Exhibit B2 - Drawings.pdf
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- Attached to
- MI-65 Transfer Piping
- Solicitation number
- ISD-366397-RO
About this file
The document is a set of technical drawings (Exhibit B2) for the MI-65 Transfer Piping project at Fermi National Accelerator Laboratory. The drawings detail a construction project to demolish and replace existing double-wall PVC piping with welded stainless steel piping connecting two tanks within the MI-65 service building. The technical drawings include a location plan, demolition plan, mechanical plan, and an isometric view with test setup, specifying precise installation requirements for pipe routing, welding, valve placement, and hydrostatic testing.
The project is a small business set-aside with a NAICS code of 332996, with a size standard of $45.0 million. The solicitation (ISD-366397-RO) requires the contractor to complete work within 105 calendar days, including material submittals within 14 days, piping installation and testing by day 90, and project completion by day 105. Key milestones include welder qualification, coupon weld verification, 10% weld examination by Fermilab representatives, and a hydrostatic system test, all constructed in accordance with ASME B31.3 and FESHM 5031.1 standards.
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Text version
MI-65 TRANSFER PIPING
PROJECT NO.: 6-7-9P
LIST OF DRAWINGS
G-1 TITLE SHEET
G-2 SPECIFICATIONS
D-1 MI-65 DEMOLITION PLAN & SECTIONS
M-1 MI-65 MECHANICAL PLAN & SECTIONS
M-2 ISOMETRIC AND TEST SETUP
RAILYARD
STORAGE
AREA
ROAD
C
HWY. 56 BUTTERFIELD RD.
INDUSTRIAL
MAIN
TO
IN
TE
R
ST
AT
E I-8
FA
R N
SW
O
R
TH
KAUTZ RD.
CONSTRUCTION
ENTRANCE
INJECTOR
MAIN
SUBSTATION
KA
U
TZ
R
D
KAUTZ RD.
RING RD.
WILSON ST.
ENTRANCE
PINE ST.
ENTRANCE
(NO TRUCKS)
R O
AD
B
PINE ST. (OUT)
PINE ST. (IN)
KI
R
K R
D
ROAD
A
-2
ROAD
A -1
HOLTER RD
AREA
LABORATORY
CENTRAL
CDF
FE
LD
O
TT
R D
BATAVIA RD.
WILSON ST.
RECEIVING
SITE
BURLINGTON NORTHERN R.R.
TO ENTER THIS GATE
FA
RM
R D
LEGEND
SITE BOUNDARY LINES
ON SITE CONST. ROUTES
SW
ENSON
HOURS
(NO ACCESS)
EOLA RD.
ENTRANCE
TO RT. 59
HWY 38 ROOSEVELT RD.
BATAVIA RD.
EO
LA
R D
FIXED
TARGET
AREA
ROAD D
FERMILAB
VILLAGE
LOCKED
GATE
WILSON ST.
NOTE: APPROPRIATE I.D. IS REQUIRED
(LOAD LIMIT-6 TONS)
C O
M M
O N
W
EA
LT
H
E D
IS
O
N P
O W
ER
L
IN
ES
BATAVIA RD.
ENTRANCE
TO HWY 59
EL
G
IN
J
O
LI
ET
E
AS
TE
R
N R
.R
S
NORTH
PROJECTW
E
WILSON ST 6 AM TO 6 PM
PINE ST 6 AM TO 8 PM
BATAVIA RD 6 AM TO 8 PM
KAUTZ RD CLOSED
NOTE: APPROPRIATE I.D.
IS REQUIRED TO ENTER
THIS GATE
VICINITY PLAN
NOT TO SCALE
PROJECT
AREA
01/31/25A. BIELSKUS
A. BIELSKUS
A. BIELSKUS
A. BIELSKUS
01/31/25
01/31/25
01/31/25
6-7-9P
MI-65 TRANSFER PIPING
G -1
JA
N
. 3 1, IS
SU
ED
F O
R C
O N
ST
R
U C
TI
O
N
LOCATION PLAN & NOTES
ISSUED FOR CONSTRUCTION1/31/25---
PROJECT
NORTH
E S
W
SCALE:
REVISIONS
DESCRIPTIONSDATEREV.
CONCEPT
DISCIPLINE REVIEW
ENG. REVIEWED
FESS APPROVED
SUBMITTED
FERMI LAB DATE
PROJECT NO.
SHEET NO.
FIMS.
ISD
INFRASTRUCTURE
SERVICES DIVISION
REVISION
NO.
NTS
MECHANICAL SPECIFICATIONS
GENERAL
A. THE FOLLOWING SECTIONS PRESCRIBE ITEMS OF RELATED WORK. COORDINATE WORK
PRESCRIBED BY THIS SECTION WITH WORK PRESCRIBED BY THESE SECTIONS:
A.1. SECTION 010010 - GENERAL REQUIREMENTS
A.2. SECTION 013100 - ESH REQUIREMENTS
A.3. SECTION 013300 - SUBMITTALS
A.4. SECTION 014100 - QUALITY REQUIREMENTS
B. ANY WORK THAT MAY CREATE INDOOR DUST OR SMOKE WILL REQUIRE A FIRE ALARM
DISABLEMENT. CONTACT THE FERMILAB FIRE TECHNICIANS AT X2924.
C. ENSURE THAT NO FIRE SPRINKLER IS OBSTRUCTED BY ANY NEW OR RELOCATED PIPING.
D. GENERAL PRODUCT REQUIREMENTS:
D.1. MATERIALS, PRODUCTS, AND EQUIPMENT SHALL BE DELIVERED TO JOB SITE WITH
FACTORY PACKAGING BEARING MANUFACTURER'S NAME OR LABEL, AND UNION LABEL
WHENEVER PRACTICAL.
D.2. PROVIDE FOR EACH PIECE OF EQUIPMENT ANY SPECIAL TOOLS REQUIRED FOR THE
OPERATION OR ADJUSTMENT OF THE EQUIPMENT AND TURN OVER TO THE FERMILAB
CONSTRUCTION COORDINATOR PRIOR TO FINAL ACCEPTANCE OF THE EQUIPMENT.
D.3. EXPOSED MACHINED SURFACES OF EQUIPMENT SUCH AS SHAFTS, BEARING SURFACES,
GASKET SURFACES, GEARS, ETC., SHALL BE PROVIDED WITH ADEQUATE PROTECTION AT
THE FACTORY TO PREVENT PHYSICAL DAMAGE AND CORROSION PRIOR TO INSTALLATION.
D.4. EQUIPMENT OPENINGS AND CONNECTIONS SHALL BE PROVIDED WITH ADEQUATE COVERS
AT THE FACTORY TO PROTECT THE INTERNALS, THREADS, AND FLANGES AND PREVENT
ENTRANCE OF ANY FOREIGN MATTER PRIOR TO INSTALLATION.
E. SEQUENCE, COORDINATE, AND INTEGRATE THE VARIOUS ELEMENTS OF MECHANICAL
SYSTEMS, MATERIALS, AND EQUIPMENT. COMPLY WITH THE FOLLOWING REQUIREMENTS:
E.1. COORDINATE MECHANICAL SYSTEMS, EQUIPMENT, AND MATERIALS INSTALLATION WITH
OTHER BUILDING COMPONENTS.
E.2. VERIFY ALL DIMENSIONS BY FIELD MEASUREMENTS.
E.3. ARRANGE FOR CHASES, SLOTS, AND OPENINGS IN OTHER BUILDING COMPONENTS DURING
PROGRESS OF CONSTRUCTION, TO ALLOW FOR MECHANICAL INSTALLATIONS.
E.4. COORDINATE THE INSTALLATION OF REQUIRED SUPPORTING DEVICES AND SLEEVES TO BE
SET IN POURED-IN-PLACE CONCRETE AND OTHER STRUCTURAL COMPONENTS, AS THEY
ARE CONSTRUCTED.
