JBCAB578-08 71 00 Door Hardware.pdf

TWCF - Repair Maintenance Dock, B.578 Final Submittal

JBC No. DKFX 1052062 June 8, 2023

SECTION 08 71 00

DOOR HARDWARE

02/16, CHG 3: 08/20

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E283 (2019) Standard Test Method for

Determining the Rate of Air Leakage

Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure

Differences Across the Specimen

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.1 (2021) Butts and Hinges

ANSI/BHMA A156.2 (2017) Bored and Preassembled Locks and

Latches

ANSI/BHMA A156.3 (2020) Exit Devices

ANSI/BHMA A156.4 (2013) Door Controls - Closers

ANSI/BHMA A156.5 (2020) Cylinder and Input Devices for Locks

ANSI/BHMA A156.6 (2015) Architectural Door Trim

ANSI/BHMA A156.7 (2016) Template Hinge Dimensions

ANSI/BHMA A156.13 (2017) Mortise Locks & Latches Series 1000

ANSI/BHMA A156.14 (2013) Sliding and Folding Door Hardware

ANSI/BHMA A156.16 (2018) Auxiliary Hardware

ANSI/BHMA A156.18 (2020) Materials and Finishes

ANSI/BHMA A156.21 (2019) Thresholds

ANSI/BHMA A156.22 (2017) Door Gasketing and Edge Seal Systems

STEEL DOOR INSTITUTE (SDI/DOOR)

SDI/DOOR A250.8 (2017) Specifications for Standard Steel

Doors and Frames

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U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA)

Accessibility Guidelines for Buildings and

Facilities; Architectural Barriers Act

(ABA) Accessibility Guidelines

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for

Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Hardware Schedule; G

Keying System; G

SD-03 Product Data

Hardware Items; G

SD-08 Manufacturer's Instructions

Installation

SD-10 Operation and Maintenance Data

Hardware Schedule Items, Data Package 1; G

SD-11 Closeout Submittals

Key Bitting

1.3 PRODUCT DATA

Provide documentation of ABA/ADA accessibility compliance of applicable components, as required by 36 CFR 1191 Appendix D - Technical.

1.4 HARDWARE SCHEDULE

Prepare and submit hardware schedule in the following form:

Hardware

Item

Quantity Size Reference

Publi-cation

Type No.

Finish Mfr

Name and

Catalog

No.

Key

Control

Symbols

UL

Mark

(If fire-rated and listed)

BHMA

Finish

Desig-nation

In addition, submit hardware schedule data package 1 in accordance with

Section 01 78 00 CLOSEOUT REQUIREMENTS.

SECTION 08 71 00 Page 2

1.5 KEY BITTING CHART REQUIREMENTS

1.5.1 Requirements

Submit key bitting charts to the Contracting Officer prior to completion of the work. Include:

a. Complete listing of all keys (e.g. AA1 and AA2).

b. Complete listing of all key cuts (AA1-123456, AA2-123458).

c. Tabulation showing which key fits which door.

d. Copy of floor plan showing doors and door numbers.

e. Listing of 20 percent more key cuts than are presently required in each master system.

1.6 QUALITY ASSURANCE

1.6.1 Hardware Manufacturers and Modifications

Provide, as far as feasible, locks, hinges, and closers of one lock, hinge, or closer manufacturer's make. Furnish hardware as necessary to provide features indicated or specified.

1.6.2 Key Shop Drawings Coordination Meeting

Prior to the submission of the key shop drawing, the Contracting Officer, Contractor, Door Hardware Subcontractor, using Activity and Base Locksmith must meet to discuss and coordinate key requirements for the facility.

1.7 DELIVERY, STORAGE, AND HANDLING

Deliver hardware in original individual containers, complete with necessary appurtenances including fasteners and instructions. Mark each individual container with item number as shown on hardware schedule. Deliver permanent keys and removable cores to the Contracting Officer, either directly or by certified mail. Deliver construction master keys with the locks.

PART 2 PRODUCTS

2.1 TEMPLATE HARDWARE

Hardware applied to metal doors must be manufactured using a template.

Provide templates to door and frame manufacturers in accordance with

ANSI/BHMA A156.7 for template hinges. Coordinate hardware items to prevent interference with other hardware.

2.2 HARDWARE ITEMS

Clearly and permanently mark with the manufacturer's name or trademark, hinges, pivots, locks, latches, exit devices, bolts and closers where the identifying mark is visible after the item is installed. For closers with covers, the name or trademark may be beneath the cover. Coordinate electrified door hardware components with corresponding components specified in Division 28 ELECTRONIC SECURITY SYSTEMS (ESS).

