Attachment 16 - UFGS321723.pdf

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Repair Runway Depression Federal contract opportunity
Solicitation number
FA301022R0028
Issued by
Department of the Air Force Air Education and Training Command

About this file

This federal solicitation is for repair work on a runway depression at Keesler Air Force Base. The project cost is estimated between $1 million to $5 million. This opportunity is set aside exclusively for Historically Underutilized Business Zone (HUBZone) small businesses. Bids are due by the closing date listed in Section L. An organized site visit will be held on August 9, 2022 at 10:00 a.m. local time; contractors must provide valid identification and proof of insurance to access the base. Health protection conditions (HPCON) and social distancing measures are in effect due to COVID-19. Funding has not yet been obligated for this work. The government reserves the right to cancel the solicitation before or after the closing date without obligation to reimburse any offeror costs.

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Attachment 17 - UFGS 32 01 18.71.pdf PDF
Attachment 13 - Questions and Answers 23 Aug 22.pdf PDF
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Attachment 15 - As Built -Q 10 b.pdf PDF
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Attachment 7 - Wage Determination.pdf PDF
Attachment 6 - MSS.pdf PDF
Attachment 3 - Drawings 20220112.pdf PDF
Attachment 1 -MAHG211143 Repair Runway Depression SOW RevB.pdf PDF
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USACE / NAVFAC / AFCEC / NASA UFGS- 32 17 23 ( August 2016) Change 5 - 11/ 18 Pr epar i ng Act i v i t y: USACE Super sedi ng UFGS- 32 17 23. 00 20 ( Apr i l 2006) UFGS- 32 17 24. 00 10 ( Apr i l 2008)

UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS

Ref er ences ar e i n agr eement wi t h UMRL dat ed Apr i l 2021

SECTION TABLE OF CONTENTS

DIVISION 32 - EXTERIOR IMPROVEMENTS

SECTION 32 17 23

PAVEMENT MARKINGS

08/ 16, CHG 5: 11/ 18

PART 1 GENERAL

1.1 UNIT PRICES

1.1.1 Measurement

1.1.1.1 Surface Preparation

1.1.1.2 Pavement Striping and Markings

1.1.1.3 Raised Pavement Markers

1.1.1.4 Removal of Pavement Markings on Roads and Automotive

Parking Areas

1.1.2 Payment

1.2 REFERENCES

1.3 SUBMITTALS

1.4 QUALITY ASSURANCE

1.4.1 Regulatory Requirements

1.4.2 Qualifications

1.4.3 Qualifications For Airfield Marking Personnel

1.5 DELIVERY AND STORAGE

1.6 PROJECT/SITE CONDITIONS

1.6.1 Environmental Requirements

1.6.1.1 Weather Limitations for Application

1.6.1.2 Weather Limitations for Removal of Pavement Markings on

Roads and Automotive Parking Areas

1.6.2 Traffic Controls

1.6.3 Airfield Traffic Control

1.6.4 Airfield Radio Communication

1.6.5 Airfield Emergency Landing and Takeoff

1.6.6 Lighting

PART 2 PRODUCTS

2.1 EQUIPMENT

2.1.1 Surface Preparation and Paint Removal

2.1.1.1 Surface Preparation and Paint Removal Equipment for

Airfield Pavements

SECTION 32 17 23 Page 1

2.1.1.2 Surface Preparation Equipment for Roads and Automotive Parking Areas

2.1.1.2.1 Sandblasting Equipment

2.1.1.2.2 Waterblasting Equipment

2.1.1.2.3 Shotblasting Equipment

2.1.1.2.4 Grinding or Scarifying Equipment

2.1.1.2.5 Chemical Removal Equipment

2.1.2 Application Equipment

2.1.2.1 Paint Application Equipment

2.1.2.1.1 Hand-Operated, Push-Type Machines

2.1.2.1.2 Self-Propelled or Mobile-Drawn Spraying Machines

2.1.2.1.2.1 Road Marking

2.1.2.1.2.2 Airfield Marking

2.1.2.1.2.3 Hand Application

2.1.2.2 Thermoplastic Application Equipment

2.1.2.2.1 Thermoplastic Material

2.1.2.2.2 Application Equipment

2.1.2.2.3 Mobile Application Equipment

2.1.2.2.4 Portable Application Equipment

2.1.2.3 Reflective Media Dispenser

2.1.2.4 Preformed Tape Application Equipment

2.2 MATERIALS

2.2.1 Waterborne Paint

2.2.2 Solventborne Paint

2.2.3 Methacrylate Paint

2.2.4 Epoxy Paint

2.2.4.1 Formulation

2.2.4.2 Composition

2.2.4.3 Epoxide Value

2.2.4.4 Total Amine Value

2.2.4.5 Toxicity

2.2.4.6 Daylight Directional Reflectance

2.2.4.7 Laboratory Drying Time

2.2.4.8 Curing

2.2.4.9 Adhesion to Concrete

2.2.4.10 Hardness

2.2.4.11 Abrasion Resistance

2.2.4.12 Tensile Strength

2.2.4.13 Compressive Strength

2.2.5 Thermoplastic Compound

2.2.5.1 Composition Requirements

2.2.5.2 Primer

2.2.6 High Build Acrylic Coating (HBAC)

2.2.7 Preformed Tape

2.2.8 Raised Pavement Markers Primers and Adhesives

2.2.9 Reflective Media

2.2.9.1 Reflective Media for Airfields

2.2.9.2 Reflective Media for Roads

PART 3 EXECUTION

3.1 EXAMINATION

3.1.1 Testing for Moisture

3.1.2 Surface Preparation Demonstration

3.1.3 Test Stripe Demonstration

3.1.4 Application Rate Demonstration

3.1.5 Retroreflective Value Demonstration

3.1.6 Level of Performance Demonstration

3.2 EXTERIOR SURFACE PREPARATION

SECTION 32 17 23 Page 2

3.2.1 Early Painting of Rigid Pavements

3.2.2 Early Painting of Asphalt Pavements

3.3 APPLICATION

3.3.1 Paint

3.3.1.1 Waterborne Paint

3.3.1.1.1 Airfields

3.3.1.1.2 Roads

3.3.1.2 Solventborne Paint

3.3.1.3 Methacrylate Paint

3.3.1.4 Epoxy Paint

3.3.1.5 High Build Acrylic Coating

3.3.2 Thermoplastic Compound

3.3.2.1 Primer

3.3.2.2 Reflective Media

3.3.3 Raised Pavement Markers

3.3.4 Preformed Tape

3.3.5 Cleanup and Waste Disposal

3.4 FIELD QUALITY CONTROL

3.4.1 Sampling and Testing

3.4.2 Material Inspection

3.4.3 Dimensional Tolerances

3.4.4 Bond Failure Verification

3.4.5 Reflective Media and Coating Application Verification

3.4.6 Retroreflective Markings

3.4.7 Material Bond Verification and Operations Area Cleanup for

Airfields

-- End of Section Table of Contents --

SECTION 32 17 23 Page 3

USACE / NAVFAC / AFCEC / NASA UFGS- 32 17 23 ( August 2016) Change 5 - 11/ 18 Pr epar i ng Act i v i t y: USACE Super sedi ng UFGS- 32 17 23. 00 20 ( Apr i l 2006) UFGS- 32 17 24. 00 10 ( Apr i l 2008)

UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS

Ref er ences ar e i n agr eement wi t h UMRL dat ed Apr i l 2021

SECTION 32 17 23

PAVEMENT MARKINGS

08/ 16, CHG 5: 11/ 18

NOTE: Thi s gui de speci f i cat i on cover s pavement mar ki ng r equi r ement s f or ai r f i el ds, hel i por t s, i n hangar s, r oads and Aut omot i ve Par ki ng ar eas by means of pai nt , r ai sed pavement mar ker s ( RPM) , pr ef or med t apes or pl ast i cs. I f cur bs, obst r uct i ons, and ot her appur t enant st r uct ur es ar e i ncl uded i n t he wor k ar ea, t he same gener al r equi r ement s appl y, but hand appl i cat i on wi t h spr ay guns and manual bead di spenser s may be r equi r ed. Thi s gui de speci f i cat i on al so cover s r emoval of exi st i ng pavement mar ki ngs on r oads and Aut omot i ve Par ki ng ar eas. UFGS 32 01 11. 51 cover s r emoval of r ubber and pavement mar ki ngs on ai r f i el d pavement s.

Removal of r ai sed pavement mar ker s or r ef l ect or s i s not cover ed i n t hi s sect i on.

Adher e t o UFC 1-300-02 Uni f i ed Faci l i t i es Gui de Speci f i cat i ons ( UFGS) For mat St andar d when edi t i ng t hi s gui de speci f i cat i on or pr epar i ng new pr oj ect speci f i cat i on sect i ons. Edi t t hi s gui de speci f i cat i on f or pr oj ect speci f i c r equi r ement s by addi ng, del et i ng, or r evi s i ng t ext . For br acket ed i t ems, choose appl i cabl e i t em( s) or i nser t appr opr i at e i nf or mat i on.

Remove i nf or mat i on and r equi r ement s not r equi r ed i n r espect i ve pr oj ect , whet her or not br acket s ar e present.

Comment s, suggest i ons and r ecommended changes f or t hi s gui de speci f i cat i on ar e wel come and shoul d be submi t t ed as a Criteria Change Request (CCR) .

Thi s gui de speci f i cat i on i ncl udes t ai l or i ng opt i ons f or AI R FORCE, NASA, NAVY and ARMY. Sel ect i on or desel ect i on of a t ai l or i ng opt i on wi l l i ncl ude or excl ude t hat opt i on i n t he sect i on, but edi t i ng t he r esul t i ng sect i on t o f i t t he pr oj ect i s st i l l required.

SECTION 32 17 23 Page 4

NOTE: On t he pr oj ect dr awi ngs, show l ocat i on, wi dt h, t ype, and col or of t he pai nt , epoxy, t her mopl ast i c, or pr ef or med t ape t o be appl i ed, and r ai sed pavement mar ker s ( RPM) t o be used. I ndi cat e whet her pavement mar ki ng must be r ef l ect or i zed or non-reflectorized.

On t he pr oj ect dr awi ngs, show t he pavement mar ki ngs t o be r emoved and t he mi ni mum per cent age of r emoval required.

NOTE: Pavement mar ki ngs ar e usual l y r emoved by hydr o- bl ast i ng. Few chemi cal met hods ar e ef f ect i ve, except t hose speci f i cal l y f or mul at ed f or some speci al t y pai nt s.

For Ar my and Ai r For ce, sand or shot bl ast i ng may be pr ohi bi t ed by hi gher headquar t er s due t o t he pot ent i al f or r esi dual f or ei gn obj ect damage ( FOD) mat er i al bei ng l ef t behi nd, or due t o l ocal ai r pol l ut i on r egul at i ons. Show on t he dr awi ngs t he ext ent of pavement t o have mar ki ngs r emoved.

NOTE: For Ai r For ce appl i cat i ons, coor di nat e ot her devi at i ons f r om t hi s gui de speci f i cat i on wi t h t he AFI MSC pr i or t o adver t i s i ng a r equest f or bi ds.

PART 1 GENERAL

1.1 UNIT PRICES

NOTE: Del et e t hi s par agr aph when pavement mar ki ng i s i ncl uded i n a l ump sum pr oj ect .

1.1.1 Measurement

1.1.1.1 Surface Preparation

The unit of measurement for surface preparation (cleaning) is the number of square meters feet of pavement surface prepared for marking and accepted by the Contracting Officer.

1.1.1.2 Pavement Striping and Markings

The unit of measurement for pavement markings is the number of square meters feet of reflective and/or nonreflective striping or markings actually completed and accepted by the Contracting Officer.

SECTION 32 17 23 Page 5

1.1.1.3 Raised Pavement Markers

The unit of measurement for raised pavement markers is the number actually placed as specified and approved by the Contracting Officer.

1.1.1.4 Removal of Pavement Markings on Roads and Automotive Parking Areas

The unit of measurement for removal of pavement markings is the number of square meters feet of pavement markings removed as specified and accepted by the Contracting Officer.

1.1.2 Payment

The quantities of surface preparation, pavement striping or markings, raised pavement markers, and removal of pavement markings determined as specified in paragraph Measurement, will be paid for at the contract unit price. The payment constitutes full compensation for furnishing all labor, materials, tools, equipment, appliances, and doing all work involved in preparing and marking the pavements as shown on the drawings.

Remove and replace any striping or markings which required reflective media, but are placed without it, do not meet the stated minimum retro-reflective requirements, or with other defects, at no cost to the Government. Remove and replace striping or markings which do not conform to the required physical characteristics, alignment or location required at no cost to the Government.

1.2 REFERENCES

NOTE: Thi s par agr aph i s used t o l i s t t he publ i cat i ons c i t ed i n t he t ext of t he gui de speci f i cat i on. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by basi c desi gnat i on onl y and l i s t ed i n t hi s par agr aph by or gani zat i on, desi gnat i on, dat e, and t i t l e.

Use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e when you add a Ref er ence I dent i f i er ( RI D) out si de of t he Sect i on' s Ref er ence Ar t i c l e t o aut omat i cal l y pl ace t he r ef er ence i n t he Ref er ence Ar t i c l e. Al so use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e t o updat e t he i ssue dat es.

