Whiteman_AFB_0228_June_2016_Inspection_Reports_for_solicitation.pdf

Page 1of 2

Base: W-hiteman

AIR FORCE CONUS BOILER & UPV INSPECTION PROGRAM

BPA Call Letter

-- - - -Required Date(s) of Inspection: 6-10 Junt 2016

Inspection Damarc Quality Jnspection Funding F4ATA46028AW02 Contractor:

BPA Number:

Base Contacts

Services Document:

FA8051-13-A-0002 Call

-- - - Number:

MAJCOM Contact Name: DSN: Commercial: Email:

AFIMSC.DETAFGSC . WORK FLOW .us.af.mil

Primary:

Mr. John Olmeda

DSN:

975-2533

Comm. Ph. # (lnclude area code):

660-687-2533

Email Address:

iohn.olmeda@us.af.m ii

Alternate:

Mr. Roger Williams

DSN:

975-2530

Comm. Ph. # (Include area code):

660-687-2530

Email Address:

roger.williams. l 5<@us.nf.mil

Ob.iects to be Inspected: ( 0 Additiolllll insoection a!Ulched) Objects Inspected:

Type of Vessel

Type of

Insneetion

National

Board #

Bld2 #

Contract

Cost

Inspection Completed

(Y/Nl

Delay Costs?

(YIN)

Explain in

Comments

#1 Boiler BA 316 140 y N #2 Boiler BC 317 140 y N

#3 Boiler BC 318 140 v N #4 Boiler BC 2090 140 v N

#5 Boiler BA 2443 140 y N

Total Cost

BCE/ Installation POC Authorization Name: Date:

John Olmeda - '...-"--" 6-13-16

Cnitials Date:

CID ' r J{g

On-site Government Representative (Sif:n upon completion) Name:

Signature: Q, ,/1-- Date: " 'l 1-L Inspector Name: Phillip Miller

Signature:

Date; 6-:13-:16 mailto:iohn.olmeda@us.af.m mailto:iohn.olmeda@us.af.m

Page 2of 2 cost summary

AIR FORCE CONUS BOILER & UPV INSPECTION PROGRAM

BPA Call Letter (Con't)

Special Instructions to Inspections Contractors:

Upon receipt of Call Letter, contact Installations to schedule inspections.

Provide e minimum of 48 hours notification before mobilizing to perform scheduled inspections.

Notify Contracting of all schedule changes/ inspection change ( I for I change with no delay is allowed). Additional insoection change is not allowed.

Leave one ( I ) copy of each completed and signed inspection report at the base following inspections.

Email final reports, approved complete call letter, nnd invoices to: AFCEC Contracting, MAJCOM and Base POCs.

Send hard copies of final inspection reports to AFCEC Operations.

Contractor shall obtain BCE/Installation POC authorization for payment prior to submittal in WAWF.

Contractor Comments/Explanations:

Additional Instructions to Contractor:

Inection

·voe

Contract

Quantity Ordered

Estimated Cost

(ConlraCt Cost ><

Otv Ordered)

Quantity

Comolcted ost 01 Inspections Completed {Contracl Cost Otv Comnk.'lcd)

De Costs

IN?)

(Exph1in in C'ontmctors Commnts. below)

BA $134 2 2 N

BC s:m 3 3 N

Totals

AF FORM 1222-AF EQUIVALENT (7-12-13)

1. TYPE OF INSPECTION (B - Boiler IEJ;V - Pressure VesselDl 2. DATE OF INSPECTION

BOILER OR INTERNAL AND EXTERNAL ./ BA VA 6-13-16

PRESSURE VESSEL INTERNAL EXTERNAL UNDER HYDROSTATICTEST BB VB 3. INSPECTION/DELIVERY ORDER NO.