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2.2.1 Hinges

Provide in accordance with ANSI/BHMA A156.1. Provide hinges that are 4-1/2 by 4-1/2 inch unless otherwise indicated. Construct loose pin hinges for interior doors and reverse-bevel exterior doors so that pins are non-removable when door is closed. Other anti-friction bearing hinges may be provided in lieu of ball bearing hinges.

2.2.2 Locks and Latches

a. At exterior locations provide locksets of full stainless steel type 302 or 304 construction including fronts, strike, escutcheons, knobs, bolts and all interior working parts. Marine Grade I, fully non-ferrous.

b. In non-air-conditioned interior environments or humid interior environments, provide interior locksets on the same Marine Grade I, fully non-ferrous as exterior locksets.

2.2.2.1 Mortise Locks and Latches

Provide in accordance with ANSI/BHMA A156.13, Series 1000, Operational

Grade 1, Security Grade 2. Provide locks with escutcheons plate trim.

Provide escutcheons with smooth edges. Provide knobs, levers and roses of mortise locks with screwless shanks and no exposed screws.

2.2.2.2 Bored Locks and Latches

Provide in accordance with ANSI/BHMA A156.2, Series 4000, Grade 1.

2.2.3 Cylinders and Cores

Provide cylinders and cores with seven pin tumblers. Provide cylinders from the products of one manufacturer, and provide cores from the products of one manufacturer. Rim cylinders, mortise cylinders, and knobs of bored locksets have interchangeable cores which are removable by special control keys. Stamp each interchangeable core with a key control symbol in a concealed place on the core.

Provide cylinders for new locks, including locks provided under other sections of this specification. Provide fully compatible cylinders of

Grade 1 products from products of one manufacturer with interchangeable cores that are removable by a special control key. Factory set the cores with seven pin tumblers using the A4 system and F keyway. Submit a core code sheet with the cores. Provide master keyed cores in one system for this project. Provide construction interchangeable cores.

2.2.4 Push Button Mechanisms

Provide in accordance with ANSI/BHMA A156.5, Grade 1.

2.2.5 Keying System

Verify with the Contracting Officer all keying requirements before locks are ordered. Provide an extension of the existing keying system. Provide construction interchangeable cores or approved equal.

Provide cylinders of Grade 1 products from one manufacturer. Notify the

Contracting Officer 90 days prior to the required delivery of the cylinders. Provide temporary cores and keys for the Contractor's use

SECTION 08 71 00 Page 4 during construction, and for testing of locksets.

2.2.6 Lock Trim

Provide cast, forged, or heavy wrought construction and commercial plain design for lock trim.

2.2.6.1 Lever Handles

Provide lever handles . Provide in accordance with ANSI/BHMA A156.3 for mortise locks of lever handles for exit devices. Provide lever handle locks with a breakaway feature (such as a weakened spindle or a shear key) to prevent irreparable damage to the lock when force in excess of that specified in ANSI/BHMA A156.13 is applied to the lever handle. Provide lever handles return to within 1/2 inch of the door face.

2.2.7 Keys

Furnish seven change keys for each interchangeable core, furnish two control keys, six maters keys, and six construction master keys. Furnish a quantity of key blanks equal to 20 percent of the total number of change keys. Stamp each key with appropriate key control symbol and "U.S.

property - do not duplicate." Do not place room numbers on keys.

2.2.8 Door Bolts

Provide in accordance with ANSI/BHMA A156.16. Provide dustproof strikes for bottom bolts, except at doors having metal thresholds. Provide automatic latching flush bolts in accordance with ANSI/BHMA A156.3, Type 25.

2.2.9 Closers

Provide in accordance with ANSI/BHMA A156.4, Series C02000, Grade 1, with

PT 4C. Provide with brackets, arms, mounting devices, fasteners, full size covers, except at storefront mounting, and other features necessary for the particular application. Size closers in accordance with manufacturer's printed recommendations, or provide multi-size closers, Sizes 1 through 6, and list sizes in the Hardware Schedule. Provide manufacturer's 10 year warranty.

2.2.9.1 Identification Marking

Engrave each closer with manufacturer's name or trademark, date of manufacture, and manufacturer's size designation in locations that will be visible after installation.

2.2.10 Door Protection Plates

Provide in accordance with ANSI/BHMA A156.6.

2.2.10.1 Sizes of Kick Plates

2 inch less than door width for single doors; 1 inch less than door width for pairs of doors. Provide 8 inch kick plates for flush doors .

