610 Addendum 2 Binder.pdf

United States Air Force

Addendum #2 for the Construction of:

Mountain Home Air Force Base Repair / Addition to

Facility 610

Project Number: QZYH 10- 0076 A/B

Addendum #2

Prepared For: Mountain Home Air Force

Base

Prepared By: McMillen, LLC

July 9, 2012

FA4897-12-B-0006 Amendment 0002 10 Jul 12

THIS PAGE INTENTIONALLY LEFT BLANK

REPAIR/ADDITION TO FACILITY 610 – MHAFB QYZH 10‐0076 A/B

Addendum No. 02 Page ‐ 1

1 Ref: Addendum #1 ‐ Item #1 and DSK‐02

Delete Item #1, and replace with “Add Key Note #28 – Salvage CDX‐09 spin dial lock and Trilogy

Cipher lock from the existing, interior, single‐leaf door on the south wall of the existing Server

Room, for reuse on new Door #104. See attached DSK‐02‐R1.” Attached sketch DSK‐02‐R1 replaces previous sketch DSK‐02 issued in Addendum #1.

2 Ref: Addendum #1 – Item #4 and CSK‐02

Delete “CSK‐01” at the end of the last sentence, replace with “CSK‐02‐R1”. See attached CSK‐

02‐R1, which is to replace CSK‐02 issued in Addendum #1.

3 Ref: Addendum #1 – Item #14 and ASK‐01

After item #14, add the following: “For revised gutter detail, see attached ASK‐01‐R1 which is to replace detail 7/A‐9”. Attached sketch ASK‐01‐R1 replaces previous sketch ASK‐01 issued in

Addendum #1.

4 Ref: Addendum #1 – Item #16

After item #16, add the following: “For corresponding structural detail, see attached sketch SSK‐

01”.

5 Ref: Addendum #1 – Item #23

After “Ref: Specification Table of Contents”, delete the word “APPENDICES”. Add the following additional sections under Item #23:

SECTION 33 11 12 – SANITARY SEWER PIPING

SECTION 26 12 00 – MEDIUM‐VOLTAGE TRANSFORMERS

SECTION 26 22 00 – LOW‐VOLTAGE TRANSFORMERS

6 Ref: Addendum #1 – Item #24

Delete “Revise the paragraph title “Work Designation” to be in bold font”. Replace with the following: “Move paragraph 1.2.D to 1.2.E, and add new paragraph 1.2.D with the following:

WORK DESIGNATION ‐ Room numbers 114, 118, 119, 120, and 121 and the asphalt paving at the existing aggregate driveway to the east of building 610 are to be considered new minor construction. The remainder of construction at building 610 is to be considered repair construction. Systems that serve exclusively the areas of new minor construction shall also be considered new minor construction. Systems that serve both the new minor construction and the areas of repair construction shall be considered as repair construction.” Include Bold title for new paragraph.

7 Ref: Addendum #1 – Item #26

Delete the sentence under Item #26. Replace with the following: “Under the Item ‘Alarms –

New Construction’; delete “Vindicator Control Panel” of quantity 1, delete “Vault Door” of quantity 1, and add “X‐09 Spin Dial Lock” of quantity 1.”

Addendum No. 02 Page ‐ 2

8 Ref: Addendum #1 – Item #27

Replace “1.5.A” with “1.4.H”.

9 Ref: Specification Section 01 78 23 Paragraph 1.7.A

After last sentence, add “Instruction shall be a minimum of 4 hours for each system requiring instruction.”.

10 Ref: Addendum #1 – Item #40

The first paragraph of section 2.4 shall be 2.4.A. Delete “D”, replace with “A”.

11 Ref: Specification Section 07 61 00 Article 2.3

Add the following to Article 2.3:

4. Panel Width: 16 inches.

5. Panel Length: Provide continuous panels spanning from ridge/hip to eave, without horizontal lap joints.

6. Standing Seams: 1‐1/2 inches high:

a. Provide double‐fold (180‐degree) standing seams.

b. All standing seams shall have pre‐applied bead of non‐curing, non‐ hardening polyisobutylene‐isoprene copolymer or terpolymer (Butyl) sealant to ensure complete hydrostatic performance. Silicone sealant shall not be allowed.