INSPECTION EXTERNAL UNDER OPERATION BC vc

REPORT EXTERNAL UNDER HYDROSTATICTEST BD VD 4. CONTRACT NUMBER

EXPANSION/RECEIVER TANK BE VE FA-8051-13-A-0002

5. INSTALLATION 1 6. STATE 1 7. ZIP CODE 8. LOCATION (Bldg.No.) 9. PLANT

Whiteman AFB MO 65305 140 l!!!!i MANNED DUNMANNED

10. OBJECT INSPECTED:

BOILER: DFIRE TUBE DCAST IRON l!!!!iWATER TUBE OOTHER (SPECIFY)

UPV: DEXPANSION TANK DAIR RECEIVER OLP OOTHER (SPECIFY)

11. USE: OPOWER PROCESS DHTHW OHWH OSTEAM HEATING OSTORAGE DHEAT EXCHANGE

0OTHER (SPECIFY)

12. MANUFACTURER 13. MFR. RATING (MBTU or 14(a). NATIONAL BOARD NO. 14(b). USAF NO.

English Boiler KLBS/HR): 35,000 lbs/ hr 316 Boiler No. 1

15. YEAR BUILT 16. YEAR INSTALLED 17. PRIMARY FUEL (BOILER) 18. SECONDARY FUEL

2004 2004 Natural Gas Diesel

19. PRESSURE ALLOWED MAWP 250 PSIG at TEMP 20. ACTUA L OPERATING PRESSURE (PSIG)

Previous Inspection MAWP 250 PSIG at TEMP 0 PSI Type BA

21. SAFElY &/or RELIEF VALVE SETIING 1 22.PRESSURE &/or TEMP PRIORINSPECTION 23. PRESSURE &/orTEMPTHIS INSPECTION 124. EXPLAINIF PRESSURE CHANGED

{PSIG &/or• F) 145 1155 PSI (PSIG &/or• F) 1451 155 PSI (PSIG &/or· F) 1451155 Psi Not Changed

25. METHOD OF FIRING (BOILERS): Automatic 26. PRESSURE GAGE CALIBRATED? i!!iYES ONO

27. DATE/TYPE OF LAST INSPECTION 1 28. HYDROSTATICTEST DNEW DRETEST DREPAIR 29. LAST HYDROSTATICTEST

TYPE: BA DATE: 6/23/16 DATE: N/A PSIG: DATE: June 2014 PSIG: 130

30. REPAIRS/ALTERATIONS MADE SINCE LAST INSPECTION? NONE DYES (SPECIFY)

No repairs made since last inspection.

31. INTERNAL INSPECTION (DESCRIBE INSPECTION FULLY):

Internal inspection performed on this boiler in accordance with NBIC Part 2 Section 2 Detailed

Requiements for lnservice Inspection or Pressure Retaining Items. 2.2 Boilers 2.2.5 External

Inspection 2.2.6 Internal Inspection.

No evidence was found of overheating.

No signs of combustion gas deposits, leaks or excessive corrosion.

Over all condition of the boiler is good.

32. EXTERNAL INSPECTION (DESCRIBE INSPECTION FULLY):

BOILER EFACIENCYTEST RESULTS:

TEST

POSITION

02 % co loom)

EFF%

C02%

STACK

TEMP

(•F)

AIR

TEMP

(•F)

EXCESS

AIR%

HYDRO-

CARBONS

%"DIA

Yz" DIA

X"DIA

FUEL TYPE NG/FO: ENERGY CONTENT (BTU/ft3; BTU/gal)

140 316 Boiler No. 1

42. D.ittE: (J

46. ACTIONS TAKEN BY AIR FORCE AT A LATER DATE TO RESOLVE DEFICIENCIES CITED ABOVE:

47. DATE OF ACTIONS TAKEN:

48. NAME AND TITLE OF AUTHORIZING OFFICIAL:

49. SIGNATURE OF AUTHORIZI NG OFFICIAL: SO. DATE:

33. INSPECTION OF SAFETY DEVICES RELIEVING (lbs/hr)

MANUFACTURER SET PRESSURE-PSIG SIZE CAPACITY TESTED (Y/N?) CONDITION & HOW TESTED Kunkle 145 PSI 2 1/2 . 23,255 lbs I hr y good condition & hand fitted

