EXH_D_377559 REVISED 2.4.2026 13-2-55 Combined Drawings_rev1.pdf
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- PIP-II PRECAST CONCRETE SHIELD BLOCKS
- Solicitation number
- 379013_MR
About this file
These are technical construction drawings for the PIP-II 2KW Absorber project prepared for Fermi National Accelerator Laboratory, a facility under the United States Department of Energy. The drawings were designed by B. Lipinski, checked by D. Bridges, and submitted on 9/20/2025, with approval dates of 12/19/2025. The document set comprises five detailed plan sheets covering upstream, front, and bottom absorber components, plus top views with comprehensive sections, details, and notes.
The drawings specify precast concrete construction with detailed reinforcement requirements. All concrete must achieve minimum compressive strength of 5,000 PSI in 28 days, with reinforcing bars conforming to ASTM 615, Grade 60. The components include structural elements utilizing ASTM A-36 angles, ASTM A-108 headed anchors complying with AWS D1.1 Section 7, and stainless steel (SS304) piping at 3" diameter with 1/8" wall thickness. Each section features specific dimensional tolerances (±1/8" on dimensions 36" and under, ±1/4" on larger dimensions), lifting anchors with ±1/2" location tolerance, and corner angles detailed in separate specifications. The upstream and front blocks weigh 3,300 lbs and 3,000 lbs respectively, while the bottom block weighs 16,200 lbs and the top block weighs 8,050 lbs. Critical construction requirements include protecting all pockets and inserts during concrete casting, maintaining minimum 1.5" concrete cover on reinforcing bars, wet casting per ACI 304, and saw-cutting all angle cuts without shearing. The drawings emphasize that beam center location and alignment must be coordinated between front and back blocks using templates or guides as necessary.
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SECTION "B"
BOTTOM VIEW
TOP VIEW
4'-6" 4'-6"
4'-6"
1' -0
1'
-0
2'-6"
2'-6"1'-0" 1'-0"
1' -1
0" 1'
-2
3' -0
1' -2
" 8" 1'
-1 0"
6"
CORNER ANGLE (TYP)
SEE DETAIL 1 & 2
REVISIONS
DATEREV. DESCRIPTIONS
SUBMITTED
APPROVED
CHECKED
DRAWN
DESIGNED
NAME
FERMI NATIONAL ACCELERATOR LABORATORY
DATE
SCALE:
DRAWING NO. REV.
UNITED STATES DEPARTMENT OF ENERGY
B. LIPINSKI
B. LIPINSKI
D. BRIDGES
13-2-55
9/20/2025
12/19/2025
9/20/2025
F10234214 - UPSTREAM
PIP-II 2KW ABSORBER
PLANS, SECTIONS, DETAILS & NOTES
D
E C
PROTECT FACE AND INSIDE OF ALL POCKETS AND INSERTS DURING CONCRETE CASTING.
MINIMUM CONCRETE COVER ON ANY REINFORCING BAR IS 11
2 INCHES.
CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 5,000 PSI IN 28 DAYS.
REINFORCING BARS SHALL BE ASTM 615, GRADE 60.
ANGLES SHALL BE ASTM A-36.
HEADED ANCHORS SHALL CONFORM TO ASTM A-108 AND AWS D1.1 SECTION 7.
PRECAST SECTIONS SHALL BE WET CAST AND PLACED IN ACCORDANCE WITH ACI 304.
ESTIMATED WEIGHT: 3,300 LBS
GENERAL NOTES
1.
2.
3.
4.
5.
6.
7.
8.
DIMENSIONAL TOLERANCES
NOTE: SAW CUT ALL ANGLE CUTS.
DO NOT SHEAR.
L 112 x 112 X 14 (TYP.)
TYP.
DETAIL
N.T.S. ---
DETAIL
N.T.S. ---
1/4 TYP.
L 112 x 112 X 14 (TYP.)
1. ±1
8" ON ALL DIMENSIONS 36" AND UNDER: ±1
4" ON ALL DIMENSIONS OVER 36".