Ref er ences not used i n t he t ext wi l l aut omat i cal l y be del et ed f r om t hi s sect i on of t he pr oj ect speci f i cat i on when you choose t o r econci l e r ef er ences i n t he publ i sh pr i nt pr ocess.

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

(AASHTO)

AASHTO M 247 (2013) Standard Specification for Glass Beads Used in Pavement Markings

AASHTO M 248 (1991; R 2012) Standard Specification for

SECTION 32 17 23 Page 6

Ready-Mixed White and Yellow Traffic Paints

AASHTO M 249 (2012; R2016) Standard Specification for White and Yellow Reflective Thermoplastic Striping Material (Solid Form)

ASTM INTERNATIONAL (ASTM)

ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids

ASTM D476 (2015) Dry Pigmentary Titanium Dioxide Pigments

ASTM D522/D522M (2017) Mandrel Bend Test of Attached Organic Coatings

ASTM D638 (2014) Standard Test Method for Tensile Properties of Plastics

ASTM D695 (2010) Standard Test Method for Compressive Properties of Rigid Plastics

ASTM D711 (2010; R 2015) No-Pick-Up Time of Traffic Paint

ASTM D823 (2018) Standard Practices for Producing Films of Uniform Thickness of Paint, Coatings, and Related Products on Test Panels

ASTM D1652 (2011; E 2012) Standard Test Method for Epoxy Content of Epoxy Resins

ASTM D2074 (2007; R2013) Standard Test Methods for Total, Primary, Secondary, and Tertiary Amine Values of Fatty Amines by Alternative Indicator Method

ASTM D2240 (2015; E 2017) Standard Test Method for Rubber Property - Durometer Hardness

ASTM D2621 (1987; R 2016) Standard Test Method for Infrared Identification of Vehicle Solids from Solvent-Reducible Paints

ASTM D2697 (2003; R 2014) Volume Nonvolatile Matter in Clear or Pigmented Coatings

ASTM D3335 (1985a; R 2020) Low Concentrations of Lead, Cadmium, and Cobalt in Paint by Atomic Absorption Spectroscopy

ASTM D3718 (1985a; R 2015) Low Concentrations of Chromium in Paint by Atomic Absorption Spectroscopy

ASTM D3924 (2016) Standard Specification for Environment for Conditioning and Testing

SECTION 32 17 23 Page 7

Paint, Varnish, Lacquer, and Related Materials

ASTM D3960 (2005; R 2013) Determining Volatile Organic Compound (VOC) Content of Paints and Related Coatings

ASTM D4060 (2019) Abrasion Resistance of Organic Coatings by the Taber Abraser

ASTM D4061 (2013) Standard Test Method for Retroreflectance of Horizontal Coatings

ASTM D4280 (2012) Extended Life Type, Nonplowable, Raised, Retroreflective Pavement Markers

ASTM D4383 (2012) Standard Specification for Plowable, Raised Retroreflective Pavement Markers

ASTM D4505 (2012; R 2017) Standard Specification for Preformed Retroflective Pavement Marking Tape for Extended Service Life

ASTM D4541 (2017) Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers

ASTM D6628 (2003; R 2015) Standard Specification for Color of Pavement Marking Materials

ASTM D7234 (2012) Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers

ASTM E1347 (2006; R 2020) Standard Test Method for Color and Color Difference Measurement by Tristimulus (Filter) Colorimetry

ASTM E1710 (2011) Standard Test Method for Measurement of Retroreflective Pavement Marking Materials with CEN-Prescribed Geometry Using a Portable Retroreflectometer

ASTM E2177 (2011) Standard Test Method for Measuring the Coefficient of Retroreflected Luminance (RL) of Pavement Markings in a Standard Condition of Wetness

ASTM E2302 (2003; R 2016) Standard Test Method for Measurement of the Luminance Coefficient Under Diffuse Illumination of Pavement Marking Materials Using a Portable Reflectometer

ASTM G154 (2016) Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials

SECTION 32 17 23 Page 8

INTERNATIONAL CONCRETE REPAIR INSTITUTE (ICRI)

ICRI 03732 (1997) Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, and Polymer Overlays

MASTER PAINTERS INSTITUTE (MPI)

MPI 32 (2012) Traffic Marking Paint, S.B.

MPI 97 (2012) Traffic Marking Paint, Latex

SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)

SAE AMS-STD-595A (2017) Colors used in Government Procurement

U.S. FEDERAL AVIATION ADMINISTRATION (FAA)

FAA AC 150/5370-10 (2018; Rev H; Errata 1 2019) Standard Specifications for Construction of Airports

U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA)

MUTCD (2009; Rev 2012) Manual on Uniform Traffic Control Devices

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FS TT-B-1325 (Rev D; Notice 1; Notice 2 2017) Beads (Glass Spheres) Retro-Reflective (Metric)

FS TT-P-1952 (2015; Rev F; Notice 1) Paint, Traffic and Airfield Markings, Waterborne

1.3 SUBMITTALS

NOTE: Revi ew submi t t al descr i pt i on ( SD) def i ni t i ons i n Sect i on 01 33 00 SUBMI TTAL PROCEDURES and edi t t he f ol l owi ng l i s t , and cor r espondi ng submi t t al i t ems i n t he t ext , t o r ef l ect onl y t he submi t t al s r equi r ed f or t he pr oj ect . The Gui de Speci f i cat i on t echni cal edi t or s have cl assi f i ed t hose i t ems t hat r equi r e Gover nment appr oval , due t o t hei r compl exi t y or cr i t i cal i t y, wi t h a " G. " Gener al l y, ot her submi t t al i t ems can be r evi ewed by t he Cont r act or ' s Qual i t y Cont r ol Syst em. Onl y add a “ G” t o an i t em, i f t he submi t t al i s suf f i c i ent l y i mpor t ant or compl ex i n cont ext of t he pr oj ect .

For Ar my pr oj ect s, f i l l i n t he empt y br acket s f ol l owi ng t he " G" c l assi f i cat i on, wi t h a code of up t o t hr ee char act er s t o i ndi cat e t he appr ovi ng aut hor i t y. Codes f or Ar my pr oj ect s usi ng t he Resi dent Management Syst em ( RMS) ar e: " AE" f or Ar chi t ect - Engi neer ; " DO" f or Di st r i ct Of f i ce ( Engi neer i ng Di v i s i on or ot her or gani zat i on i n t he

SECTION 32 17 23 Page 9

Di st r i ct Of f i ce) ; " AO" f or Ar ea Of f i ce; " RO" f or Resi dent Of f i ce; and " PO" f or Pr oj ect Of f i ce. Codes f ol l owi ng t he " G" t ypi cal l y ar e not used f or Navy, Ai r For ce, and NASA pr oj ect s.

