ATT3_VPS_TCCD.pdf

TRAINING COURSE CONTROL DOCUMENT

FOR

AIRCRAFT PAINT/FINISH COURSE

C-600-3182A CHANGE 1

PREPARED FOR

CENTER FOR NAVAL AVIATION TECHNICAL TRAINING

230 CHEVALIER FIELD AVE., SUITE C PENSACOLA, FL 32508-5168

PREPARED BY

CENTER FOR NAVAL AVIATION TECHNICAL TRAINING UNIT NORFOLK

9287 SEVENTH AVENUE

NORFOLK, VA 23511-4292

JANUARY 1999

(AUGUST 2019)

Further dissemination only as directed by CNATT Commanding Officer, Center for Naval Aviation Technical Training, Pensacola, FL 32508-5168, August 2019) or higher DoD authority.

Place Holder for Letter Of Promulgation

SUMMARY OF DIFFERENCES

1. Added Change 1 by updating Enabling Objective 2.8

2. Updated knowledge, performance, test and testing plan

3. Changed Occupational Standards prerequisites in the TCCD

4. Updated Enabling Objectives to proper format

5. Updated reference publications

6. Removed IMM

TABLE OF CONTENTS

Contents Page

Letter of Promulgation

Summary of Differences

Table of Contents

Foreword

Course Data

Trainee Data

Outline of Instruction Summary

Curriculum Outline of Instruction

ANNEX A: Resource Requirements List

ANNEX B: Course Master Schedule

FOREWORD

None

COURSE DATA

Course Title:

AIRCRAFT PAINT/FINISH COURSE

Course Identification Number (CIN):

C-600-3182A Change 1

Training Type:

F1

Course Data Processing Code (CDP) by Site: CDP

1. CNATTDET Atsugi (MTU 7021 MTT) 12X6

2. CNATTDET Atsugi (MTU 7021) 12X5

3. CNATTU Lemoore (MTU 1038) 13KE

4. CNATTU Norfolk (MTU 1031) 2229

5. CNATTU Oceana (MTU 1039) 14HR

6. CNATTU Whidbey Island (MTU 1012) 12X4

Course Status:

Change

Purpose of Course:

Upon completion of this course, the trainee will have acquired sufficient knowledge and skills of aircraft painting including, types of equipment, equipment maintenance, spray painting techniques, types of paints, techniques and methods of inspection, repair and refinishing of painted surfaces, and application of aircraft markings to perform aircraft paint touch up. These Journeyman level skills will be performed at the organizational and intermediate level working environments, afloat and ashore.

Prerequisites:

1. Completion of Aircraft Corrosion Control course (Course CIN N-701-0013) or Aircraft Corrosion course (Course CIN C-600-3183) is a prerequisite for the Aircraft Paint/Finish Course (Course CIN C-600- 3182) and the Aircraft Paint Touch Up and Markings Course (Course CIN N-701-0014).

COURSE DATA (CONT.)

2. Trainees are required to have a current respirator physical/fit test completed prior to convening of classes.

Must provide personal respirator with proof of a current fit test.

3. Trainees must be medically cleared to conduct paint operations and provide proof per

COMNAVAIRLANTINST 4750.5/COMNAVAIRPACINST 4750.4.

4. Trainees must bring safety shoes and coveralls suitable for working with paints and sealants.

5. Trainees must be currently assigned or prospectively assigned to a corrosion control billet.

Occupational Classification:

This is a non-NEC or MOS awarding course.

