Specification-_08_11_13.pdf

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Repair Squadron Operations Facility, Bldg 709 Federal contract opportunity
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FA4418-19-R-0001
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Department of the Air Force Air Mobility Command

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Specifications 08 11 13

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Repai r Squadr on Op Faci l i t y , B709 JBC No. 1053939 Januar y 17, 2019 ADC No. 17230

SECTI ON 08 11 13

STEEL DOORS AND FRAMES

02/10

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by t he basi c desi gnat i on onl y.

ASTM I NTERNATI ONAL ( ASTM)

ASTM A653/ A653M ( 2011) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM A879/ A879M ( 2012) St andar d Speci f i cat i on f or St eel Sheet , z i nc Coat ed by t he El ect r ol yt i c Pr ocess f or Appl i cat i ons Requi r i ng Desi gnat i on of t he Coat i ng Mass on Each Surface

ASTM A924/ A924M ( 2010a) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess

ASTM C578 ( 2012b) St andar d Speci f i cat i on f or Ri gi d, Cel l ul ar Pol yst yr ene Ther mal I nsul at i on

ASTM C591 ( 2012a) St andar d Speci f i cat i on f or Unf aced Pr ef or med Ri gi d Cel l ul ar Pol y i socyanur at e Ther mal I nsul at i on

ASTM C612 ( 2010) Mi ner al Fi ber Bl ock and Boar d Ther mal I nsul at i on

ASTM D2863 ( 2012) Measur i ng t he Mi ni mum Oxygen Concent r at i on t o Suppor t Candl e- Li ke Combust i on of Pl ast i cs ( Oxygen I ndex)

ASTM E1300 ( 2012a; E 2012) Det er mi ni ng Load Resi st ance of Gl ass i n Bui l di ngs

ASTM F2248 ( 2012) St andar d Pr act i ce f or Speci f y i ng an Equi val ent 3- Second Dur at i on Desi gn Loadi ng f or Bl ast Resi st ant Gl azi ng Fabr i cat ed wi t h Lami nat ed Gl ass

BUI LDERS HARDWARE MANUFACTURERS ASSOCI ATI ON ( BHMA)

ANSI / BHMA A156. 115 ( 2006) Har dwar e Pr epar at i on i n St eel Door s and St eel Fr ames

SECTI ON 08 11 13 Page 1

STEEL DOOR I NSTI TUTE ( SDI / DOOR)

SDI / DOOR 111 ( 2009) Recommended Sel ect i on and Usage Gui de f or St andar d St eel Door s, Fr ames and Accessories

SDI / DOOR 113 ( 2001; R2006) St andar d Pr act i ce f or Det er mi ni ng t he St eady St at e Ther mal Tr ansmi t t ance of St eel Door and Fr ame Assemblies

SDI / DOOR A250. 11 ( 2001) Recommended Er ect i on I nst r uct i ons f or St eel Fr ames

SDI / DOOR A250. 6 ( 2003; R2009) Recommended Pr act i ce f or Har dwar e Rei nf or c i ng on St andar d St eel Door s and Fr ames

SDI / DOOR A250. 8 ( 2003; R2008) Recommended Speci f i cat i ons f or St andar d St eel Door s and Fr ames

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . The f ol l owi ng shal l be submi t t ed i n accor dance wi t h Sect i on

01 33 00 SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Doors ; G

Frames ; G

Accessories ; G

Weatherstripping ; G

Show el evat i ons, const r uct i on det ai l s , met al gages, har dwar e pr ovi s i ons, met hod of gl azi ng, and i nst al l at i on det ai l s .

Schedul e of doors ; G

Schedul e of frames ; G

Submi t door and f r ame l ocat i ons.

SD- 03 Pr oduct Dat a

Doors ; G

Frames ; G

Accessories ; G

Submi t manuf act ur er ' s descr i pt i ve l i t er at ur e f or door s, f r ames, and accessor i es. I ncl ude dat a and det ai l s on door const r uct i on, SECTI ON 08 11 13 Page 2 panel ( i nt er nal ) r ei nf or cement , i nsul at i on, and door edge const r uct i on. When " cust om hol l ow met al door s" ar e pr ovi ded i n l i eu of " st andar d st eel door s, " pr ovi de addi t i onal det ai l s and dat a suf f i c i ent f or compar i son t o SDI / DOOR A250. 8 r equi r ement s.

