Enclosure 1 JAU-8 IDIQ TDP Plan.pdf

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JAU- 8 Initiator Hardware Components Solicitation N0017425R1035
Solicitation number
N0017424SN0085
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This document is a Technical Data Package (TDP) Plan for the JAU-8/A25 Initiator Components, dated 07/17/2025, Revision B. The plan details technical drawings, requests for variance, and military specifications for various component parts including guide, sear, firing pin, flash tube, retainer, mounting bracket, male and female bodies, head, spring, safety pin assembly, warning streamer, lock wire, sealing disc, and sealing ring.

The document includes comprehensive certification requirements for each component, specifying test requirements such as material analysis, hydrostatic testing, plating compliance, visual inspections, and surface finish checks. Additionally, the plan outlines Contract Data Requirements Lists (CDRL) with nine line items covering reports, compliance certificates, inspection plans, quality program plans, variance requests, progress reports, and production tooling documentation, referencing specific Statement of Work (SOW) sections and corresponding authority codes.

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Enclosure 1

JAU-8 TDP Plan

Date: 07/17/2025

Revision: B

Contract #: _______________

Technical documents & revisions, Requests for Variance, Military Specifications for JAU-8/A25

Initiator Components are as follows:

Technical Drawing Revision Part/Document Title 11738414 D Guide

11738415 D Sear

11738416 D Pin, Firing

10551453 G Tube, Flash

11738408 F Retainer

11820860 G Bracket, Mounting

10551448 K Body, Male

10551449 J Body, Female

11738413 D Head

11738417 C Spring

851AS316 B Safety Pin Assembly

11740659 C Pin, Safety

851AS315 D Streamer, Warning

11738419 C Wire, Lock

10551452 F Disc, Sealing

10551451 E Ring, Sealing

11731476 C Body

Request For Variance Revision Document Title RFV FY23-V044 R1 Male Body Modification R1 RFV FY24-V051 NR Head Modification RFV FY24-V051 NR Wire, Lock Modification RFV FY24-V051 NR Body Modification

Military Specification Revision Document Title

MIL-DTL-50375 B INITIATOR, PROPELLANT ACTUATED,

M104 METAL PARTS ASSEMBLY

Certification & Contract Data Requirements Lists for 8/A25 Initiator Components are as follows:

Certification Requirements

Test Requirement Certificate

Drawing Location Material 10551448 REV K Note #7 (C1) Analysis

Hydrostatic 10551448 REV K SOW Hydro Test JAU-8 Male & Female Bodies

Analysis

Plating 10551448 REV K Note #4 (M109) Compliance

Visual/Standard 10551448 REV K Note #2 (M107), Note #3 (M101) and Note #6 (M108)

Compliance

Material 10551449 REV J Note #7 (C1) Analysis

Hydrostatic 10551449 REV J SOW Hydro Test JAU-8 Male & Female Bodies

Analysis

Plating 10551449 REV J Note #3 (M103) Compliance

Visual/Standard 10551449 REV J Note #2 (M106), Note #4 (M105) & Note #6 (M105)

Compliance

Material 10551451 REV E Note #5 (C1) Analysis

Plating 10551451 REV E Note #4 (M117) Compliance

Material 10551452 REV F Material Block Analysis

Surface Finish 10551452 REV F Notes 3(C1), 4(M102), 5(M103), & 6(M104)

Compliance

Material 10551453 REV G Note #6 (C2) Analysis

Plating 10551453 REV G Note #3 (M108) Compliance

Visual 10551453 REV G Note #4 (C1) Compliance

Material 11738413 REV D Note #2 (M115) Analysis

Plating 11738413 REV D Note #4 (M112) Compliance

Visual 11738413 REV D Noe #7 (M113) Compliance

Material 11738414 Rev C Note #2 Analysis

Surface Finish 11738414 Rev C Note #4 Compliance

Material 11738415 Rev C Note #2 Analysis

Plating 11738415 Rev C Note # 4 (M117) Compliance

Surface Finish 11738415 Rev C Note #3 (M116) Compliance

Visual 11738415 Rev C Note #7 (M118) Compliance

Material 11738416 Rev B IAW DWG Note #2 Analysis

Plating 11738416 Rev B Note #5 (M115) Compliance

Surface Finish 11738416 Rev B Note #3 Compliance

Material 11738408 Rev F Note #3 Analysis

Plating 11738408 Rev F Note #4 (M108) Compliance

Surface Finish 11738408 Rev F Note #2 Compliance

Material 11820860 Rev G Material Block (M107) Analysis

Plating 11820860 Rev G Note #4 (M108) Compliance

Other/Standard 11820860 Rev G Note #8 (Bare Inserts, dyed red.) Compliance

Material 11738417 Rev B Note #3 Analysis

Stress Relief 11738417 Rev B Note #4 Compliance

Plating 11738417 Rev B Note #5 (M105) Compliance Material 851AS316 Rev B Finds 1-4 Compliance Material 11738419 Rev B Note #2 Analysis Plating 11738419 Rev B Note #5 Compliance Visual 11738419 Rev B Note #7 (M107) Compliance Material 11731476 Rev B Note #2 Analysis Plating 11731476 Rev B Note #4 (M119) Compliance Surface Finish 11731476 Rev B Note #3 Compliance

Contract Data Requirements Lists

CDRL Authority SOW

Section

Title/Subtitle

A001 DI-ADMN-81250 3.0 Report, Record of Meeting/Minutes

A002 DI-MISC-81356A 3.1.2 Certificate of Compliance

A003 DI-MISC-82386 3.1.2 Certification Data Report / Certificate of Analysis

A004 DI-QCIC-81110 3.2.2.1 Inspection Test Plan / Pre-Production Test Plan

A005 DI-NDTI-80809 3.1.3, 3.2.2 Test/Inspection Report / Final Dimensional

Inspection Report

A006 DI-QCIC-81722C 4.1.5 Quality Program Plan (QPP)

A007 DI-SESS-80640E 4.1.4 Requests for Variance

A008 DI-MGMT-80555A 4.1.7 Program Progress Reports / Monthly Progress

Report

A009 DI-ILSS-80908 4.1.6 Special Production Tooling List/Design Concept

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