2. ±1
16" PROJECTION, BOW OR BELLY IN A 6'-0" LENGTH, IN CAST SURFACE FROM
TRUE REFERENCE PLANE.
3. ±1
2" ON LIFTING ANCHOR LOCATION.
4. +0" -12" ON PROJECTION OF LIFTING BAR PAST FACE OF THE CONCRETE.
5. ±1
2° ON BLOCK SQUARENESS.
G
8"Ø x 4" LG. NELSON
STUD @ 12" O.C.
(MIN. 2 PER ANGLE)
#4 TIE
(8) #5 BARS
CHAMFER 1"x1"
LIFT POINT
OF SECTION AT TOP.
DAYTON SUPERIOR
#F56 COIL INSERT
W/3/4-10 INTERNAL
THREADS
END VIEW
A-
SIDE /SECTION "A" VIEW
B-
3" 1'-3" 1'-6" 1'-3" 3" 1'-6"6" 6"1'-0" 1'-0"
1' -0
1'
-0
END VIEW
3'-0"
1' -0
1'
-0
CHAMFER 1"x1"
9" DIA. x 1/4" SS PLATE
AT TOP AND BOTTOM -
3" FROM TOP/BOTTOM
OF CONCRETE
1 2"
2'-6"1'-0" 1'-0"
1' -0
1'
-0
EXTRUSION DETAIL
SCALE: 3"=1'-0"
2'-0"
SEE EXTRUSION
DETAIL
2"
3"
4"
3"
4"1'-512"
9" 3" 3"
3"1/ 2"
1/ 2"
1/ 2"
3" 3"
9"
/2
1" 1"
/2
#4 TIE (4 REQD.)
#4 TIE
WELD EXTRUSION TOGETHER TO PREVENT
MOVEMENT DURING CONCRETE PLACEMENT
(4) SS304 1/2" DIA.
THROUGH TUBES W/
0.058 WALL THICKNESS
CORNER ANGLE (TYP)
SEE DETAIL 1 & 2
REBAR NOT SHOWN
FOR CLARITY, REFER
TO SECTION B
31 4"
3/ 8"
1' -1
/2
63 4"
31 4"
#4 T
IE
(4
R E
Q D
3"
91 8" 73 8"
1' -1
1 2" 3"
#4 T
IE
IN
TE
R
N A
L (4
R E
Q D
PIP II PROVIDE PIPE
SIZE - SS304 3" DIA.
W/1/8" WALL
THHICKNESS
1'-2" 2'-2"
1' -2
6"
NOTE: LOCATION AND ALIGNMENT
FOR THE CENTER OF BEAM IS
CRITICAL TO THE PROJECT,
COORDINATE BETWEEN FRONT
AND BACK BLOCKS FOR
ALIGNMENT FROM BOTTOM OF
BLOCKS. UTILIZE TEMPLATES OR
GUIDE AS NECESSARY. REFER TO
SPECIFICATIONS FOR
INSPECTIONS REQUIREMENTS.
3'-6"
2'-3"REFER TO WELDMENT
DRAWINGS: F10245550-A
AND F10245522-A
SIDE VIEW
BACK VIEW
SECTION VIEW
FRONT VIEW
3"
4'-6"
1'-0"
4' -5
5"
1'-712" 1'-712"
71 2" 2'
-2 1 2"
REVISIONS
DATEREV. DESCRIPTIONS
SUBMITTED
APPROVED
CHECKED
DRAWN
DESIGNED
NAME
FERMI NATIONAL ACCELERATOR LABORATORY
DATE
SCALE:
DRAWING NO. REV.
UNITED STATES DEPARTMENT OF ENERGY
B. LIPINSKI
B. LIPINSKI
D. BRIDGES
13-2-55
9/20/2025
12/19/2025
9/20/2025
F10237376 - FRONT
PIP-II 2KW ABSORBER
PLANS, SECTIONS, DETAILS & NOTES
D
E C
PROTECT FACE AND INSIDE OF ALL POCKETS AND INSERTS DURING CONCRETE CASTING.