1. 3 DELI VERY, STORAGE, AND HANDLI NG

Del i ver door s, f r ames, and accessor i es undamaged and wi t h pr ot ect i ve wr appi ngs or packagi ng. St r ap knock- down f r ames i n bundl es. St or e door s and f r ames on pl at f or ms under cover i n c l ean, dr y, vent i l at ed, and accessi bl e l ocat i ons, wi t h 1/ 4 i nch ai r space bet ween door s. Remove damp or wet packagi ng i mmedi at el y and wi pe af f ect ed sur f aces dr y. Repl ace damaged mat er i al s wi t h new.

PART 2 PRODUCTS

2. 1 STANDARD STEEL DOORS

SDI / DOOR A250. 8, except as speci f i ed ot her wi se. Pr epar e door s t o r ecei ve door har dwar e as speci f i ed i n Sect i on 08 71 00. Under cut wher e i ndi cat ed.

Ext er i or door s shal l have t op edge cl osed f l ush and seal ed t o pr event wat er i nt r usi on. Door s shal l be 1- 3/ 4 i nch t hi ck, unl ess ot her wi se i ndi cat ed.

Pr ovi de ext er i or gl azi ng i n accor dance wi t h ASTM F2248 and ASTM E1300.

2. 1. 1 Cl assi f i cat i on - Level , Per f or mance, Model

2. 1. 1. 1 Maxi mum Dut y Door s

SDI / DOOR A250. 8, Level 4, physi cal per f or mance Level A, Model 2 wi t h cor e const r uct i on as r equi r ed by t he manuf act ur er f or ext er i or door s, of s i ze( s) and desi gn( s) i ndi cat ed. Cor e const r uct i on t o be i nsul at ed. .

2. 2 ACCESSORIES

2. 3 I NSULATI ON CORES

I nsul at ed cor es shal l be of t ype speci f i ed, and pr ovi de an appar ent U- f act or of . 48 i n accor dance wi t h SDI / DOOR 113 and shal l conf or m t o:

a. Ri gi d Cel l ul ar Pol y i socyanur at e Foam: ASTM C591, Type I or I I , f oamed- i n- pl ace or i n boar d f or m, wi t h oxygen i ndex of not l ess t han 22 per cent when t est ed i n accor dance wi t h ASTM D2863; or

b. Ri gi d Pol yst yr ene Foam Boar d: ASTM C578, Type I or I I ; or

c. Mi ner al boar d: ASTM C612, Type I .

2. 4 STANDARD STEEL FRAMES

SDI / DOOR A250. 8, Level 4, except as ot her wi se speci f i ed. For m f r ames t o s i zes and shapes i ndi cat ed, wi t h knock- down f i el d- assembl ed cor ner s.

Pr ovi de st eel f r ames f or door s, i nt er i or gl azed panel s, unl ess ot her wi se indicated.

2. 4. 1 Knock- Down Fr ames

Desi gn cor ner s f or s i mpl e f i el d assembl y by conceal ed t enons, spl i ce pl at es, or i nt er l ocki ng j oi nt s t hat pr oduce squar e, r i gi d cor ner s and a t i ght f i t and mai nt ai n t he al i gnment of adj oi ni ng member s. Pr ovi de

SECTI ON 08 11 13 Page 3 l ocknut s f or bol t ed connect i ons.

2. 4. 2 St ops and Beads

For m st ops and beads f r om 20 gage st eel . Pr ovi de f or gl azed and ot her openi ngs i n st andar d st eel f r ames. Secur e beads t o f r ames wi t h oval - head, count er sunk Phi l l i ps sel f - t appi ng sheet met al scr ews or conceal ed c l i ps and f ast ener s. Space f ast ener s appr oxi mat el y 12 t o 16 i nch on cent er . Mi t er mol ded shapes at cor ner s. But t or mi t er squar e or r ect angul ar beads at corners.