E.5. SEQUENCE, COORDINATE, AND INTEGRATE INSTALLATIONS OF MECHANICAL MATERIALS
AND EQUIPMENT FOR EFFICIENT FLOW OF THE WORK. GIVE PARTICULAR ATTENTION TO
LARGE EQUIPMENT REQUIRING POSITIONING PRIOR TO CLOSING IN THE BUILDING.
E.6. WHERE MOUNTING HEIGHTS ARE NOT DETAILED OR DIMENSIONED, INSTALL SYSTEMS,
MATERIALS, AND EQUIPMENT TO PROVIDE THE MAXIMUM HEADROOM POSSIBLE.
E.7. COORDINATE CONNECTION OF MECHANICAL SYSTEMS WITH EXTERIOR UNDERGROUND
AND OVERHEAD UTILITIES AND SERVICES. COMPLY WITH REQUIREMENTS OF GOVERNING
REGULATIONS, FRANCHISED SERVICE COMPANIES, AND CONTROLLING AGENCIES.
PROVIDE REQUIRED CONNECTION FOR EACH SERVICE.
E.8. INSTALL SYSTEMS, MATERIALS, AND EQUIPMENT TO CONFORM WITH APPROVED
SUBMITTAL DATA TO GREATEST EXTENT POSSIBLE. CONFORM TO ARRANGEMENTS
INDICATED BY THE CONTRACT DOCUMENTS, RECOGNIZING THAT PORTIONS OF THE WORK
ARE SHOWN ONLY IN DIAGRAMMATIC FORM. WHERE COORDINATION REQUIREMENTS
CONFLICT WITH INDIVIDUAL SYSTEM REQUIREMENTS, REFER CONFLICT TO THE FERMILAB
CONSTRUCTION COORDINATOR.
E.9. INSTALL SYSTEMS, MATERIALS, AND EQUIPMENT LEVEL AND PLUMB, PARALLEL AND
PERPENDICULAR TO OTHER BUILDING SYSTEMS AND COMPONENTS, WHERE INSTALLED
EXPOSED IN FINISHED SPACES.
E.10. INSTALL MECHANICAL EQUIPMENT TO FACILITATE SERVICING, MAINTENANCE, AND REPAIR
OR REPLACEMENT OF EQUIPMENT COMPONENTS. AS MUCH AS PRACTICAL, CONNECT
EQUIPMENT FOR EASE OF DISCONNECTING, WITH MINIMUM OF INTERFERENCE WITH
OTHER INSTALLATIONS. EXTEND GREASE FITTINGS TO AN ACCESSIBLE LOCATION.
E.11. INSTALL ACCESS PANELS OR DOORS WHERE UNITS ARE CONCEALED BEHIND FINISHED
SURFACES.
E.12. INSTALL SYSTEMS, MATERIALS, AND EQUIPMENT GIVING RIGHT-OF-WAY PRIORITY TO
SYSTEMS REQUIRED TO BE INSTALLED AT A SPECIFIED SLOPE.
E.13. COMPLY WITH MANUFACTURER'S INSTALLATION INSTRUCTIONS AND RECOMMENDATIONS,
TO THE EXTENT THAT THOSE INSTRUCTIONS AND RECOMMENDATIONS ARE MORE
EXPLICIT OR STRINGENT THAN REQUIREMENTS CONTAINED IN CONTRACT DOCUMENTS.
E.14. INSPECT MATERIALS OR EQUIPMENT IMMEDIATELY UPON DELIVERY AND AGAIN PRIOR TO
INSTALLATION. REJECT DAMAGED AND DEFECTIVE ITEMS.
CUTTING & PATCHING
A. GENERAL: PERFORM CUTTING AND PATCHING IN ACCORDANCE WITH RELATED DOCUMENTS.
IN ADDITION, DURING CUTTING AND PATCHING OPERATIONS, PROTECT ADJACENT
INSTALLATIONS.
B. PERFORM CUTTING, FITTING, AND PATCHING OF MECHANICAL EQUIPMENT AND MATERIALS
REQUIRED TO:
B.1. UNCOVER WORK TO PROVIDE FOR INSTALLATION OF ILL-TIMED WORK.
B.2. REMOVE AND REPLACE DEFECTIVE WORK.
B.3. REMOVE AND REPLACE WORK NOT CONFORMING TO REQUIREMENTS OF THE CONTRACT
DOCUMENTS.
B.4. REMOVE SAMPLES OF INSTALLED WORK AS SPECIFIED FOR TESTING.
B.5. INSTALL EQUIPMENT AND MATERIALS IN EXISTING STRUCTURES.
B.6. UPON WRITTEN INSTRUCTIONS FROM THE FERMILAB CONSTRUCTION COORDINATOR,
UNCOVER AND RESTORE WORK TO PROVIDE FOR FERMILAB CONSTRUCTION
COORDINATOR OBSERVATION OF CONCEALED WORK.
C. CUT, REMOVE AND LEGALLY DISPOSE OF SELECTED MECHANICAL EQUIPMENT, COMPONENTS,
AND MATERIALS AS INDICATED, INCLUDING BUT NOT LIMITED TO REMOVAL OF MECHANICAL
PIPING, HEATING UNITS, PLUMBING FIXTURES AND TRIM, AND OTHER MECHANICAL ITEMS MADE
OBSOLETE BY THE NEW WORK.
D. PROTECT THE STRUCTURE, FURNISHINGS, FINISHES, AND ADJACENT MATERIALS NOT
INDICATED OR SCHEDULED TO BE REMOVED.
E. PROVIDE AND MAINTAIN TEMPORARY PARTITIONS OR DUST BARRIERS ADEQUATE TO PREVENT
THE SPREAD OF DUST AND DIRT TO ADJACENT AREAS.
F. PATCH FINISHED SURFACES AND BUILDING COMPONENTS USING NEW MATERIALS SPECIFIED
FOR THE ORIGINAL INSTALLATION AND EXPERIENCED INSTALLERS. INSTALLERS'
QUALIFICATIONS REFER TO THE MATERIALS AND METHODS REQUIRED FOR THE SURFACE AND
BUILDING COMPONENTS BEING PATCHED.
WALL PENETRATIONS
A. PROVIDE NONCOMBUSTIBLE SEALS AROUND PIPE AND DUCT PENETRATIONS FOR BOTH NEW
AND EXISTING CONSTRUCTION AT ALL EXTERIOR WALLS.
B. FIRE RATED CAULKING COMPOUND
B.1. INTUMESCENT FIRE BARRIER CAULK THAT PROVIDE SEAL AGAINST FIRE, SMOKE, TOXIC
FUMES AND MOISTURE.
B.2. FIRE CAULK SHALL PROVIDE A FIRE RESISTANCE TO MATCH THE FIRE RESISTANCE OF THE
WALL OR FLOOR PENETRATED.
B.3. FIRE CAULK SHALL BE UL LISTED AND MEET THE TESTING REQUIREMENTS SET FORTH BY
ASTM E-814-88.
C. NONCOMBUSTIBLE PIPE PENETRATIONS SHALL CONSIST OF:
C.1. PIPE SLEEVES.
C.2. FIREPROOF FILL IN ANNULAR SPACE.
C.3. SURFACE SEALING COMPOUND.
C.4. PROVIDE PIPE SLEEVES FOR THE FOLLOWING:
C.4.a. ALL NEW CONSTRUCTION.
C.4.b. EXISTING CONSTRUCTION EXCEPT WHERE A SMOOTH CORE DRILLED HOLE MAY BE
OBTAINED.
