ATTACHMENT 1 HOLLYHOCK SPECIFICATION.pdf
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- Dock-side (DS): USCGC HOLLYHOCK FY25 Repair
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About this file
This document is a specification for dockside repairs for the USCGC HOLLYHOCK (WLB-214), dated December 17, 2024, for Fiscal Year 2025. The specification details six primary work items: Fire Prevention Requirements, Exterior Deck Preservation, Compartment Insulation Renewal, Piping Insulation Renewal, Tenting Provision, and Non-Tight Joiner Door Installation.
The repairs will be conducted at the vessel's homeport in Honolulu, Hawaii, with a performance period from August 4, 2025 to September 18, 2025. The specification provides comprehensive technical requirements for each work item, including surface preparation, coating systems, installation procedures, environmental protection measures, and quality assurance processes. Government-furnished property includes six non-tight joiner doors, each estimated to cost $1,400, to be supplied by either the vessel or the C4IT Service Center. The document includes detailed technical specifications, reference drawings, and quality control inspection forms to guide the contractor in executing the repairs.
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Other files
| File | Type | Posted |
|---|---|---|
| Amendment 006-24APR2025.doc | DOC document | |
| Amendment 005_CGC HOLLYHOCK DS FY25.pdf | ||
| Amendment 004_CGC HOLLYHOCK DS FY25.pdf | ||
| Amendment 003_ CGC HOLLYHOCK DS FY25.doc | DOC document | |
| Amendment 002_ CGC HOLLYHOCK DS FY25.doc | DOC document | |
| Amendment 001_ CGC HOLLYHOCK DS FY25-7 April.doc | DOC document | |
| ATTACHMENT 2 PRICE SCHEDULE.xlsx | XLSX spreadsheet | |
| ATTACHMENT 5 PAST PERFORMANCE INFORMATION FORM.doc | DOC document | |
| Solicitation_70Z08525QLREP0003.pdf | ||
| ATTACHMENT 4 GOVERNMENT PROPERTY REPORT.docx | DOCX document | |
| ATTACHMENT 3 Clarification Request HOLLYHOCK DS.docx | DOCX document |
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Text version
USCGC HOLLYHOCK (WLB 214)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2025
Developed By: Brandee M Schiller
(Rev-0, 17 December 2024)
USCGC HOLLYHOCK (WLB-225B) DOCKSIDE AVAILABILITY FY2025
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Fire Prevention Requirements WORK ITEM 2: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 3: Compartment Insulation, General, Renew WORK ITEM 4: Piping Insulation, Renew WORK ITEM 5: Tenting, Provide WORK ITEM 6: Non-Tight Joiner Door Installation iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 225 WLB 601-2, Rev G, Booklet of General Drawings
Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings
Coast Guard Drawing 225B-WLB 601-001, Rev P, General Arrangements Inboard and Outboard Profiles
Coast Guard Drawing 225B-WLB 601-002, Rev M, Booklet of General Drawings
Coast Guard Drawing 225B-WLB-624-001, Rev C, Joiner Doors & Curtain Schedule
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual
Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch
Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures v (Rev-0)
OTHER REFERENCES
ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal
Insulation for Piping and Machinery
Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
Code of Federal Regulations (CFR) Title 40, Protection of the Environment
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning
NAVSEA Drawing 804-5773931, Rev-A, Insulation for Compartments, Acoustic and Thermal –
Installation Details
NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation
Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning vi (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
6 N * Joiner Door, Non-
Tight, Class B, Stl, with frame
U.S. Coast Guard 2274 6 ea. 1,400.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
3 Compartment Insulation, General, Renew viii (Rev-0)
PRINCIPAL CHARACTERISTICS
225' WLB (B-CLASS)
PHYSICAL
Length overall 225' 0"
Length between perpendiculars 206' 0"
Maximum beam 46'
Designed draft 13' 0"
Full load displacement 1905.6 Long Tons SW
Light ship displacement 1500.7 Long Tons SW
Minimum operating displacement 1869.2 Long Tons SW
Mast height (above 12' waterline) 67' 5"
Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-
3/8 die lock chain
HULL
Bilge keels (port & starboard) Frames 42-79
Frame spacing
FR 0 to 12 21"
FR 12 to 30 22"
FR 30 to 102 24"
MACHINERY
Main propulsion Diesel Reduction
Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM
Number of propellers 1
Number of blades 4
Diameter 10'
Pitch Controllable
RPM 254
Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW
Emergency diesel generator One Caterpillar 3406 DITA, 280 KW
Shore tie Two 450 VAC, 400 Amp, 3-wire
Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL
Shaft bearing, aft Water Lubricated Cutless Bearing
TANK CAPACITIES
Diesel oil 76,498 gal.