The " S" c l assi f i cat i on i ndi cat es submi t t al s r equi r ed as pr oof of compl i ance f or sust ai nabi l i t y Gui di ng Pr i nci pl es Val i dat i on or Thi r d Par t y Cer t i f i cat i on and as descr i bed i n Sect i on 01 33 00 SUBMI TTAL

PROCEDURES.

Choose t he f i r st br acket ed i t em f or Navy, Ai r For ce and NASA pr oj ect s, or choose t he second br acket ed i t em f or Ar my pr oj ect s.

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are [for Contractor Quality Control approval.][for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.] Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Surface Preparation Equipment List ; G[, [_____]]

Application Equipment List ; G[, [_____]]

Exterior Surface Preparation

Safety Data Sheets ; G[, [_____]]

Reflective media for airfields ; G[, [_____]]

Reflective media for roads ; G[, [_____]]

Waterborne Paint ; G[, [_____]]

Solventborne Paint ; G[, [_____]]

Thermoplastic compound ; G[, [_____]]

Raised Pavement Markers Primers and Adhesives ; G[, [_____]]

SD-06 Test Reports

Reflective Media for Airfields ; G[, [_____]]

Reflective Media for Roads ; G[, [_____]]

Waterborne Paint ; G[, [_____]]

Solventborne Paint ; G[, [_____]]

High Build Acrylic Coating (HBAC) ; G[, [_____]]

Thermoplastic Compound ; G[, [_____]]

SECTION 32 17 23 Page 10

Raised Pavement Markers Primers and Adhesives ; G[, [_____]]

Test Reports

SD-07 Certificates

Qualifications ; G[, [_____]]

Reflective Media for Airfields

Reflective Media for Roads

Waterborne Paint

Solventborne Paint

Volatile Organic Compound , (VOC); G[, [_____]]

Thermoplastic Compound

SD-08 Manufacturer's Instructions

Waterborne Paint ; G[, [_____]]

Solventborne Paint ; G[, [_____]]

Thermoplastic Compound ; G[, [_____]]

1.4 QUALITY ASSURANCE

1.4.1 Regulatory Requirements

Submit certificate stating that the proposed pavement marking paint meets the Volatile Organic Compound , (VOC) regulations of the local Air Pollution Control District having jurisdiction over the geographical area in which the project is located. Submit Safety Data Sheets for each product.

1.4.2 Qualifications

Submit documentation certifying that pertinent personnel are qualified for equipment operation and handling of applicable chemicals. The documentation should include experience on five projects of similar size and scope with references for all personnel.

1.4.3 Qualifications For Airfield Marking Personnel

Submit documentation of qualifications in resume format a minimum of [14] [_____] days before pavement marking work is to be performed showing personnel who will be performing the work have experience working on airfields, operating mobile self-powered marking, cleaning, and paint removal equipment and performing these tasks. Include with resume a list of references complete with points of contact and telephone numbers.

Provide certification for pavement marking machine operator and Foreman demonstrating experience successfully completing a minimum of two airfield pavement marking projects of similar size and scope. Provide documentation demonstrating personnel have a minimum of [two] [three] [four] years of experience operating similar equipment and performing the same or similar work in similar environments, similar in size and scope of the planned

SECTION 32 17 23 Page 11 project. The Contracting Officer reserves the right to require additional proof of competency or to reject proposed personnel.

1.5 DELIVERY AND STORAGE

Deliver paint materials, thermoplastic compound materials, and reflective media in original sealed containers that plainly show the designated name, specification number, batch number, color, date of manufacture, manufacturer's directions, and name of manufacturer.

Provide storage facilities at the job site[, only in areas approved by the Contracting Officer,] for maintaining materials at temperatures recommended by the manufacturer. [Make available paint stored at the project site or segregated at the source for sampling not less than 30 days prior to date of required approval for use to allow sufficient time for testing. Notify the Contracting Officer when paint is available for sampling.]

1.6 PROJECT/SITE CONDITIONS

1.6.1 Environmental Requirements

1.6.1.1 Weather Limitations for Application

NOTE: I f emer gency mar ki ng at t emper at ur es f r om mi nus 1 degr ees C 30 degr ees F t o 5 degr ees C 40 degr ees F i s r equi r ed, f ol l ow t he r equi r ement s of Ai r For ce Engi neer i ng Techni cal Let t er ( ETL) 97- 16 " Pavement Mar ki ng Syst em f or Low Temper at ur e Applications."

Al l owabl e ai r and pavement t emper at ur e f or appl i cat i on var i es wi t h t ype of pavement mar ki ng mat er i al and manuf act ur er .

Apply pavement markings to clean, dry surfaces, and unless otherwise approved, only when the air and pavement surface temperature is at least 3 degrees C 5 degrees F above the dew point and the air and pavement temperatures are within the limits recommended by the pavement marking manufacturer. Allow pavement surfaces to dry after water has been used for cleaning or rainfall has occurred prior to striping or marking. Test the pavement surface for moisture before beginning work each day and after cleaning. Do not commence marking until the pavement is sufficiently dry and the pavement condition has been approved by the Contracting Officer.

Employ the "plastic wrap method" to test the pavement for moisture as specified in paragraph TESTING FOR MOISTURE.

1.6.1.2 Weather Limitations for Removal of Pavement Markings on Roads and Automotive Parking Areas

Pavement surface must be free of snow, ice, or slush; with a surface temperature of at least 4 degrees C 40 degrees F and rising at the beginning of operations, except those involving shot or sand blasting or grinding. Cease operation during thunderstorms, or during rainfall, except for waterblasting and removal of previously applied chemicals.

Cease waterblasting where surface water accumulation alters the

SECTION 32 17 23 Page 12 effectiveness of material removal.

1.6.2 Traffic Controls

NOTE: Gui dance f or t r af f i c cont r ol pr ocedur es can be obt ai ned f r om t he Manual on Uni f or m Tr af f i c Cont r ol Devi ces ( MUTCD) f or St r eet s and Hi ghways.

Place warning signs conforming to MUTCD near the beginning of the worksite and well ahead of the worksite for alerting approaching traffic from both directions. Place small markers along newly painted lines or freshly placed raised markers to control traffic and prevent damage to newly painted surfaces or displacement of raised pavement markers. Mark painting equipment with large warning signs indicating slow-moving painting equipment in operation.

When traffic must be rerouted or controlled to accomplish the work, provide necessary warning signs, flag persons, and related equipment for the safe passage of vehicles.