C.5. PIPE SLEEVE MATERIAL:
C.5.a. CONCRETE CONSTRUCTION: STEEL PIPE SLEEVE WITH SQUARE WELDED STEEL PLATE
EXTENDING NO LESS THAN 6" BEYOND SLEEVE, ALL RUSTPROOFED.
C.5.b. ALL OTHER FLOORS AND WALLS: 26 GAUGE GALVANIZED STEEL PIPE
C.6. PIPE SLEEVE OR CORE DRILL SIZE: DIAMETER GREAT ENOUGH TO LEAVE 1/2-INCH
CLEARANCE ALL AROUND AND SHALL BE SIZED TO ALLOW PIPE INSULATION TO CONTINUE
UNINTERRUPTED THROUGH THE WALL OPENING.
C.7. PIPE SLEEVE LENGTH: LENGTH TO SUIT WALL OR FLOOR THICKNESS
C.7.a. IN WALLS, ENDS FLUSH WITH EACH WALL FACE.
C.8. ANNULAR SPACE FILLER FOR PIPES:
C.8.a. FIRE RATED CAULKING COMPOUND DESIGNED EXPRESSLY FOR THIS PURPOSE.
PERFORMANCE
A. ALL EQUIPMENT AND SYSTEMS SHALL BE PROTECTED AGAINST FREEZING, FLOODING,
CORROSION, AND OTHER FORMS OF DAMAGE PRIOR TO ACCEPTANCE BY THE FERMILAB
CONSTRUCTION COORDINATOR.
B. DESIGN AND FABRICATION FEATURES OR PROVEN METHODS NOT SPECIFICALLY COVERED BY
THIS SPECIFICATION SHALL BE SPECIFICALLY STATED AND DOCUMENTED IN THE PROPOSAL.
C. LABOR SHALL BE FURNISHED FOR ASSEMBLING ALL PIECES OF EQUIPMENT WHICH, DUE TO
SHIPPING LIMITATIONS, HAVE COMPONENTS WHICH ARRIVE ON THE JOBSITE DISASSEMBLED.
PROTECTION
A. GUARDS, BARRICADES, LIGHTS, SERVICES, ETC., NECESSARY FOR THE PROTECTION OF
PERSONS AND PROPERTY SHALL BE FURNISHED AND MAINTAINED.
B. EXISTING WORK SUCH AS PAVEMENTS, LAWNS, SIDEWALKS, FLOORS, CURBS, AND OTHER
STRUCTURES AND UTILITIES WHICH ARE DAMAGED OR DISTURBED DUE TO MAKING
CONNECTIONS OR ANY PHASE OF OPERATIONS SHALL BE RESTORED TO THE SATISFACTION OF
THE FERMILAB CONSTRUCTION COORDINATOR AND THE GOVERNING AUTHORITIES.
MECHANICAL IDENTIFICATION:
A. GENERAL: PROVIDE IDENTIFICATION FOR PLUMBING EQUIPMENT AND PIPING SYSTEMS.
COMPLY WITH ANSI A13.1 FOR LETTERING SIZE, LENGTH OF COLOR FIELDS, COLORS AND
VIEWING ANGLES OF IDENTIFICATION DEVICES.
A.1. ALL PIPING CONTAINING/POTENTIALLY CONTAINING TRITIATED WATER SHALL BE
IDENTIFIED WITH "TCW" IN BLACK LETTERING ON A WHITE BACKGROUND, A BLACK ARROW
ON WHITE BACKGROUND INDICATING FLOW DIRECTION, AND "CAUTION CONTAMINATED
LIQUID" IN BLACK LETTERING ON A YELLOW BACKGROUND.
B. EQUIPMENT: PROVIDE EQUIPMENT TAG, CAPACITY, FLOW RATE, PUMP HEAD, HORSEPOWER,
AND VOLTAGE. PROVIDE SETON ENGRAVED PHENOLIC PLASTIC EQUIPMENT NAMEPLATES.
B.1. PROVIDE ALL NAMEPLATES WITH ADHESIVE MOUNTING. NO MOUNTING HOLES MAY BE
DRILLED INTO EXTERIOR OF DOUBLE-LINED TANKS.
B.2. MOUNT ALL NAMEPLATES AT 4'-0" A.F.F.
B.3. MOUNT NAMEPLATES FOR SUBMERGED PUMPS ON OUTSIDE OF TANK.
PIPING
A. PIPE 2 INCHES AND SMALLER:
A.1. BUTTWELDED PIPE: ASTM A312, TP 304L, SCHEDULE 10S, SEAMLESS STAINLESS STEEL.
A.2. FITTINGS: ASTM A182, GR. F304L, ANSI B16.9, SCHEDULE 10S BUTTWELD.
A.3. ELBOWS: LONG RADIUS
A.4. UNIONS: NONE.
A.5. FLANGES: ASTM A182, GR. F304L, ANSI B16.5, 150 LB. STANDARD WITH 1/16 INCH RAISED
FACE, SERRATED FACE FINISH AND WELDING NECK. WELDING NECK SHALL MATCH PIPE
SCHEDULE IT IS WELDED TO.
A.6. FLANGE GASKET: GASKETS SHALL BE SUITABLE FOR SERVICE, TEMPERATURE RANGE AND
PRESSURE CLASS OF SYSTEM AS CONFIRMED IN WRITING BY GASKET MANUFACTURER.
CONSULT GASKET MANUFACTURER AND CONFIRM SUPPLIED PRODUCT WILL PROVIDE
SUPERIOR PERFORMANCE FOR INTENDED APPLICATION PRIOR TO INSTALLATION. WHERE
GASKET MANUFACTURER RECOMMENDS A DIFFERENT PRODUCT THAN SPECIFIED,
PROVIDE A SIGNED LETTER FROM FACTORY ENGINEER WITH SUPPORTING
DOCUMENTATION TO JUSTIFY DEVIATION.
A.6.a. RAISE FACE FLANGE GASKETS: 0.09375" THICK FOR ALL PIPE SIZE 12" AND SMALLER
AND 1/8" THICK FOR ALL PIPE SIZE LARGER THAN 12”. SPIRAL WOUND GASKETS SHALL
COMPLY WITH ASME B16.20, RING-TYPE WITH PUNCHED BOLT HOLES AND PIPE
OPENING, STEEL OR STAINLESS STEEL OUTER AND INNER RING WITH STAINLESS
STEEL WINDING METAL AND FLEXIBLE GRAPHITE FILLER METAL. GASKETS SHALL BE
GARLOCK FLEXSEAL RW SERIES OR EQUAL.
A.7. BOLTS: STUD BOLTS, ASTM A193, GR. B7.
A.8. NUTS: ASTM A194, GR. 2H.
A.9. PIPE NIPPLES: ASTM A312, TP 304L, SCHEDULE 40, NPT CONNECTION WITH PLAIN END, LENGTH AS REQUIRED.
B. PIPE 2-1/2 INCHES AND LARGER:
B.1. BUTTWELDED PIPE: ASTM A312, TP 304, SCHEDULE 10S, SEAMLESS STAINLESS STEEL.
B.2. FITTINGS: ASTM A403, GR. WP304L/ANSI 16.9, BUTT-WELD.
B.3. ELBOWS: LONG RADIUS
B.4. UNIONS: NONE
B.5. FLANGES: ASTM A182, GR. F304, ANSI B16.5, 150 LB. STANDARD WITH 1/16 INCH RAISED
FACE, SERRATED FACE FINISH AND WELDING NECK. WELDING NECK SHALL MATCH PIPE
SCHEDULE IT IS WELDED TO.
B.6. FLANGE GASKET: GASKETS SHALL BE SUITABLE FOR SERVICE, TEMPERATURE RANGE AND
PRESSURE CLASS OF SYSTEM AS CONFIRMED IN WRITING BY GASKET MANUFACTURER.
