D8_SADDLE_48_BINDER.pdf
PDF 509 KB Posted
- Attached to
- PLATFORM FABRICATION SERVICES FOR NOAA Federal contract opportunity
- Solicitation number
- 1305M226Q0094
About this file
These are NOAA technical design drawings for a 48-inch saddle assembly and related structural components intended for station installation. The documentation comprises multiple interconnected drawing sheets specifying fabrication details, assembly procedures, and bill of materials for a marine-grade structural mounting system.
The saddle assembly consists of several key components: a Delrin black saddle (4.0 inches thick, 4.2 lbs) that serves as the primary support structure, a stainless steel 316 adapter plate (0.25 inches thick, 2 lbs), and an HCL Smart Band Compact 32mm PA12GF banding system (4000mm length). The assembly is secured using a 1-1/2 NPS vibration-damping U-bolt with six 3/8-inch stainless steel washers, six lock washers, two hex nuts, and four fully-threaded hex head screws. All fasteners must conform to ASTM F593/F594 specifications, be fabricated from stainless steel 316, and be installed with marine-grade anti-seize compound. The smartband must be torqued to 10.3 foot-pounds during installation, with specific attention to buckle placement per HCL drawing specifications. General tolerances are ±0.01 inches with ±0.5-degree angle tolerances, and all machined surfaces must achieve 125 RMS finish. The technical drawings reference supplementary STEP files containing complete dimensional details necessary for fabrication and include links to 3D CAD models for detailed reference. Point of contact for technical questions is NOAA/CO-OPS/DDET at (240) 343-6605 or (240) 533-0494.
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NOAA • NOS • CO-OPS SHEET NO. : PAGE:
SADDLE 48", ASSEMBLY
STATION STRUCTURAL COMPONENTS
CS-01 1/3
COVER SHEET
REVISIONS
REV DATE DRAWN BY APPROVED BY DESCRIPTION
- 3/18/26 MDM B.HOGAN -
ISO OVERVIEW
48" SADDLE ASSEMBLY
SE SH AS-01 FOR DETAILS
SEE GENERAL NOTES 1-7
DRAWING INDEX
SHEET SHEET NO. TITLE
1 CS-01 COVER SHEET
2 AS-01 ASSEMBLY
3 G-01 ITEM LIST
GENERAL NOTES
1. LINK TO VIEW 3D MODEL https:
2. ALL FASTENERS ARE TO BE SS 316, AND CONFORM TO ASTM F593/F594 UNLESS
OTHERWISE STATED.
3. THIS ASSEMBLY APPROX WEIGHT IS: XX LBS.
4. ALL FASTENERS ARE TO BE INSTALLED WITH MARINE GRADE ANTI-SEIZE UNLESS
OTHERWISE STATED.
5. ALL DIMENSIONS ARE IN INCHES AND FEET UNLESS OTHERWISE STATED.
6. ABBREVIATIONS USED IN THIS DRAWING ARE AS FOLLOWS:
(N) = NEW (E) = EXISTING SH = SHEET GEN = GENERAL
TYP = TYPICAL EA = EACH ABV = ABOVE STND = STATION DATUM
PL = PLACES GFE = GOVERNMENT FURNISHED EQUIPMENT
CFE = CONTRACTOR FURNISHED EQUIPMENT
7. POC: (240) 343-6605, NOAA/CO-OPS/DDET, SILVER SPRING, MD
HCL SMART BAND SADDLE ASSEMBLY
FOR 48"Ø PILE
STATION STRUCTURAL COMPONENTS
AS-01 2/3
ASSEMBLY
A
DETAIL A: ISO VIEW
SCALE 1:3
SHEET NOTES
1. SADDLES AND SMARTBANDS (ITEMS 1 & 3) TO BE INSTALLED IN ACCORDANCE WITH HCL
MANUALS 'SM-FT-1000 BANDING TOOL' & 'TECHNICAL DATA SHEET SMART BAND COMPACT
32MM, MATERIAL PA12GF'.
2. DURING INSTALL PAY SPECIAL ATTENTION TO THE SMARTBAND BUCKLE LOCATION, FOR
DETAILS SEE HCL DRAWING 'NOAA SCHEME SEPT 2020-MODEL'.