1.6.3 Airfield Traffic Control

Coordinate performance of all work in the controlled zones of the airfield with the Contracting Officer and with the [Flight Operations Officer or Airfield Manager] [control tower]. Neither equipment nor personnel can use any portion of the airfield without permission of these officers unless the runway is closed. Runways will be closed during the following times:

Day or Date Runway Closing Time Runway Opening Time Important Notes

1.6.4 Airfield Radio Communication

No personnel or equipment will be allowed in the controlled zones of the airfield until radio contact has been made with the control tower and permission is granted by the control tower. A radio for this purpose [will be provided by the Government. The Contractor is responsible for the radio and must reimburse the Government for repair or replacement of the radio if it is lost, damaged, or destroyed] [is to be provided by the Contractor as approved by the Contracting Officer]. Maintain contact with the control tower at all times during work in vicinity of the airfield.

Notify the control tower when work is completed and all personnel, equipment and materials have been removed from all aircraft operating surfaces.

1.6.5 Airfield Emergency Landing and Takeoff

Emergencies take precedence over all operations. Upon notification from the control tower of an emergency landing or imminent takeoff, stop all operations immediately and evacuate all personnel and equipment to an area not utilized for aircraft traffic which is at least 75 m 250 feet measured perpendicular to and away from the near edge of the runway unless otherwise authorized by the Contracting Officer. Equipment and chemicals

SECTION 32 17 23 Page 13 or detergents as well as excess water must be able to be removed from the work area within 3 minutes.

1.6.6 Lighting

When night operations are necessary, provide all necessary lighting and equipment. [Direct or shade lighting to prevent interference with aircraft, the air traffic control tower, and other base operations.

Provide lighting and related equipment capable of being removed from the runway within 15 minutes of notification of an emergency. Night work must be coordinated with the Flight Operations Manager or Airfield Manager and approved in advance by the Contracting Officer.] The Government reserves the right to accept or reject night work on the day following night activities by the Contractor.

PART 2 PRODUCTS

2.1 EQUIPMENT

2.1.1 Surface Preparation and Paint Removal

2.1.1.1 Surface Preparation and Paint Removal Equipment for Airfield Pavements

Prepare all airfield surfaces and remove paint from airfield surfaces in accordance with UFGS 32 01 11.51 Rubber and Paint Removal From Airfield Pavements. Provide submittals in accordance with UFGS 32 01 11.51 Rubber and Paint Removal From Airfield Pavements.

2.1.1.2 Surface Preparation Equipment for Roads and Automotive Parking Areas

Submit a surface preparation equipment list by serial number, type, model, and manufacturer. Include descriptive data indicating area of coverage per pass, pressure adjustment range, tank and flow capacities, and safety precautions required for the equipment operation. Mobile equipment must allow for removal of markings without damaging the pavement surface or joint sealant. Maintain machines, tools, and equipment used in the performance of the work in satisfactory operating condition.

2.1.1.2.1 Sandblasting Equipment

NOTE: Del et e par agr aph f or Navy pr oj ect s.

Use mobile sandblasting equipment capable of producing a pressurized stream of sand and air that effectively removes paint from the surface without filling voids with debris in asphalt or tar pavements or removing joint sealants in Portland cement concrete pavements. Include with the equipment and air compressor, hoses, and nozzles of adequate size and capacity for removing paint. Equip the compressor with traps and coalescing filters that maintain the compressed air free of oil and water.

2.1.1.2.2 Waterblasting Equipment

Use mobile waterblasting equipment capable of producing a pressurized stream of water that effectively removes paint from the pavement surface without significantly damaging the pavement. Provide equipment, tools, SECTION 32 17 23 Page 14 and machinery which are safe and in good working order at all times.

2.1.1.2.3 Shotblasting Equipment

NOTE: Del et e par agr aph f or Ai r For ce, Ar my, and Navy ai r f i el d pr oj ect s.

Use mobile self propelled shotblasting equipment capable of producing an adjustable depth of paint removal and of propelling abrasive particles at high velocities on the paint for effective removal. Ensure each unit is self cleaning and self contained. Use equipment able to confine the abrasive, any dust that is produced, and removed paint and is capable of recycling the abrasive for reuse.

2.1.1.2.4 Grinding or Scarifying Equipment

Use equipment capable of removing surface contaminates, paint build-up, or extraneous markings from the pavement surface without leaving any residue. Clean the surface by hydro blast to remove surface contaminates and ash after a weed torch is used to remove paint.

2.1.1.2.5 Chemical Removal Equipment

Use chemical equipment capable of applying and removing chemicals and paint from the pavement surface, leaving only non-toxic biodegradable residue without scarring or other damage to the pavement or joints and joint seals.

2.1.2 Application Equipment

Submit application equipment list appropriate for the material(s) to be used. Include manufacturer's descriptive data and certification for the planned use that indicates area of coverage per pass, pressure adjustment range, tank and flow capacities, and all safety precautions required for operating and maintaining the equipment. Provide and maintain machines, tools, and equipment used in the performance of the work in satisfactory operating condition, or remove them from the work site. Provide mobile and maneuverable application equipment to the extent that straight lines can be followed and normal curves can be made in a true arc.

2.1.2.1 Paint Application Equipment

2.1.2.1.1 Hand-Operated, Push-Type Machines

NOTE: Wher e pavement mar ki ng i s l i mi t ed t o smal l st r eet l egends and/ or Aut omot i ve Par ki ng ar eas, use t he par agr aph ent i t l ed " Hand- Oper at ed, Push- Type Machines."

Provide hand-operated push-type applicator machine of a type commonly used for application of water based paint or two-component, chemically curing paint, thermoplastic, or preformed tape, to pavement surfaces for small marking projects, such as legends and cross-walks, automotive parking areas, or surface painted signs. Provide applicator machine equipped with the necessary tanks and spraying nozzles capable of applying paint

SECTION 32 17 23 Page 15 uniformly at coverage specified. Hand operated spray guns may be used in areas where push-type machines cannot be used.

2.1.2.1.2 Self-Propelled or Mobile-Drawn Spraying Machines

Provide self-propelled or mobile-drawn spraying machine with suitable arrangements of atomizing nozzles and controls to obtain the specified results. Provide machine having a speed during application capable of applying the stripe widths indicated at the paint coverage rate specified herein and of even uniform thickness with clear-cut edges.

2.1.2.1.2.1 Road Marking

Provide equipment used for marking roads capable of placing the prescribed number of lines at a single pass as solid lines, intermittent lines, or a combination of solid and intermittent lines using a maximum of three different colors of paint as specified.

2.1.2.1.2.2 Airfield Marking

Provide self-propelled or mobile-drawn spraying machine for applying the paint for airfield pavements with an arrangement of atomizing nozzles capable of applying the specified line width in a single pass. Provide paint applicator with paint reservoirs or tanks of sufficient capacity and suitable gages to apply paint in accordance with requirements specified.