CONSULT GASKET MANUFACTURER AND CONFIRM SUPPLIED PRODUCT WILL PROVIDE
SUPERIOR PERFORMANCE FOR INTENDED APPLICATION PRIOR TO INSTALLATION. WHERE
GASKET MANUFACTURER RECOMMENDS A DIFFERENT PRODUCT THAN SPECIFIED,
PROVIDE A SIGNED LETTER FROM FACTORY ENGINEER WITH SUPPORTING
DOCUMENTATION TO JUSTIFY DEVIATION.
B.6.a. RAISE FACE FLANGE GASKETS: 0.09375" THICK FOR ALL PIPE SIZE 12" AND SMALLER
AND 1/8" THICK FOR ALL PIPE SIZE LARGER THAN 12”. SPIRAL WOUND GASKETS SHALL
COMPLY WITH ASME B16.20, RING-TYPE WITH PUNCHED BOLT HOLES AND PIPE
OPENING, STEEL OR STAINLESS STEEL OUTER AND INNER RING WITH STAINLESS
STEEL WINDING METAL AND FLEXIBLE GRAPHITE FILLER METAL. GASKETS SHALL BE
GARLOCK FLEXSEAL RW SERIES OR EQUAL.
B.7. BOLTS: STUD BOLTS, ASTM A193, GR. B7.
B.8. NUTS: ASTM A194, GR. 2H.
B.9. PIPE NIPPLES: ASTM A312, TP 304L, SCHEDULE 40, NPT CONNECTION WITH PLAIN END, LENGTH AS REQUIRED.
C. INSTALLATION
C.1. THE PROJECT REQUIRES CONFORMANCE WITH ASME B31.3.
C.2. PIPE AND FITTINGS SHALL BE WELDED ACCORDING TO THE WELDING PROCEDURE
SPECIFICATION SS-9-002, INCLUDED IN THE SPECIFICATION BOOK, AND ANY ADDITIONAL
REQUIREMENTS. CONTRACTOR SHALL ENSURE THAT THE PURGE GAS OXYGEN CONTENT
DOES NOT EXCEED 25 PPM WHILE PERFORMING WELDS.
C.3. WELDER QUALIFICATION REQUIREMENTS
C.3.a. PRIOR TO COMMENCING WORK, EACH WELDER WILL NEED TO SUBMIT A RECORD OF
WELDER QUALIFICATION ON THE WELDING PROCEDURE SPECIFICATION SS-9-002.
CONTRACTOR SHALL REFER TO 6-7-9P - IN-PROCESS EXAMINATION FORM.
CONTRACTOR SHALL ENSURE THAT THE PURGE GAS OXYGEN CONTENT DOES NOT
EXCEED 25 PPM DURING QUALIFICATION. CONTRACTOR SHALL SUBMIT THE
PROCEDURE QUALIFICATION RECORD FORM FOR APPROVAL TO FERMIFORWARD.
C.3.a.a. CONTRACTOR MAY ELECT TO SUBMIT RECORDS OF WELDER QUALIFICATION THAT
MEET OR EXCEED WPS SS-9-002 FOR APPROVAL. FERMIFORWARD'S ENGINEER
SHALL EVALUATE AND MAKE FINAL DETERMINATION IF THESE RECORDS COMPLY
WITH WPS SS-9-002. IF THEY DO NOT COMPLY WITH WPS SS-9-002, CONTRACTOR
SHALL THEN COMPLY WITH SECTION C.3.A OF THIS SPECIFICATION IN ITS
ENTIRETY.
C.3.b. FOLLOWING ACCEPTANCE OF THE PROCEDURE QUALIFICATION RECORD FORM BY
FERMIFORWARD, EACH WELDER SHALL WELD A COUPON IN THE PRESENCE OF
FERMIFORWARD'S AUTHORIZED REPRESENTATIVE. WHEN FERMIFORWARD'S
AUTHORIZED REPRESENTATIVE SIGNS OFF ON THE 6-7-9P - IN-PROCESS EXAMINATION
FORM OF THE COUPON WELD, THE CONTRACTOR'S WELDER SHALL BE CONSIDERED
QUALIFIED. FERMIFORWARD'S AUTHORIZED REPRESENTATIVE SHALL HAVE THE
AUTHORITY TO REJECT OR REQUIRE RE-QUALIFICATION OF EACH WELDER.
C.3.c. FOLLOWING ACCEPTANCE OF COUPON WELD BY FERMIFORWARD, CONTRACTOR
SHALL SUBMIT 6-7-9P - IN-PROCESS EXAMINATION FORM FOR EACH WELDER TO
FERMIFORWARD FOR RECORD.
C.4. PIPE WELDING PROCEDURE COMPLIANT WITH ASME B31.3:
C.4.a. IN-PROCESS WELDING PROCEDURE EXAMINATION
C.4.a.a. EACH WELDER QUALIFIED PER SECTION B.3 WORKING ON THIS PROJECT SHALL
HAVE AT LEAST 10% OF ALL OF THE WELDS THAT THE WELDER PERFORMED ON
THIS PROJECT SUBJECT TO AN IN-PROCESS WELDING QUALIFICATION
EXAMINATION.
C.4.a.a.a. IF THERE ARE MULTIPLE WELDERS WORKING ON THE PROJECT, EACH
WELDER SHALL HAVE AT LEAST 10% OF WELDS EXAMINED WHILE THEY ARE
PERFORMING THE WORK.
C.4.a.b. REFER TO SPECIFICATION SECTION 6-7-9P - IN-PROCESS EXAMINATION FORM FOR
THE WELDING EXAMINATION FORM. THE EXAMINER SIGNING OFF ON THE FORM
SHALL BE AN FERMIFORWARD REPRESENTATIVE.
C.5. PROCEDURE OF ASSEMBLING SCREW PIPE FITTINGS:
C.5.a. ALL SCREW JOINTS SHALL BE MADE WITH TAPER THREADS, PROPERLY CUT.
C.5.b. JOINTS SHALL BE MADE TIGHT WITH TEFLON-BASED COMPOUND APPROPRIATE TO THE
MEDIUM, MATERIAL, AND TEMPERATURE RANGE OF THE SYSTEM. TEFLON TAPE IS
NOT PERMITTED.
C.5.c. COMPOUND SHALL BE APPLIED TO THE PIPE THREADS ONLY AND NOT TO FITTINGS.
C.5.d. WHEN THREADS ARE CUT ON PIPES, THE ENDS SHALL BE CAREFULLY REAMED TO
REMOVE ANY BURRS.
C.5.e. BEFORE INSTALLING PIPE THAT HAS BEEN CUT AND THREADED, LENGTHS OF PIPE
SHALL BE UPENDED AND HAMMERED TO REMOVE ALL SHAVINGS AND FOREIGN
MATERIAL.
C.6. VALVE INSTALLATION:
C.6.a. LOCATE ALL VALVES SUCH THAT THE REMOVAL OF THEIR BONNETS IS POSSIBLE. ALL
FLANGED VALVES SHOWN IN HORIZONTAL LINES WITH THE VALVE STEM IN A
HORIZONTAL POSITION SHALL BE POSITIONED SO THE VALVE STEM IS INCLINED ONE
BOLT HOLE ABOVE THE HORIZONTAL POSITION. SCREW PATTERN VALVES PLACED IN
HORIZONTAL LINES SHALL BE INSTALLED WITH THEIR VALVE STEMS AT A MINIMUM 30
DEGREE ANGLE ABOVE THE HORIZONTAL POSITION. ALL VALVES MUST BE TRUE AND
STRAIGHT AT THE TIME THE SYSTEM IS TESTED AND INSPECTED FOR FINAL
ACCEPTANCE. INSTALL VALVES AS NEARLY AS POSSIBLE TO THE LOCATIONS
INDICATED IN THE DRAWINGS. ANY CHANGE IN VALVE LOCATION MUST BE SO
INDICATED ON THE RECORD DRAWINGS.