Course Overview:

Instruction includes:

1. Introduction to the Course

2. Painting Equipment, Paints, Application Techniques, and Aircraft Markings

Course Length Required:

12 Calendar Days 10 Instructional Days

Class Hours: 34.00 Lab Hours: 40.00

Practical Application Hours: 6.00 Special Hours: 0.00

Bottleneck Hours: 0.00

Learning Sites:

1. CNATTDET Atsugi (MTU 7021 MTT)

2. CNATTDET Atsugi (MTU 7021)

3. CNATTU Lemoore (MTU 1038) mitch.heskett Highlight mitch.heskett Highlight

*4. CNATTU Norfolk (MTU 1031)

5. CNATTU Oceana (MTU 1039)

6. CNATTU Whidbey Island (MTU 1012)

(* = Course Curriculum Model Manager)

Number of Convenings By Sites: Planned

1. CNATTDET Atsugi (MTU 7021 MTT) 0

2. CNATTDET Atsugi (MTU 7021) 12

3. CNATTU Lemoore (MTU 1038) 8

4. CNATTU Norfolk (MTU 1031) 18

5. CNATTU Oceana (MTU 1039) 10

6. CNATTU Whidbey Island (MTU 1012) 10

Class Capacity By Sites: Planned

1. CNATTDET Atsugi (MTU 7021 MTT)

a. Maximum 8

b. Minimum 1

2. CNATTDET Atsugi (MTU 7021)

a. Maximum 8

b. Minimum 1

3. CNATTU Lemoore (MTU 1038)

a. Maximum 8

b. Minimum 1

4. CNATTU Norfolk (MTU 1031)

a. Maximum 8

b. Minimum 1

5. CNATTU Oceana (MTU 1039)

a. Maximum 8

b. Minimum 1

6. CNATTU Whidbey Island (MTU 1012)

a. Maximum 8

b. Minimum 1

Planned Average On-Board By Sites:

1. CNATTDET Atsugi (MTU 7021 MTT) 0.00

2. CNATTDET Atsugi (MTU 7021) 3.84

3. CNATTU Lemoore (MTU 1038) 2.56

4. CNATTU Norfolk (MTU 1031) 5.76

5. CNATTU Oceana (MTU 1039) 3.20

6. CNATTU Whidbey Island (MTU 1012) 3.20

Instructor/Support Manning:

Two (2) AM1 805A Instructors.

Work Center:

N/A

TRAINEE DATA

Personnel Physical Requirements:

1. Trainees are required to have a current respirator physical/fit test completed prior to convening of classes. Must provide personal respirator with proof of a current fit test.

2. Trainees must be medically cleared to conduct paint operations and provide proof per

COMNAVAIRLANTINST 4750.5/COMNAVAIRPACINST 4750.4.

Security Clearance:

There is no security clearance requirements to attend this course.

Obligated Service:

0 Months

NOBC/NEC Earned:

None

OUTLINE OF INSTRUCTION SUMMARY

Lesson

Number Title

Class

Periods

Lab

Periods

PA

Periods

Total

Periods

Unit 1: INTRODUCTION TO THE COURSE

1.1 INTRODUCTION TO THE COURSE 1.0 0.0 0.0 1.0

1.2 PUBLICATIONS AND SAFETY 3.0 0.0 0.0 3.0

Unit 1 Total 4.0 0.0 0.0 4.0

Unit 2: PAINTING EQUIPMENT, PAINTS, APPLICATION TECHNIQUES, AND AIRCRAFT MARKINGS

2.1 PURPOSE OF AIRCRAFT PAINTING 1.0 0.0 0.0 1.0

2.2 PAINTING TOUCH-UP EQUIPMENT 3.0 0.0 0.0 3.0

2.3 SPRAY PAINTING TECHNIQUES 1.0 5.0 0.0 6.0

2.4 AIRCRAFT PRIMERS 2.0 0.0 6.0 8.0

2.5 FINISH PROBLEMS 2.0 0.0 0.0 2.0

2.6 AIRCRAFT MARKINGS 4.0 15.0 0.0 19.0

2.7 PAINT COMPOSITION 3.0 0.0 0.0 3.0

2.8 PAINT TOUCH-UP PROCEDURES 4.0 3.0 0.0 7.0

2.9 ALTERNATE PAINT METHODS USED ON NAVAL

AIRCRAFT

2.0 1.0 0.0 3.0

2.10 PAINT SYSTEMS FAILURE 2.0 0.0 0.0 2.0

2.11 AIRCRAFT TOPCOATS 6.0 16.0 0.0 22.0

Unit 2 Total 30.0 40.0 6.0 76.0

COURSE TOTAL 34.0 40.0 6.0 80.0

Periods Percent

Class 34.0 42.5

Lab 40.0 50.0

PA 6.0 7.5

Total 80.0 100.0 mitch.heskett Highlight mitch.heskett Highlight mitch.heskett Highlight mitch.heskett Highlight mitch.heskett Highlight mitch.heskett Highlight mitch.heskett Highlight

CURRICULUM OUTLINE OF INSTRUCTION

UNIT 1: INTRODUCTION TO THE COURSE

Terminal Objective(s):

1.0 USING and in accordance with applicable publications, the trainee will demonstrate a knowledge, in writing, of naval painting and of safety precations associated with painting. (CTTL item # 1)

Lesson Topic 1.1: INTRODUCTION TO THE COURSE

Enabling Objective(s):

1.1 THERE are no enabling objectives for this lesson. (CTTL item # 1)

Lesson Topic 1.2: PUBLICATIONS AND SAFETY

Enabling Objective(s):

1.2 GIVEN the applicable publications, describe aircraft painting related publications. (CTTL item # 2)

1.3 GIVEN the applicable publications, describe safety equipment required for painting operations.

(CTTL item # 2)

UNIT 2: PAINTING EQUIPMENT, PAINTS, APPLICATION TECHNIQUES, AND AIRCRAFT

MARKINGS

Terminal Objective(s):

2.0 USING and in accordance with applicable publications, the trainee will demostrate a knowledge, in writing, of painting equipment, aircraft paints, spray painting techniques, touch up procedures and aircraft markings. Given the necessary publications, tools, equipment while observing all applicable safety precautions, the trainee will perform coating applcation, spray painting techniques, Naval Lettering System and National Insignia lay out. (CTTL item # 3)

Lesson Topic 2.1: PURPOSE OF AIRCRAFT PAINTING

Enabling Objective(s):

2.1 GIVEN the applicable publications, describe the purpose of aircraft painting. (CTTL item # 4)

2.2 GIVEN the applicable publications, describe the aircraft paint system decal. (CTTL item # 4)

CURRICULUM OUTLINE OF INSTRUCTION (CONT.)

Lesson Topic 2.2: PAINTING TOUCH-UP EQUIPMENT

Enabling Objective(s):

2.3 GIVEN the applicable publications, describe limitations of organizational level painting. (CTTL item # 5)

2.4 GIVEN the applicable publications, describe different types of painting equipment. (CTTL item # 5)

2.5 GIVEN the applicable publications, describe and match spray gun components to their function.

(CTTL item # 5)

2.6 GIVEN the applicable publications, describe causes for specific paint gun problems. (CTTL item # 5)

Lesson Topic 2.3: SPRAY PAINTING TECHNIQUES

Enabling Objective(s):

2.7 GIVEN the applicable publications, describe proper spray painting techniques. (CTTL item # 6)

2.8 GIVEN the applicable publications, describe spray painting techniques, utilizing the Virtual Spray Paint Trainer. (CTTL item # 6)

Lesson Topic 2.4: AIRCRAFT PRIMERS

Enabling Objective(s):

2.9 GIVEN the applicable publications, describe Epoxy Polyamide Primers. (CTTL item # 7)

2.10 GIVEN the applicable publications, describe mixing procedures for Epoxy Polyamide Primer (MIL-PRF-23377). (CTTL item # 7)

2.11 GIVEN the applicable publications, describe paint pot life. (CTTL item # 7)

2.12 GIVEN the applicable publications, describe paint stand time. (CTTL item # 7)

2.13 GIVEN the applicable publications, describe properties of Low VOC Epoxy Polyamide Primer (MIL-PRF-85582). (CTTL item # 7)