2. 4. 3 Anchors

Pr ovi de anchor s t o secur e t he f r ame t o adj oi ni ng const r uct i on. Pr ovi de st eel anchor s, z i nc- coat ed or pai nt ed wi t h r ust - i nhi bi t i ve pai nt , not l i ght er t han 18 gage.

2. 4. 3. 1 Wal l Anchor s

Pr ovi de at l east t hr ee anchor s f or each j amb. For f r ames whi ch ar e mor e than 7. 5 f eet i n hei ght , pr ovi de one addi t i onal anchor f or each j amb f or each addi t i onal 2. 5 f eet or f r act i on t her eof .

a. New Masonr y: Pr ovi de anchor s of cor r ugat ed or per f or at ed st eel st r aps or 3/ 16 i nch di amet er st eel wi r e, adj ust abl e or T- shaped;

b. St ud par t i t i ons: Wel d or ot her wi se secur el y f ast en anchor s t o backs of f r ames. Desi gn anchor s t o be f ast ened t o c l osed st eel st uds wi t h sheet met al scr ews, and t o open st eel s t uds by wi r i ng or wel di ng;

c. Compl et ed openi ngs: Secur e f r ames t o pr evi ousl y pl aced concr et e or masonr y wi t h expansi on bol t s i n accor dance wi t h SDI / DOOR 111;

and

2. 4. 3. 2 Fl oor Anchor s

Pr ovi de f l oor anchor s dr i l l ed f or 3/ 8 i nch anchor bol t s at bot t om of each j amb member . Wher e f l oor f i l l occur s, t er mi nat e bot t om of f r ames at t he i ndi cat ed f i ni shed f l oor l evel s and suppor t by adj ust abl e ext ensi on c l i ps r est i ng on and anchor ed t o t he st r uct ur al s l abs.

2. 5 WEATHERSTRIPPING

As speci f i ed i n Sect i on 08 71 00 DOOR HARDWARE.

2. 6 HARDWARE PREPARATI ON

Pr ovi de mi ni mum har dwar e r ei nf or c i ng gages as speci f i ed i n SDI / DOOR A250. 6.

Dr i l l and t ap door s and f r ames t o r ecei ve f i ni sh har dwar e. Pr epar e door s and f r ames f or har dwar e i n accor dance wi t h t he appl i cabl e r equi r ement s of SDI / DOOR A250. 8 and SDI / DOOR A250. 6. For addi t i onal r equi r ement s r ef er t o ANSI / BHMA A156. 115. Dr i l l and t ap f or sur f ace- appl i ed har dwar e at t he pr oj ect s i t e. Bui l d addi t i onal r ei nf or c i ng f or sur f ace- appl i ed har dwar e i nt o t he door at t he f act or y. Locat e har dwar e i n accor dance wi t h t he r equi r ement s of SDI / DOOR A250. 8, as appl i cabl e. Punch door f r ames , wi t h t he except i on of f r ames t hat wi l l have weat her st r i ppi ng gasket i ng, t o r ecei ve a mi ni mum of t wo r ubber or v i nyl door s i l encer s on l ock s i de of

SECTI ON 08 11 13 Page 4 si ngl e door s and one si l encer f or each l eaf at heads of doubl e door s. Set l ock st r i kes out t o pr ovi de c l ear ance f or s i l encer s.

2. 7 FINISHES

2. 7. 1 Fact or y- Pr i med Fi ni sh

Al l sur f aces of door s and f r ames shal l be t hor oughl y c l eaned, chemi cal l y t r eat ed and f act or y pr i med wi t h a r ust i nhi bi t i ng coat i ng as speci f i ed i n

SDI / DOOR A250. 8.

2. 7. 2 Hot - Di p Zi nc- Coat ed and Fact or y- Pr i med Fi ni sh

Fabr i cat e ext er i or door s and f r ames f r om hot di pped zi nc coat ed st eel , al l oyed t ype, t hat compl i es wi t h ASTM A924/ A924Mand ASTM A653/ A653M. The coat i ng wei ght shal l meet or exceed t he mi ni mum r equi r ement s f or coat i ngs having 0. 4 ounces per squar e f oot , t ot al bot h s i des, i . e. , A40. Repai r damaged zi nc- coat ed sur f aces by t he appl i cat i on of z i nc dust pai nt .