C.6.b. EQUIPMENT, VALVES, EXPANSION JOINTS, RELIEF DEVICES, STRAINERS, ETC., MUST BE
REMOVED OR ISOLATED DURING THE TEST IF THE PRESSURE/FORCE RATINGS OF THE
DEVICES ARE NOT AS HIGH AS THAT SPECIFIED FOR THE TEST. PIPING SHALL BE
DRAINED AND PROTECTED ANY TIME AMBIENT TEMPERATURE IS BELOW FREEZING.
C.6.c. WHERE LEAKS OCCUR, THE PIPE SHALL BE REPAIRED AND THE TESTS REPEATED. NO
LEAKS SHALL BE CORRECTED BY PEENING. DEFECTIVE PIPING AND JOINTS SHALL BE
REMOVED AND REPLACED.
C.6.d. PROVIDE ACCESS WHERE VALVES AND FITTINGS ARE NOT EXPOSED. COORDINATE
SIZE AND LOCATION OF ACCESS DOORS WITH ARCHITECTURAL DRAWINGS.
C.6.e. AT THE END OF ONE YEAR, PERIOD SPOT CHECKS WILL BE MADE AND SHOULD THE
VALVE PACKING SHOW SIGNS OF HARDENING OR CAUSING STEM CORROSION, ALL
VALVES SUPPLIED BY THE MANUFACTURER SHALL BE REPACKED BY THE
CONTRACTOR, AT NO EXPENSE TO THE OWNER, WITH A PACKING MATERIAL SELECTED
BY THE OWNER.
D. TESTING
D.1. DURING CONSTRUCTION ALL PIPING INTERIORS SHALL BE KEPT CLEAN OF DEBRIS BEFORE
TESTING IS STARTED.
D.2. EACH SYSTEM OF PIPING SHALL BE TESTED BY THE SUBCONTRACTOR.
D.3. CLEANING OF PIPING SYSTEMS THAT ARE HYDRAULICALLY PRESSURE TESTED SHALL BE
DONE AFTER TESTING.
D.4. CLEANING OF PIPING SYSTEMS THAT ARE GAS (AIR, NITROGEN, ETC.) PRESSURE TESTED
SHALL BE DONE BEFORE TESTING.
D.5. AFTER PORTIONS OF THE WORK ARE COMPLETED, THE FOLLOWING TESTS SHALL BE MADE
IN THE PRESENCE OF FERMI CONSTRUCTION COORDINATOR. FIVE (5) DAYS ADVANCE
WRITTEN NOTICE OF THE TESTS SHALL BE GIVEN TO FERMI CONSTRUCTION
COORDINATOR, WHO IN TURN WILL NOTIFY OTHER PARTIES INTERESTED. FURNISH ALL
PUMPS, GAGES, BLOWERS, INSTRUMENTS, TEST EQUIPMENT AND PERSONNEL REQUIRED
FOR TESTS AND MAKE ALL PROVISIONS FOR REMOVAL OF TEST EQUIPMENT AND DRAINING
OF PIPES AFTER TESTS HAVE BEEN MADE.
D.1. TESTS MAY BE MADE OF ISOLATED PORTIONS OF SUCH PIPING AS WILL FACILITATE
GENERAL PROGRESS OF THE INSTALLATION. ANY REVISIONS MADE IN THE PIPING SYSTEM
WILL SUBSEQUENTLY NECESSITATE RETESTING OF SUCH ISOLATED PORTIONS OF THE
PIPING SYSTEMS.
D.2. ANY DEFECTIVE MATERIAL OR DEFECTS IN WORKMANSHIP THAT DEVELOP DURING THE
TESTS SHALL BE REMEDIED AND THE SUBJECT PIPING RETESTED.
D.3. THE SYSTEM SHALL BE TESTED IN ACCORDANCE WITH ALL LOCAL PLUMBING/MECHANICAL
CODES HAVING JURISDICTION IN THE TERRITORY WHERE THE INSTALLATION IS TO TAKE
PLACE. STRICT ADHERENCE TO THE MANUFACTURER'S PUBLISHED TESTING PROCEDURES
MUST BE MADE BY THE INSTALLER WHEN TESTING THE SYSTEM.
D.4. PIPING TESTING PROCEDURE:
D.4.a. ALL PRESSURE TESTS SHOULD BE CONDUCTED IN ACCORDANCE WITH THE
APPROPRIATE BUILDING, PLUMBING, MECHANICAL, AND SAFETY CODES FOR THE AREA
WHERE THE PIPING IS BEING INSTALLED. ALL SECTIONS OF THE PRIMARY PIPING
SYSTEM SHALL BE HYDRAULICALLY TESTED TO A PRESSURE OF 25 PSI.
D.4.b. WHEN HYDROSTATIC PRESSURE IS INTRODUCED TO THE SYSTEM, IT SHOULD BE DONE
GRADUALLY THROUGH A LOW POINT IN THE PIPING SYSTEM WITH CARE TAKEN TO
ELIMINATE ANY ENTRAPPED AIR BY BLEEDING AT HIGH POINTS WITHIN THE SYSTEM.
THIS SHOULD BE DONE IN FOUR STAGES, WAITING TEN MINUTES AT EACH STAGE
(ADDING ¼ THE TOTAL DESIRED PRESSURE AT EACH STAGE).
D.4.c. TEST THE 1-1/2” PUMP DISCHARGE LINE AND 4” GRAVITY DRAIN LINE SEPARATELY, REPEAT THIS PROCEDURE FOR EACH LINE.
D.4.c.a. MAKE SURE THAT ALL THE JOINTS, THREADED CONNECTIONS, AND FLANGED
CONNECTIONS CONNECTIONS ON THE COOLING SYSTEM ARE TIGHT.
D.4.c.b. SCREW IN TEMPORARY CAPPED PIPE NIPPLE INTO TANK SIDE OF BULK HEAD
FITTING FOR BOTH TANKS. THIS WILL ALLOW TESTING OF COMPLETE PIPING
SYSTEM. REMOVE THIS TEMPORARY CAPPED PIPE NIPPLE AFTER SUCCESSFUL
TESTING.
D.4.c.c. ENSURE VALVE MV-1, MV-2, AND BV-1 ARE COMPLETELY OPEN. FILL THE
COMPLETE PIPING SYSTEM WITH DISTILLED WATER FROM 55 GALLON DRUMS
FROM THE HYDROSTATIC TEST POINT IDENTIFIED ON SHEET M-2. NO OTHER TYPE
OF WATER SHALL BE USED FOR FILLING THE SKIDS.
D.4.c.d. AFTER THE SYSTEM IS COMPLETELY FULL BACK TO TANK TK-000, REFER TO THE
FOLLOWING TABLE FOR VALVE POSITION, DEPENDING ON WHICH SYSTEM IS BEING
TESTED:
D.4.c.d.a. PIPING SYSTEM TESTED: 1-1/2” PUMP DISCHARGE LINE
D.4.c.d.a.a. OPEN VALVE MV-1. OPEN VALVE BV-1 D.4.c.d.b. PIPING SYSTEM TESTED: 4” GRAVITY DRAIN LINE
D.4.c.d.b.a. OPEN VALVE MV-2.
D.4.c.e. THE VALVE POSITIONS INDICATED IN THE TABLE ABOVE SHALL REMAIN CLOSED
FOR THE DURATION OF THE TEST.
D.4.c.f. SLOWLY INCREASE THE PRESSURE IN THE SYSTEM UNTIL THE HYDROSTATIC
TEST PRESSURE IS REACHED.
D.4.c.g. ONCE THE TEST PRESSURE IS REACHED, TURN OFF THE WATER PUMP AND CLOSE
THE ISOLATION VALVE DOWNSTREAM OF THE WATER PUMP'S DISCHARGE.
