Exhibit H_SECTION 220523 - GENERAL-DUTY VALVES FOR PLUMBING PIPING.pdf
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This specification document (Section 220523) details requirements for general-duty valves used in plumbing piping systems. The document specifies technical standards for ball valves, focusing on lead-free brass valves with press ends, primarily for domestic hot and cold water applications up to NPS 2 (DN 50). Key requirements include compliance with U.S. Safe Drinking Water Act, ASME standards, and specific performance criteria such as a minimum 200 psig Cold Working Pressure (CWP) rating.
Acceptable manufacturers include Apollo Valves, Hammond Valve, Milwaukee Valve Company, Viega LLC, and WATTS. The valve specifications mandate specific technical characteristics, including a two-piece forged brass body, chrome-plated brass ball, full port design, PTFE or RPTFE seats, and NBR or EPDM O-ring seals. Installation guidelines emphasize proper positioning, support, accessibility, and adherence to manufacturer's instructions, with provisions for valves in insulated piping systems that include extended neck stems and protective operating handles.
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GENERAL-DUTY VALVES FOR PLUMBING
PIPING
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SECTION 220523 - GENERAL-DUTY VALVES FOR PLUMBING PIPING
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Ball valves.
1.2 DEFINITIONS
A. CWP: Cold working pressure.
B. EPDM: Ethylene propylene-diene terpolymer.
C. FKM: Fluoroelastomer.
D. NBR: Nitrile butadiene rubber (also known as Buna-N).
E. NRS: Nonrising stem.
F. OS&Y: Outside screw and yoke.
G. PTFE: Polytetrafluoroethylene.
H. RPTFE: Reinforced polytetrafluoroethylene.
I. RS: Rising stem.
1.3 ACTION SUBMITTALS
A. Product Data:
1. For each type of product.
a. Include material descriptions and dimensions of individual components.
b. Include operating characteristics and furnished accessories.
1.4 DELIVERY, STORAGE, AND HANDLING
A. Prepare valves for shipping as follows:
1. Protect internal parts against rust and corrosion.
2. Protect threads, flange faces, grooved ends, press ends, solder ends, and weld ends.
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3. Set ball valves open to minimize exposure of functional surfaces.
4. Set butterfly valves closed or slightly open.
5. Block check valves in either closed or open position.
6. Set gate valves closed to prevent rattling.
B. Use the following precautions during storage:
1. Maintain valve end protection.
2. Store valves indoors and maintain at higher-than-ambient-dew-point temperature. If outdoor storage is necessary, store valves off the ground in watertight enclosures.
PART 2 - PRODUCTS
2.1 SOURCE LIMITATIONS
A. Obtain each type of valve from single source from single manufacturer.
2.2 PERFORMANCE REQUIREMENTS
A. Standards:
1. Domestic-water piping valves intended to convey or dispense water for human consumption must comply with the U.S. Safe Drinking Water Act (SDWA), requirements of authorities having jurisdiction, and NSF 61/NSF 372; or to be certified in compliance with NSF 61/NSF 372 by an American National Standards Institute (ANSI)-accredited third-party certification body, that the weighted average lead content at wetted surfaces is less than or equal to 0.25 percent.
B. ASME Compliance:
1. ASME B1.20.1 for threads for threaded-end valves.
2. ASME B16.1 for flanges on iron valves.
3. ASME B16.5 for flanges on steel valves.
4. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria.
5. ASME B16.18 for cast-copper solder-joint connections.
6. ASME B16.22 for wrought-copper solder-joint connections.
7. ASME B16.34 for flanged- and threaded-end connections.
8. ASME B16.51 for press joint connections.
9. ASME B31.9 for building services piping valves.
C. AWWA Compliance: Comply with AWWA C606 for grooved-end connections.
D. Provide bronze valves made with dezincification-resistant materials. Bronze valves made with copper alloy (brass) containing more than 15 percent zinc are unacceptable.
E. Valve Pressure-Temperature Ratings: Not less than indicated and as required for system pressures and temperatures.
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F. Valve Sizes: Same as upstream piping unless otherwise indicated.
G. Valve Bypass and Drain Connections: MSS SP-45.
H. Valve Actuator Type:
1. Gear Actuator: For quarter-turn ball valves NPS 4 and larger.
2. Hand Lever: For quarter-turn ball valves smaller than NPS 4.
I. Valves in Insulated Piping:
1. Provide 2-inch extended neck stems.
2. Provide extended operating handles with nonthermal-conductive covering material and protective sleeves that allow operation of valves without breaking vapor seals or disturbing insulation.
3. Provide memory stops that are fully adjustable after insulation is applied.
2.3 BALL VALVES, LEAD FREE
A. Ball Valves, Lead Free, Press Ends - Brass, Two Piece with Full Port and Brass Trim:
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Apollo Valves
b. Hammond Valve
c. Milwaukee Valve Company
d. Viega LLC
e. WATTS
2. Standards: MSS SP-110, MSS SP-145, IAPMO/ANSI Z1157.
3. CWP Rating: Minimum 200 psig.
4. Body Design: Two piece.
5. Body Material: Forged brass.
6. Ends: Press.
7. Press-End Connections Rating: Minimum 200 psig.
8. Seats: PTFE or RPTFE.
9. Stem: Brass.
10. Ball: Chrome-plated brass.
11. Port: Full.
12. O-Ring Seal: NBR or EPDM.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine valve interior for cleanliness, freedom from foreign matter, and corrosion.
Remove special packing materials, such as blocks, used to prevent disc movement
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B. Operate valves in positions from fully open to fully closed. Examine guides and seats made accessible by such operations.
C. Examine press fittings to verify they have been properly pressed.
D. Do not attempt to repair defective valves; replace with new valves. Remove defective valves from site.
3.2 INSTALLATION OF VALVES
A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown.
B. Provide support of piping adjacent to valves such that no force is imposed upon valves.
C. Locate valves for easy access and where not blocked by equipment, other piping, or building components.
D. For valves in horizontal piping, install valves with stem at or above center of pipe.
E. Install valves in position that does not project into aisles or block access to other equipment.
F. Install valves in position to allow full stem and actuator or manual operator movement.
G. Verify that joints of each valve have been properly installed and sealed to assure there is no leakage or damage.
H. Adhere to manufacturer's written installation instructions. When soldering or brazing valves, do not heat valves above maximum permitted temperature. Do not use solder with melting point temperature above valve manufacturer's written recommended maximum.
3.3 ADJUSTING
A. Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs.
3.4 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS
A. If valves with specified CWP ratings are unavailable, the same types of valves with higher CWP ratings may be substituted.
B. Select valves with the following end connections:
1. For Copper Tubing, NPS 2 (DN 50) and Smaller: Press ends.
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3.5 DOMESTIC HOT- AND COLD-WATER BALL VALVE SCHEDULE
A. Pipe NPS 2 (DN 50) and Smaller:
1. Ball valves, lead free, press ends - brass, two piece with full port and brass trim.
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