3. APPLY SILICONE SEALANT TO THREADS PRIOR TO INSTALL.
4. TORQUE SPEC FOR SMARTBAND IS 10.3ft-lbs.
(4 PLACES)
(4 PLACES)
(SEE SH NOTE 2)
(2)
6 (2)
(4 PLACES)
(2)
(SEE SH NOTE 3)
ISO VIEW
SCALE 1:11
STATION STRUCTURAL COMPONENTS
G-01 3/3
ITEM LIST
ITEM LIST
ITEM QTY DESCRIPTION REMARKS
1 1 SADDLE BUILD TO PRINT SEE DRAWING 'SADDLE, 48.PDF" FOR DETAILS
2 1 SADDLE ADAPTER BUILD TO PRINT SEE DRAWING 'SADDLE ADAPTER.PDF' FOR DETAILS
3 1 SMART BAND COMPACT 32MM PA12GF 4000MM FOR DETAILS SEE HCL QUOTE:HCL02440
4 1 1-1/2 NPS, 3/8-16UNC, VIBRATION-DAMPING U-BOLT, SS316, BLACK MCMASTER-CARR PART NO: 3176T69 OR EQUIVALENT
5 6 3/8 WASHER, SS316
6 6 3/8 LOCK WASHER, SS316
7 2 3/8-16UNC HEX NUT, SS316
9 4 3/8-16UNC X 1-1/4 LG, FULLY THREADED HEX HD SCREW, SS316
SADDLE, 48"
STATION STRUCTURAL COMPONENTS
CS-01 1/3
COVER SHEET
REVISIONS
REV DATE DRAWN BY APPROVED BY DESCRIPTION
- 3/20/26 M.MCKANN BPH FINAL
DRAWING INDEX
SHEET SHEET NO. TITLE
1 CS-01 COVER SHEET
2 S-01 FABRICATION
3 G-01 ITEM LIST
GENERAL NOTES
1. THIS DRAWING SUPPLEMENTS THE 'SADDLE, 48.STEP' FILE, WHICH CONTAINS ALL
DIMENSIONS NOT CALLED OUT IN THIS DRAWING AND SHALL BE USED FOR FABRICATION.
2. LINK TO VIEW 3D MODEL https://a360.co/479FsO3
3. THIS COMPONENT IS PART OF AN ASSEMBLY, SEE DRAWING 'SADDLE 48, ASSEMBLY' FOR
DETAILS.
4. THE GENERAL TOLERANCE FOR THE COMPONENT IS ±0.01, ±0.5°; EXCEPT FOR
NON-REFERENCE DIMENSIONS CALLED OUT IN THIS DRAWING, THEN SEE TOLERANCE
BLOCK ON THAT SHEET.
5. THIS COMPONENT APPROX WEIGHT IS: 4.2 LBS.
6. ALL MATERIAL IS DELRIN, BLACK, UNLESS OTHERWISE STATED.
7. ALL MACHINED SURFACES FINISH TO BE 125RMS.
8. REMOVE ALL BURRS, BREAK ALL SHARP EDGES AND CORNERS.
9. ALL DIMENSIONS ARE IN INCHES AND FEET UNLESS OTHERWISE STATED.
10. ABBREVIATIONS USED IN THIS DRAWING ARE AS FOLLOWS:
(N) = NEW (E) = EXISTING SH = SHEET GEN = GENERAL
TYP = TYPICAL EA = EACH ABV = ABOVE PL = PLACES
REF = REFERENCE
11.POC: (240) 533-0494, NOAA, SILVER SPRING, MD
SADDLE FOR 48"Ø PILE
USE W/ HCL SMART BAND
ISO OVERVIEW
STATION STRUCTURAL COMPONENTS
S-01 2/3
FABRICATION
UNLESS OTHERWISE SPECIFIED:
DRAWINGS ARE IN INCHES
TOLERANCES ARE:
FRACTIONS DECIMALS ANGLES
± 1/16 ± .X ± 0.1 ± 0.5°
± .XX ± 0.01
± .XXX ± 0.005
DO NOT SCALE DRAWING
DRAWING SIZE ANSI A
1TOP VIEW
A A
(9.410 REF)
(2.914 REF)
R35.0R2.2 (2 PL)
4X Ø.313 TAP DRILL
3/8-16 UNC 3B X 2 DP MIN
(.4 REF)
3.91.50
FRONT VIEW
SECTION A-A
FOR MATERIAL SPEC SEE ITEM M1
2.625
5.250
1.000
.75
Ø.391 (3 PLACES)