2.2.11 Door Stops and Silencers

Provide in accordance with ANSI/BHMA A156.16. Silencers Type L03011.

Provide three silencers for each single door, two for each pair.

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2.2.12 Thresholds

Provide in accordance with ANSI/BHMA A156.21. Use J35100, with vinyl or silicone rubber insert in face of stop, for exterior doors opening out, unless specified otherwise.

2.2.13 Weatherstripping Gasketing

Provide in accordance with ANSI/BHMA A156.22. Provide the type and function designation where specified in paragraph HARDWARE SCHEDULE.

Provide a set to include head and jamb seals, sweep strips, . Air leakage of weatherstripped doors not to exceed 1.25 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E283.

Provide weatherstripping with one of the following:

2.2.13.1 Extruded Aluminum Retainers

Extruded aluminum retainers not less than 0.050 inch wall thickness with vinyl, neoprene, silicone rubber, or polyurethane inserts. Provide anodized aluminum.

2.2.13.2 Interlocking Type

Zinc or bronze not less than 0.018 inch thick.

2.2.13.3 Spring Tension Type

Spring bronze or stainless steel not less than 0.008 inch thick.

2.2.14 Rain Drips

Provide in accordance with ANSI/BHMA A156.22. Provide extruded aluminum rain drips, not less than 0.08 inch thick, bronze anodized finish. Provide the manufacturer's full range of color choices to the Contracting Officer for color selection. Provide rain drips with a 4 inch overlap on each side of each exterior door that is not protected by an awning, roof, eave or other horizontal projection. Set drips in sealant and fasten with stainless steel screws.

2.2.14.1 Door Rain Drips

Approximately 1-1/2 inch high by 5/8 inch projection. Align bottom with bottom edge of door.

2.2.14.2 Overhead Rain Drips

Approximately 1-1/2 inch high by 2-1/2 inch projection. Align bottom with door frame rabbet.

2.2.15 Auxiliary Hardware (Other than locks)

Provide in accordance with ANSI/BHMA A156.16, Grade 1.

2.2.16 Sliding and Folding Door Hardware

Provide in accordance with ANSI/BHMA A156.14, Grade 1. Finishes to match other hardware specified herein.

SECTION 08 71 00 Page 6

2.2.17 Special Tools

Provide special tools, such as spanner and socket wrenches and dogging keys, as required to service and adjust hardware items.

2.3 FASTENERS

Provide fasteners of type, quality, size, and quantity appropriate to the specific application. Fastener finish to match hardware. Provide stainless steel or nonferrous metal fasteners in locations exposed to weather. Verify metals in contact with one another are compatible and will avoid galvanic corrosion when exposed to weather.

2.4 FINISHES

Provide in accordance with ANSI/BHMA A156.18. Provide hardware in BHMA 630 finish (satin stainless steel), unless specified otherwise. Provide items not manufactured in stainless steel in BHMA 626 finish (satin chromium plated) over brass or bronze, except aluminum paint finish for surface door closers, and except BHMA 652 finish (satin chromium plated) for steel hinges. Provide hinges for exterior doors in stainless steel with BHMA 630 finish. Furnish exit devices in BHMA 626 finish in lieu of BHMA 630 finish .

Match exposed parts of concealed closers to lock and door trim. Match hardware finish for aluminum doors to the doors.

PART 3 EXECUTION

3.1 INSTALLATION

Provide hardware in accordance with manufacturers' printed installation instructions. Fasten hardware to wood surfaces with full-threaded wood screws or sheet metal screws. Provide machine screws set in expansion shields for fastening hardware to solid concrete and masonry surfaces.

Provide toggle bolts where required for fastening to hollow core construction. Provide through bolts where necessary for satisfactory installation.

3.1.1 Weatherstripping Installation

Provide full contact, weathertight seals that allow operation of doors without binding the weatherstripping.

3.1.2 Threshold Installation

Extend thresholds the full width of the opening and notch end for jamb stops. Set thresholds in a full bed of sealant and anchor to floor with cadmium-plated, countersunk, steel screws in expansion sleeves. For aluminum thresholds placed on top of concrete surfaces, coat the underside surfaces that are in contact with the concrete with fluid applied waterproofing as a separation measure prior to placement.

3.2 HARDWARE LOCATIONS

Provide in accordance with SDI/DOOR A250.8, unless indicated or specified otherwise.

a. Kick and Armor Plates: Push side of single-acting doors. Both sides of double-acting doors.