Fresh water capacity 8056 gal.
Hydraulic oil capacity 2785 gal.
Lube oil storage 764 gal.
Grey water tank 2700 gal.
Sewage holding tank 1700 gal.
1 (Rev-0)
00000_0824_FLT
REC_00000_FLT_Commercial Project @ CG Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire
Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety
Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast
Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire extinguishers. The Contractor must provide portable fire extinguishers.
3.2.1 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec
0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3 (Rev-0)
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small Quantity
Generator.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
• USCG Base Honolulu Shore-side Environmental Management Plan: The plan, in accordance with
SFLC SPEC 0000, will address how these areas and activities will be compliant with applicable federal, state and local laws and regulations. This plan will also identify processes and procedures for communications, materials, wastes, and management with respect to the environment for this project.
• Unified Spill Prevention, Control, and Countermeasure Plan, Oil and Hazardous Substances Pollution
Contingency Plan, and Storm Water Pollution Prevention Plan.
4 (Rev-0)
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’
Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous
Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental
Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor must be aware of the following:
3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
5 (Rev-0)
3.7.1 None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
6 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
7 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
8 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Place Surface Profile
Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
9 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading
(mils)
10 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
11 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME BATCH #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
12 (Rev-0)
4.2 Tank and Void Assessment form.
13 (Rev-0)
14 (Rev-0)
55500_ACC_0323_IBCT
WORK ITEM 1: Fire Prevention Requirements
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to minimize shipboard fire risk and to clarify the Contractors’ role in fire prevention and response.
NOTE
This work item is not separately priced. Factor fire prevention and response costs into bid of affected work items.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance SFLC Std
Spec 5550. The Contractors Fire Plan must address Fire Protection and Response specifics as required in this Work Item.
3.1.1 The availability’s specific Fire Plan must always address the following:
• Material condition and fire protection boundary obstruction mitigations.
• Inoperable fittings log.
15 (Rev-0)
• Fire alarms.
• Firefighting equipment disposition.
3.1.2 The Fire Plan must also address the following:
• Communication links.
• Temporary services.
• Power disconnects.
• Fire prevention and safety inspections.
3.2 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible Party
(FPRP) who acts as the Contractor’s Responsible Person for fire prevention concerns during the entire availability.
3.3 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and
Response Conference as required in Std Spec 5550, paragraph 3.12. The participants must address the contents of SFLC Std Spec 5550, paragraph 3.12.1, as applicable.
3.4 Fire Responsibility Familiarization Tour and Initial Inspection. The Contractor must participate in the
Fire Responsibility Familiarization Tour and Initial Inspection as required in Std Spec 5550, paragraphs
3.12.2 through 3.12.4.
3.5 Material Condition and Fire Protection Boundary Obstruction Mitigation Requirements. The
Contractor must conform to all material condition and fire protection boundary obstruction mitigation requirements detailed in SFLC Std Spec 5550, paragraph 3.2.
3.6 Inoperable Fittings Log Requirements. The Contractor must conform to all inoperable fittings log requirements detailed in SFLC Std Spec 5550, paragraph 3.3.
3.7 Fire Prevention Service Particulars. The Contractor must conform to the below listed fire prevention service requirements, in accordance with SFLC Std Spec 5550.