Kunkle 155PSI 2 112. 24,715 lbs I hr y good condit ion & handlifted

TOTAL RELIEVINGCAPACITY (lbs/hr) 47.970 lbs /hr

34. INSPECTION OF PRESSURE GAGES

GAGE CONDITION CORRECTIONS MADE TESTED (Y/N?) REASONS WHY NOTTESTED

0-400 good none N Calibrated

35. OTHER APPLIANCES {e.g., WATER COLUMNS, GAGE GLASSES, GAGE COCKS, BLOWOFF PIPE & VALVE OR COCKS, FEED PIPE)

ITEM CONDITION

Water Column good

Gage glass clear

Piping satisfactory

Setting and supports good

36. CSD-1/NFPA 85 COMPLIANT? (FOR BC ONLY)

()YES 0.JO {EXPLAIN IN BLOCK 37) <!)N/A

37. STATE CONDITION OF OBJECT

!!I SATISFACTORY 0 UNSATISFACTORY {LIST DEFICIENCIES TO BE CORRECTED AND REPAIRS TOBE MADE.

USE A SUPPLEMENTAL SHEET, IF NECESSARY.)

No deficiencies to be corrected.

38. CAN THE OBJECT CONTINUE IN OPERAT ION?

!!!YES DYES, WITH RESTRICTIONS {EXPLAIN ON SUPPLEMENTAL SHEfi.J 0NO {EXPLAIN ON SUPPt..Mf.,NTAL SHEET)

39. NAME AND TITLE OF INSPECTOR:

Phillip M. Miller

40. SSPE R: • /VlJK_ 1

41. NATIONAL BOARD COMMISSION NUMBER:

6-13-16

43. NAME AND TITLE OF AIR FORCE REPRESENTATIVE ACCOMPANYING INSPECTOR:

John Olmeda

44. SIGNA / 45 . DATE:

BOILER OR

PRESSURE VESSEL

INSPECTION

REPORT

1. TYPE OF INSPECTION (B - Boiler ;V - Pressure Vessel 0) 2. DATE OF INSPECTION

6-13-16 INTERNAL AND EXTERNAL BA VA

INTERNAL EXTERNAL UNDER HYDROSTATIC TES T BB VB 3. INSPECTION/ DELIVERY ORDER NO.

EXTERNAL UNDER OPERATION ./ BC vc

EXTERNAL UNDER HYDROSTATICTEST BD VD 4. CONTRACT NUMBER

FA-8051-13-A-0002 EXPANSION/ RECEIVERTANK BE VE

5. INSTALLATION 16. STATE 1 7. ZIP CODE

Whiteman AFB MO 65305

8. LOCATION (Bldg. No.)

9. PLANT

MANNED OUNMANNED

10. OBJECT INSPECTED:

BOILER: DFIRE TUBE DCAST IRON WATER TUBE DOTHER {SPECIFY)

UPV: DEXPANSION TANK DAIR RECEIVER OLP OOTHER (SPECIFY)

11. USE: DPOWER PROCESS DHTHW OHWH OSTEAM HEATING DSTORAGE DHEAT EXCHA NGE

DOTHER (SPECIFY)

12. MANUFACTURER

English Boiler

13. MFR. RATING (MBTU or

KLBS/HR) : 35,000 lbs/hr

14(a). NATIONAL BOARD NO.

14(b). USAF NO.

Boiler No. 2

15. YEAR BUILT

16. YEA R INSTALLED

17. PRIMARY FUEL (BOILER)

Natural Gas

18. SECONDARY FUEL

Diesel

19. PRESSURE ALLOW ED MAW P 250 PSIG at TEMP

Previous Inspection MAWP 250 PSIG at TEMP

20. A CTUAL OPERATING PRESSURE (PSIG)

125 PSI operating

21. SAFETY &/or RELIEF VALVE SITTING l22. PRESSURE &/or TEMP PRIOR INSPECTION

(PSIG &/or ° F) 145/ 155PSI (PSIG &/or° F) 1451155 PSI

23. PRESSURE &/or TEMP THIS INSPECTION 1 24. EXPLAIN IF PRESSURE CHANGED

(PSIG &/or ° F) 14s 11ssps1 Not Changed

25. METHOD OF FIRING (BOILERS): Automatic 26. PRESSURE GAGE CALIBRATED? !!i!jYES ONO

27. DATE/TYPE OF LAST INSPECTION 1 28. HYDROSTAT IC TEST ONEW DRETEST DREPAIR

TYPE: BC DATE:6/23/ 16 DATE: N/A PSIG:

29. LAST HYDROSTATIC TEST

DATE:July 2014 PSIG: 130

30. REPAIRS/ALTERATIONS MADE SINCE LAST INSPECTION? NONE DYES (SPECIFY)

No repairs made since last inspection .

