08 71 00 DOOR HARDWARE.doc

SECTION 08 71 00

DOOR HARDWARE

PART 1 GENERAL

1.1 REFERENCES

1.1.1 The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. Unless otherwise noted, the latest published version and/or revision shall be used.

1.1.1.1 ASTM INTERNATIONAL (ASTM)

a. ASTM E 283 Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen

b. ASTM F 883 Padlocks

1.1.1.2 BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

a. BHMA A156.1 Butts and Hinges

b. BHMA A156.12 Interconnected Locks & Latches

c. BHMA A156.13 Mortise Locks & Latches, Series 1000

d. BHMA A156.15 Closer Holder Release Devices

e. BHMA A156.16 Auxiliary Hardware

f. BHMA A156.17 Self Closing Hinges & Pivots

g. BHMA A156.18 Materials and Finishes

h. BHMA A156.2 Bored and Preassembled Locks and Latches

i. BHMA A156.21 Thresholds

j. BHMA A156.22 Door Gasketing and Edge Seal Systems

k. BHMA A156.3 Exit Devices

l. BHMA A156.4 Door Controls - Closers

m. BHMA A156.5 Auxiliary Locks & Associated Products

n. BHMA A156.6 Architectural Door Trim

o. BHMA A156.7 Template Hinge Dimensions

p. BHMA A156.8 Door Controls - Overhead Stops and Holders

1.1.1.3 NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

a. NFPA 101 Life Safety Code

b. NFPA 80 Standard for Fire Doors and Other Opening Protectives

1.1.1.4 STEEL DOOR INSTITUTE (SDI/DOOR)

a. SDI/DOOR A250.8 Recommended Specification for Standard Steel Doors and Frames

1.1.1.5 UNDERWRITERS LABORATORIES (UL)

a. UL 14C Swinging Hardware for Standard Tin-Clad Fire Doors Mounted Singly and in Pairs

b. UL Bld Mat Dir Building Materials Directory

1.2 SUBMITTALS

1.2.1 Government approval may be required on any of the following items. Items requiring submittals will be listed on the AF Form 66. Provide copies of all submittals per the requirements in Section 01 33 00, Submittal Procedures, or as listed on the AF Form 66.

1.2.1.1 SD-02 Shop Drawings

a. Hardware schedule

b. Keying system

1.2.1.2 SD-03 Product Data

a. Hardware items

1.2.1.3 SD-08 Manufacturer's Instructions

a. Installation

1.2.1.4 SD-10 Operation and Maintenance Data

a. Hardware Schedule items, Data Package 1

(1) Submit data package in accordance with Section 01 78 23 Operation And Maintenance Data.

1.2.1.5 SD-11 Closeout Submittals

a. Key Bitting

1.3 HARDWARE SCHEDULE

1.3.1 Prepare and submit hardware schedule in the following form:

tion

1.4 KEY BITTING CHART REQUIREMENTS

1.4.1 Submit key bitting charts to the Contracting Officer prior to completion of the work. Include:

1.4.1.1 Complete listing of all keys (AA1, AA2, etc.).

1.4.1.2 Complete listing of all key cuts (AA1-123456, AA2-123458).

1.4.1.3 Tabulation showing which key fits which door.

1.4.1.4 Copy of floor plan showing doors and door numbers.

1.4.1.5 Listing of 20 percent more key cuts than are presently required in each master system.

1.5 QUALITY ASSURANCE

1.5.1 Hardware Manufacturers and Modifications

1.5.1.1 Provide, as far as feasible, locks, hinges, pivots, and closers of one lock, hinge, pivot, or closer manufacturer's make. Modify hardware as necessary to provide features indicated or specified.

1.6 DELIVERY, STORAGE, AND HANDLING

1.6.1 Deliver hardware in original individual containers, complete with necessary appurtenances including fasteners and instructions. Mark each individual container with item number as shown in hardware schedule. Deliver permanent keys and removable cores to the Contracting Officer, either directly or by certified mail.