TABLE 1 – FIRE PREVENTION SERVICE SELECTION
*SUB-PARAGRAPH TITLE Y/N
3.4 Fire prevention system status Y [Fire Plan]
3.4.1 Temporary firefighting system proposal N
3.4.2 Emergent firefighting system inoperability approval and notification N
3.4.3 “Disabled equipment” signage for disabled initial responder equipment N
3.4.4 Firefighting system inoperability allowance for removed hazards N
3.4.5 Maintain sprinkling zone operability N
3.4.6 including all subparagraphs
Hazard mitigation for maintenance of fixed extinguishing systems N
3.4.7 Procedure implementation for enabling/disabling fire
suppression systems N
3.4.8 Portable water pumping requirement for vessels w/o
installed capability N
3.4.9 Limitations on operation of major machinery while N
16 (Rev-0)
*SUB-PARAGRAPH TITLE Y/N
firefighting systems are offline
3.4.10 Liquid fuel pumping requirement for operational
permanent or temporary firefighting systems N
3.4.11 Mechanical AFFF equipment must be available to initial responders in compartments with risk of flammable/combustible liquid spillage
N
3.4.12 including all subparagraphs
Portable fire extinguisher requirements N
3.4.13 Hose and reel protection N
3.4.14 including all subparagraphs
Drydock firefighting requirements N
3.4.15 Fire protection system status in Fire Plan Y [Fire Plan]
3.5 Fire response related communication links in Fire Plan Y [Fire Plan]
3.6 Fire response related temporary services in Fire Plan Y [Fire Plan]
3.6.1 Minimize downtime of fixed extinguishing systems N
3.6.2 through 3.6.10 Firemain and related equipment requirements N
3.6.11 Permanent lighting requirements Y
3.6.12 including all subparagraphs
Temporary lighting requirements Y
3.6.13 Electrical power, firefighting water, and lighting source location and testing identified in Fire Plan Y [Fire Plan]
3.7 including all subparagraphs
Fire alarm requirements Y
3.8 Shore power manual disconnect locations identified in
Fire Plan
Y [Fire Plan] (When shore power is utilized)
3.9 Other power manual disconnect locations identified in
the Fire Plan
Y [Fire Plan] (When other temporary power is utilized)
3.10 including subparagraph
Vessel firefighting equipment placement and disposition info in Fire Plan Y [Fire Plan]
3.11 Fire prevention and safety inspections in Fire Plan Y [Fire Plan]
3.11.1 Initial and daily inspection requirements Y (When more frequent and thorough fire inspections are required based on scope of work)
3.11.2 Additional details in fire inspection reports Y (When more frequent and thorough fire inspections are required based on scope of work) *Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 5550.
3.5 Extended fire prevention services. If the performance period of the contract is extended by the KO, the contractor must continue to provide all fire prevention services as specified herein for the extension period.
This section is not applicable to this work item.
17 (Rev-0)
63120_ACC_0121_IBCT
REC_63120_IBCT_BuoyDck_ConstDck_ 225' B-Class WLB (ALL) (0121)
WORK ITEM 2: Decks – Exterior (Buoy or Construction Deck), Preserve 100%
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to preserve the Buoy Deck surfaces, shown on Coast Guard Drawing 225 WLB 601-002 (see 4.1 (Definitions)).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch
OTHER REFERENCES
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface
Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
18 (Rev-0)
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
Specific areas/equipment/components to be protected include, but are not limited to:
• Buoy crane.
• Adjacent bulkhead surfaces.
• Deck fittings.
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Crossdeck winches.
• In-haul winch.
• Mechanical chain stoppers.
• Hydraulic chain stoppers.
3.2 Preservation particulars. The Contractor must accomplish the following tasks:
3.2.1 Pre-surface preparation wash. Accomplish low-pressure (less than 5,000 psi) fresh water wash of all affected surfaces, to remove soluble chlorides and other surface contaminants. Capture, contain, and dispose of wash water for proper disposal in accordance with all Federal, state and local regulations.