No internal inspection performed for Type BC inspection.

Safety devices were tested for function.

FUEL TYPE NG/FO: ENERGY CONTENT (BTU/ft3; BTU/gal)

BOILER EFAOENCY TEST RESULTS:

02%

EFF %

TEMP

(°F)

AIR

(°F)

AIR %

HYDRO-

CARBONS

%" DIA

W' DIA

Y."DIA

140 317 Boiler No.2

42. DJ' 'rE : (J r

46. ACTIONS TAKEN BY A IR FORCE AT A LATER DATE TO RESOLVE DEFICIENCIES CITED ABOVE:

47. DATE OF ACTIONS TAKEN:

48. NAME AND TITLE OF AUTHORIZING OFFICIAL:

49. SIGNATURE OF A UTHORIZING OFFICIAL: 1 50. DATE:

33. INSPECTION OF SAFITT DEVICES RELIEVING (lbs/hr)

MANUFACTURER SET PRESSURE-PSIG SIZE CAPACITY TESTED (Y/N?) CONDlllON & HOW TESTED

Kunkle 145PSI 2 112 . 23.255lbs I hr y good condition & hand ifted

Kunkle 155 PSI 2 112. 24,715 lbs I hr y good condition & hand llfled

TOTAL RELIEVING CAPACITY (lbs/hr) 47 ,970 lbs /hr

0-400 good none N Calibraled

35. OTHER APPLIANCES (e.g., WATER COLUMNS, GAGE GLASSES, GAGE COCKS, BLOWOFF PIPE & VALVE OR COCKS, FEED PIPE)

Water Column good

Gage glass clear

Piping satisfactory

Setting and supports good

36. CSD-1/NFPA 85 COMPLIANT? {FOR BC ONLY)

(!)YES ()JO (EXPLAIN IN BLOCK 37) ON/A

37. STATE CONDITION OF OBJECT

SATISFACTORY 0 UNSATISFACTORY {LIST DEFICIENCIES TO BE CORRECTED AND REPAIRS TOBE MADE.

USE A SUPPLEMENTAL SHEET, IF NECESSARY.)

No deficiencies to be corrected.

38. CAN THE OBJECT CONTINUE IN OPERATION?

YES DYES, WITH RESTRICTIONS (EXPLAIN ON SUPPLEMENTAL SHF,,ff,J 0NO (EXPLAIN ON SUPPl-t;JVl NTAL SHEET)

39. NAME AND TITLE OF INSPECTOR:

Phillip M. Miller

40. SICPECTOR:

-, JV'\ ' -

41. NATIONAL BOARD COMMISSION NUMBER:

43. NAME AND TITLE OF AIR FORCE REPRESENTATIVE ACCOMPANY ING INSPECTOR:

John Olmeda -

44. SIGNA / 45. DATE:

AF FORM 1222-AF EQUIVALENT (7-12-13) Supplement Sheet

Supplemental Sheet

Bldg

NB USAF #

317 Boiler No. 2

The following safety devices for the boiler were tested for function and performed satisfactory;

Low water cut off

Low gas cut off

Fire eye sensor

High pressure limit switch

BOILER OR

PRESSURE VESSEL

INSPECTION

REPORT

10. OBJECT INSPECTED:

BOILER: OFIRE TUBE OCAST IRON WATER TUBE DOTHER (SPECIFY)

UPV: DEX PANSION TANK DAIR RECEIVER OLP DOTHER (SPECIFY)

11. USE: OPOWER PROCESS DHTHW OHWH DSTEAM HEATING OSTORAGE DHEAT EXCHANGE

OOTHER (SPECIFY)