1.6.2 Construction Cores

1.6.2.1 Turn over a set of construction core keys to the contracting officer at the time of construction core installation.

PART 2 PRODUCTS

2.1 TEMPLATE HARDWARE

2.1.1 Provide hardware to be applied to metal or to prefinished doors manufactured to template. Promptly furnish template information or templates to door and frame manufacturers. Conform to BHMA A156.7 for template hinges. Coordinate hardware items to prevent interference with other hardware.

2.2 HARDWARE FOR FIRE DOORS AND EXIT DOORS

2.2.1 Provide all hardware necessary to meet the requirements of NFPA 80 for fire doors and NFPA 101 for exit doors, as well as to other requirements indicated, even if such hardware is not specifically mentioned under paragraph entitled "Hardware Schedule." Conform to UL 14C for swinging hardware for the tin-clad fire doors. Provide the label of Underwriters Laboratories, Inc. for such hardware listed in UL Bld Mat Dir or labeled and listed by another testing laboratory acceptable to the Contracting Officer.

2.3 HARDWARE ITEMS

2.3.1 Clearly and permanently mark with the manufacturer's name or trademark, hinges, pivots, locks, latches, exit devices, bolts and closers where the identifying mark will be visible after the item is installed. For closers with covers, the name or trademark may be beneath the cover.

2.3.1.1 Hinges

a. BHMA A156.1, ball bearing, 4-1/2 by 4-1/2 inch unless otherwise indicated. Construct loose pin hinges for exterior doors and reverse-bevel interior doors so that pins will be nonremovable when door is closed.

2.3.1.2 Pivots

a. BHMA A156.4.

2.3.1.3 Spring Hinges

a. BHMA A156.17.

2.3.1.4 Locks and Latches

a. Mortise Locks and Latches

(1) BHMA A156.13, Series 1000, Operational Grade 1, Security Grade 2. Provide factory-installed lead lining in locks for lead-shielded doors. Provide mortise locks with escutcheons not less than 7 by 2-1/4 inch with a bushing at least 1/4 inch long. Cut escutcheons to suit cylinders and provide trim items with straight, beveled, or smoothly rounded sides, corners, and edges. Install levers and roses of mortise locks with screwless shanks and no exposed screws.

b. Bored Locks and Latches

(1) BHMA A156.2, Series 4000, Grade 1. Provide factory-installed lead lining in locks for lead-shielded doors.

c. Residential Bored Locks and Latches

(1) BHMA A156.2, Series 4000, Grade 2. Install locks for exterior doors with threaded roses or concealed machine screws.

d. Interconnected Locks and Latches

(1) BHMA A156.12. Provide F96 or F97, unless otherwise specified.

e. Hospital Latches

(1) Push-pull latchset similar and equal to Glynn-Johnson HL6, 1/2 inch throw, 2-3/4 inch backset, to fit 161 cutout. Cover approximately 2-1/2 by 5-1/2 inch, handle approximately 1-1/2 by 4-1/2 inch, projection approximately 2-1/2 inch, covers and handles of stainless steel, BHMA 630 finish, engraved "PUSH" and "PULL" on handles, push handle pointing up, pull handle pointing down.

f. Auxiliary Locks

(1) BHMA A156.5, Grade 1.

g. Combination Locks

(1) Pharmacy door locks shall be keyed separately from building master key system. Heavy-duty, mechanical combination lockset with five pushbuttons, standard-sized knobs, 3/4 inch deadlocking latch, 2-3/4 inch backset. Operate the locks by pressing two or more of the buttons in unison or individually in the proper sequence. Inside knob will operate the latch. Provide a keyed cylinder on the interior to permit setting the combination. Provide a thumb turn on the interior to activate passage set function, so that outside knob operates latch without using the combination if required.

h. Cypher Locks

(1) Cypher locks to be a push button mechanical lock grade 1, heavy duty lock and housing. Cypher locks to be “Kaba 5000 Series”, lockset to have mortise lock and dead bolt with a key override lockout passage feature. Lockset shall be able to accept an interchangeable core in accordance with base standards.