3.2.2 Surface preparation. Prepare all designated deck surfaces (see 4.1 (Definition) by abrasive-blasting to SSPC-SP10/NACE No. 2, using grit conforming to MIL-A-22262 (1.5 to 2.5 mil anchor profile).
3.2.3 Substrate inspection. After completion surface preparation and before coating application, the
Contractor must perform a visual inspection of the prepared substrate, in the presence of the Coast Guard
Inspector. Submit a CFR.
3.2.4 Surface coating. Coat all prepared surfaces with the coating system specified for “Weather Decks
(Weather Deck, Buoy Tender Working Deck)”, in SFLC Std Spec 6310, Appendix A (Cutter and Boat
Exterior Painting Systems). Select a Gray (36231) inorganic zinc coating.
CAUTION
1. Unless a containment system is used during pier side/dockside preservation, the following must be adhered to:
a) All surface preparation tools/equipment must be vacuum-shrouded or close-looped systems, to contain surface preparation dust and debris.
b) Extreme precaution must be taken while spraying the inorganic zinc coating, to prevent coating application overspray.
2. Organic zinc coating may not be substituted for inorganic zinc for Buoy
Deck surfaces.
3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC
19 (Rev-0) measures for “critical-coated surfaces). Surfaces being preserved are considered “critical-coated surfaces”.
4. NOTES
4.1 Definitions.
4.1.1 Buoy Deck. The Buoy Deck surfaces are defined as horizontal surfaces, Main Deck, between frames 25 and 57; also included are all vertical and horizontal edges on the mating surfaces of the two buoy deck cargo hatches, including knife edge channels, channel support plate, bitt and chock foundations, machinery rack guards and machinery foundations, hatches and hatch guards, stanchion sockets, vent pipes, angle coaming area, and approximately six inches up all adjacent vertical surfaces.
4.1.2 Deck coaming. Coaming is defined as vertical raised sections of deck plating around an opening that provide a frame and/or deflect water, such as around a hatch or gooseneck.
20 (Rev-0)
S_63500_SRH_1022_SWIT
SYY_NNN_63500_AUT_MMYY_HULL#
WORK ITEM 3: Compartment Insulation, General, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew insulation as described in Table 1.
TABLE 1 - INSULATION RENEWAL
DESCRIPTION LOCATION
APPROXIMATE AREA
(SQFT)
Bulkhead 1-0-0-A BOS'N STORES 1 62
Bulkhead 1-12-2-M SMALL ARMS WORKSHOP 5
Bulkhead 1-12-3-Q DC SHOP 15
Bulkhead 1-15-1-L COMPANIONWAY 2
Bulkhead 1-16-4-A ATON STOREROOM 9
Bulkhead 1-57-0-L DECK HEAD 5
Bulkhead 1-6-1-A BOS'N STORES 2 8
Bulkhead 1-66-2-L MMR VESTIBULE 5
Bulkhead 1-92-2-L CREW STATEROOM 10
Bulkhead 1-97-4-L CREW HEAD 10
Bulkhead 2-21-1-A CRANE PEDESTAL CAGE 15
Bulkhead 2-21-2-Q P/W ROOM 40
Bulkhead 2-48-0-E SORS MACHINERY 10
Bulkhead 2-57-1-Q A-GANG SHOP 22
Bulkhead 2-57-4-E WATER SUPPLY/REEFER FLATS 60
Bulkhead 3-57-0-A LOWER STORES 10
Bulkhead 4-12-0-E FWD THRUSTER 80
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
21 (Rev-0)
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, OTHER REFERENCES
ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of
Thermal Insulation for Piping and Machinery
NAVSEA Drawing 804-5773931, Rev-A, Insulation for Compartments, Acoustic and Thermal –
Installation Details
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP
11), 2012, Power Tool Cleaning to Bare Metal
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, (Interferences). Known interferences include, but are not limited to the following:
• Piping.
• Electrical equipment and wiring.
3.2 Renewal. The Contractor must renew all insulation identified in Table 1, as shown on Coast Guard
Drawings 225B WLB 601-002.