Equip tanks with suitable mechanical agitators. Equip spray mechanism with quick-action valves conveniently located, and include necessary pressure regulators and gages in full view and reach of the operator.

Install paint strainers in paint supply lines to ensure freedom from residue and foreign matter that may cause malfunction of the spray guns.

The paint applicator must be readily adaptable for attachment of a dispenser for the reflective media approved for use.

2.1.2.1.2.3 Hand Application

Provide spray guns for hand application of paint in areas where the mobile paint applicator cannot be used.

2.1.2.2 Thermoplastic Application Equipment

2.1.2.2.1 Thermoplastic Material

Apply thermoplastic material with equipment that is capable of providing continuous uniformity in the dimensions and reflectorization of the marking.

2.1.2.2.2 Application Equipment

a. Provide application equipment capable of continuous mixing and agitation of the material, with conveying parts which prevent accumulation and clogging between the main material reservoir and the extrusion shoe or spray gun. All parts of the equipment which come into contact with the material must be easily accessible and exposed for cleaning and maintenance. All mixing and conveying parts up to and including the extrusion shoes and spray guns must maintain the material at the required temperature with heat-transfer oil or electrical-element-controlled heat.

b. Provide application equipment constructed to ensure continuous

SECTION 32 17 23 Page 16 uniformity in the dimensions of the stripe. Provide an applicator with a means for cleanly cutting off stripe ends squarely and providing a method of applying "skiplines." Provide equipment capable of applying varying widths of traffic markings.

c. Provide mobile and maneuverable application equipment allowing straight lines to be followed and normal curves to be made in a true arc. Provide equipment used for the placement of thermoplastic pavement markings of two general types: mobile applicator and portable applicator.

d. Equip the applicator with a pressurized or drop-on type bead dispenser capable of uniformly dispensing reflective glass spheres at controlled rates of flow. The bead dispenser must operate automatically to begin flow prior to the flow of binder to assure that the strip is fully reflectorized.

2.1.2.2.3 Mobile Application Equipment

Provide a truck-mounted, self-contained pavement marking machine that is capable of hot applying thermoplastic by either the extrusion or spray method.

a. Equip the unit to apply the thermoplastic marking material at temperatures according to the manufacturer's instructions, at widths varying from 75 to 300 mm 3 to 12 inches , with an automatic pressurized or drop-on bead dispensing system, capable of operating continuously, and of installing a minimum of 6 lineal km 20,000 lineal feet of longitudinal markings in an 8-hour day.

b. Equip the mobile unit with a melting kettle which holds a minimum of

2.7 metric tons 6000 pounds of molten thermoplastic material; capable of heating the thermoplastic composition to temperatures as recommended by the manufacturer. Use a thermostatically controlled heat transfer liquid. Heating of the composition by direct flame is not allowed. Oil and material temperature gauges must be visible at both ends of the kettle.

c. Equip mobile units for application of extruded markings with a minimum of two extrusion shoes; located one on each side of the truck, capable of marking simultaneous edge line and centerline stripes; each being a closed, oil-jacketed unit; holding the molten thermoplastic at a temperature as recommended by the manufacturer; and capable of extruding a line of 75 to 200 mm 3 to 8 inches in width; and at a thickness of not less than 3 mm 0.120 inch nor more than 5.0 mm 0.190 inch , of generally uniform cross section.

d. Equip mobile units for application of spray markings with a spray gun system capable of marking simultaneous edgeline and centerline stripes. Surround (jacket) the spray system with heating oil to maintain the molten thermoplastic at a temperature of 191 to 218 degrees C 375 to 425 degrees F , capable of spraying a stripe of 75 to 305 mm 3 to 12 inches in width, and in thicknesses varying from 1.52 mm

0.060 inch to 2.49 mm 0.098 inch , of generally uniform cross section.

e. Equip the mobile unit with an electronic programmable line pattern control system, capable of applying skip or solid lines in any sequence, through any and all of the extrusion shoes, or the spray guns, and in programmable cycle lengths. In addition, equip the

SECTION 32 17 23 Page 17 mobile unit with an automatic counting mechanism capable of recording the number of lineal meters feet of thermoplastic markings applied to the pavement surface with an accuracy of 0.5 percent.

2.1.2.2.4 Portable Application Equipment

Provide portable hand-operated equipment, specifically designed for placing special markings such as crosswalks, stop bars, legends, arrows, and short lengths of lane, edge and centerlines; and capable of applying thermoplastic pavement markings by the extrusion method. Equip the portable applicator with all the necessary components, including a materials storage reservoir, bead dispenser, extrusion shoe, and heating accessories, capable of holding the molten thermoplastic at the temperature recommended by the manufacturer, and of extruding a line of 75 to 305 mm 3 to 12 inches in width, and in thickness of not less than 3 mm nor more than 5 mm 0.120 inch nor more than 0.190 inch and of generally uniform cross section.

2.1.2.3 Reflective Media Dispenser

Attach the dispenser for applying the reflective media to the [paint] [thermoplastic] dispenser and designed to operate automatically and simultaneously with the applicator through the same control mechanism.

The bead applicator must be capable of adjustment and designed to provide uniform flow of reflective media over the full length and width of the stripe at the rate of coverage specified in paragraph APPLICATION.

2.1.2.4 Preformed Tape Application Equipment

Provide and use mechanical application equipment for the placement of preformed marking tape which is a mobile pavement marking machine specifically designed for use in applying pressure-sensitive pavement marking tape of varying widths. Equip the applicator with rollers, or other suitable compaction device to provide initial adhesion of the material with the pavement surface. Use additional tools and devices as needed to properly seat the applied material as recommended by the manufacturer.

2.2 MATERIALS

NOTE: For Navy and NASA pr oj ect s, r ef er t o t he MPI Manual f or r ecommendat i ons on uses and appl i cat i on r at es of pai nt s and sel ect pai nt syst ems f or t he pr oj ect i n accor dance wi t h t he MPI Ar chi t ect ur al Pai nt i ng Deci s i on Tr ee avai l abl e on t he Whol e Bui l di ng Desi gn Gui de. Use t hi s i nt er act i ve pai nt syst em f or t he pr oj ect . The MPI Deci s i on Tr ee i dent i f i es pai nt syst ems f or each i nt er i or and ext er i or coat ed sur f ace i n " Nor mal " or " Aggr essi ve envi r onment al condi t i ons and l i s t s t he appl i cabl e pai nt syst ems i n descendi ng or der of per f or mance.

The pai nt syst em at t he t op of each subst r at e l i s t i ndi cat es t he hi ghest per f or mi ng accept abl e coat i ng system.