D.4.c.h. WAIT FOR 10 MINUTES. IF THE PRESSURE DROPS, LOOK FOR LEAKS AND TIGHTEN
THE JOINTS.
D.4.c.i. IF THE PRESSURE DOES NOT DROP AT THE END OF THE 10 MINUTES, EXAMINE ALL
JOINTS AND CONNECTIONS. THEN COMPLETE THE PRESSURE TEST PERMIT
FESHM FORM 5034 EXHIBIT B AND GET IT SIGNED BY THE ES&H DEPARTMENT'S
WITNESS.
E. BALANCING
E.1. FOLLOWING ACCEPTANCE OF PRESSURE TEST AND APPROVAL TO PUT IN SERVICE,
CONTRACTOR SHALL CONNECT 1-1/2" PUMP DISCHARGE LINE IN EXISTING STORAGE TANK
TK-001 TO 1-1/2" SUMP PUMP DISCHARGE UTILIZING HOSE CLAMPS AND EPDM FLEXIBLE
CONNECTION.
E.2. CONTRACTOR SHALL RUN SUMP PUMP AND CONFIRM THAT MEZZANINE TANK DRAINS AT
AN ADEQUATE RATE. IF MEZZANINE TANK LEVEL START RISING, CONTRACTOR SHALL
ADJUST BALANCING VALVE BV-1 TO MODIFY WATER FLOW RATE.
E.3. CONTRACTOR SHALL DEMONSTRATE SUMP PUMP PERFORMANCE AND HAVE
FERMIFORWARD REPRESENTATIVE CONFIRM ACCEPTANCE.
BULKHEAD FITTINGS:
A. BULKHEAD FITTINGS:
A.1. PROVIDE TANK FITTING TECHNOLOGIES PART NUMBER 1030-040-SS AND 1030-015-SS
BOLT-LESS TANK FITTING. TANK FITTING SHALL NOT HAVE ANY BOLT PENETRATIONS
THROUGH THE TANK. TANK FITTING SHALL HAVE NPT TAPERED THREADED FITTING ON
INLET AND OUTLET SIDE ALLOWING FOR SCREWED-IN CONNECTION. PROVIDE AN EPDM
GASKETED CONNECTION.
EXPANSION JOINT FITTINGS:
A. EXPANSION JOINTS:
A.1. PROVIDE METRAFLEX EPDM EXPANSION JOINTS, MODEL NUMBERS MSREE0150 AND
MSREE0400. PROVIDE STAINLESS STEEL RING MATERIAL AND BOLTS AND NUTS AS
DESCRIBED IN PIPE SPECIFICATIONS. PROVIDE CONTROL UNITS RECOMMENDED BY
MANUFACTURER. ENSURE THAT SPHERICAL WASHERS ARE USED FOR THE CONTROL
RODS TO ALLOW FOR LATERAL MOVEMENT.
VALVES:
A. BALL VALVES:
A.1. MATERIAL:
A.1.a. VALVE BODY: ASTM A351 304L LOW CARBON STAINLESS STEEL.
A.1.b. STEM: 316 SS.
A.1.c. BALL: 316 SS.
A.2. SEATS:
A.2.a. THE BALL SEATS SHALL BE MADE OF 15% GLASS REINFORCED PTFE.
A.3. SEALS:
A.3.a. THE O-RING SEALS SHALL BE MADE OF GLASS REINFORCED PTFE.
A.4. CONNECTIONS:
A.4.a. THE VALVE SHALL HAVE ANSI CLASS 150 FLANGES.
A.5. PRESSURE TESTING:
A.5.a. ALL VALVES SHALL HAVE BEEN PRESSURE TESTED IN BOTH THE OPEN AND CLOSED
POSITIONS BY THE MANUFACTURER.
A.6. PRESSURE RATING:
A.6.a. VALVES SHALL BE RATED AT 232 PSI AT 73°F.
A.7. STANDARDS:
A.7.a. ASME B16.34, ASME B16.10, ASME B 16.5.
A.8. MANUFACTURER:
A.8.a. CF VALVES F15 SERIES OR APPROVED EQUAL.
A. BALANCING VALVES:
A.1. MATERIAL:
A.1.a. VALVE BODY: ASTM A351 304L LOW CARBON STAINLESS STEEL.
A.1.b. STEM: 316 SS.
A.1.c. DISC: ASTM A351 304L LOW CARBON STAINLESS STEEL.
A.2. PACKING AND GASKETS:
A.2.a. PTFE.
A.3. CONNECTIONS:
A.3.a. THE VALVE SHALL HAVE ANSI CLASS 150 FLANGES.
A.4. PRESSURE TESTING:
A.4.a. ALL VALVES SHALL HAVE BEEN PRESSURE TESTED IN BOTH THE OPEN AND CLOSED
POSITIONS BY THE MANUFACTURER.
A.5. PRESSURE RATING:
A.5.a. VALVES SHALL BE RATED AT 232 PSI AT 73°F.
A.6. STANDARDS:
A.6.a. ASME B16.34, ASME B16.10, ASME B 16.5.
A.7. MANUFACTURER:
A.7.a. CF VALVES F15 SERIES OR APPROVED EQUAL.
PIPE/VALVE HANGERS AND SUPPORTS, ANCHORS AND GUIDES:
A. STAINLESS-STEEL PIPE HANGERS AND SUPPORTS:
A.1. DESCRIPTION: MSS SP-58, TYPES 1 THROUGH 58, FACTORY-FABRICATED COMPONENTS.
A.2. PADDED HANGERS: HANGER WITH FIBERGLASS OR OTHER PIPE INSULATION PAD OR
CUSHION TO SUPPORT BEARING SURFACE OF PIPING.
A.3. HANGER RODS: CONTINUOUS-THREAD ROD, NUTS, AND WASHER MADE OF STAINLESS
STEEL.
B. PIPE ANCHORS
B.1. PROVIDE METRAFLEX MODEL PA ANCHOR CLAMPS. PROVIDE DIELECTRIC FELT SHIMS TO
PROTECT STAINLESS STEEL PIPING.
C. PIPE GUIDES
C.1. PROVIDE METRAFLEX MODEL STYLE IV SPIDER TYPE GUIDE. PROVIDE DIELECTRIC SHIMS
TO PROTECT STAINLESS STEEL PIPING.
D. INSTALLATION:
D.1. CONTRACTOR SHALL SUBMIT SHOP DRAWING INDICATING LOCATION OF PIPE HANGERS,
SUPPORTS AND ANCHORS. SHOP DRAWING SHALL BE APPROVED BY FERMIFORWARD
ENGINEER PRIOR TO INSTALLATION.
D.2. METAL PIPE-HANGER INSTALLATION: COMPLY WITH MSS SP-69 AND MSS SP-89. INSTALL
HANGERS, SUPPORTS, CLAMPS, AND ATTACHMENTS AS REQUIRED TO PROPERLY
SUPPORT PIPING FROM THE BUILDING STRUCTURE
CLEANING:
A. EACH SYSTEM OF PIPING SHALL BE CLEANED AS HEREINAFTER SPECIFIED, PRIOR TO BEING
PLACED IN SERVICE AND AFTER OPERATING TESTS ARE PERFORMED.
B. THE ENTIRE SYSTEM OF PIPING AND EQUIPMENT SHALL BE CLEANED INTERNALLY. EACH
SUBCONTRACTOR SHALL OPEN ALL DIRT POCKETS AND STRAINERS, COMPLETELY BLOWING
DOWN AS REQUIRED, AND CLEAN STRAINER SCREENS OF ALL ACCUMULATED DEBRIS.