MINIMUM CONCRETE COVER ON ANY REINFORCING BAR IS 11
2 INCHES.
CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 5,000 PSI IN 28 DAYS.
REINFORCING BARS SHALL BE ASTM 615, GRADE 60.
ANGLES SHALL BE ASTM A-36.
HEADED ANCHORS SHALL CONFORM TO ASTM A-108 AND AWS D1.1 SECTION 7.
PRECAST SECTIONS SHALL BE WET CAST AND PLACED IN ACCORDANCE WITH ACI 304.
ESTIMATED WEIGHT: 3,000 LBS
GENERAL NOTES
1.
2.
3.
4.
5.
6.
7.
8.
DIMENSIONAL TOLERANCES
NOTE: SAW CUT ALL ANGLE CUTS.
DO NOT SHEAR.
L 112 x 112 X 14 (TYP.)
TYP.
DETAIL
N.T.S. ---
1 DETAIL
N.T.S. ---
1/4 TYP.
L 112 x 112 X 14 (TYP.)
1. ±1
8" ON ALL DIMENSIONS 36" AND UNDER: ±1
4" ON ALL DIMENSIONS OVER 36".
2. ±1
16" PROJECTION, BOW OR BELLY IN A 6'-0" LENGTH, IN CAST SURFACE FROM
TRUE REFERENCE PLANE.
3. ±1
2" ON LIFTING ANCHOR LOCATION.
4. +0" -12" ON PROJECTION OF LIFTING BAR PAST FACE OF THE CONCRETE.
5. ±1
2° ON BLOCK SQUARENESS.
G
8"Ø x 4" LG. NELSON
STUD @ 12" O.C.
(MIN. 2 PER ANGLE)
CORNER ANGLE (TYP)
SEE DETAIL 1 & 2
END VIEW
1' -0
4'-6"
EXTRUSION DETAIL
SCALE: 3"=1'-0"
SEE EXTRUSION
DETAIL
SEE EXTRUSION
DETAIL
CORNER ANGLE (TYP)
SEE DETAIL 1 & 2
1'-5"1'-2"3" 1'-5"
#4 TIE (4 REQD.)
2' -1
1'
-1 0"
6"
1' -7
#4 TIE
CHAMFER 1"x1"
(10)#5 BARS
1'-0" 2"
3"
4"51
2"
3" 3"
3"
3"
4"
9"
1/ 2"
1/ 2"
1/ 2"
3" 3"
9"
/2
1" 1"
/2
WELD EXTRUSION TOGETHER TO PREVENT
MOVEMENT DURING CONCRETE PLACEMENT
PIP II PROVIDE PIPE
SIZE - SS304 3" DIA.
W/1/8" WALL
THHICKNESS
DAYTON SUPERIOR
#F56 COIL INSERT
W/3/4" - 10 INTERNAL
THREADS. CENTER ON
TOP OF SECTION
1' -2
REFER TO WELDMENT
DRAWINGS: F10245593-A,
F10245640-A, F10245646-A, F10245644-A
9" DIA. x 1/4" SS PLATE
AT TOP AND BOTTOM -
3" FROM TOP/BOTTOM
OF CONCRETE
NOTE: LOCATION AND ALIGNMENT
FOR THE CENTER OF BEAM IS
CRITICAL TO THE PROJECT,
COORDINATE BETWEEN FRONT
AND BACK BLOCKS FOR
ALIGNMENT FROM BOTTOM OF
BLOCKS. UTILIZE TEMPLATES OR
GUIDE AS NECESSARY. REFER TO
SPECIFICATIONS FOR
INSPECTIONS REQUIREMENTS.
6" 3'-6"
2'-2"1'-2"
(4) SS304 1/2" DIA.
THROUGH TUBES W/
0.058 WALL THICKNESS
2'-3"
REVISIONS
DATEREV. DESCRIPTIONS
SUBMITTED
APPROVED
CHECKED
DRAWN
DESIGNED
NAME
FERMI NATIONAL ACCELERATOR LABORATORY
DATE
SCALE:
DRAWING NO. REV.
