Government shall retain unlimited rights to use, disclose, reproduce, prepare derivative information, distribute, or permit others to distribute, and display raw or conditioned data obtained using methods listed in Section 3.12.

3.12.3. Network Communication Protocol. Impact EvoCSII shall come licensed enabled and able to communicate using industry standard protocols including, at a minimum, OPC-UA to external networks. Each machine or equipment controller shall come equipped with a minimum of one dedicated RJ45 ethernet port configured for connection of the controller to a Government owned network. The dedicated ethernet port shall be located on the main control cabinet in such a manner that does not require disassembly of the equipment to gain access. The use of a NEMA 6 rated cable gland on the control cabinet for CAT6 network cable passthrough is permissible.

3.12.3.1. OPC-UA Server Activation. Each machine shall come provisioned with a licensed enabled OPC UA server. The OPC-UA server software shall be the latest version available at the time of machine delivery at destination.

3.12.3.2. OPC-UA Firewall Configuration. The Contractor shall be responsible for configuring each machine firewall to permit two-way OPC-UA server communication to/from the Government industrial network. As a deliverable, the Contractor shall provide a written, detailed instruction describing the stepwise process for configuring each machines firewall to allow OPC- UA communication across the Government network no later than 15 calendar days prior completion of (Destination) acceptance inspection. The instruction shall be provided in an electronic searchable format (PDF). The turning off or complete disabling of a machine’s firewall shall not be the configuration method permitting OPC-UA communication with the Government network.

3.12.3.3. OPC-UA Data Tags. The Contractor or designated sub-contractor shall provide a one thousand (1000) OPC-UA data tag allocation for each machine listed in the award. The Contractor shall retain OEM services for the configuring of each machine’s OPC-UA server with the relevant information needed to support collection of both the OEM’s standard sensor data and additional sensor data requested by the Government as outlined in Appendix K or described elsewhere in this Statement of Work. As a deliverable, the Contractor shall provide to the Government technical POC, a written document in a Microsoft Excel (.xlsx) digital format detailing the following OPC-UA information for each data tag no later than 30 calendar days prior to machine delivery.

• Tag Name (signal common name)

• Tag expanded description, purpose, or function (read/write)

• Tag data type e.g., Integer, float, Boolean, string, etc.

• Full data tag path

• Example of data tag value e.g., temperature sensor reads in Celsius

• Tag dependencies such as derived values based on other data tag measurements

3.12.4. Digital Hour Meter Information. EvoCSII shall come provisioned to collect, display, and report cumulative operational “run-time” data via digital output. Hour meter data shall be made available as an output for data collection purposes IAW Paragraph 3.12.3. Operational run-time use data shall include at a minimum, the machine’s operating, working, and CNC spindle runtime hours as defined by the following:

• Operating hours: Time the control voltage is applied to the system and the system is not in emergency stop.

• Working hours: Time the EvoCSII is executing a spray recipe, including any warm up and cool down time.

3.12.5. External Network LAN Connection. The Contractor shall provide the Government external network connection requirements for all items listed in the award NLT 30 calendar days post award. The Contractor shall annotate on installation drawings, the physical location of all external network connection point(s). The Government will provide the Contractor an active Local Area Network (LAN) physical connection from the Government local industrial network switch to within 10 feet of the location(s) indicated on the installation drawing.

3.12.6. Network IP Address Schema. Internet Protocol (IP) addresses for Operation Technology/Information Technology (OT/IT) devices outward facing network communication shall conform to local Government network policies and schemas. The Government will be responsible for providing the Contractor appropriate IP address and configuration information at (Destination) acceptance inspection.

3.12.7. OT/IT Device Configuration. The Contractor shall be responsible configuring all machine OT/IT devices e.g., machine controls, with the necessary hardware, software, and software adaptations that enable machine/equipment communication with the Government industrial network using the IP address and configuration provided in 3.12.6.

3.13. Network Security Requirements.

3.13.1. Universal Serial Bus (USB) Communications. All internal and external USB communications shall be clearly documented and described within the contractor provided technical data. All external USB ports that are accessible to the operator shall be configured to use administrative access controls and capable of being physically disconnected or rendered inoperable by non-permanent means. The Contractor shall provide, as an appendix to the technical data, detailed easy-to-read instructions for disabling USB ports.

3.13.2. Windows Operating System. All controllers, controller sub-components, and 3rd party hardware applications that use a Windows based Operating Systems (OS) shall be Windows 11.

3.13.3. Role-Based Permission Hierarchy. All controllers and Human Machine Interface (HMI) shall come configured for use with user account privileges. User accounts shall be configured to perform role-based functions as defined by the following hierarchy: Operator, Maintenance, Engineering, System Administrator, and OEM. Operator, maintenance, and engineering functions shall be able to be performed in their entirety without the use of Windows administrative or Linux root privileges.