CONSTRUCTION TIMING
A. CONNECTION TO THE EXISTING EVAPORATOR HOLDING TANK SHALL BE PERFORMED WITHOUT
INTERRUPTION OF THE HOLDING TANK OPERATION. TIMING OF WORK DONE TO THE TANK
SHALL BE COORDINATED WITH FERMILAB NUMI TECHS.
COMMISSIONING
A. CONTRACTOR TO PERFORM FIRST-PARTY COMMISSIONING SERVICES OF THE PUMPING
SYSTEM WITH A FERMILAB REPRESENTATIVE PRESENT. IF DEFICIENCIES ARE NOTED AT TIME
OF COMMISSIONING, CONTRACTOR SHALL CORRECT ALL DEFICIENCIES WITHIN ONE WEEK OF
COMMISSIONING. CONTRACTOR SHALL RETURN TO THE SITE WITH THE FERMILAB
REPRESENTATIVE TO VERIFY DEFICIENCIES HAVE BEEN CORRECTED.
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6-7-9P
MI-65 TRANSFER PIPING
G -2
JA
N
. 3 1, IS
SU
ED
F O
R C
O N
ST
R
U C
TI
O
N
SPECIFICATIONS
--765
SCALE:
REVISIONS
DESCRIPTIONSDATEREV.
CONCEPT
DISCIPLINE REVIEW
ENG. REVIEWED
FESS APPROVED
SUBMITTED
FERMI LAB DATE
PROJECT NO.
SHEET NO.
FIMS.
ISD
INFRASTRUCTURE
SERVICES DIVISION
REVISION
NO.
01/31/25A. BIELSKUS
A. BIELSKUS
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A. BIELSKUS
01/31/25
01/31/25
ISSUED FOR CONSTRUCTION01/31/25---
MECHANICAL FIRST FLOOR DEMOLITION PLAN
SCALE: 1/4" = 1'-0"
EXIST. CHEMICAL TREATMENT TO REMAIN
EXIST. CONDENSATE HOLDING TANK TO REMAIN
EXIST. CHEMICAL TREATMENT TO REMAIN
EXIST. PUMPED CONDENSATE FROM MINOS TARGET HALL TO REMAIN
D-1
D-1
DEMOLISH 4" GRAVITY DRAIN TRITIATED CONDENSATE
PIPE WITHIN 6" SECONDARY CONTAINMENT PIPE
DEMOLISH 11
2" PUMPED TRITIATED CONDENSATE
PIPE WITHIN 3" SECONDARY CONTAINMENT PIPE
STAGING
AREA
C
ELECTRICAL
ROOM
CORRIDOR
STAGING
AREA
ELECTRONICS
TOILET
STAIR
C
B
A
MI-65 KEY PLAN
NTS
WORK AREA
C
MECHANICAL MEZZANINE DEMOLITION WORK PLAN
SCALE: 1/4" = 1'-0"
WESTERN ELEVATION
SCALE: NTS
D-1
9'-0"
3'-6"
2'-6"
3'-4"
RETAIN OTHER
EXISTING
CONNECTIONS
AND SENSORS
DEMOLISH 11
2" PUMPED TRITIATED CONDENSATE
PIPE WITHIN 3" SECONDARY CONTAINMENT PIPE
AND ALL ASSOCIATED VALVES AS SHOWN ON THIS
PLAN.
DEMOLISH 4" GRAVITY DRAIN TRITIATED CONDENSATE
PIPE WITHIN 6" SECONDARY CONTAINMENT PIPE AND ALL
ASSOCIATED VALVES AS SHOWN ON THIS PLAN.
EXISTING DOUBLE CONTAINED
PUMPED NUMI CONDENSATE
PIPING TO REMAIN
EXISTING DOUBLE CONTAINED
PUMPED AHU CONDENSATE PIPING
TO REMAINEXISTING
MEZZANINE
FLOOR
EXISTING TANK
OVERFLOW
PIPE
MEZZANINE
SUPPORT
STRUCTURE
EXISTING
CONCRETE
CURB
EXISTING CHAIN
LINK FENCE
1'-0"
RETAIN AND CAREFULLY
PROTECT VARIOUS
SENSOR AND PROBES AT
TOP OF TANK DURING
DEMOLITION PROCESSUNION
OUT OF SCOPE AREA
REMOVE BULKHEAD FITTINGS
ALLOWING PIPE PENETRATIONS
INTO TANK. DEMOLISH PIPING
ENTERING TANK.
RETAIN BULKHEAD FITTINGS ALLOWING
PIPE PENETRATIONS INTO TANK.
DEMOLISH PIPING ENTERING TANK.
EXISTING
PUMP
EXISTING
NEUTRALIZATION
TANK TK-000
EXISTING
STORAGE TANK
TK-001
GENERAL NOTES
A. CONTRACTOR SHALL COORDINATE WITH FERMIFORWARD PRIOR TO STARTING DEMOLITION TO
ENSURE ALL RADIATION SAFETY PROCEDURES ARE BEING FOLLOWED.
01/31/25A. BIELSKUS
A. BIELSKUS
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A. BIELSKUS
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01/31/25
01/31/25
6-7-9P
MI-65 TRANSFER PIPING
D -1
JA
N
. 3 1, DEMOLITION PLAN
ISSUED FOR CONSTRUCTION01/31/25---
1/4"=1'-0" 4 0 4 8
SCALE FEET
SCALE:
REVISIONS
DESCRIPTIONSDATEREV.
CONCEPT
DISCIPLINE REVIEW
ENG. REVIEWED
FESS APPROVED
SUBMITTED
FERMI LAB DATE
PROJECT NO.
SHEET NO.
FIMS.
ISD
INFRASTRUCTURE
SERVICES DIVISION
REVISION
NO.
PROJECT
NORTH
E
S
W
MECHANICAL FIRST FLOOR NEW WORK PLAN
SCALE: 1/4" = 1'-0"
EXIST. CHEMICAL TREATMENT TO REMAIN
EXIST. CONDENSATE HOLDING TANK TO REMAIN
EXIST. CHEMICAL TREATMENT TO REMAIN
EXIST. PUMPED CONDENSATE FROM MINOS TARGET HALL TO REMAIN
PROVIDE NEW BULKHEAD FITTINGS
ALLOWING PIPE PENETRATIONS
INTO TANK.
M-1
M-1
NEW 4" GRAVITY DRAIN TRITIATED CONDENSATE PIPE
NEW 11
2" PUMPED TRITIATED CONDENSATE PIPE
STAGING
AREA
C
ELECTRICAL
ROOM
CORRIDOR
STAGING
AREA
ELECTRONICS
TOILET
STAIR
C
B
A
MI-65 KEY PLAN
NTS
WORK AREA
C
MECHANICAL MEZZANINE NEW WORK PLAN
SCALE: 1/4" = 1'-0"
WESTERN ELEVATION
SCALE: NTS
M-1
9'-0"
3'-6"
2'-6"
3'-4"
EXISTING HIGH
LEVEL ALARM
SENSOR
NEW 11
2" PUMPED TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
NEW 4" GRAVITY DRAIN TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
EXISTING DOUBLE
CONTAINED PUMPED
NUMI CONDENSATE
EXISTING DOUBLE
CONTAINED PUMPED
AHU CONDENSATE
EXISTING
NEUTRALIZATION
TANK TK-000
EXISTING
MEZZANINE
FLOOREXISTING
TRITIUM
EVAPORATOR EXISTING
TRITIUM
EVAPORATOR
EXISTING
TRITIUM
EVAPORATOR
PROVIDE NEW BULKHEAD FITTINGS TO
CONNECT NEW PIPE TO EXISTING TANK.
CONTRACTOR TO UTILIZE EXISTING
PENETRATIONS IF POSSIBLE. CONNECT
NEW OVERFLOW PIPE AND REFILL PIPE ON
REAR OF TANK AT ELEVATIONS NOTED.