UNITED STATES DEPARTMENT OF ENERGY
B. LIPINSKI
B. LIPINSKI
D. BRIDGES
13-2-55
9/20/2025
12/19/2025
9/20/2025
F10237394 - BOTTOM
PIP-II 2KW ABSORBER
PLANS, SECTIONS, DETAILS & NOTES
D
E C
HOOK POCKET DETAIL
PROTECT FACE AND INSIDE OF ALL POCKETS AND INSERTS DURING CONCRETE CASTING.
MINIMUM CONCRETE COVER ON ANY REINFORCING BAR IS 11
2 INCHES.
CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 5,000 PSI IN 28 DAYS.
REINFORCING BARS SHALL BE ASTM 615, GRADE 60.
ANGLES SHALL BE ASTM A-36.
HEADED ANCHORS SHALL CONFORM TO ASTM A-108 AND AWS D1.1 SECTION 7.
PRECAST SECTIONS SHALL BE WET CAST AND PLACED IN ACCORDANCE WITH ACI 304.
ESTIMATED WEIGHT: 16,200 IBS
GENERAL NOTES
1.
2.
3.
4.
5.
6.
7.
8.
DIMENSIONAL TOLERANCES
ANCHOR ASSEMBLY DETAIL
5" 2" 21
2"
7"
SCALE: 1/8"=1'-0"
4"
(4 SIDES)
1'-3"
2"91
2"
34" x 34" CHAMFER
ALL AROUND POCKET
SCALE: 1/8"=1'-0"
SIDE /SECTION "A" VIEW
TOP VIEW
NOTE: SAW CUT ALL ANGLE CUTS.
DO NOT SHEAR.
L 112 x 112 X 14 (TYP.)
TYP.
DETAIL
N.T.S. ---
1 DETAIL
N.T.S. ---
1/4 TYP.
L 112 x 112 X 14 (TYP.)
1. ±1
8" ON ALL DIMENSIONS 36" AND UNDER: ±1
4" ON ALL DIMENSIONS OVER 36".
2. ±1
16" PROJECTION, BOW OR BELLY IN A 6'-0" LENGTH, IN CAST SURFACE FROM
TRUE REFERENCE PLANE.
3. ±1
2" ON LIFTING ANCHOR LOCATION.
4. +0" -12" ON PROJECTION OF LIFTING BAR PAST FACE OF THE CONCRETE.
5. ±1
2° ON BLOCK SQUARENESS.
7"
G
8"Ø x 4" LG. NELSON
STUD @ 12" O.C.
(MIN. 2 PER ANGLE)
1'-3"
CORNER
ANGLE (TYP) SEE
DETAIL 1 & 2
SEE DETAILS FOR HOOK
POCKET ANCHOR
ASSEMBLY (TYP)
8'-0"
5'-4"
2'-1112" 6"
1'-0"
TYP.
1'-434"
8" 1'
-1 1"
63 4" 2'
-0 1 2"
3'-412"
1' -0
6" 6"
2" R
#8 REBAR
112"Ø HOT ROLLED BAR
AISI M-1020
7"
2" R
6"
30°
TYP.
1/4
4'-6"
E Q
1'-418"
E Q
E
Q
SECTION "B"
4' -6
1'-118" 1'-118"
CHAMFER 1"x1"
4"
3"7"1'-0"1'-0" #4 TIE (8 REQD.)
(12)#8 BARS
#4 TIE
END VIEW
4'-6"
3' -0
2'-3"
A-
B
2'-4"
LOCATIONS OF HOLES
FOR INSERTS TO BE
INSTALLED BY FERMILAB
POST PRODUCTION. DO
NOT PLACE REBAR IN
CONFLICT WITH FUTURE
INSERTS.