2.14 GIVEN the applicable publications, describe properties of Elastomeric Polyurethane Primer (TT- P-2760). (CTTL item # 7)

2.15 GIVEN the applicable publications, perform by preparing a 18" X 24" panel for letter layout and insignia layout. (CTTL item # 7)

2.16 GIVEN the applicable publications, demonstrate applying paint with the Virtual Paint Trainer (CTTL item # 7)

2.17 GIVEN the applicable publications, demonstrate applying a second coat of paint with the Virtual Paint Trainer (CTTL item # 7)

Lesson Topic 2.5: FINISH PROBLEMS

Enabling Objective(s):

2.18 GIVEN the applicable publications, describe causes of paint finish problems. (CTTL item # 8)

Lesson Topic 2.6: AIRCRAFT MARKINGS

Enabling Objective(s):

2.19 GIVEN the applicable publications, describe aircraft markings. (CTTL item # 9)

2.20 GIVEN the applicable publications, describe by matching lacquer paints used for applying aircraft markings to a list of military specifications. (CTTL item # 9)

2.21 GIVEN the applicable publications, describe proper application procedures for lacquer paints.

(CTTL item # 9)

2.22 GIVEN the applicable publications, describe proper application procedures for the National Insignia. (CTTL item # 9)

2.23 GIVEN the applicable publications, describe the Naval Lettering System. (CTTL item # 9)

2.24 GIVEN the applicable publications, describe the correct template construction for letters. (CTTL item # 9)

2.25 GIVEN the applicable publications, construct, by using the required formula, a lettering template of 12" letter height. (CTTL item # 9)

2.26 GIVEN the applicable publications, apply two (2) letters and a National Insignia on an 18" X 24" practice panel. (CTTL item # 9)

Lesson Topic 2.7: PAINT COMPOSITION

Enabling Objective(s):

2.27 GIVEN the applicable publications, describe components that make up paint. (CTTL item # 10)

Lesson Topic 2.8: PAINT TOUCH-UP PROCEDURES

Enabling Objective(s):

2.28 GIVEN the applicable publications, describe procedures for paint touch-up. (CTTL item # 11)

2.29 GIVEN the applicable publications, demonstrate procedures for paint touch-up. (CTTL item # 11)

Lesson Topic 2.9: ALTERNATE PAINT METHODS USED ON NAVAL AIRCRAFT

Enabling Objective(s):

2.30 GIVEN the applicable publications, describe alternate paint methods used on naval aircraft.

(CTTL item # 12)

2.31 GIVEN the applicable publications, describe proper application of alternate paint methods used on naval aircraft. (CTTL item # 12)

2.32 GIVEN the applicable publications, perform application of alternate paint methods used on naval aircraft. (CTTL item # 12)

Lesson Topic 2.10: PAINT SYSTEMS FAILURE

Enabling Objective(s):

2.33 GIVEN the applicable publications, describe causes for paint failure. (CTTL item # 13)

Lesson Topic 2.11: AIRCRAFT TOPCOATS

Enabling Objective(s):

2.34 GIVEN the applicable publications, describe the properties of Epoxy Polyamide Topcoat (MIL- PRF-22750) (CTTL item # 14)

2.35 GIVEN the applicable publications, apply one light wet coat of topcoat to a 36" X 48" panel following proper paint application techniques. (CTTL item # 14)

2.36 GIVEN the applicable publications, apply a second light wet coat of topcoat to a 36" X 48" panel following proper paint application techniques. (CTTL item # 14)

2.37 GIVEN the applicable publications, apply four (4) letters on a 36" X 48" panel following proper paint application techniques. (CTTL item # 14)

2.38 GIVEN the applicable publications, apply a National Insignia on a 36" X 48" panel following proper paint application techniques. (CTTL item # 14)