12. MANUFACTURER 13. MFR. RATING ( MBTU or 14( a). NATIONAL BOARD NO. 14(b). USAF NO.

English Boiler KLBS/HR): 35,000 lbs/hr 318 Boiler No.3

15. YEAR BUILT 16. YEAR INSTALLED 17. PRIMARY FUEL (BOILER) 18. SECONDA RY FUEL

2004 2004 NaturalGas Diesel

19. PRESSURE ALLOWED MAWP 250 PSIG at TEMP 20. ACTUAL OPERATING PRESSURE (PSIG)

Previous Inspection MAWP 250 PSIG atTEMP 125 PSI operating

21. SAFETY &/or RELIEFVALVE SETTING 1 22.PRESSURE &/or TEMPPRIORINSPECTION 23. PRESSURE&/or TEMP THIS INSPECTION 1 24. EXPLAINIF PRESSURE CHANGED

(PSIG &/or• F) 1451155 Psi (PSIG &/or• F) 1451155 PSI (PSIG &/or ° F) 1451155 Ps1 Not Changed

25. METHOD OF FIRING {BOILERS): Automatic 26. PRESSURE GAGE CALIBRATED? YES ONO

27. DATE/TYPE OF LAST INSPECTION 1 28. HY DROSTATICTEST DNEW DRETEST OREPAIR 29. LASTHYDROSTATICTEST

TYPE: BC DATE:6/23/16 DATE: N/A PSIG: DATE: July 2014 PSIG: 130

30. REPAIRS/ALTERATIONS MADE SINCE LAST INSPECTION? NONE DYES {SPECIFY)

No evidence was found of overheating on the boiler casing.

No signs of combustion gas deposits , leaks or excessive corrosion on the boiler casing.

Safety devices were tested for function .

32. EXTER NAL INSPECTION (DESCRIBE INSPECTION FULLY):

BOILER EFFICIENCYTEST RESULTS:

02 %

TEMP

{°Fl

AIR

(°F)

HYDRO-

CARBONS

Yz''DIA

Y." DIA

FUEL TYPE NG/FO: ENERGY CONTENT (BTU/ft ;BTU/gal)

1. TYPE OF INSPECTION (B - Boiler ;V - Pressure VesselLJ) 2. DATE OF INSPECTION

6-13-16 INTERNALAND EXTERNAL BA VA

INTERNAL EXTERNAL UNDER HYDROSTATICTEST BB VB 3. INSPECTION/DELIVERY ORDER NO.

EXTERNAL UNDER OPERATION ./ BC vc

EXTERNAL UNDER HYDROSTATICTEST BD VD 4. CONTRACT NUMBER

FA-8051- 13-A-0002 EXPANSION/RECEIVER TANK BE VE

5. INSTA LLATION

Whiteman AFB

16. STATE

MO

1 7. ZIP CODE

65305

8. LOCATION (Bldg. No.)

9. PLANT

MA NNED

DUNMANNED

40. SICPECTOR:

- Kl . -

45. DATE:

140 318 Boiler No. 3

33. INSPECTION OF SAFETY DEVICES RELIEVING (lbs/hr) MANUFACTURER SET PRESSURE-PSIG SIZE CAPACITY TESTED (Y/N?) CONDITION & HOW TESTED

Water Column good

Gage glass clear

Piping satisfactory

Setting and supports good

36. . CSD-1/NFPA 85 COMPLIANT? (FOR BC ONLY)

(!)YES ()-Jo (EXPLAIN IN BLOCK 37} ON/A

37. STATE CONDITION OF OBJECT

i!!I SATISFACTORY 0 UNSATISFACTORY {LIST DEFICIENCIES TO BE CORRECTED AND REPAIRS TO BE MADE.

USEA SUPPLEMENTAL SHEET, IF NECESSARY.)

No deficiencies to be corrected.