3.13.4. Software Patches. All machines and peripheral equipment shall come with the latest OEM software version and patches installed at the time of final acceptance.

3.13.5. Software Patch Management. As a deliverable, the Contractor shall provide an offline patch management and update process for the machine type that includes easy to read written instructions that clearly define the step-by-step processes detailing installation and verification of controller patch updates no later than 15 calendar days prior completion of (Destination) acceptance inspection. At a minimum, the instructions shall cover the base Operating System (OS) and principal machine functional software that is installed on the machine. The scope of the instructions shall include software installed on third party add-on hardware applications listed elsewhere in this requirement. The patch management instruction document shall be provided to the Government in an electronic searchable format (PDF).

3.13.6. Security Vulnerabilities. Upon completion of destination acceptance, The Contractor shall ensure each machine complies with all published Security Advisories relating to the remediation of known security vulnerabilities associated with the installed control system(s), sub-system(s), and software. Workarounds and mitigation procedures shall not be the primary means of vulnerability remediation. As a deliverable, the Contractor shall provide a written document for each machine/piece of equipment certifying compliance with this paragraph. The document shall be provided on company letterhead and include, at a minimum, the machine Make, Model, Serial Number, and a summary of all relevant Security Advisories listed in descending order based on the original advisory publication date. The document shall be provided to the Government in an electronic searchable format (PDF) no later than 15 calendar days prior completion of (Destination) acceptance inspection. Each advisory entry shall include, at a minimum, the advisory ID, document title, current version number, and a brief description of actions taken to remediate the vulnerability.

3.13.7. IT/OT System Accreditation. The Contractor shall assist Government system administrators obtaining machine/equipment accreditation by providing documentation and artifacts as defined by DOD Instruction 8510.01, Risk Management Framework (RMF) Program.

The Contractor shall support Government request for artifact information and documentation e.g., installed hardware/software list, controller specifications, external connection types in use, known security vulnerabilities, etc., that are required to assess the security impact of new machine(s) and equipment installation and their subsequent addition to existing Authority To Operate (ATO).

3.13.8. Bluetooth®. The use of Bluetooth® technology on equipment or subcomponents of that equipment is prohibited.

3.13.9. Wi-Fi Device Use Declaration. Use of Wi-Fi or similar wireless technology on any piece of equipment, sub-components of that equipment, or attached device(s) must be FIPS 140-3, or most recent edition, compliant. Wireless connection shall require certificate authentication on the most recent 802.11 standard. No later than 15 calendar days post award, the Contractor shall provide a written document to the Government POC declaring the use of all wireless technology in the build of the provided equipment, sub-components, or attached devices. The contractor is responsible for providing the Government the necessary documentation to demonstrate the provided wireless device meets the aforementioned compliance. The use of wireless technology shall not be the method of machine connection to the Government’s industrial network.

3.13.10. Uninterruptible Power Supply (UPS). All machines or integrated equipment shall come equipped with an uninterruptible power supply to safeguard installed industrial computer system(s) from damage in the event of main power interruptions. The alternative power supply shall come provisioned to automatically sense partial or total loss of main power and initiate a complete systematic shutdown of the industrial computer(s).

4. EvoCSII MODEL REQUIREMENTS

4.1. Machine Configuration. In addition to the requirements detailed in Section 3, EvoCSII model machine shall at a minimum meet the requirements detailed in this section

4.2. Carrier Gas. The system shall be configured to use both Helium and Nitrogen carrier gas.

4.2.1. Multi-Gas Spray. The system shall be configured to utilize Nitrogen as warm-up and cooldown gas for sprays that use Helium as primary carrier gas.

4.3. Nozzle Cooling. The system shall be configured for water cooling.

4.4. Powder Handling.

4.4.1. Powder Feeder Quantity. The system shall be configured with two powder feeders.

4.4.2. Powder Feeder Selection. The system shall be capable of swapping between powder feeders within a single recipe without the need to stop the system or enter the spray area. The system shall be capable of utilizing both feeders simultaneously.

4.4.3. Powder Feed Station. The system shall be delivered with an Impact Powder Feeder Station EvoCSII configured for two powder feeders.

5. FANUC M710iC/50 MODEL REQUIREMENTS

5.1. Machine Configuration. In addition to the requirements detailed in Section 3, M710iC/50 model machine shall at a minimum meet the requirements detailed in this section.

5.2. Packages. The system shall be delivered with the following options

5.2.1. ASCII Program Loader

5.2.2. Expanded Registers

5.2.3. Menu Utility

5.2.4. iPendant

5.2.5. Multi Group Motion

5.2.6. SNTP

5.2.7. Motion Package

5.2.8. Learning Path Control

6. RELIACOAT ICP-8 MODEL REQUIREMENTS

6.1. Machine Configuration. In addition to the requirements detailed in Section 3. ReliaCoat ICP-8 sensor what at minimum meet the requirements detailed in this section.