4.200
.602.700 2.10
ISO VIEW
GENERAL NOTES
1. SEE PROVIDED STEP FILE FOR DETAIL.
2. STEP FILE SHOULD BE USED FOR FABRICATION
STATION STRUCTURAL COMPONENTS
G-01 3/3
ITEM LIST
ITEM LIST
ITEM QTY DESCRIPTION REMARKS
M1 - 4.0 THK, SHEET, DELRIN, BLACK -
1 - SADDLE, 48 SEE SH S-01 FOR DETAILS
SADDLE ADAPTER
STATION STRUCTURAL COMPONENTS
CS-01 1/3
COVER SHEET
REVISIONS
REV DATE DRAWN BY APPROVED BY DESCRIPTION
- 06/25 CCE - PRODUCTION
DRAWING INDEX
SHEET SHEET NO. TITLE
1 CS-01 COVER SHEET
2 S-01 FABRICATION
3 G-01 ITEM LIST
GENERAL NOTES
1. THIS DRAWING SUPPLEMENTS THE 'SADDLE ADAPTER.STEP' FILE, WHICH CONTAINS ALL
DIMENSIONS NOT CALLED OUT IN THIS DRAWING AND SHALL BE USED FOR FABRICATION.
2. LINK TO VIEW 3D MODEL https://a360.co/4dTnbql
3. THIS COMPONENT IS PART OF AN ASSEMBLY, SEE DRAWING 'SADDLE, ASSEMBLY' FOR
DETAILS.
4. THE GENERAL TOLERANCE FOR THE COMPONENT IS ±0.01, ±0.5°; EXCEPT FOR
NON-REFERENCE DIMENSIONS CALLED OUT IN THIS DRAWING, THEN SEE TOLERANCE
BLOCK ON THAT SHEET.
5. THIS COMPONENT APPROX WEIGHT IS: 2 LBS.
6. ALL MATERIAL IS AISI 316 SS, UNLESS OTHERWISE STATED.
7. ALL MACHINED SURFACES FINISH TO BE 125RMS.
8. REMOVE ALL BURRS, BREAK ALL SHARP EDGES AND CORNERS.
9. ALL DIMENSIONS ARE IN INCHES AND FEET UNLESS OTHERWISE STATED.
10. ABBREVIATIONS USED IN THIS DRAWING ARE AS FOLLOWS:
(N) = NEW (E) = EXISTING SH = SHEET GEN = GENERAL
TYP = TYPICAL EA = EACH ABV = ABOVE PL = PLACES
REF = REFERENCE
11.POC: (240) 533-0494, NOAA, SILVER SPRING, MD
ISO OVERVIEW
SADDLE ADAPTER
SEE SH S-01 FOR DETAILS
SEE GENERAL NOTES 1-11
STATION STRUCTURAL COMPONENTS
S-01 2/3
FABRICATION
UNLESS OTHERWISE SPECIFIED:
DRAWINGS ARE IN INCHES
TOLERANCES ARE:
FRACTIONS DECIMALS ANGLES
± 1/16 ± .X ± 0.1 ± 0.5°
± .XX ± 0.01
± .XXX ± 0.005
DO NOT SCALE DRAWING
DRAWING SIZE ANSI A
(.25 REF, AS SUPPLIED) 5.3
5.5
2.70
4.20
3.36
1.50
.60
.55
Ø.438 (4 PL)
Ø.438 (4 PL)
.30 (2 PL)
.438 (2 PL)
.819±.010
45° X 0.1 (4 PL)
FOR MATERIAL
SPEC SEE ITEM M1
TOP VIEW
SADDLE ADAPTER 1
LEFT VIEW
STATION STRUCTURAL COMPONENTS
G-01 3/3
ITEM LIST
ITEM LIST
ITEM QTY DESCRIPTION REMARKS
M1 - 0.25 THK, PLATE, SS 316 -
1 - SADDLE ADAPTER SEE SH S-01 FOR DETAILS
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