SECTION 08 71 00 Page 7

b. Mop Plates: Bottom flush with bottom of door.

3.3 FIELD QUALITY CONTROL

After installation, protect hardware from paint, stains, blemishes, and other damage until acceptance of work. Submit notice of testing 15 days before scheduled, so that testing can be witnessed by the Contracting

Officer. Adjust hinges, locks, latches, bolts, holders, closers, and other items to operate properly. Demonstrate that permanent keys operate respective locks, and give keys to the Contracting Officer. Correct, repair, and finish, errors in cutting and fitting and damage to adjoining work.

3.4 HARDWARE SETS

SECTION 08 71 00 Page 8

HARDWARE GROUP NO. 01

FOR USE ON MARK/DOOR #(S):

101A 101B 101C 101D 101E 102A 109A

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

3 EA Hinge 5BB1 x 4.5 X 4.5 630 IVE

1 EA Cylinder Rim 12E-7-2-S2-RP3 x CORMAX-Patented 626

1 EA Exit Device 3RO2108 x 4908A x S300 x 3’ 630

1 EA Door Closer D-4550 Alum

1 EA Kick Plate 8400 x 10" x 34" US32D

1 EA Weatherstrip 700ES x 36" x 84" MILL

1 EA Sweep Strip 101V x 6x3/4-TEKS x 36" MILL

1 EA Threshold 804V x 36" MILL

1 EA Drip Cap 16A x 6x3/4-TEKS x 40" Alum

HARDWARE GROUP NO. 02

FOR USE ON MARK/DOOR #(S):

102B

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

3 EA HINGE 5BB1 4.5 X 4.5 652 IVE

1 EA MORTISE CYLINDER 1E74 626 BES

1 EA OFFICE LOCK MA521L QN 626 FAL

1 EA SURFACE CLOSER SC71 REG OR PA AS REQ 689 FAL

1 EA WALL STOP WS406/407CVX 630 IVE

3 EA SILENCER SR64 GRY IVE

HARDWARE GROUP NO. 03 - (Restrooms)

FOR USE ON MARK/DOOR #(S):

103 104

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

3 EA HINGE 5BB1 4.5 X 4.5 652 IVE

1 EA PUSH PLATE 8200 4" X 16" 630 IVE

1 EA PULL PLATE 8305 10" 4" X 16" 630 IVE

1 EA SURFACE CLOSER SC71 REG TB 689 FAL

1 EA KICK PLATE 8400 8" X 2" LDW B-CS 630 IVE

1 EA WALL STOP WS406/407CVX 630 IVE

3 EA SILENCER SR64 GRY IVE

HARDWARE GROUP NO. 04 - EXTERIOR (DOUBLE DOORS)

105 107

6 EA HW Hinge 5BB1HW 4.5 X 4.5 NRP 630 IVE

2 EA Manual Flush Bolt FB458 626 IVE

1 EA Storeroom Lock MA581L QN 626 FAL

SECTION 08 71 00 Page 9

1 EA Mortise Cylinder 1E74 626 BES

1 EA Permanent Core AS REQ'D TO MATCH BES

2 EA OH Stop & Holder 81H TB 630 GLY

2 EA Surface Closer SC71 REG OR PA AS REQ

TB 689 FAL

1 EA Rain Drip 142A AL ZER

1 EA Gasketing 488S-BK S-BK ZER

2 EA Door Sweep 39A A ZER

1 EA Threshold 655A-MSLA-10 A ZER

1 EA ASTRAGAL 8879AA AL ZER

HARDWARE GROUP NO. 05 (Storage)

1 EA MORTISE CYLINDER 1E74 626 BES

1 EA STOREROOM LOCK MA581L QN 626 FAL

1 EA SURFACE CLOSER SC71 REG OR PA AS REQ 689 FAL

1 EA WALL STOP WS406/407CVX 630 IVE

3 EA SILENCER SR64 GRY IVE

HARDWARE GROUP NO. 06

FOR USE ON MARK/DOOR #(S):

109B

1 EA MORTISE CYLINDER** 1E74 626 BES

1 EA OFFICE LOCK** MA521L QN 626 FAL

1 EA SURFACE CLOSER SC71 REG OR PA AS REQ 689 FAL

1 EA KICK PLATE 8400 8" X 2" LDW B-CS 630 IVE

1 EA WALL STOP WS406/407CVX 630 IVE

3 EA SILENCER SR64 GRY IVE

-- End of Section --

SECTION 08 71 00 Page 10