Addendum No. 02 Page ‐ 3

12 Ref: Addendum #1 – Item #44

Replace Item #44 with the following:

13 Ref: Specification Section 26 12 00

Include attached “Section 26 12 00 – MEDIUM‐VOLTAGE TRANSFORMERS” in the project specifications.

14 Ref: Specification Section 26 22 00

Include attached “Section 26 22 00 – LOW‐VOLTAGE TRANSFORMERS” in the project specifications.

15 Ref: Addendum #1 – Sketch ASK‐02

Replace Addendum #1 Sketch ASK‐02 with attached ASK‐02‐R1.

16 Ref: Addendum #1 – Sketch ASK‐06

Replace Addendum #1 Sketch ASK‐06 with attached ASK‐06‐R1.

17 Ref: Addendum #1 – Sketch FPSK‐04

Addendum #1 Sketch FPSK‐04 shall be revised per attached FPSK‐04R1.

Set: 5.0

Doors: 104

3 Hinges TA27144 US26D MK

1 Door Closer 93K7D 15D 626 NO

1 Protection Plate K1050 10” x 2” LDW CSK US32D RO

1 Wall Stop 409 US32D RO

1 Perimeter Smoke Seal S773BL PE

1 BMS, Surface Mount GFCI HO

Relocate the salvaged CDX‐09 spin dial lock and Trilogy cipher lock from existing interior single‐leaf server room door to new door and frame assembly 104.

REPAIR/ADDITION TO FACILITY 610

MHAFB Proj No QYZH 10-0076A/B

DRAWING REFERENCE: D-2

DSK-02-R1

Issue Date: 7/3/2012 a: 2785 North Bogus Basin Road Boise, Idaho 83702 p: (208)343.7523 f: (208)343.0940

Matt Elliott Polygon

DRAWING REFERENCE: A-9

ASK-01-R1

Issue Date: 7/3/2012 a: 2785 North Bogus Basin Road Boise, Idaho 83702 p: (208)343.7523

DRAWING REFERENCE: A-5

ASK-02-R1

Issue Date: 7/3/2012 a: 2785 North Bogus Basin Road Boise, Idaho 83702 p: (208)343.7523

R E

P A

IR

/A

D D

IT

IO

N T

O F

A C

ILITY

M H

A F

B P roj N o Q

Y Z

H 10-0076A

/B D

R A

W

IN

G R

E F

E R

E N

C E

: A -9

A S

K -06-R

Issue D ate: 7/3/2012 a:

2785 N orth Bogus Basin Road Boise, Idaho 83702 p:

(208)343.7523 f:

(208)343.0940

REPAIR/ADDITION TO FACILITY 610 MEDIUM-VOLTAGE TRANSFORMERS

QYZH 10-0076 A/B PAGE 26 12 00 -1

SECTION 26 12 00 -

PART 1 - GENERAL

MEDIUM-VOLTAGE TRANSFORMERS

1.1 SUMMARY

A. This Section includes the following types of transformers with medium-voltage primaries:

1. Pad-mounted, liquid-filled transformers as per UFC 3-550-01 Section 3-5 (Pad

Mounted Distribution Transformers.)

1.2 ACTION SUBMITTALS

A. Product Data: For each type and size of transformer indicated.

1.3 CLOSEOUT SUBMITTALS

A. Operation and maintenance data.

B. Provide Safety Analysis studies, charts, and calculations per UFC 3-501-01 Section 3-

2.4 and 3-2.5.

C. Per UFC 3-501 Section 2-1.10 and Section 3-2.6 provide Arc Flash analysis and Arc Flash Warning Labels. Refer to UFC 3-560-01 for other requirements on label size and information.