Thor oughl y c l ean and chemi cal l y t r eat t o i nsur e maxi mum pai nt adhesi on.

Fact or y pr i me as speci f i ed i n SDI / DOOR A250. 8. Pr ovi de f or ext er i or door s .

2. 7. 3 El ect r ol yt i c Zi nc- Coat ed Anchor s and Accessor i es

Pr ovi de el ect r ol yt i cal l y deposi t ed z i nc- coat ed st eel i n accor dance wi t h ASTM A879/ A879M, Commer ci al Qual i t y, Coat i ng Cl ass A. Phosphat e t r eat and f act or y pr i me zi nc- coat ed sur f aces as speci f i ed i n SDI / DOOR A250. 8.

2. 8 FABRI CATI ON AND WORKMANSHI P

Fi ni shed door s and f r ames shal l be st r ong and r i gi d, neat i n appear ance, and f r ee f r om def ect s, waves, scr at ches, cut s, dent s, r i dges, hol es, war p, and buckl e. Mol ded member s shal l be c l ean cut , st r ai ght , and t r ue, wi t h j oi nt s coped or mi t er ed, wel l f or med, and i n t r ue al i gnment . Dr ess exposed wel ded and sol der ed j oi nt s smoot h. Desi gn door f r ame sect i ons f or use wi t h t he wal l const r uct i on i ndi cat ed. Cor ner j oi nt s shal l be wel l f or med and i n t r ue al i gnment . Conceal f ast eni ngs wher e pr act i cabl e. Desi gn f r ames i n exposed masonr y wal l s or par t i t i ons t o al l ow suf f i c i ent space bet ween t he i nsi de back of t r i m and masonr y t o r ecei ve caul k i ng compound.

2. 8. 1 Gr out ed Fr ames

For f r ames t o be i nst al l ed i n ext er i or wal l s and t o be f i l l ed wi t h mor t ar or gr out , f i l l t he st ops wi t h st r i ps of r i gi d i nsul at i on t o keep t he gr out out of t he st ops and t o f aci l i t at e i nst al l at i on of st op- appl i ed head and j amb seal s.

2. 9 PROVI SI ONS FOR GLAZI NG

Mat er i al s ar e speci f i ed i n Sect i on 08 81 00, GLAZI NG.

PART 3 EXECUTI ON

3. 1 INSTALLATION

3. 1. 1 Frames

Set f r ames i n accor dance wi t h SDI / DOOR A250. 11. Pl umb, al i gn, and br ace secur el y unt i l per manent anchor s ar e set . Anchor bot t oms of f r ames wi t h expansi on bol t s or powder - act uat ed f ast ener s. Bui l d i n or secur e wal l

SECTI ON 08 11 13 Page 5 anchor s t o adj oi ni ng const r uct i on. Backf i l l f r ames wi t h mor t ar . Coat i nsi de of f r ames wi t h cor r osi on- i nhi bi t i ng bi t umi nous mat er i al . For f r ames i n ext er i or wal l s, ensur e t hat st ops ar e f i l l ed wi t h r i gi d i nsul at i on bef or e gr out i s pl aced.

3. 1. 2 Doors

Hang door s i n accor dance wi t h c l ear ances speci f i ed i n SDI / DOOR A250. 8.

Af t er er ect i on and gl azi ng, c l ean and adj ust har dwar e.

3. 2 PROTECTION

Pr ot ect door s and f r ames f r om damage. Repai r damaged door s and f r ames pr i or t o compl et i on and accept ance of t he pr oj ect or r epl ace wi t h new, as di r ect ed. Wi r e br ush r ust ed f r ames unt i l r ust i s r emoved. Cl ean t hor oughl y. Appl y an al l - over coat of r ust - i nhi bi t i ve pai nt of t he same t ype used f or shop coat .

3. 3 CLEANING

Upon compl et i on, c l ean exposed sur f aces of door s and f r ames t hor oughl y.

Remove mast i c smear s and ot her unsi ght l y mar ks.

- - End of Sect i on - -

SECTI ON 08 11 13 Page 6

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