38. CAN THE OBJECT CONTINUE IN OPERATION?

i!!IYES DYES, WITH RESTRICTIONS (EXPLAIN ON SUPPLEMENTAL SHF,,HJ 0NO (EXPLAIN ON SUPPt.,!.NTAL SHEET}

39. NAME AND TITLE OF INSPECTOR:

Phillip M. Miller

41. NATIONAL BOARD COMMISSION NUMBER : 42. Dtt'rE: (J

43. NA ME AND TITLE OF A IR FORCE REPRESENTATIVE ACCOMPANYING INSPECTOR :

John Olmeda -

44. SIGNA /

46. ACTIONS TAK EN BY A IR FORCE AT A LATER DATE TO RESOLVE DEFICIENCIES CITED ABOVE:

48. NAME AND TITLE OF AUTHORIZING OFFICIAL:

49. SIGNATURE OF A UTHORIZING OFFICIA L: 1 50. DATE:

Kunkle 145PSI 2 1/2. 23.255 lbs I hr y good condition & hand lifted

Kunkle 155PSI 2 112 · 24.715 lbs I hr y good condition & hand l ifted

TOTAL RELIEVINGCAPACITY (lbs/hr) 47.970 lbs /hr

34. INSPECTION OF PRESSURE GA GES

0-400 good none N Calibrated

35. OTHER APPLIANCES (e.g., WATER COLUMNS, GAGE GLASSES, GAGE COCKS, BLOWOFF PIPE & VALVE OR COCKS, FEED PIPE)

318 Boiler No. 3

The following safety devices for the boiler were tested for function and performed satisfactory ;

Low gas cut off

1. TYPE OF INSPECTION (B - Boiler ;V - Pressure Vessel 0) 2. DATE OF INSPECTIO N

BOILER OR INTERNAL AND EXTERNAL BA VA 6-13-16

PRESSURE VESSEL INTERNAL EXTERNAL UNDER HYDROSTATIC TEST BB VB 3. INSPECTION/DE LIVERY ORDER NO.

INSPECTION EXTERNAL UNDER OPERATION ./ BC vc

REPORT EXTERNAL UNDER HYDROSTATIC TEST BO VD 4. CONTRACT NUMBER

EXPANSION/RECEIVER TANK BE VE FA-8051-13-A-0002

5. INSTALLATION ,6. STATE , 7. ZIP CODE 8. LOCATION (Bldg. No.) 9. PLANT

Whiteman AFB MO 65305 140 iiii!MANNED DUNMANNED

10. OBJECT INSPECTED:

BOILER: DFIRE TUBE DCAST IRON WATER TUBE OOTHER {SPECIFY)

UPV: DEXPANSION TANK DAIR RECEIVER OLP DOTHER (SPECIFY)

11. USE: DPOWER PROCESS DHTHW DHWH DSTEAM HEATING OSTORAGE DHEAT EXCHA NGE

DOTHER (SPECIFY)

12. MANUFACTURER 13. MFR. RATING (MBTU or 14(a) . NATIONAL BOARD NO. 14( b). USAF NO.

Nebraska Boiler KLBS/HR) : 35,000 lbs/hr 2090 Boiler No. 4

15. YEAR BUILT 16. YEAR INSTALLED 17. PRIMARY FUEL (BOILER) 18. SECONDARY FUEL

1985 1985 Natural Gas Diesel

19. PRESSU RE ALLOWED MAWP 250 PSIG at TEMP 20. ACTUAL OPERATI NG PRESSURE (PSIG)

Previous Inspection MAWP 2so PSIG at TEMP 125 PSI operating

21. SAFETY &/or RELIEF VALVE SITTING 1 22. PRESSURE &/or TEMP PRIOR INSPECTION 23. PRESSURE &/or TEMP THIS INSPECTION 1 24. EXPLAIN IF PRESSURE CHANGED

(PSIG &/or• F) 1451155 PSI (PSIG &/or• F) 14511ssPs1 (PSIG &/or· F) 145 1155 Psi Not Changed

25. METHOD OF FIRING (BOILERS): Automatic 26. PRESSURE GAGE CALIBRATED? YES ONO

27. DATE/TYPE OF LAST INSPECTION 1 28. HYDROSTATICTEST DNEW DRETEST DREPAIR 29. LAST HYDROSTATIC TEST

TYPE: BC DATE: 6/23/16 DATE: N/A PSIG: DATE: July 2014 PSIG: 130

30. REPAIRS/A LTERATIONS MADE SINCE LAST INSPECTION? NONE DYES (SPECIFY)

No evidence was found of overheating .

Safety devices were tested for function.