1.4 QUALITY ASSURANCE

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.

B. Comply with UFC 3-550-01. This document will supersede all local and state laws.

C. Comply with IEEE C2 and NFPA 70 per UFC 3-550-01.

D. Comply with ANSI C57.12.28, IEEE C57.12.10, IEEE C57.12.70, and IEEE C57.12.80 per UFC 3-550-01.

E. Comply with UFC 3-501-01 for all analyses and safety studies.

1.5 PROJECT CONDITIONS

A. Service Conditions: IEEE C37.121, usual service conditions per UFC 3-550-01.

QYZH 10-0076 A/B PAGE 26 12 00 -2

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Cooper Industries; Cooper Power Systems Division.

2. Cutler-Hammer.

3. GE Electrical Distribution & Control.

4. Square D/Groupe Schneider NA.

2.2 LIQUID-FILLED POWER TRANSFORMERS

A. Description: Comply with IEEE C57.12.00 and UL 1062 for liquid-filled, 2-winding transformers as per UFC 3-550-01 Section 3-5 (Pad Mounted Distribution Transformers).

B. Insulating Liquid: Fully biodegradable, nontoxic and nonbio-accumulating fluid., qualifying as “less flammable” Less flammable, and listed by a NRTL acceptable to authority having jurisdiction as complying with NFPA 70 requirements for fire point of not less than 300 deg C when tested according to ASTM D 92. Factory Mutual Approved or UL Classified.

C. Insulation Temperature Rise: 65 deg C, based on an average ambient temperature of 30 deg C over 24 hours with a maximum ambient temperature of 40 deg C.

D. Windings: Copper.

E. Primary Voltage: 12.47kV line-to-line 3 phase 3 wire 60 Hz per UFC 3-550-01, Section 3-5.3.

F. Secondary Voltage: 480/277 V, 3 phase, 4 wire 60 Hz per UFC 3-550-01, Section 3- 5.3.

G. Efficiency: Meet or Exceed values in Table 4-1 of NEMA TP 1. Provide ROI calculation that shows transformer efficiency rating verses transformer cost to justify transformer chosen.

H. Basic Impulse Level (BIL): Comply with UL 1062

1. BIL Rating:

FA4897-12-B-0006 Amendment 0002 10 Jul 12 http://www.specagent.com/LookUp/?ulid=2794&mf=04&src=wd� http://www.specagent.com/LookUp/?uid=123456819771&mf=04&src=wd� http://www.specagent.com/LookUp/?uid=123456804407&mf=04&src=wd� http://www.specagent.com/LookUp/?uid=123456804408&mf=04&src=wd� http://www.specagent.com/LookUp/?uid=123456804413&mf=04&src=wd�

QYZH 10-0076 A/B PAGE 26 12 00 -3

a. 95 BIL for 15kV insulation class transformers.

b. 30 BIL for secondary.

I. Full-Capacity Voltage Taps: Four, 2.5 percent taps, 2 above and 2 below rated primary voltage; with externally operable, de-energized tap changer; position indicator; and padlock hasp.

J. Cooling System: Class OA, self-cooled.

K. Sound Level: In accordance with Manufacturer’s standards.

L. Terminal Compartments: Refer to UFC 3-550-01 Section 3-7 (Pad-Mounted Switchgear).

1. General: IEEE C57.12.28, enclosed high and low voltage compartments side by side, separated by steel barrier, bolted to transformer tank.

a. Doors:

1) Individual, full-height, air-filled.

2) Low voltage door with three point latching mechanism, vault type handle, and single locking provision.

3) High voltage door fastenings inaccessible until low voltage door has been opened.

4) Door Bolts: Penta-head type.

5) Lift off, stainless steel hinges and door stops.

6) Removable front sill to facilitate rolling or skidding over conduit stubs.

7) Recessed lock pocket, with steel door release bolt adjacent to secondary compartment door handle.

b. High Voltage Compartment:

1) Deadfront in accordance with IEEE C57.12.26 type construction.