NOTE: Vol at i l e Or gani c Cont ent ( VOC) of pavement mar ki ngs used must conf or m t o st at e and l ocal r egul at i ons. The EPA' s nat i onal vol at i l e or gani c

SECTION 32 17 23 Page 18 compound emi ssi on st andar ds def i nes pavement mar ki ngs as ei t her " Tr af f i c Mar ki ng Coat i ng" or " Zone Mar ki ng Coat i ng" . VOC cont ent of t r af f i c mar ki ng coat i ngs may not exceed 150 gr ams per l i t er . VOC cont ent of zone mar ki ng coat i ngs many not exceed 450 gr ams per l i t er . Zone mar ki ng coat i ngs can onl y be sol d i n cont ai ner s wi t h a vol ume of f i ve gal l ons or l ess. Most st at es f ol l ow t he EPA r equi r ement s. Some st at es and l ocal i t i es have mor e st r i ngent r equi r ement s.

[Use waterborne or methacrylate paint for airfield markings.] [Use [waterborne paint] [epoxy paint] [thermoplastic] [high build acrylic] [raised pavement markers] [preformed tape] for roads.] [Use non-reflectorized waterborne [or solventborne] paint for automotive parking areas.] The maximum allowable VOC content of pavement markings is [150] [____] grams per liter. Color of markings are indicated on the drawings and must conform to ASTM D6628 for roads and automotive parking areas and SAE AMS-STD-595A for airfields. Provide materials conforming to the requirements specified herein.

NOTE: For NAVFAC LANT pr oj ect s onl y. When t he use of pavement mar ki ng mat er i al s ( epoxy, t her mopl ast i c, and pr ef or med) whi ch per f or m bet t er t han pai nt i s desi r ed f or new pavement i n Vi r gi ni a and Nor t h Car ol i na, cont act NAVFAC LANT f or sampl e sect i on.

When appl i ed t o pavement s wi t h hi gh dai l y vehi cul ar t r af f i c , Hi gh Bui l d Acr yl i c Coat i ng ( HBAC) per f or ms si mi l ar t o epoxy, t her mopl ast i c, and pr ef or med.

2.2.1 Waterborne Paint

NOTE: Ai r f i el ds, r oads, and Aut omot i ve Par ki ng ar eas shoul d t ypi cal l y be mar ked usi ng wat er bor ne pai nt .

On l ow vol ume r oads, wat er bor ne pai nt s have been known t o pr ovi de ser vi ce l i ves of up t o 2 year s. On hi gher vol ume r oads t he ser vi ce l i f e may be r educed t o 6 t o 12 mont hs. Wat er bor ne pai nt can be used t o r est r i pe over exi st i ng wat er bor ne, sol vent bor ne, met hacr yl at e, epoxy pai nt s, t her mopl ast i c compounds, and hi gh- bui l d acr yl i c.

Speci f y TT- P- 1952 f or Ai r For ce and Ar my pr oj ect s.

Speci f y MPI 97 f or Navy and NASA pr oj ect s.

TT- P- 1952 cover s t hr ee t ypes of l ow VOC, r eady- mi xed, one- component , 100 per cent acr yl i c wat er bor ne ai r f i el d and t r af f i c mar ki ng pai nt s.

Type I - For nor mal weat her condi t i ons

Type I I - For use under adver se condi t i ons ( f ast er dr yi ng f or hi gh humi di t y envi r onment s) . Not f or use at t he gr eat er t hi ckness r equi r ed f or Type I V beads.

SECTION 32 17 23 Page 19

Type I I I - For use under nor mal weat her condi t i ons wher e hi gher dur abi l i t y and gr eat er adhesi on t o gl ass beads i s desi r ed. Appl i ed at a t hi cker wet f i l m t hi ckness t han Type I or I I .

A l i s t of appr oved pr oduct s conf or mi ng t o MPI 97 i s l ocat ed on t he Mast er Pai nt er s I nst i t ut e websi t e.

Most wat er bor ne pai nt s can be appl i ed at t emper at ur es down t o 10 degr ees C 50 degr ees F.

However , wat er bor ne pai nt s f or mul at ed t o be appl i ed at t emper at ur es down t o appr oxi mat el y 2 degr ees C 35 degr ees F ar e avai l abl e.

[ FS TT-P-1952 , Type [I or II] [III]] [ MPI 97 ] .

2.2.2 Solventborne Paint

NOTE: The use of sol vent bor ne pai nt may be war r ant ed i n cool , humi d envi r onment s, because i n such envi r onment s, appl i cat i on r est r i ct i ons ar e not as cr i t i cal as wi t h wat er bor ne pai nt s. Sol vent bor ne pai nt i s sol d i n smal l cont ai ner s and shoul d onl y be used f or mar ki ng ar eas wher e hand- oper at ed, push- t ype appl i cat i on equi pment i s used, such as Aut omot i ve Par ki ng l ot s. Sol vent bor ne pai nt cannot be used t o r est r i pe over exi st i ng wat er bor ne pai nt .

Sol vent bor ne pai nt can be used t o r est r i pe over exi st i ng sol vent bor ne, met hacr yl at e, epoxy pai nt s, t her mopl ast i c compounds, and hi gh- bui l d acr yl i c. Do not speci f y sol vent bor ne pai nt f or Ai r For ce pr oj ect s.

Thi s pai nt t ypi cal l y cont ai ns VOCs exceedi ng 150 gr ams/ l i t er . However , l ow VOC sol vent bor ne pai nt s ar e al so avai l abl e.

Sol vent bor ne pai nt s can be appl i ed at t emper at ur es down t o 3 degr ees C 35 degr ees F, but t he sol vent s t hey cont ai n wi l l cause asphal t i c pavement s t o bl eed t hr ough t he pai nt , especi al l y i n cases wher e t he asphal t i s l ess t han 30 days ol d, or i s ot her wi se not compl et el y cur ed.

Speci f y AASHTO M 248 f or Ai r For ce and Ar my pr oj ect s.

Speci f y MPI 32 f or Navy and NASA pr oj ect s.

AASHTO M 248 cover s t hr ee t ypes of sol vent bor ne ( al kyd r esi n) t ype t r af f i c mar ki ng pai nt .

Type S - Sl ow dr yi ng pai nt ( 1 hr or mor e)

Type N - I nt er medi at e dr yi ng pai nt ( 15 t o 30 mi n)

Type F - Fast dr yi ng pai nt ( 3 t o 6 mi n)

SECTION 32 17 23 Page 20

[ AASHTO M 248] [ MPI 32 ] .