6.2. Software. System shall be delivered with installation media and instructions for all software required to operate the equipment.

6.2.1. Delivery Method. System software can be delivered via CD, email, or DoD SAFE.

6.3. Test Bars. System shall be delivered with 12 Aluminum 6061 test beams.

7. NITROGEN SUPPLY SYSTEM REQUIREMENTS

7.1. Machine Configuration. In addition to the requirements detailed in Section 3, Nitrogen supply system shall at a minimum meet the requirements detailed in this section

7.2. Gas Purity. The system shall provide gas at 99.999%(10ppm)

7.3. Production Capacity. The system shall produce at a minimum of 105 scfm of gas.

7.4. Outlet Pressure. The system shall provide gas at sufficient pressure to deliver 1500psig at the cold spray system inlet.

7.5. Operating Environment. The system shall be rated for outdoor service.

7.6. Remote HMI. If the system includes an HMI it shall be configured with the HMI at the operator booth.

7.7. Supply Telemetry. The system shall be equipped with a telemetry system to ensure nitrogen is refilled automatically upon reaching a configurable setpoint.

7.8. Gas Storage. The System shall be designed to utilize existing storage tanks provided by 76

PMXG.

7.9. Foundation. Contractor shall provide analysis of existing foundation to ensure it is sufficient to support liquid tank.

7.9.1. Foundation Installation. Contractor shall install new foundation if required.

8. HIWATCH HR2 REQUIREMENTS

8.1. Machine Configuration. In addition to the requirements detailed in Section 3, the HiWatch HR2 shall at a minimum meet the requirements detailed in this section.

8.2. Particle Temperature. The system shall be capable of detecting cold particles.

8.3. Particle Density. The system shall be capable of measuring particle density.

8.4. Particle Speed. The system shall be capable of measuring particle speed.

8.5. Data Connection. The System shall be delivered with an active USB 3.0 cable. The cable shall be 20 ft. long at minimum.

9. ARGON FIRE SUPPRESSION SYSTEM REQUIREMENTS

9.1. Equipment Configuration. In addition to the requirements detailed in Section 3, the Argon Fire Suppression system shall at a minimum meet the requirements detailed in this section.

9.1.1. Fire Suppression System Design. Fire protection system designs shall be accomplished by a Qualified Fire Protection Engineer (QFPE). The system shall meet the requirements of UFC 3- 600-01, UFC 3-601-02, NFPA 2001, and local fire protection standard associated with the delivery destination.

9.1.2. Fire Suppression Design Report. The Contractor shall develop a comprehensive fire protection engineering report that demonstrates compliance with NFPA 13 and applicable DOD/UFC/local fire protection requirements. The report shall be endorsed by a licensed fire protection PE, licensed in the state of destination delivery, the Government for review no later than 130 calendar days post award.

9.1.3. Fire Suppression Design Report. The Contractor shall develop a comprehensive fire protection engineering report that demonstrates compliance with NFPA 13 and applicable DOD/UFC/local fire protection requirements. The report shall be endorsed by a licensed fire protection PE, licensed in the state of destination delivery, the Government for review no later than 130 calendar days post award.

9.1.4. Fire Suppression Design Report (final). The Contractor shall provide the Government the final fire suppression design no later than 165 calendar days post award.

10. DUST HANDLER MODIFICATION REQUIREMENTS

10.1. Equipment Requirements

10.1.1. Inlet Isolation Valve. Contractor shall install and inlet isolation valve that will shut down the cold spray process when triggered per NFPA 69

10.1.2. Spark Arrestor. Contractor shall install an in-line spark arrestor.

10.1.3. Warning Sign. Contractor shall install a sign that reads “CAUTION This collector can contain explosible dust. Keep outside the marked area while equipment is operating.”

11. HIGH-PRESSURE GAS PLUMBING REQUIREMENTS

11.1. Equipment Requirements.

11.1.1. Working Pressure. Gas tubing shall be rated for a working pressure of 3600psig or greater.

11.1.2. Gauges. Gauges shall be sized for a 5000psig maximum pressure.

12. SYSTEM INTEGRATION REQUIREMENTS

12.1. Impact Cold Spray System

12.1.1. Spray programs shall be callable from robot programs

12.1.2. Start, Stop, and switching between powder feeders shall be callable from robot programs

12.1.3. Gas selection shall be callable from robot program

12.1.4. Shut down shall be callable from robot programs

12.1.5. Cooling shall be callable from robot programs

12.1.6. System shall be integrated with safety interlocks to enter e-stop condition if booth door is opened

12.1.7. System shall be integrated with safety interlocks to require dust collector operational before system will start

12.1.8. System shall be integrated with safety interlocks such that any e-stop condition triggered by other equipment also triggers e-stop for cold spray system.

12.2. FANUC…