1'-4"
1'-2"1'-2"1'-0"1'-0"7"3"
LONGITUDINAL BARS
NOT SHOWN FOR
CLARITY
4"
SIDE /SECTION "A" VIEW
TOP VIEW
SECTION "B"
8'-0"
2' -0
1 2"
SEE DETAILS FOR HOOK
POCKET ANCHOR
ASSEMBLY (TYP)
4' -6
5" 2'
-0 1 2"
1' -2
7"
1'-0" 5'-0" 2'-0"
1' -2
7"
CORNER ANGLE (TYP)
SEE DETAIL 1 & 2
4'-6"
1'-0"2'-6"1'-0"
2'-012"5"2'-012"
1'-3" 1'-3" 2'-6" 1'-3"
REVISIONS
DATEREV. DESCRIPTIONS
SUBMITTED
APPROVED
CHECKED
DRAWN
DESIGNED
NAME
FERMI NATIONAL ACCELERATOR LABORATORY
DATE
SCALE:
DRAWING NO. REV.
UNITED STATES DEPARTMENT OF ENERGY
B. LIPINSKI
D. BRIDGES
13-2-55
9/20/2025
9/20/2025
F10234215 - TOP
PIP-II 2KW ABSORBER
PLANS, SECTIONS, DETAILS & NOTES
A
U G
HOOK POCKET DETAIL
PROTECT FACE AND INSIDE OF ALL POCKETS AND INSERTS DURING CONCRETE CASTING.
MINIMUM CONCRETE COVER ON ANY REINFORCING BAR IS 11
2 INCHES.
CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 5,000 PSI IN 28 DAYS.
REINFORCING BARS SHALL BE ASTM 615, GRADE 60.
ANGLES SHALL BE ASTM A-36.
HEADED ANCHORS SHALL CONFORM TO ASTM A-108 AND AWS D1.1 SECTION 7.
PRECAST SECTIONS SHALL BE WET CAST AND PLACED IN ACCORDANCE WITH ACI 304.
ESTIMATED WEIGHT: 8,050 LBS
GENERAL NOTES
1.
2.
3.
4.
5.
6.
7.
8.
DIMENSIONAL TOLERANCES
ANCHOR ASSEMBLY DETAIL
5" 2" 21
2"
7"
SCALE: 1/8"=1'-0"
4"
(4 SIDES)
1'-3"
2"91
2"
34" x 34" CHAMFER
ALL AROUND POCKET
SCALE: 1/8"=1'-0"
NOTE: SAW CUT ALL ANGLE CUTS.
DO NOT SHEAR.
L 112 x 112 X 14 (TYP.)
TYP.
DETAIL
N.T.S. ---
1 DETAIL
N.T.S. ---
1/4 TYP.
L 112 x 112 X 14 (TYP.)
1. ±1
8" ON ALL DIMENSIONS 36" AND UNDER: ±1
4" ON ALL DIMENSIONS OVER 36".
2. ±1
16" PROJECTION, BOW OR BELLY IN A 6'-0" LENGTH, IN CAST SURFACE FROM
TRUE REFERENCE PLANE.
3. ±1
2" ON LIFTING ANCHOR LOCATION.
4. +0" -12" ON PROJECTION OF LIFTING BAR PAST FACE OF THE CONCRETE.
5. ±1
2° ON BLOCK SQUARENESS.
7"
G
8"Ø x 4" LG. NELSON
STUD @ 12" O.C.
(MIN. 2 PER ANGLE)
1' -0
6" 6"
2" R
#8 REBAR
112"Ø HOT ROLLED BAR
AISI M-1020
7"
2" R
6"
30°
TYP.
1/4
END VIEW
4'-6"
1' -2
7"
1'-0"2'-6"1'-0"
CHAMFER 1"x1"
#4 TIE
#4 INTERIOR TIE
(10)#8 BARS
A-
B
1'-0"
TYP.
LONGITUDINAL BARS
NOT SHOWN FOR
CLARITY
3"1'-912"
#4 TIE (6 REQD.)
1'-112"1'-11"9"3" 1'-11"
3" 1'-112" 1'-112" 1'-112" 1'-112" 3"#4 INTERIOR
TIE (5 REQD.)
#4 INTERIOR TIES
(5 REQD. )
#4 TIES (6 REQD.)
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