32. EXTERNAL INSPECTION {DESCRIBE INSPECTION FULLY):

BOILER EFFICIENCY TEST RESULTS:

STAO<

TEMP

('F)

AIR

('F)

HYDRO-

CARBONS

Yz" DIA

Y."DIA

FUELTYPE NG/FO: ENERGY CONTENT (BTU/ft3; BTU/gal)

140 2090 Boiler No. 4

40. SSPE R: .n1

46. ACTIONS TAKEN BY AIR FORCE AT A lATER DATE TO RESOLVE DEFICIENCIES CITED ABOV E:

48. NAME AND TITLE OF AUTHORIZING OFFICIAL:

49. SIGNAT URE OF AUTHORIZING OFFICIAL: 50. DATE:

33. INSPECTION OF SAFElY DEVICES RELIEVING (lbs/hr)

MANUFACTURER SET PRESSURE-PSIG SIZE CAPACllY TESTED (Y/N?) CONDITION & HOW TESTED

Kunkle 145PSI 2 1/2 . 23.255 lbs/ hr y good condition & hand ifted

Kunkle 155PSI 2 1/2 " 22.886 lbs I hr y good condition & hand lifted

TOTAL RELIEVING CAPACITY (lbs/hr) 46.141lbs/hr

0-200 good none N Calibrated

35. OTHER APPLIANCES (e.g., WATER COLUMNS, GAGE GLASSES, GAGE COCKS, BLOWOFF PIPE & VALVE OR COCKS, FEED PIPE)

Water Column good

Gage glass clear

Piping satisfactory

Setting and supports good

36. CSD-1/ NFPA 85 COMPLIANT? (FOR BC ONLY)

(!)YES Om (EXPLAIN 1N BLOCK 37J ON/A

37. STATE CONDIT ION OF OBJECT

!!I SATISFACTORY 0 UNSATISFACTORY (UST DEFICIENCIES TO BE CORRECTED AND REPAIRS TO BE MADE.

USE A SUPPLEMENTAL SHEET, IF NECESSARY.)

No deficiencies to be corrected .

38. CAN THE OBJECT CONTINUE IN OPERATION?

!!YES DYES, WITH RESTRICTIONS (EXPLAIN ON SUPPLEMENTAL SHfi!HJ 0NO (EXPLAIN ON SUPPl.F;.._M NTAL SHEET)

39. NAME AND TITLE OF INSPECTOR:

Phillip M. Miller

41. NATIONAL BOARD COMMISS ION NUMBER:

42. DJfrE: (J

6-13-16

43. NAME AND TITLE OF AIR FORCE REPRESENTATIVE ACCOMPA NYING INSPECTOR:

John Olmeda

44. SIGNA 45 . DATE:

2090 Boiler No. 4

The following safety devices for the boiler were tested for function and performed satisfactory;

Low gas cut off

1. TYPE OF INSPECTION (B - Boiler IEJ; V - Pressure Vessel r:J) 2. DATE OF INSPECTION

BOILER OR INTERNAL AND EXTERNAL ./ BA VA 6-13-16

PRESSURE VESSEL INTERNAL EXTERNAL UNDER HYDROSTATIC TEST BB VB 3. INSPECTION/DELIVERY ORDER NO.

INSPECTION EXTERNAL UNDER OPERATION BC vc

REPORT EXTERNAL UNDER HYDROSTATIC TEST BD VD 4. CONTRACT NUMBER

EXPANSION/RECEIVER TANK BE VE FA-8051-13-A-0002

5. INSTALLATION ,6. STATE 1 7. ZIP CODE 8. LOCATION (Bldg. No.) 9. PLANT

Whiteman AFB MO 65305 140 MANNED OUNMANNED

10. OBJECT INSPECTED:

BOILER: DFIRE TUBE 0CAST IRON WATER TUBE OOTHER (SPECIFY)

UPV: OEXPANSION TANK DAIR RECEIVER OLP 0OTHER (SPECIFY)

11. USE: DPOWER PROCESS DHTHW OHWH 0STEAM HEATING OSTORAGE DHEAT EXCHANG E

DOTHER (SPECIFY)

