Attachment_5_Translation_Task _2.pdf

NEW EQUIPMENT TRAINING (NET)

Light Armored Vehicle Anti-Tank Weapon System (LAV-ATWS)

AN/TSM-223

Application Program Set (APS)

Att. 4: Translation Task #2

THE AN/TSM-223 APS TEST LINE REPLACEABLE

UNITS (LRU’S) IN THE LAV-ATGM Turret

AN/TSM-224 APS CAPABILITIES

The APS will support verification testing of the LAV-ATGM Turret Line

Replaceable Units (LRU’s). The APS includes all required hardware and software necessary to interface with and test specific LAV-ATGM Units Under Test (UUT) using FMS Automatic Test Equipment (ATE).

The APS must be utilized with the Virtual Instrument Portable Equipment Repair/Tester (VIPER/T V4) ATE shown below.

The APS has the capability to test the LAV-ATWS LRU’s listed below:

Loaders Panel Assembly (LPA) 16102376-021

Gunners Display Assembly (GDA) 16102306-011

Hand Control Unit (HCU) 16105759-011

Gunners Panel Assembly 16105550-021

Motor Controller Assembly (MC500) 16105911-002

Slip Ring Assembly(SRA) 16105144-002

The APS has the capability to test the LAV-ATWS LRU’s listed below:

Commanders Panel Assembly (CPA) 16105551-021

Power Transfer Enclosure Assembly

(PTEA OR PTA)

16105697-011

Rate Sensor Gyro Assembly (Gyro) 16102392-011

Power Distribution Assembly (PDA) 16105696-011

Tow Interface Assembly (TIA) 16102380-011

Armament Control Unit (ACU) 13225434

The APS has the capability to test the LAV-ATGM LRU’s listed below:

Azimuth Position Assembly (APA) 16105135-001

Card Rack Assembly (CRA) 16105721-031

Modified Target Acquisition System (MTAS) 4971752-2

Fire Control System (FCS) 4971800-1

Vehicle Mounted Charger (VMC) 4986363-2

PHASE II PHASE II

PHASE II PHASE II

AN/TSM-223 APS PHYSICAL CHARACTERISTICS

Transit Case 1 Transit Case 2 Transit Case 3

AN/TSM-224 APS PHYSICAL CHARACTERISTICS

DEMINSIONS TRANSIT

CASE 1

TRANSIT

CASE 2

TRANSIT

CASE 3

TRANSIT

CASE 4

TRANSIT

CASE 5

LENGTH 35.5 in 35.5 in 35.5 in 35.5 in 35.5 in

WIDTH 29.62 in 29.62 in 29.62 in 29.62 in 29.62 in

HEIGHT 19.37 in 19.37 in 19.37 in 19.37 in 19.37 in

CUBE FEET 14.9 14.9 14.9 14.9 14.9

WEIGHT 114 lbs. 138 lbs. 109 lbs. PHASE II PHASE II

WARNING

The Transit Cases individually weigh approximately 109 to 138lbs. each fully loaded. Use the proper

Material Handling Equipment (MHE) that is recommended to safely place each case on the floor, table, or other structure. Failure to follow safety guidelines for lifting may result in damage to equipment, serious injury, or death.

The components listed in this section below, are the components needed for utilizing the

AN/TSM-223 APS Transit Case 1.

Interface Device 17005A0013

Disk, Executable, VIPER/T (V4), AN/TSM-224

17005A0004

Transit Case 1700A0013

Interface Device 17005A2000 Interface Device 17005A3000

Interface Device 17005A5800

AN/TSM-223 APS Transit Case 2.

Cable Assembly(W2)

17005A3200

Cable Assembly(W3)

17005A3300

Cable Assembly(W4)

17005A3400

Cable Assembly(W5)

17005A3500

Cable Assembly(W6)

17005A3600

Cable Assembly(W7)

17005A3700

Cable Assembly(W8)

17005A3800

Cable Assembly(W9)

17005A3900

Cable Assembly(W10)

17005A4000

Cable Assembly(W11)

17005A4100

AN/TSM-223 APS Transit Case 2 (Continued).

Cable Assembly(W12)

17005A4200

Cable Assembly(W13)

17005A4300

Cable Assembly(W14)

17005A4400

Cable Assembly(W15)

17005A4500

Cable Assembly(W16)

17005A4600

Cable Assembly(W21)

17005A5100

Cable Assembly(W23)

17005A5250

Shorting Plug(SP1)

17005A5300

Shorting Plug(SP2)

17005AA5350

Shorting Plug(SP3)

17005A5400

AN/TSM-223 APS Transit Case 2 (Continued).

Shorting Plug(SP4)

17005A5450

Shorting Plug(SP5)

17005A5500

Shorting Plug(SP6)

17005A550

Shorting Plug(SP7)

17005A5600

Transit Case 3

17005A0023

AN/TSM-223 APS Transit Case 3.