EXISTING TANK
OVERFLOW
PIPE
MEZZANINE
SUPPORT
STRUCTURE
EXISTING
CONCRETE
CURB
EXISTING CHAIN
LINK FENCE
EXISTING CONTROLS TO REMAIN. CAREFULLY
PROTECT VARIOUS SENSOR AND PROBES AT TOP
OF TANK WHEN WORK IS TAKING PLACE.
OUT OF
SCOPE AREA
AFTER SUCCESSFUL HYDROSTATIC LEAK TEST,
INSTALL COUPLING TO CONNECT 1-1/2" PUMPED
TRITIATED CONDENSATE LINE TO 1-1/2" TANK
DISCHARGE PIPING.
NEW 4" PRIMARY PIPE
NEW 1-1/2" PIPE
EXISTING
PUMP
P-001
EXISTING
STORAGE TANK
TK-001
PROVIDE BALANCING
VALVEPROVIDE BALL
VALVE
NOT TO SCALE
BULKHEAD FITTING DETAIL
SS BULKHEAD FITTING
NPT THREADED
CONNECTION
TANK WALL
PIPE
OUTER CONTAINMENT TANK
MAX 14" GAP BETWEEN
OUTER TANK AND PIPE. FILL
GAP WITH WATER-TIGHT,
OUTDOOR CAULK.
EXISTING
STORAGE TANK
TK-001
EXISTING
STORAGE TANK
TK-001
NEW BULKHEAD FITTINGS TO CONNECT NEW PIPE TO
EXISTING TANK. CONTRACTOR TO UTILIZE EXISTING
PENETRATIONS IF POSSIBLE.
PROVIDE NEW FLANGED EXPANSION JOINTS
PROVIDE NEW FLANGED EXPANSION JOINTS
PROVIDE PIPE HANGER AND PIPE
GUIDE TO ENSURE PIPING IS
INDEPENDENTLY SUPPORTED AND
DOES NOT CAUSE ANY STRESS ON
TANK
PROVIDE PIPE HANGER AND PIPE
GUIDE TO ENSURE PIPING IS
INDEPENDENTLY SUPPORTED
AND DOES NOT CAUSE ANY
STRESS ON TANK
PLACE PIPE ANCHOR HERE
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01/31/25
01/31/25
01/31/25
6-7-9P
MI-65 TRANSFER PIPING
M-1
JA
N
. 3 1, MECHANICAL PLAN
ISSUED FOR CONSTRUCTION01/31/25---
1/4"=1'-0" 4 0 4 8
SCALE FEET
PROJECT
NORTH
E
S
W
SCALE:
REVISIONS
DESCRIPTIONSDATEREV.
CONCEPT
DISCIPLINE REVIEW
ENG. REVIEWED
FESS APPROVED
SUBMITTED
FERMI LAB DATE
PROJECT NO.
SHEET NO.
FIMS.
ISD
INFRASTRUCTURE
SERVICES DIVISION
REVISION
EXISTING
STORAGE
TANK TK-001
9 10
9 10
7 8
9 10
7 8
81 2
EXISTING
PUMP
P-001
NEW 11
2" PUMPED TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
NEW 4" GRAVITY DRAIN TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
EXISTING
NEUTRALIZATION
TANK TK-000
WATER PUMP
ISOLATION
VALVE
P
US GAUGE 0-60 PSIG
RESOLUTION: +/- 1.6% OF
SPAN
HYDROSTATIC TEST
CONNECTION POINT A
OR B (REFER TO LISTED
COMPONENTS
ISOMETRIC ABOVE
HYDROSTATIC TEST SETUP
SCALE: NTS
LISTED AND UNLISTED COMPONENTS
SCALE: NTS
LIQUID MEDIA
SOURCE
TEST RELIEF
VALVE
DRAIN RELIEF
VALVE
TO DRAIN
INSTALLED
PIPING AND
VALVES BY
CONTRACTOR
TEST SETUP
VALVE 5 OR
VALVE 6 SHOWN
IN LISTED
COMPONENTS
ISOMETRIC
ABOVE
UTILIZE AS
BLEED VALVE
DURING
HYDROSTATIC
TEST
MV-1
MV-2
BV-1
WELD MAP IDENTIFICATION
SCALE: NTS
14 15
EXISTING
STORAGE
TANK TK-001
C
EE
FF
K
L
EXISTING
PUMP
P-001
NEW 11
2" PUMPED TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
NEW 4" GRAVITY DRAIN TRITIATED CONDENSATE PIPE.
SLOPE AT 18" PER FOOT DOWN TOWARD TANK-1.
EXISTING
NEUTRALIZATION
TANK TK-000
MV-1MV-2
BV-1
GG
H
G HH
MM
NN
D
THREADED NPT
FITTING
E F
I J
M
N O
P
CC
DD
II
JJ
KK
LL
OO
PP
RR
VALVES HAVE FLANGED CONNECTIONS AND
SHOWN FOR REFERENCE ONLY (TYP. ALL)
1. FOLLOW WELDING PROCEDURE SPECIFICATION 6-7-9P - SS-9-002 WELDING
PROCEDURE SPECIFICATION, WITH FOLLOWING MODIFICATION
1.1. PURGE GAS OXYGEN CONTENT SHALL NOT EXCEED 25 PPM.
2. THE IN-PROCESS EXAMINATION FORM 6-7-9P - IN-PROCESS EXAMINATION FORM
SHALL BE COMPLETED FOR EACH WELD PERFORMED IN THE PRESENCE OF
FERMIFORWARD'S WELDING SHOP SUPERVISOR OR AUTHORIZED
REPRESENTATIVE.
NOTES
A
B
AA BB
Q
R
SS
TT
SCREW IN PIPE
NIPPLES AND CAPS
FOR PRESSURE TEST
ONLY. REMOVE
THESE PIPE NIPPLES
AND CAPS AT
CONCLUSION OF
HYDROSTATIC TEST
SCREW IN PIPE
NIPPLES AND CAPS
FOR PRESSURE TEST
ONLY. REMOVE
THESE PIPE NIPPLES
AND CAPS AT
CONCLUSION OF
HYDROSTATIC TEST
PLACE PIPE
ANCHORS HERE
01/31/25A. BIELSKUS
A. BIELSKUS
A. BIELSKUS
A. BIELSKUS
01/31/25
01/31/25
01/31/25
6-7-9P
MI-65 TRANSFER PIPING
M-2
JA
N
. 3 1, ISOMETRIC AND TEST SETUP
----01/31/25---
SCALE:
REVISIONS
DESCRIPTIONSDATEREV.
CONCEPT
DISCIPLINE REVIEW
ENG. REVIEWED
FESS APPROVED
SUBMITTED
FERMI LAB DATE
PROJECT NO.
SHEET NO.
FIMS.
ISD
INFRASTRUCTURE
SERVICES DIVISION
REVISION
| General 06-07-009P_SS Piping-G -1 LOCATION PLAN & NOTES |
| General 06-07-009P_SS Piping-G -1 LOCATION PLAN & NOTES |
| General 06-07-009P_SS Piping-G -2 SPECIFICATIONS |
| G -2 SPECIFICATIONS |
| Mechanical 06-07-009P_SS Piping-D -1 DEMOLITION PLAN |
| Mechanical 06-07-009P_SS Piping-D -1 DEMOLITION PLAN |
| Mechanical 06-07-009P_SS Piping-M-1 MECHANICAL PLAN |
| Mechanical 06-07-009P_SS Piping-M-1 MECHANICAL PLAN |
| Mechanical 06-07-009P_SS Piping-M-2 ISOMETRIC AND TEST SETUP |
| Mechanical 06-07-009P_SS Piping-M-2 ISOMETRIC AND TEST SETUP |
File details come from the government source that posted it. Updated .