2.3.1.5 Exit Devices

a. BHMA A156.3, Grade 1. Provide adjustable strikes for rim type and vertical rod devices. Provide open back strikes for pairs of doors with mortise and vertical rod devices. Provide touch bars in lieu of conventional crossbars and arms. Provide escutcheons, not less than 7 by 2-1/4 inch.

2.3.1.6 Exit Locks With Alarm

a. BHMA A156.5, Type E0431 (with full-width horizontal actuating bar) for single doors; Type E0431 (with actuating bar) or E0471 (with actuating bar and top and bottom bolts, both leaves active) for pairs of doors, unless otherwise specified. Provide terminals for connection to remote indicating panel where indicated. Provide outside control key if required.

2.3.1.7 Cylinders and Cores

a. Provide cylinders and cores for new locks, including locks provided under other sections of this specification. Provide cylinders and cores in accordance with base standards. Rim cylinders and cores in accordance with base standards. Rim cylinders, mortise cylinders, and knobs of bored locksets shall have interchangeable cores which are removable by special control keys and shall not require disassembly of knobs, lever or locksets. Stamp each interchangeable core with a key control symbol in a concealed place on the core. Cores shall be factory set/pinned in accordance with the base master keying system.

b. Contractor shall install lockable/keyed construction cores until the permanent cores and keys are delivered and installed. A set of construction core keys shall be given to the Contracting Officer. Metal cores and keys shall be the only acceptable type of construction core. Plastic type cores are not acceptable.

2.3.1.8 Keying System

a. Provide a master keying system or an extension of the existing keying system in accordance with base standards unless otherwise specified.

2.3.1.9 Lock Trim

a. Cast, forged, or heavy wrought construction and commercial plain design.

(1) Lever Handles

(a) Provide lever handles. Conform to the minimum requirements of BHMA A156.13 for mortise locks of lever handles for exit devices. Provide lever handle locks with a breakaway feature (such as a weakened spindle or a shear key) to prevent irreparable damage to the lock when force in excess of that specified in BHMA A156.13 is applied to the lever handle. Provide lever handles return to within 1/2 inch of the door face.

(2) Texture

(a) Provide knurled or abrasive coated lever handles for doors which are accessible to blind persons and which lead to dangerous areas.

2.3.1.10 Keys

a. Furnish one file key, one duplicate key, and one working key for each key change and for each master and grand master keying system. Furnish one additional working key for each lock of each keyed-alike group. Furnish two additional keys for each sleeping room. Furnish 2 construction master keys, and 2 control keys for removable cores. Furnish a quantity of key blanks equal to 20 percent of the total number of file keys. Stamp each key with appropriate key control symbol and "U.S. property - Do not duplicate." Do not place room number on keys.

2.3.1.11 Door Bolts

a. BHMA A156.16. Provide dustproof strikes for bottom bolts, except for doors having metal thresholds. Automatic latching flush bolts: BHMA A156.3, Type 25.

2.3.1.12 Closers

a. BHMA A156.4, Series C02000, Grade 1, with PT 4C. Provide with brackets, arms, mounting devices, fasteners, full size covers, except at storefront mounting, pivots, and other features necessary for the particular application. Size closers in accordance with manufacturer's recommendations, or provide multi-size closers, Sizes 1 through 6, and list sizes in the Hardware Schedule. Provide manufacturer's 10 year warranty.

(1) Identification Marking

(a) Engrave each closer with manufacturer's name or trademark, date of manufacture, and manufacturer's size designation located to be visible after installation.

2.3.1.13 Overhead Holders

a. BHMA A156.8.

2.3.1.14 Closer Holder-Release Devices

a. BHMA A156.15.

2.3.1.15 Door Protection Plates

a. BHMA A156.6.

(1) Sizes of Armor, Mop and Kick Plates

(a) 2 inch less than door width for single doors; one inch less than door width for pairs of doors. Provide 10 inch kick plates for flush doors and one inch less than height of bottom rail for panel doors. Provide a minimum 36 inch armor plates for flush doors and completely cover lower panels of panel doors, except 16 inch high armor plates on fire doors. Provide 4 inch mop plates.