3.2.1 Removal. Remove all existing insulation material.
3.2.2 Disposal. Dispose of all removed materials, in accordance with all applicable Federal, state, and local regulations.
3.2.3 Surface preservation. Prepare and coat all designated/exposed surfaces, including adjacent structural members, using the system specified for “Bulkheads and Overheads, Un-insulated Steel
(Appearance not a factor, i.e., voids) and Insulated Steel, Option II”, in SFLC Std Spec 6310 in Appendix
B (Cutter and Boat Interior Painting Systems).
NOTE
Power-tool cleaning to “Bare Metal”, in accordance with SSPC-SP 11, may be used as the surface preparation method, for the following situations:
22 (Rev-0)
1. Abrasive blasting is not permitted in location of work.
2. Surfaces being preserved are considered too small to merit abrasive-blasting.
3.2.4 Substrate inspection - visual inspection. Upon completion of surface preparation and prior to application of primer coat, the Contractor must visually inspect the prepared surfaces; submit a CFR.
23 (Rev-0)
S_63501_SRH_1022_SWIT
SYY_NNN_63501_AUT_MMYY_HULL#
WORK ITEM 4: Piping Insulation, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew piping insulation identified in table 1 below.
TABLE 1 - INSULATION RENEWAL
DESCRIPTION
System/ Pipe Diameter/ Linear
Feet
LOCATION DRAWING
HPW, CPW PIPING / 1 INCH
FOR BOTH / 10 FT
1-105-2-Q AFT LAUNDRY
225B-WLB_532_1
CHILLED WATER SYSTEM DIAGRAM
FM SYSTEM PIPING / 8 INCH
/ 15 FT
1-12-1-L PASSAGEWAY
225B-WLB_521_1
FIREMAIN SYSTEM DIAGRAM
FM SYSTEM PIPING / 8 INCH
/ 10 FT
1-18-1-Q REPAIR 2
225B-WLB_521_1
FIREMAIN SYSTEM DIAGRAM
FM SYSTEM PIPING / 8 INCH
/ 10 FT
1-21-3-L COMPANIONWAY
225B-WLB_521_1
FIREMAIN SYSTEM DIAGRAM
CPW/HPW PIPING / 1 INCH
FOR BOTH / 10 FT
1-82-2-A CG LOCKER
225B-WLB_532_1
CHILLED WATER SYSTEM DIAGRAM
ASW, CPW PIPING / 4 INCH
ON BOTH / 200 FT
2-21-2-Q P/W ROOM
225B-WLB_256_1
SEAWATER COOLING SYSTEM
DIAGRAM
ASW AND DISTILLED
WATER / 4 INCH AND 1 INCH
RESPECTIVELY / 40 FT
2-30-0-A CARGO HOLD
225B-WLB_256_1
SEAWATER COOLING SYSTEM
DIAGRAM
DISTILLER WATER / 1 INCH /
10 FT
2-57-1-Q A-GANG SHOP
225B-WLB_532_14
DISTILLED WATER TANK
CPW PIPING / 4 INCH / 50 FT
2-57-4-E WATER SUPPLY /
REEFER FLATS
225B-WLB_532_1
CHILLED WATER SYSTEM DIAGRAM
ASW PIPING / 4 INCH / 20 FT 4-12-0-E FWD THRUSTER
225B-WLB_256_1
SEAWATER COOLING SYSTEM
DIAGRAM
1.2 Government-furnished property.
None.
24 (Rev-0)
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225 WLB 601-2, Rev G, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
OTHER REFERENCES
ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of
Thermal Insulation for Piping and Machinery
NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Other piping.
• Electrical equipment and wiring.
3.2 Renewal. The Contractor must renew all piping system insulation identified in Table 1 and using the relevant Coast Guard Drawing(s) as guidance.
NOTE
Although pipe lengths, routes, and sizes are detailed in the specified drawings, the as-built configuration may vary slightly in routes, lengths, and sizes.
3.3 Insulation thickness requirements. Thickness of all insulation materials installed shall be of at least the minimum thickness designated in ASTM F683-14 or NAVSEA Drawing 804-5959214 as applicable to insulation type specified for the system application.