2) Protective fuses.

3) High voltage bushings.

4) Transformer ground pad.

5) Surge arrestors with barriers.

6) Loop feed, four position sectionalizing load-break switch.

c. Low Voltage Compartment:

QYZH 10-0076 A/B PAGE 26 12 00 -4

1) Deadfront in accordance with IEEE C57.12.26 type construction.

Use of Livefront construction must be approved by the AHJ per UFC 3-550-01 Section 3-5.5.

2) Low voltage bushings.

3) Grounding pad.

4) Stainless steel equipment nameplate.

5) Liquid level gauge.

6) 1 inch upper filter press and filling plug.

7) Drain valve with sampling device.

8) Dial type thermometer.

9) Pressure relief valve.

10) Pressure relief device, self-resealing with indicator.

11) Mounting provision for current and potential transformers.

12) Nameplate.

M. Bushings: Follow UFC 3-550-01 Section 3-5.

1. High Voltage Side:

a. Deadfront Terminals:

1) Universal bushing well rated at 15Kv in accordance with IEEE 386.

2) Bushings externally clamped and front removal.

3) Rated for 200 amperes continuous, 95kV BIL.

4) Standard brackets located adjacent to bushings.

2. Low Voltage Side:

1) Molded Epoxy bushings clamped to tank with 4 hole spade type terminals.

2) Rated 150 percent of continuous full-load current, 30 BIL, 600 volts.

3) Internally connected neutral extending to neutral bushing.

N. High Voltage Switching:

1. Internal oil-immersed, gang-operated load break, manually operated switches.

QYZH 10-0076 A/B PAGE 26 12 00 -5

2. Hot Stick operated handle located in high voltage compartment.

3. Capable of operating at full-load current.

O. High Voltage Protection:

1. Bayonet-type, oil-immersed expulsion fuses.

2. Externally replaceable with hot stick.

3. Overload sensing with interrupting capacity of 1,800 amperes, RMS asymmetrical.

P. Enclosure:

1. In accordance with IEEE C57.12.28.

2. Welded carbon steel transformer tank, with cooling panels when required, and lifting eyes.

3. 12-gauge sheet steel terminal compartment enclosure having no exposed screws, bolts, or other fasteners that are externally removable.

4. Color: Munsen Brown.

Q. Tank Grounding Pads

1. High and low voltage compartments:

a. Connected together with bare No. 2/0 stranded copper conductors

b. Wye-wye high and low voltage neutrals internally connected with link and brought out to insulated low voltage bushing externally grounded.

R. Tap Changer Warning Sign:

1. Red laminated plastic, engraved to white core.

2. Engraved to read: DO NOT OPERATE WHEN TRANSFORMER ENERGISED.

3. Mount above tap changer handle.

2.3 IDENTIFICATION DEVICES

A. Nameplates: Engraved, laminated-plastic or metal nameplate for each transformer, mounted with corrosion-resistant screws.

QYZH 10-0076 A/B PAGE 26 12 00 -6

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install and anchor transformers on concrete bases according to manufacturer's written instructions.

1. Install on new pad as required.

B. Maintain minimum clearances according to manufacturer's written instructions and

NFPA 70.

3.2 FIELD QUALITY CONTROL

A. Perform electrical test and visual and mechanical inspection stated in NETA ATS, Section 7.2. Certify compliance with test parameters.

B. Test and adjust controls and safeties.

3.3 FOLLOW-UP SERVICE

A. Voltage Monitoring and Adjusting: Perform the following voltage monitoring after Substantial Completion but not more than six months after Final Acceptance:

1. During a period of normal load cycles, perform seven days of continuous three-phase voltage recording at secondary terminals of each transformer. Voltage unbalance greater than 1 percent between phases, or deviation of any phase voltage from nominal value by more than plus or minus 5 percent during test period, is unacceptable.