2.3.1.16 Edge Guards

a. BHMA A156.6, stainless steel, of same height as armor plates.

2.3.1.17 Door Stops and Silencers

a. BHMA A156.16. Silencers Type L03011. Provide three silencers for each single door, two for each pair.

2.3.1.18 Padlocks

a. ASTM F 883.

2.3.1.19 Thresholds

a. BHMA A156.21. Use J35100, with vinyl or silicone rubber insert in face of stop, for exterior doors opening out, unless specified otherwise.

2.3.1.20 Weather Stripping Gasketing

a. BHMA A156.22. Provide the type and function designation where specified in paragraph entitled "Hardware Schedule". Provide a set to include head and jamb seals, sweep strips, and, for pairs of doors, astragals. Air leakage of weather stripped doors not to exceed 0.5 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E 283. Provide weather stripping with one of the following:

(1) Extruded Aluminum Retainers

(a) Extruded aluminum retainers not less than 0.050 inch wall thickness with vinyl, neoprene, silicone rubber, or polyurethane inserts. Provide clear (natural) or bronze anodized aluminum as selected.

(2) Interlocking Type

(a) Zinc or bronze not less than 0.018 inch thick.

(3) Spring Tension Type

(a) Spring bronze or stainless steel not less than 0.008 inch thick.

2.3.1.21 Lightproofing and Soundproofing Gasketing

a. BHMA A156.22. Include adjustable doorstops at head and jambs and an automatic door bottom per set, both of extruded aluminum, clear (natural) or bronze anodized, surface applied, with vinyl fin seals between plunger and housing. Provide doorstops with solid neoprene tube, silicone rubber, or closed-cell sponge gasket. Furnish door bottoms with adjustable operating rod and silicone rubber or closed-cell sponge neoprene gasket. Doorstops mitered at corners. Provide the type and function designation where specified in paragraph entitled "Hardware Sets".

2.3.1.22 Rain Drips

a. Extruded aluminum, not less than 0.08 inch thick, clear or bronze anodized. Set drips in sealant and fasten with stainless steel screws.

(1) Door Rain Drips

(a) Approximately 1-1/2 inch high by 5/8 inch projection. Align bottom with bottom edge of door.

(2) Overhead Rain Drips

(a) Approximately 1-1/2 inch high by 2-1/2 inch projection, with length equal to overall width of door frame. Align bottom with door frame rabbet.

2.3.1.23 Special Tools

a. Provide special tools, such as spanner and socket wrenches and dogging keys, required to service and adjust hardware items.

2.4 FASTENERS

2.4.1 Provide fasteners of proper type, quality, size, quantity, and finish with hardware. Provide stainless steel or nonferrous metal fasteners that are exposed to weather. Provide fasteners of type necessary to accomplish a permanent installation.

2.5 FINISHES

2.5.1 BHMA A156.18. Provide hardware in BHMA 630 finish (satin stainless steel), or BHMA 626 finish (satin chromium plated) over brass or bronze, depending on Base standard. Items not available in BHMA 630 or BHMA 626 shall be furnished in a similar plated metal finish as selected by the Contracting Officer. Match exposed parts of concealed closers to lock and door trim. Match hardware finish for aluminum doors to the doors.

2.6 KEY CABINET AND CONTROL SYSTEM

2.6.1 BHMA A156.5, Type required to yield a capacity (number of hooks) 50 percent greater than the number of key changes used for door locks.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Install hardware in accordance with manufacturers' printed installation instructions. Fasten hardware to wood surfaces with full-threaded wood screws or sheet metal screws. Provide machine screws set in expansion shields for fastening hardware to solid concrete and masonry surfaces. Provide toggle bolts where required for fastening to hollow core construction. Provide through bolts where necessary for satisfactory installation.

3.1.1.1 Weather Stripping Installation

a. Handle and install weather stripping to prevent damage. Provide full contact, weather-tight seals. Operate doors without binding.