Gyro Test Fixture 17005A6000

Transit Case 1700A0033

APA Test Fixture 17005A6100 SRA Handle 17005A6200

HCU Holding Fixture 17005A6300 ACU Test Fixture 17005A6500

OPERATING THE AN/TSM-224 APS

WARNING

Always ensure the system chassis is properly grounded prior to operation. Failure to properly ground the equipment can lead to Electrostatic Discharge (ESD). Failure to follow this warning may result in serious injury or death to personnel.

WARNING

Always operate the ATE and LRU’s in a well ventilated area away from explosive gasses and vapors. Failure to follow this warning may result in injury or death to personnel.

INITIALIZE TPS IN THE PAWS STUDIO RTS

(1) Locate the appropriate APS Executable Disc and ensure that it is the currently approved/authorized version.

NOTE

If the VIPER/T (V4) is already equipped with the Executable software on the System then the operator can bypass this step and the step below (steps 1 & 2).

OPERATING INSTRUCTIONS

(2) Insert executable disc in the VIPER/T Common Instrument Controller (CIC) dock optical disc drive.

(3) Once the Executable Disc is recognized by the (CIC), the Test Program Software (TPS) list will be populated with an expandable file/folder tree from which a LRU or TPH specific TPS may be selected. Expand the list by clicking on the next to the APS nomenclature.

(4) Select the appropriate LRU/TPH specific TPS (.OBJ) file and click the ‘Run Test Program’ button to load the selected TPS in the PAWS Studio Run Time System (RTS).

OPERATING THE APS

(5) After PAWS RTS is finished loading, click the ‘Run’ button to initiate the TPS.

(6) TPS specific information is displayed such as, UUT Name, UUT Part Number, Interface Device (ID) Test cables, and additional equipment required to execute this TPS, before arriving at the TPS Main Menu. Select True to continue to TPS Main Menu.

(7) The TPS is now at the Main Menu and ready to execute the associated LRU/TPH setup instruction(s) or test module(s).

PERFORM TPS SET-UP INSTRUCTIONS

(1) The TPS is now at the Main Menu and ready to execute the associated LRU/TPH setup instruction(s) or test module(s).

WARNING

To avoid electrical shock to personnel, make sure that all electrical power is turned OFF when cleaning, inspecting, and repairing electrical cables, contacts, and connectors.

WARNING

UUT/LRU’s contain Electrostatic Sensitive Devices (ESD) and components. Follow ESD handling procedures accordingly.

PMCS NOTE

1. Visually inspect the Interface Device for any physical damage that may have occurred during shipping and handling.

2. Visually inspect all Interface Device connectors for missing, broken, and bent pins.

3. Visually inspect insulated cable assemblies for physical damage.

4. Visually inspect all cable assembly connectors and all shorting plugs for missing, broken, and bent pins.

5. Visually inspect the all the Holding Fixtures and Self-Test Fixtures for completeness and serviceability.

6. Visually inspect all connectors for missing, broken, and bent pins.

(2) While at the TPS Main Menu, enter 96 in the dialog box and press enter or click the OK button.

(3) Enter Y at the prompt to display help screens. This will allow pictures to be displayed to help operator connect the Self- Test Fixture or connect the LRU’s/UUT’s properly. Then follow all displayed operator instructions until set-up is completed.

Once set-up is completed the TPS will return to the TPS Main Menu.

(4) See examples of the type of help screens that will be displayed below when performing set-up. (Examples Only)

Example 1:Self-Test Fixture Set-Up Example 2: UUT Set-Up (Motor Controller)

START TPS TEST MODULE (S)

(1) While at the TPS Main Menu, enter 95 in the dialog box and press enter or click the OK button to execute all test modules comprising the selected TPS.

NOTE

In some cases, it may not be necessary or desirable to run all test modules. In this situation, enter the numeric value representative of the individual test module desired to be executed and press enter or click the OK button to execute. For example, you may only want to test your (W1) cable used with a particular LRU Test Program, enter 2 and press OK.

TROUBLESHOOTING NOTES

In the event of a TPS failure:

1. Verify all TPS set-up instructions have been followed correctly.

2. Verify that the APS Self-Test has been performed.

3. Verify that the ATE Self-Test has been performed.

In the event of a suspected faulty TPH component:

1. Re-visit PMCS tasks as identified in this lesson plan during TPS setup instructions.

2. Run TPH (Self-Test) TPS to verify condition of the component.

(2) Follow all displayed operator instructions during testing to determine if the LRU is operating properly or is considered faulty based on the results of the test performed.

EXIT TPS AND PAWS RTS

(1) While at the TPS Main Menu, enter 98 in the dialog box and press enter or click the OK button to exit testing.

EXIT TPS AND PAWS RTS

(2) After TPS exits from the PAWS RTS, select Exit from the File Menu drop-down box.

SUMMARY

During this lesson, you were given an introduction to the characteristics, capabilities, and components of the APS. You also learned how to setup, operate, maintain, and troubleshoot with the APS. With the knowledge, skills, and hands-on training you have gained from this period of instruction, you will be able to utilize the AN/TSM-

223 APS in a real-world environment.