2. Corrective Actions: If test results are unacceptable, perform the following corrective actions, as appropriate:

a. Adjust transformer taps.

b. Prepare written request for voltage adjustment by electric utility.

3. Retests: After corrective actions have been performed, repeat monitoring until satisfactory results are obtained.

4. Report: Prepare written report covering monitoring and corrective actions performed.

-END OF SECTION-

REPAIR/ADDITION TO FACILITY 610 LOW-VOLTAGE TRANSFORMERS

QYZH 10-0076 A/B PAGE 26 22 00 -1

SECTION 26 22 00 - LOW-VOLTAGE TRANSFORMERS

PART 1 - GENERAL

1.1 SUMMARY

A. This Section includes the following types of transformers with 600 v or less primaries:

1. Pad-mounted, liquid-filled transformers.

2. Pad-mounted, dry transformers.

3. Wall-mounted, dry transformers.

1.2 ACTION SUBMITTALS

A. Product Data: For each type and size of transformer indicated.

B. Shop Drawings: Indicate dimensions and weight.

C. Size transformer and panels per UFC 3-520-01.

1.3 CLOSEOUT SUBMITTALS

A. As required in Specification 26 12 00 Section 1.3.

1.4 QUALITY ASSURANCE

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.

B. Comply with UFC 3-520-01. This document will supersede all local and state laws.

C. Comply with IEEE C2 and NFPA 70 per UFC 3-520-01.

D. Comply with ANSI C57.12.28, IEEE C57.12.10, IEEE C57.12.70, and IEEE C57.12.80.

1.5 PROJECT CONDITIONS

A. Service Conditions per UFC 3-520-01 Section 3-2 and IEEE C37.121, usual service conditions.

QYZH 10-0076 A/B PAGE 26 22 00 -2

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Cooper Industries; Cooper Power Systems Division.

2. Cutler-Hammer.

3. GE Electrical Distribution & Control.

4. Square D/Groupe Schneider NA.

2.2 PAD MOUNT LIQUID-FILLED TRANSFORMERS.

A. Description: Comply with IEEE C57.12.00 and UL 1062 for liquid-filled, 2-winding transformers as per UFC 3-550-01 Section 3-5 (Pad Mounted Distribution Transformers).

B. Insulating Liquid: Fully biodegradable, nontoxic and nonbio-accumulating fluid., qualifying as “less flammable” Less flammable, and listed by a NRTL acceptable to authority having jurisdiction as complying with NFPA 70 requirements for fire point of not less than 300 deg C when tested according to ASTM D 92. Factory Mutual Approved or UL Classified.

C. Insulation Temperature Rise: 65 deg C, based on an average ambient temperature of 30 deg C over 24 hours with a maximum ambient temperature of 40 deg C.

D. Basic Impulse Level: Comply with UL 1062.

E. Windings: Copper.

F. Primary Voltage: 480 V line-to-line 3 phase, 4 wire 60 Hz.

G. Secondary Voltage: 208/120 V, 3 phase, 4 wire 60 Hz.

H. Efficiency: Meet or Exceed values in Table 4-1 of NEMA TP 1. Provide ROI calculation that shows transformer efficiency rating verses transformer cost to justify transformer chosen.

QYZH 10-0076 A/B PAGE 26 22 00 -3

I. K-Factor Rating: Transformers shall be K-factor rated to comply with UL1561 requirements for non-sinusoidal load current handling capability to the degree defined by designated K-factor.

J. Cooling System: Class OA, self-cooled.

K. Sound Level: In accordance with Manufacturer’s standards.

L. Transformer Taps:

1. Taps for transformers 25kVA or greater: Two 2.5 percent taps above and two 2.5 percent taps below normal full capacity.

2. Taps for transformers 7.5 to 24kVA: One 5 percent tap above and one 5 percent tap below normal full capacity.

3. Taps for transformers smaller than 7.5kVA: None.

M. Terminal Compartments:

1. General: IEEE C57.12.28, enclosed high and low voltage compartments side by side, separated by steel barrier, bolted to transformer tank.

a. Doors:

1) Individual, full-height, air-filled.