(1) Stop-Applied Weather Stripping

(a) Fasten in place with color-matched sheet metal screws not more than 9 inch on center after doors and frames have been finish painted.

(2) Interlocking Type Weather Stripping

(a) Provide interlocking, self-adjusting type on heads and jambs and flexible hook type at sills. Nail weather stripping to door one inch on center and to heads and jambs at 4 inch on center

(3) Spring Tension Type Weather Stripping

(a) Provide spring tension type on heads and jambs. Provide bronze nails with bronze, stainless steel nails with stainless steel. Space nails not more than 1-1/2 inch on center.

3.1.1.2 Lightproofing and Soundproofing Installation

a. Install as specified for stop-applied weather stripping.

3.1.1.3 Threshold Installation

a. Extend thresholds the full width of the opening and notch end for jamb stops. Set thresholds in a full bed of sealant and anchor to floor with cadmium-plated, countersunk, steel screws in expansion sleeves.

3.2 FIRE DOORS AND EXIT DOORS

3.2.1 Install hardware in accordance with NFPA 80 for fire doors, NFPA 101 for exit doors.

3.3 HARDWARE LOCATIONS

3.3.1 SDI/DOOR A250.8, unless indicated or specified otherwise.

3.3.1.1 Kick and Armor Plates: Push side of single-acting doors. Both sides of double-acting doors.

3.3.1.2 Mop Plates: Bottom flush with bottom of door.

3.4 KEY CABINET AND CONTROL SYSTEM

3.4.1 Locate where directed. Tag one set of file keys and one set of duplicate keys. Place other keys in appropriately marked envelopes, or tag each key. Furnish complete instructions for setup and use of key control system. On tags and envelopes, indicate door and room numbers or master or grand master key.

3.5 FIELD QUALITY CONTROL

3.5.1 After installation, protect hardware from paint, stains, blemishes, and other damage until acceptance of work. Submit notice of testing 15 days before scheduled, so that testing can be witnessed by the Contracting Officer. Adjust hinges, locks, latches, bolts, holders, closers, and other items to operate properly. Demonstrate that permanent keys operate respective locks, and give keys to the Contracting Officer. Correct, repair, and finish, as directed, errors in cutting and fitting and damage to adjoining work.

3.6 HARDWARE SETS

3.6.1 Provide hardware for aluminum doors under this section. Deliver Hardware templates and hardware, except field-applied hardware to the aluminum door and frame manufacturer for use in fabricating the doors and frames.

3.6.2 HARDWARE SCHEDULE

HW

SET: 01

DOOR NUMBER 102, 106 - Each to have

HINGES

5BB1

IVE

STOREROOM LOCK

L9080L

SCH

MORTISE CYLINDER

MEDECO

MED

SURFACE CLOSER

4041RA

LCN

KICK PLATE

FLOOR STOP

FS441

HW

SET: 02

DOOR NUMBER 101 - Each to have

MANUAL FLUSH BOLTS

FB458

DUST PROOF STRIKE

DP2

CLASSROOM LOCK

L9070L

4041 CUSH (ACTIVE LEAF)

RAIN DRIP

346 76 (Dark Bronze)

PEM

THRESHOLD

NGP

SET: 03

DOORS NUMBER 110, 111, 112, - Each to have

EXIT DEVICE

98NL

VON

RIM CYLINDER

SET SEALS

RAIN DRIP

346 52 (Dark Bronze)

PEM

DOOR SWEEP

C627A

SET: 04

DOORS NUMBER 100, 108, 113, 115 - Each to have

EXIT DEVICE

98NL

VON

RIM CYLINDER

SET SEALS

DOOR SWEEP

C627A

SET: 05

DOOR NUMBER 104 - Each to have

STOREROOM LOCK

L9080L

SET: 06

DOOR NUMBER 103, 105 - Each to have

PRIVACY SET

L9040

4041SRA

SET: 07

DOOR NUMBER 107 - Each to have

CLASSROOM LOCK

L9070L

4041SRA

END OF SECTION 08 71 00

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QSEU 09-0402