25 (Rev-0)
3.4 Removal. Remove all existing insulation material over the designated pipe surfaces, including associated pipe hangers, valves, fittings, and flanges. Dispose of all removed materials in accordance with all applicable Federal, state, and local regulations.
NOTE
For chill water piping, other surfaces/fittings affected include: brackets, bulkhead penetrations, flat work, and all other protrusions or fixtures that will condense due to relative humidity from surrounding atmosphere.
3.5 Surface preparation. The Contractor must clean all exposed pipe and pipe component surfaces with a soft bristle brush and a mild detergent solution to remove all visible surface contaminants.
3.6 New insulation installation. Select new insulation and lagging materials and thicknesses for the application and temperature ranges as specified in ASTM F683-14 Tables S1.1, S1.2, S1.4, and S1.5 subject to the restrictions in paragraph 3.2.3. Install new insulation on the exposed pipe surfaces, including associated pipe hangers, valves, fittings, and flanges, in accordance with details in NAVSEA
Drawing 804-5959214.
NOTES
1. In order to minimize the occurrence of condensation and mold, the
Contractor is encouraged to maximize use of insulation thickness designated for “Non-air-conditioned spaces” as much as practicable.
2. Glass cloth lagging is required only in high traffic areas where insulation is subject to damage.
3.7 Preservation. The Contractor must paint the newly installed insulation system, in accordance with
SFLC Std Spec 6310, using the system specified for “Insulation Surfaces, Fiberglass Sheet/Closed Cell
PVC Foam” in Appendix B (Cutter and Boat Interior Paint Systems).
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.8 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.
4. NOTES
4.1 Reference version. While ASTM F683 was revised in 2021, ASTM F683-14 is referenced in this work item to define materials and installation for piping and machinery insulation. This aligns with current Coast Guard technical standards, which require continued use of the Supplemental Appendix for
Ships of the US Navy found at the end of ASTM F683-14.
4.2 Superceded specifications. A number of material specifications listed in ASTM F683-14 have been updated and/or superseded. These are listed below in Table 4-1 with the original specifications, current specification, and material.
26 (Rev-0)
TABLE 4-1 SUPERCEDED MATERIAL SPECIFICATIONS
ORIGINAL STANDARD CURRENT SPECIFICATION MATERIAL
EB 4013 MIL-PRF-32514 Elastomeric Foam Rubber
MIL-I-2781 MIL-DTL-2781 Calcium Silicate
DOD-I-24688 MIL-DTL-24688 Polyimide Foam
MIL-I-16411 MIL-DTL-32585 Fibrous Glass
MIL-PRF-22344 MIL-DTL-32585 Fibrous Glass
MIL-I-22023 MIL-DTL-32585 Fibrous Glass
27 (Rev-0)
63100_ACC_1123_215
WORK ITEM 5: Tenting, Provide
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to provide suitable tenting to create or maintain required ambient conditions for preservation and to contain all waste generated during preservation processes for the following work items:
NOTE
This work item is not separately priced. Factor tenting costs into bid for below work items.
• WORK ITEM 2: Decks – Exterior (Buoy or Construction Deck), Preserve 100%
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B-WLB 601-001, Rev P, General Arrangements Inboard and Outboard
Profiles
Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health
Standards
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health
Standards for Shipyard Employment
Code of Federal Regulations (CFR) Title 40, Protection of the Environment file://///d05ms-mwebapps1/sflc/ProductLineSpecs/SWBS%20ETC.pdf
28 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not Applicable.
3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).
3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec
0000, paragraph 3.3.5 (Interferences).
3.1.5 Work coordination: The Contractor must coordinate the accomplishment of this work item with the following work items :
• WORK ITEM 2: Decks – Exterior (Buoy or Construction Deck), Preserve 100%
3.2 Environmental protection. The Contractor must abide by all requirements for environmental protection specified in SFLC Std Spec 0000, Appendix A (Requirements for Environmental…
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