2) Low voltage door with three point latching mechanism, vault type handle, and single locking provision.

3) High voltage door fastenings inaccessible until low voltage door has been opened.

4) Door Bolts: Penta-head type.

5) Lift off, stainless steel hinges and door stops.

6) Removable front sill to facilitate rolling or skidding over conduit stubs.

7) Recessed lock pocket, with steel door release bolt adjacent to secondary compartment door handle.

b. Primary Voltage Compartment:

1) Deadfront in accordance with IEEE C57.12.26 type construction.

Use of Livefront construction must be approved by the AHJ per UFC 3-550-01 Section 3-5.5.

2) Grounding pad.

c. Secondary Voltage Compartment:

QYZH 10-0076 A/B PAGE 26 22 00 -4

1) Deadfront in accordance with IEEE C57.12.26 type construction.

Use of Livefront construction must be approved by the AHJ per UFC 3-550-01 Section 3-5.5.

2) Low voltage bushings.

3) Grounding pad.

4) Stainless steel equipment nameplate.

5) Liquid level gauge.

6) 1 inch upper filter press and filling plug.

7) Drain valve with sampling device.

8) Dial type thermometer.

9) Pressure relief valve.

10) Pressure relief device, self-resealing with indicator.

11) Mounting provision for current and potential transformers.

12) Nameplate.

N. Enclosure:

1. In accordance with IEEE C57.12.28.

2. Welded carbon steel transformer tank, with cooling panels when required, and lifting eyes.

3. 12-gauge sheet steel terminal compartment enclosure having no exposed screws, bolts, or other fasteners that are externally removable.

4. Color: Munsen Brown.

O. Tank Grounding Pads

1. Primary and Secondary voltage compartments: Connected together with bare No. 2/0 stranded copper conductors

2.3 DRY TYPE TRANSFORMER (Wall or Floor Mount)

A. Description: Factory assembled and tested, air cooled units for 60 Hz service. Self-cooled two winding dry type rated, for continuous duty. Transformers shall comply with NEMA ST 1, UFC 3-520-01 Section 3-1 (Low Voltage Transformers), and Tri-Service Electrical Working Group TP-5.

QYZH 10-0076 A/B PAGE 26 22 00 -5

B. K-Factor Rating: Transformers shall be K-factor rated to comply with UL1561 requirements for non-sinusoidal load current handling capability to the degree defined by designated K-factor.

C. Cores: Grain oriented, non-aging silicon steel.

D. Windings: Continuous windings without splices except for taps. Internal coil connections brazed or pressure type. Winding material Copper.

E. Transformer Taps:

1. Taps for transformers 25kVA or greater: Two 2.5 percent taps above and two 2.5 percent taps below normal full capacity.

2. Taps for transformers 7.5 to 24kVA: One 5 percent tap above and one 5 percent tap below normal full capacity.

3. Taps for transformers smaller than 7.5kVA: None.

F. Enclosure: Ventilated, NEMA 250, Type 2. With Gray finish.

2.4 IDENTIFICATION DEVICES

A. Nameplates: Engraved, laminated-plastic or metal nameplate for each transformer, mounted with corrosion-resistant screws.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install and anchor pad mounted transformers on concrete bases or wall mount according to manufacturer's written instructions.

B. Maintain minimum clearances according to manufacturer's written instructions and

NFPA 70.

3.2 FIELD QUALITY CONTROL

A. Perform electrical test and visual and mechanical inspection stated in NETA ATS, Section 7.2. Certify compliance with test parameters.

B. List connection torque requirements and measured torque for all connections and provide in written report to owner.

-END OF SECTION-

QYZH 10-0076 A/B PAGE 26 22 00 -6

B. Maintain minimum clearances according to manufacturer's written instructions and NFPA 70.

F. Enclosure: Ventilated, NEMA 250, Type 2. With Gray finish.