2.2.3 Methacrylate Paint

NOTE: Met hacr yl at e pai nt may pot ent i al l y be used t o mar k ai r f i el ds wher e col d weat her may not al l ow t he use of wat er bor ne pai nt . Met hacr yl at e pai nt cannot be pl aced over mar ki ngs made f r om ot her mat er i al s.

FAA AC 150- 5370- 10, I t em P- 620. 2, Met hacr yl at e mar ki ng pai nt i s a t wo- component , l ow vol at i l e or gani c compound ( VOC) ai r f i el d and r oadway mar ki ng pai nt sui t abl e f or use on Por t l and Cement concr et e, bi t umi nous pavement s, and pl ai n or v i t r i f i ed br i ck t r af f i c- bear i ng sur f aces at t emper at ur es down t o - 1 degr ees C 30 degr ees F.

Formulate methacrylate paint to meet the requirements of FAA AC 150/5370-10 , Item P-620.2, Methacrylate.

2.2.4 Epoxy Paint

NOTE: Epoxy pavement mar ki ngs ar e a dur abl e, t wo- component syst em wi t h except i onal dur abi l i t y on asphal t and concr et e sur f aces al i ke. On l ow t o medi um vol ume hi ghways, epoxi es have been known t o pr ovi de ser vi ce l i ves i n excess of f our year s.

Epoxi es of t en t ake much l onger t o dr y t han ot her mat er i al s. Epoxi es al so cannot be pl aced over mar ki ngs made f r om ot her mat er i al s. Epoxy can be appl i ed over exi st i ng epoxy mar ki ngs once. Af t er a second appl i cat i on, t he ol d mat er i al must be removed.

2.2.4.1 Formulation

Epoxy pavement marking material will be a two component, 100 percent solids, material formulated to provide simple volumetric mixing ratio of two volumes of component A and one volume of component B unless otherwise recommended by the manufacturer.

2.2.4.2 Composition

The component A of both white and yellow must be within the following limits:

SECTION 32 17 23 Page 21

TABLE I

White Yellow

Pigments Minimum 18 percent by weight Titanium Dioxide ( ASTM D476, Type

II)

21-27 percent by weight

Epoxy Resin 75-82 percent 73-79 percent

The epoxy resin must be free of lead, cadmium, mercury, hexavalent chromium and other toxic heavy metals as defined by the Environmental Protection Agency. Submit a manufacturer's certification of compliance with this requirement.

2.2.4.3 Epoxide Value

Determine epoxide epoxy number of the epoxy resin in accordance with ASTM D1652 for white and yellow component A on pigment free basis. The epoxide number must be within plus or minus 50 of the published manufacturer's standard.

2.2.4.4 Total Amine Value

Determine the amine number on the curing agent (component B) in accordance with ASTM D2074. The amine number must be within plus or minus 50 of the published manufacturer's standard.

2.2.4.5 Toxicity

Upon heating to application temperature, the material must not produce fumes which are toxic or injurious to persons or property.

2.2.4.6 Daylight Directional Reflectance

Directional reflectance of white and yellow paint (without glass beads) in accordance with ASTM E1347: White 84 percent Yellow 55 percent.

2.2.4.7 Laboratory Drying Time

The epoxy pavement marking material must have a maximum no-pick-up time of 30 minutes when tested in accordance with ASTM D711.

2.2.4.8 Curing

The epoxy material must be capable of fully curing under a constant surface temperature of 7 Degrees C 45 Degrees F or above.

2.2.4.9 Adhesion to Concrete

The catalyzed epoxy pavement marking material must have a high degree of adhesion to the specified concrete surface (100 percent concrete failure) when tested according to ASTM D7234. The concrete substrate must have a minimum compressive strength of 27.5 MPa 4,000 psi . Condition prepared specimens at a temperature of 23.9 plus or minus 1.1 Degrees C 75 plus or minus 2 Degrees F for a minimum of 24 hours and a maximum of 72 hours prior to performance of the test.

SECTION 32 17 23 Page 22

2.2.4.10 Hardness

Epoxy pavement marking materials must have a Shore D Hardness between 75 and 100 when tested in accordance with ASTM D2240. Cure the samples at

23.9 plus or minus 1.1 Degrees C 75 plus or minus 2 Degrees F for a minimum of 72 hours and a maximum of 96 hours prior to performing the tests.

2.2.4.11 Abrasion Resistance

The wear index for a catalyzed sample must not exceed 82 when tested in accordance with ASTM D4060 using a 1000 gram load, CS-17 wheels and a test duration of 1000 cycles. Run the test on cured samples of material which have been applied at a film thickness of 15 plus or minus 0.5 mils to code S-16 stainless steel plates. Cure the samples at 23.9 plus or minus 1.1 Degrees C 75 plus or minus 2 Degrees F for a minimum of 48 hours prior to performing the tests.

2.2.4.12 Tensile Strength

Epoxy pavement marking materials must have a tensile strength of at least 41,370 kPA 6,000 psi when tested in accordance with ASTM D638. Cast the Type IV specimens in a suitable mold and pull at the rate of 6 mm 1/4 inch per minute using a suitable dynamic testing machine. Cure the samples at

23.9 plus or minus 1.1 Degrees C 75 plus or minus 2 Degrees F for a minimum of 12 hours and a maximum of 48 hours prior to performing the tests.

2.2.4.13 Compressive Strength

Catalyzed epoxy pavement marking materials must have a compressive strength of at least 82,700 kPA 12,000 psi when tested in accordance with ASTM D695. Condition the cast sample at 23.9 plus or minus 1.1 Degrees C 75 plus or minus 2 Degrees F for a minimum of 12 hours and a maximum of 48 hours prior to performing the tests. The rate of compression of these samples must not exceed 6 mm 1/4 inch per minute.

2.2.5 Thermoplastic Compound

NOTE: Ther mopl ast i c pavement mar ki ngs ar e dur abl e mar ki ngs used f or mar ki ng r oadways. Ther mopl ast i c pavement mar ki ngs shoul d not be used on ai r f i el d r unways. Ther mopl ast i c mar ki ngs have i nt er mi xed beads i n t he mat er i al and a t op dr essi ng of beads i s appl i ed dur i ng pl acement .

2.2.5.1 Composition Requirements

Thermoplastic compound must conform to AASHTO M 249. Formulate the binder component as an alkyd resin.

2.2.5.2 Primer

NOTE: A pr i mer i s not r equi r ed f or t her mopl ast i c pl aced on new asphal t pavement . A pr i mer shoul d be

SECTION 32 17 23 Page 23 speci f i ed when t her mopl ast i c wi l l be appl i ed t o exi st i ng asphal t pavement s or concr et e pavement s.

a. Asphalt concrete primer: Provide thermosetting adhesive primer with a solids content of pigment reinforced synthetic rubber and synthetic…

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