12. MANUFACTURER 13. MFR. RATING (MBTU or 14(a) . NATIONAL BOARD NO. 14(b). USAF NO.

Nebraska Boiler KLBS/HR): 60,000 lbs/hr 2443 Boiler No. 5

15. YEAR BUILT 16. YEAR INSTALLED 17. PRIMARY FUEL (BOILER) 18. SECONDARY FUEL

1989 1989 Natural Gas Diesel

19. PRESSURE ALLOW ED MAWP 250 PSIG at TEMP 20. ACTUAL OPERATING PRESSURE (PSIG)

Previous Inspection MAW P 250 PSIG at TEMP 0 PSI Type BA

21. SAFETY &/or RELIEF VALVE SITTING 1 22. PRESSURE &/or TEMP PRIOR INSPECTION 23. PRESSURE &/or TEMPTHIS INSPECTION 1 24. EXPLAIN IF PRESSURE CHANGED

(PSIG &/or • F) 1ss1160 PSI (PSIG &/or • F) 155 160 PSI (PSIG &/or • F) 1ss 160 Psi Not Changed

25. METHOD OF FIRING (BOILERS): Automatic 26. PRESSURE GAGE CALIBRATED? YES ONO

27. DATE/TYPE OF LAST INSPECTION 1 28. HYDROSTATIC TEST ONEW DRETEST 0REPAIR 29. LAST HYDROSTATICTEST

TYPE: BA DATE: 6/23/16 DATE: N/A PSIG: DATE:June 2014 PSIG: 130

30. REPAIRS/ALTERATIONS MADE SINCE LAST INSPECTION? NONE DYES (SPECIFY)

No repairs made since last inspection .

Internal inspection performed on this boiler in accordance with NBIC Part 2 Section 2 Detailed

Requiements for lnservice Inspection or Pressure Retaining Items. 2.2 Boilers 2.2.5 External

Inspection 2.2.6 Internal Inspection.

No signs of combustion gas deposits , leaks or excessive corrosion .

BOILER EFFICIENCY TEST RESULTS:

looml

TEMP

{"Fl

AIR

!"Fl

AIR%

HYDRO-

CARBONS

W' DIA

W'DIA

X"DIA

FUEL TYPE NG/FO: ENERGY CONTENT (BTU/ft ;BTU/gal)

/VIJK.'

140 2443 Boiler No. 5

33. INSPECTION OF SAFETY DEVICES RELIEVING (lbs/hr)

MANUFACTURER SET PRESSURE-PSIG SIZE CAPACITY TESTED (Y/N?) CONDITION & HOW TESTED

Kunkle 155PSI 3• 31,189 1bs / hr y good condition & hand lifted

Kunkle 160 PSI 4 • 39,821lbs I hr y good condrJon & handlifted

TOTAL RELIEVING CAPACITY (lbs/hr) 71,010 lbs /hr

0-300 good none N Calibraled

35. OTHER APPLIANCES (e.g., WATER COLUMNS, GAGE GLASSES, GAGE COCKS, BLOWOFF PIPE & VALVE OR COCKS, FEED PIPE)

Water Column good

Gage glass clear

Piping satisfactory

Setting and supports good

36. CSD-1/NFPA 85 COMPLIANT?

O'ES Om {EXPL

(FOR BC ONLY)

AIN IN BLOCK 37)

@N/A

37. STATE CONDITION OF OBJECT

!!ii SATISFACTORY 0 UNSATISFACTORY {LIST DEFICIENCIES TO BE CORRECTED AND REPAIRS TOBE MADE.

USE A SUPPLEMENTAL SHEET, IF NECESSARY.)

No deficiencies to be corrected.

38. CAN THE OBJECT CONTINUE IN OPERATION?

!!lYES DYES,WITH RESTRICTIONS (EXPLAIN ON SUPPLEMENTAL SH ONO {EXPLAIN ON SUPNfMf.NTAL SHEET)

39. NAME AND TITLE OF INSPECTOR:

40. S PR: .

Phillip M. Miller

41. NATIONAL BOARD COMMISSION NUMBER: 42. DATE: (J

8758 6-13-16

43. NAME AND TITLE OF AIR FORCE REPRESENTATIVE ACCOMPANYING INSPECTOR:

John Olmeda

44. SIGNA 45. DATE:

46. ACTIONS TAK EN BY A IR FORCE AT A LATER DATE TO RESOLVE DEFICIENCIES CITED ABOVE :

47. DATE OF ACTIONS TAKE N:

48. NAME AND TITLE OF AUTHORIZING OFFICIAL:

49. SIGNATURE OF A UTHORIZING OFFICIAL: 1 50. DATE: